Craftsman 152219110 Owner’s Manual

truction anu
1/3 Horsepower (continuous duty) 2/3 Horsepower (maximum devemoped) 5-Speed, Step Pulley
620 - 3100 R.P.M. Drill Speed Range
1
P
®
and foUlow all of the Safety and
Operating Instructions before
Operating this DdH Press.
Customer Helpline
1-800-897-7709
PRease have your Model No.
and SedaR No. availabUe.
Sears, Roebuck and Co., Hoffman Estates, JL 60179 U.S.A.
Part No. OR93515
EspaSoL pg, 31
SECTmON PAGE
Warranty..........................................................................................................................................................................2
ProductSpecifications...................................................................................................................................................3
Safetymnstructions.........................................................................................................................................................4
Guidelinesforextension cords ..................................................................................................................................... 5
Grounding mnstructions .................................................................................................................................................. 6
Specific Safety mnstructions .......................................................................................................................................... 7
Accessories and Attachments ...................................................................................................................................... 8
Know Your Machine ....................................................................................................................................................... 9
Carton Contents ............................................................................................................................................................ 11
AssembJy mnstructions ................................................................................................................................................. 12
Operations and Adjustment ........................................................................................................................................ 17
Maintenance .................................................................................................................................................................. 24
Troubleshooting Guide ................................................................................................................................................ 25
Part List ......................................................................................................................................................................... 26
EspaSol .......................................................................................................................................................................... 3!
Service mnformation ........................................................................................................................................ Back Page
ONE-YEAR FULL WARRANTY ON CRAFTSMAN TOOL if this Craftsman tool fails due to a defect in material or workmanship within one year from the date of purchase,
CALL 1-800-4-MYoHOME _)TO ARRANGE FOR FREE REPAIR, if this tool is used for commercial or rental purposes, this warranty will apply for only ninety days from the date of
purchase, This warranty applies only while this tool is in the United States, This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state,
Sears, Roebuck and Co,, Dept 817WA, Hoffman Estates, IL 60179
12°in. Bench Drill Press with Laser°Trac TM
Motor Specifications:
Motor type induction Continuous duty HP 1/3 Maximum developed HP 2/3 Amps 6,5
Volts 120 Phase Single
Hertz 60 R,P,M, 1725 (no load)
Product Specifications:
Belt Type Pulley Type
V=Belt Step
Pivoting motor mount Number of Speeds Drill Speeds
5
620, 1100, 1720, 2340,
3100 Spindle Taper
Chuck Taper Chuck Type Chuck capacity
Jacobs 33
Jacobs 33
Keyless
1/32" =1/2" Chuck to Table
dimension Min,
2 _
Chuck to Table
dimension Max,
t 4 _
Chuck to Base
dimension
Quill Diameter Quill Travel Quill Lock
Handle Operation Motor Control
18o3/4"
1-1/2"
2o3/8"
Yes
360 degree rotation
Toggle ON/OFF with
removable Key Table Size
Table Tilt Table Movement Table Material
8o5/8" wide x 10" depth
Yes
Rack and pinion
Cast Iron
Depth Stop Depth Stop Type Depth Scab
Column Diameter Base Work Area
Depth of Throat Height Width
Depth Weight
Yes
Quick Set Yes 2o3/8"
8ol/2" wide x 9o3/8" depth 6"
34"
11" 21"
93 pounds
Convenience:
Light Yes Laser Yes
Product Capacities:
Maximum diameter
in steel 3/8"
Maximum diameter in
cast iron 1/2"
Maximum diameter
in wood 3"
To avoid electrical shock to yourself and damage to the drill press, use proper circuit protection, Do not expose
to rain, or use in a damp environment,
The drill press is factory wired for 120V, 60 Hz, opera= tion, Connect to a 120V, 15 amp branch circuit and use
a 15 amp time delay fuse or circuit breaker, The electri= cal circuit cannot have any wire size less than #14, To avoid shock or fire, replace power cord immediately if it is damaged in any way,
GENERAL SAFETY iNSTRUCTiONS
Operating a drill press can be dangerous if safety and common sense are ignored, The operator must be familiar with the operation of the tool, Read this manual to understand this drill press, DO NOT operate this drill press if you do not fully understand the limitations of this tool, DO NOT modify this drill press in any way, REMEMBER: Your personal safety is your responsibility,
BEFORE USUNG THE DF_ULL PRESS
7,
AVOID ACCIDENTAL STARTING, Make sure that the power switch is in the "OFF" position before plugging in the power cord to the electrical
receptacle,
8,
AVOID A DANGEROUS WORKING ENVIRON- MENT. DO NOT Use electrical tools in a damp
environment or expose them to rain.
9,
CHILDPROOF THE WORKSHOP AREA by remov- ing switch keys, unplugging tools from the electrical
receptacles, and using padlocks,
To avoid serious injury and damage to the tool, read and follow all of the Safety and Operating instructions before operating the drill press,
1, READ the entire instruction Manual, LEARN how to
use the tool for its intended applications,
2,
ALWAYS WEAR EYE PROTECTION, Any power tool can throw debris into the eyes during opera- tions, which could cause severe and permanent eye damage, Everyday eyeglasses are NOT safety glasses, ALWAYS wear Safety Goggles (that comply with ANSi standard Z87,1) when operating power tools, Safety Goggles are available at Sears
Retail Stores,
3, ALWAYS WEAR HEARING PROTECTION, Plain
cotton is not an acceptable protective device, Hearing equipment should comply with ANSi
$3,19 Standards,
4, ALWAYS WEAR A DUST MASK TO PREVENT
INHALING DANGEROUS DUST OR AIRBORNE PARTICLES, including wood dust, crystalline silica
dust and asbestos dust, Direct particles away from face and body, Always operate tool in well ventilat- ed area and provide for proper dust removal, Use dust collection system whenever possible, Exposure to the dust may cause serious and per- manent respiratory or other injury, including silicosis (a serious lung disease), cancer, and death, Avoid breathing the dust, and avoid prolonged contact with dust, Allowing dust to get into your mouth or eyes, or lay on your skin may promote absorption of harmful material, Always use properly fitting NIOSH/OBHA approved respiratory protection appropriate for the dust exposure, and wash exposed areas with soap and water,
5,
ALWAYS keep the work area clean, well lit, and organized, DO NOT work in an environment with floor surfaces that are slippery from debris, grease,
and wax,
6, ALWAYS unplug the tool from the electrical recep-
tacle when making adjustments, changing parts or performing any maintenance,
10,
DO NOT use electrical tools in the presence of flammable liquids or gasses,
11,
DO NOT FORCE THE TOOL to perform an opera- tion for which it was not designed, it wiii do a safer
and higher quality job by only performing operations for which the tool was intended,
12,
DO NOT stand on a tool, Serious injury could result if the tool tips over or you accidentally contact the
tool,
13,
DO NOT store anything above or near the tool where anyone might try to stand on the tool to
reach it,
14,
DO NOT operate tool if under the influence of drugs or alcohol,
15,
EACH AND EVERY TIME, CHECK FOR DAMAGED PARTS PRIOR TO USING THE TOOL. Carefully
check all guards to see that they operate properly, are not damaged, and perform their intended func- tions, Check for alignment, binding or breaking of
moving parts, A guard or other part that is damaged should be immediately repaired or replaced,
16,
GROUND ALL TOOLS, if the tool is supplied with a 3-prong plug, it must be plugged into a 3-contact electrical receptacle, The 3rd prong is used to ground the tool and provide protection against
accidental electric shock, DO NOT remove the 3rd prong, See Grounding instructions,
17,
KEEP VISITORS AND CHILDREN AWAY from the drill press, DO NOT permit people to be in the
immediate work area, especially when the electrical tool is operating,
18,
KEEP PROTECTIVE GUARDS IN PLACE AND IN WORKING ORDER,
19,
MAINTAIN YOUR BALANCE. DO NOT extend yourself over the tool. Wear oil resistant rubber-
soled shoes. Keep floor clear of debris, grease, and
wax,
20. MAINTAIN TOOLS WITH CARE. Always keep tools clean and in good working order. Keep all blades
and tool bits sharp.
21. NEVER LEAVE A RUNNING TOOL UNATTENDED, Turn the power switch to the OFF position, DO
NOT leave the tool until it has come to a complete stop,
22. REMOVE ALL MAINTENANCE TOOLS from the immediate area prior to turning the tool ON.
GUIDELINES FOR EXTENSION CORDS
The smaller the gauge number, the larger diameter of the extension cord is. if in doubt of the proper size of an extension cord, use a shorter and thicker cord. An undersized cord wiii cause a drop in line voltage result- ing in a loss of power and overheating. USE ONLY A
3-WIRE EXTENSION CORD THAT HAS A 3_PRONG GROUNDING PLUG AND A 3-POLE RECEPTACLE THAT ACCEPTS THE TOOL'S PLUG,
23. SECURE ALL WORK. When it is possibb, use damps or jigs to secure the workpbce. This is safer than attempting to hold the workpbce with your
hands.
24. STAY ALERT, watch what you are doing, and use common sense when operating a power tool. DO NOT USE a tool wNe tired or under the influence
of drugs, abohol, or medication. A moment of inattention whib operating power tools may result in serious personal injury.
25. USE ONLY RECOMMENDED ACCESSORIES. Use of incorrect or improper accessories could
cause serious injury to the operator and cause damage to the tool. if in doubt, check the instruction manual that comes with that particular accessory.
26. USE A PROPER EXTENSION CORD IN GOOD CONDITION. When using an extension cord, be sure to use one heavy enough to carry the current
your product will draw. Please see "MiNiMUM RECOMMENDED GAUGE FOR EXTENSION
CORDS (AWG)" table for correct sizing of an exten- sion cord. if in doubt, use the next heavier gauge.
If you are using an extension cord outdoors, be sure it is marked with the suffix "W°A" ("W" in Canada) to indicate that it is acceptable for outdoor use.
Be sure your extension cord is properly sized, and in good electrical condition. Always replace a damaged extension cord or have it repaired by a qualified person before using it.
Protect your extension cords from sharp objects, excessive heat, and damp or wet areas.
120 VOLT OPERATION ONLY
25'LONG 50' LONG 100' LONG
0 to 6 Amps
6 to 10 Amps 10 to 12 Amps 12 to 15 Amps
18 AWG 18 AWG 16 AWG 14 AWG
16 AWG 16 AWG 16 AWG 12 AWG
16 AWG 14 AWG 14 AWG
Not
recommended
27. WEAR PROPER CLOTHING. DO NOT wear loose clothing, gloves, neckties, or jewelry. These items
can get caught in the machine during operations and pull the operator into the moving parts. Users
must wear a protective cover on their hair, if the hair is long, to prevent it from contacting any
moving parts.
THIS TOOL MUST BE GROUNDED while in use to protect the operator from eUectric shock.
IN THE EVENT OF A MALFUNCTION OR BREAK- DOWN, grounding provides the path of bast resistance
for eUectriccurrent and reduces the risk of eUectric shock. This tooUis equipped with an eUectric cord that
has an equipment-grounding conductor and a ground- ing pDg. The pUugMUST be pDgged into a matching
eUectrbaUreceptacle that is properUy installed and grounded in accordance with ALL bcaU codes and ordinances.
DO NOT MODIFY THE PLUG PROVIDED. if it wHUnot fit the eUectrbaUreceptacb, have the proper eUectrbaU
receptacle installed by a qualified electrician.
IMPROPER ELECTRICAL CONNECTION of the equip° ment-grounding conductor can result in risk of electric shock. The conductor with the green insulation (with or without yellow stripes) is the equipment-grounding conductor. DO NOT connect the equipment-grounding conductor to a live terminal if repair or replacement of the electric cord or plug is necessary.
CHECK with a qualified electrician or service personnel if you do not completely understand the grounding instructions, or if you are not sure the tool is properly grounded.
The motor supplied with your drill press is a 120 volt, singb-phase motor. Never connect the green wire to a
live terminal. USE ONLY A 3-WIRE EXTENSION CORD THAT HAS
A 3-PRONG GROUNDING PLUG AND A 3-POLE RECEPTACLE THAT ACCEPTS THE TOOL'S PLUG.
REPLACE A DAMAGED OR WORN CORD IMMEDI- ATELY.
This too[ is intended for use on a circuit that has an electrical receptacle as shown in FIGURE !-1.
FIGURE !-! shows a 3-wire electrical plug and electri- cal receptacle that has a grounding conductor. If a
properly grounded electrical receptacle is not available, an adapter as shown in FIGURE 1-2 can be used to temporarily connect this plug to a 2-contact ungrounded receptacle. The adapter has a rigid lug extending from it that MUST be connected to a permanent earth ground, such as a properly grounded receptacle box.
THIS ADAPTER IS PROHIBITED IN CANADA. CAUTION: In all cases, make certain the electrical
receptacle in question is properly grounded. If you are not sure have a certified electrician check the electrical
receptacle.
This Drill Press is for indoor use only, Do not expose to rain or use in damp locations,
Fig. 1-1 120 Volt
grounding conductor
3-wire power cord
3-prong electrical
receptacle
Fig. 1-2 120 Volt
grounding conductor
3-wire power cord
grounding
adapter lu!
2-prong
electrical
receptacle
0
SPECIFIC SAFETY iNSTRUCTiONS
The operation of any drill press can result in debris being thrown into your eyes, which can result in severe eye damage, ALWAYS WEAR EYE PROTECTHON, Any power tool can throw debris during operations, which could cause severe and permanent eye damage. Everyday eyeglasses are NOT safety glasses. ALWAYS wear Safety Goggles (that comply with ANSi standard Z87.1) when operating power tools. Safety Goggles are
available at Sears Retail Stores. Basic precautions should always be followed when
using your drill press. To reduce the risk of injury, elec- trical shock or fire, comply with the safety rubs listed
below:
1. READ and understand the instruction manual before operating the drill press.
2, AVOHD AWKWARD OPERATHONS AND HAND
POSHTHONS. A sudden slip could cause a serious injury.
3. CHECK all drill bits, cutting tools, sanding drums, or other accessories for damage before installing in the drill press chuck. Damaged items can cause damage to the drill press and or serious injury.
4. Before leaving the drill press, LOCK or REMOVE the ON/OFF switch/key to prevent unauthorized
use,
5,
DO NOT install or use any drill bit that exceeds 7-inches in length or that extends 6-inches below the chuck jaws. The drill bit can suddenly bend or
break.
6. DO NOT try to drill a workpiece that is too small to be securely held to the table or in a vise.
7. DO NOT operate this drill press until it is assembled and installed according to the instruction manual.
8. DO NOT leave the drill press plugged into the elec- trical outlet. Unplug the drill press from the outlet when not in use and before servicing, changing bits and cleaning.
9. DO NOT USE router bits, shaper cutters, circle (fly) cutters, rotary planers or wire wheels in this drill
press.
10. FOLLOW all electrical and safety codes, including the National Electric Code (NEC) and the Occupational Safety and Health Regulations (OSHA). All electrical connections and wiring should be made by qualified personnel only.
11, LET THE CHUCK REACH FULL SPEED before
starting drill operations.
12, MAKE SURE there are no foreign objects, nails,
stones in the workpiece,
13, NEVER PERFORM LAYOUT, ASSEMBLY OR
SETUP WORK on the table/work area when the drill press is running,
14, NEVER START THE DRILL PRESS BEFORE
CLEANING THE TABLE OF ALL OBJECTS (tools, scrap pieces, etc,), Debris can be thrown at high
speed,
15, NEVER START THE DRILL PRESS with the drill
bit, cutting tool, or sanding drum against the work- piece, Loss of control of the workpiece can cause serious injury,
16, OBTAIN ADVICE FROM YOUR SUPERVISOR,
instructor, or another qualified person if you are not familiar with the operation of this drill press,
17, PROPERLY SUPPORT long or wide workpiece and
clamp to the table,
18, PROPERLY SECURE the drill bit, cutting tool, or
sanding drum in the chuck before operating the drill press,
19, REPLACE a damaged cord immediately, DO NOT
use a damaged cord or plug, if the drill press is not operating properly, or has been damaged, left out-
doors or has been in contact with water, return it to a Sears Service Center,
20. SECURE the drill press to the floor or work bench. Vibration can cause the drill press to slide, walk or
tip over.
21. SECURE the workpieee firmly against the table. Do not attempt to drill a workpiece that does not
have a fiat surface against the table, or that is not secured by a vise. Prevent the workpiece from rotating by damping it to the table or by securing it against the drill press column. Loss of control of the workpieee can cause serious injury.
22. SECURELY LOCK the head and table support to the column, and the table to the table support
before operating the drill press.
23. The drill press is designed for home use or light commercial duty ONLY.
24, TO REDUCE THE RISK OF ELECTRICAL
SHOCK, do not use outdoors, Do not expose to rain, Store indoors in a dry area,
25, TURN THE DRILL PRESS OFF and unplug from
power source, Wait for the drill bit, cutting tool, or sanding drum to come to a complete STOP before cleaning off the table/work area, removing or secur- ing workpiece, or changing setup,
26. USE only drill bits, cutting tools, sanding drums, or other accessories with proper shank size recom- mended in this instruction manual. The wrong size
shank can cause damage to the drill press and/or serious injury.
27,USEonlyasdescribedinthisinstructionmanual,
USEaccessoriesonlyrecommendedbySears,
28,USERECOMMENDEDSPEEDSforalloperations,
Otherspeedsmaycausethemachinetomalfunc° tioncausingdamagetothedrillpressandor
seriousinjury,
ADDmONAL SAFETY RULES FOR THE LASER
1, LASER LIGHT - DO NOT STARE INTO BEAM,
APERTURE, or into a reflection from a mirror-like surface,
29,informationregardingthesafeandproperoperation
ofthistoolisaboavailabbfromthefollowing
sources:
Power Tool institute 1300 Summer Avenue
Cbveland, OH 44115-2851 www, powertoolinstitute,org
National Safety Council 1121 Spring Lake Drive
Itasca, IL 60143-3201 American National Standards institute
25 West 43rd Street, 4th floor New York, NY 10036
www, ansi,org ANSi 01,1 Safety Requirements for
Woodworking Machines, and the U,S, Department of Labor regulations
www, osha,cj__
30, SAVE THESE INSTRUCTIONS, Refer to them
frequently and use them to instruct other users,
2,
AVOID EXPOSURE - LASER LIGHT IS EMITTED FROM BOTH SIDES OF LASER ASSEMBLY,
Use of controls or adjustments, or performance of procedures other than those specified herein may result in hazardous laser light exposure,
3, DO NOT DISASSEMBLE LASER MODULE, The
laser is a CLASS 11LASER PRODUCT that can emit laser power up to 1 mW MAX at 635 nm,
which could result in exposure with the module disassembled, The laser unit complies with 21
CFR 1040,10 and 1040,11,
4, USE OF CONTROLS OR ADJUSTMENTS OR
PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT
IN HAZARDOUS RADIATION EXPOSURE.
AVAILABLE ACCESSORIES
Visit your Sears Hardware Department or see the Craftsman Power and Hand Tool Catalog for the follow- ing accessories,
iTEM STOCK NUMBER * Circle Cutter 25293
* Clamping Lit 26426 * 8-in, Vise 24077
* 4-in, Vise 24081 * 3-in, Vise 24071
* 21 pc, Sanding Drum Kit 25262 * 7 pc, Forstner Bit Set 25389
Sears may recommend other accessories not listed in this manual
See your nearest Sears Hardware Department or Craftsman Power and Hand Tool Catalog for other accessories,
Do not use any accessory unless you have completely read the instruction Manual for that accessory,
Use only accessories recommended for this drill press, Using other accessories may cause serious injury and cause damage to the drill press,
Figure 2-1 1
13
12
1, Beit cover 2, Motor 3, Beit tension Hockknob 4, Feed handies 5, QuHHHock
6, Laser (not shown) 7, Keyiess chuck
8, Column 9, TaMe raise/iower Handie
10, TaMe
11, Base 12, Flexible lamp 13, Adjustable depth stop
14, ON/OFF switch
Figure 2-2
15, ON/OFF switch 16, Removable key
17, Depth scale lock nuts 18, Depth scale
Figure 2-3
19, Bevel scale 20, Table lock handle
19
10
UNPACKING AND CHECKING CONTENTS
This drill press will require some amount of assembly, Remove all of the parts from the shipping box and lay
them on a clean work surface, Remove any protective matedab and coatings from all
of the parts and the drill press, The protective coatings can be removed by spraying WD-40 on them and wiping it off with a soft cloth, This may need redone several times before all of the protective coatings are removed compbtely, CAUTION: DO NOT use acetone, gasoline or lacquer thinner to remove any protective coatings on your drill press,
After cbaning, apply a good quality automotive wax to any unpainted surfaces, Make sure to buff out the wax before assembly,
Compare the items to Figure 3-1 below; verify that all items are accounted for before discarding the shipping box, If there are any missing parts, call Customer Helpline 1°800°897°7709,
The drill press is a heavy machine, two people may be required to unpack and lift machine,
if any parts are missing, do not attempt to plug in the power cord and turn ON the drill press, The drill press
can only be turned ON after all the parts have been obtained and installed correctly,
Figure 3-1 A ............/_'_.
J
K
B
C
A, Drill press head and motor assembly B, Table
C, Column, rack and ring D, Worm gear
E, Feed handle (S) F, Table raise/lower handle
G, Table lock handle H, Keyless chuck
I, Base J, Laser assembly
K, Clamp
Ddlt Press Hardware: (not shown) L, Hex head cap screw M8-1,25 x 25mm (4)
Mounting Hardware: (not shown) M, Hex head screw M8-1,25 x 125mm (2) N, Fiat Washer M8 (2) O, Lock Washer M8 (2) R Hex Nut M8-1,25 (2)
Toots Included: (not shown) Q, 2,5mm Hex wrench
R, 3mm Hex wrench S, 4mm Hex wrench
11
TOOLS REQUIF{EB
The following toob are needed for assembly and align- ment, Note: Two hex wrenches (3mm and 4mm) are provided, The remaining tools are typbal shop toob and are not included with your drill press,
12ram Open end wrench Hammer and block of wood 13ram Open end wrench Combination square #2 Phillips screwdriver
Figure 4-2
The drill press is a heavy machine; two people may be required for certain assembly operations,
DO NOT assemble the drill press until you are sure the tool is unplugged,
DO NOT assemble the drill press until you are sure the power switch is in the "OFF" position,
For your own safety, DO NOT connect the drill press to the power source until the machine is completely assembled and you read and understand the entire
instruction Manual,
COLUMN, BASE and TABLE ASSEMBLY
Figure 4-1
J
H
3, Place the worm gear (G) in the table bracket (H),
See Figure 4-2,
Figure 4-3
NOTE: Place the small end of the worm gear (I) through hob (J), in the table bracket, See Figure 4-2,
The correct placement is shown in Figure 4-3,
Figure 4-4
B
C
Attach the column (A) to the base (B) using the four M8x1,25x25mm hex head screws (C), two of which
are shown, See Figure 4-1,
2,
Loosen the set screw (D) and remove the ring (E) and rack (F),
4, insert the rack (F) in the table bracket groove (K),
See Figure 4-4,
NOTE: Place the teeth of the rack (L), see Figure 4-4 in the teeth of the worm gear inside of the table bracket,
12
5, SNde the rack (F) and the tabb (M) onto the column
(A), See Figure 4-5,
Figure 4-6
N
I
NOTE:Placetherackunderthebottomofthering,but allowenoughclearancesothattherackcanrotate
aroundthecolumn,Tightenthesetscrew(R), See Figure4-7,
Figure 4-8
U
f
8,
Attach the tame raising and bwedng handb (S) on the worm gear shaft (I) and tighten the set screw
(T) against the flat (U) on the worm gear shaft, See Figure 4-8,
I
T
S
6,
Hace the bottom of the rack (N) inside the flange (P) on the bottom of the column, See Figure 4-6,
Figure 4-7
E_
jR
Figure 4-9
9,
Thread the stud of the tame bck handb (V) into the hob (W) in the rear of the tame bracket, See
Figure 4-9,
7, Place the ring (E) onto the column (A), See Figure
4-7,
13
DRILL PRESS HEAD AND MOTOR ASSEMBLY
* The drHUpress is a heavy machine; two peopb may
be required for certain assemMy operations,
* MAKE CERTAIN the drHUpress is disconnected from
the power source,
Figure 5-1
A
B
Figure 5-3
G
\\
\
H
F
3, Thread the three feed handbs (F) in the three
tapped hobs (G) bcated in the pinion shaft (H),
1, Seat the drHUpress head (A) on the coUumn (B),
See Figure 5-1
Figure 5-2
i !
, C
Figure 5-4
2,
Align the drill press head with the table (C) and base (D) and tighten the two head locking screws
(E), See Figure 5-2,
NOTE: Make certain that the spindle taper (I) and the tapered hob in the chuck (J) are clean and free of
grease, lacquer, or rust preventive coatings, See Figure 5-4 Household oven cleaner can effectively remove any substance from the spindle and chuck, Carefully follow the manufacturer's safety rubs
concerning its use,
14
Figure 5-5 Figure 6°2
D
F
C
4, Open the chuck jaws compbteUy, hoUdthe top collar
(K) and turn the chuck barreU(L) counter-clockwise, Make sure the jaws are compbteUy recessed inside the chuck, See figure 5-5,
5, Seat the chuck onto the drHUpress spindb as far as
it wHUgo, Carefully drive the chuck onto the spindb by pUacinga wooden bbck (M) under the chuck (N)
and tap the Mock up with a hammer (O),IMPOR- TANT: DO NOT tap the chuck directly with a metaU
hammer,
LASER ASSEMBLY
,, MAKE CERTAIN the drHUpress is disconnected from
the power source, LASER LIGHT o DO NOT STARE INTO BEAM,
APERTURE, or into a reflection from a mirror-like surface,
Figure 6-1
2, Remove battery cover (C) from ]aser housing, 3, Connect a 9-voUt battery (D) (not incUuded) to
battery termina] (E),
4, PUacebattery into battery compartment (F) and
repUace battery cover,
Figure 6-3
Place clamp (A) through openings (B) in laser housing,
15
5,
Place laser around column (G) and against the head casting (H) and fasten the clamp securely at
the column,
6,
Make sure laser housing is positioned so that one laser is to each side of the head casting,
FASTENING DRILL PRESS Figure 7-1
The drill press should be fastened to a supporting surface, Secure the machine base to the supporting
surface with an M8x1,25x125mm carriage head screw, 8,5ram fiat washer, 8,Smm lock washer, and
M8x1,25 hex nut through the two hobs (A) located in the machine base, See Figure 7:1, This win help reduce
the tendency of the drill press to tip over, slide, or walk,
16
* DONOTexposetheddHpresstorainoroperatethe
indampbcations.
* MAKESUREaHpartshavebeenassembbdcorrectly
andareinworkingorder.
FLEXIBLE LAMP
To reduce the risk of fire, use 40 watt or bss, 120 voUt, reflector track-type Hght buUb(not supplied). DO NOT use a standard househoUd Hght buUb.The reflector track- type HghtbuUbshouUd not extend bebw the Uampshade.
SWITCH OPERATION Figure 8-1
The switch (A) is bcated on the front of the ddHpress head. See Figure 8-1. To turn the ddH press ON, move
the switch up. To turn the ddH press OFF, move the switch down.
Figure 8-2
Figure 9-1
B
The flexible lamp (A) operates independently of the drill press, but uses the same power cord, To turn the lamp
ON and OFF, rotate the switch (B) in the clockwise direction only, See Figure 9-1,
CAUTION: The flexible lamp housing will remain hot for a few minutes after turning it OFF, Avoid contact with
housing until it is cool,
B
\ \\\
\ \\
IMPORTANT: When the machine is not in use, the switch shouUdbe bcked in the OFF position to prevent
unauthorized use.
1. Grasp the switch toggle (B) and pull it out of the switch. See Figure 8-2.
2. With the switch toggle removed, the switch will not operate. However, should the switch toggle be
removed while the drill press is operating, the switch can still be turned OFF, but cannot be
restarted without inserting the switch toggle.
\\\
\
TABLE OPERATION
Figure 10-1
C
1, To raise or lower the table (A) on the column (B),
loosen the table lock handle (C), See Figure 10-1,
17
Figure 10-2 Figure 10-4
D
G
2, Turn the table raising and lowering handle (D)
clockwise to raise the table and counterclockwise to lower the table, See Figure 10-2,
3, After the table is at the desired height, tighten the
table clamp,
6, Loosen the table locking bolt (G) and tilt the table to
the desired angle, and tighten the table locking bolt, See Figure 10-4,
E
NOTE: Always raise (rather than lower) the table to the final position to allow the gears to mesh and prevent slippage,
4,
The table (A) can be rotated 360 degrees on the column (B) by loosening the table clamp (C) and rotating the table to the desired position, and tight- ening the table clamp, See Figure 10-1,
NOTE: For thru-drilling operations, make sure the table center hob is aligned with the drill bit,
Figure 10-3
Figure 10-5
H
100 0 100 200
7,
A tilt scab (H) is provided on the table bracket cast- ing to indicate the degree of tilt, A witness line (I) is provided on the table to align with the tilt scab, See Figure 10-5,
NOTE: When the table is returned to the level position, replace the table alignment pin (E), This will position the table surface 90 degrees to the spindle, See Figure
10-3,
5, The table (A) can be tilted right or left by removing
the table alignment pin (E), See Figure 10-3 and 10-4,
NOTE: if the pin (E) is difficult to remove, turn the nut (F) clockwise to pull the pin out of the casting,
18
Loading...
+ 42 hidden pages