Craftsman 149.236321 User Manual

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owners

manual

MODEL NO.

149.236321

SERIAL
OR CODE
NUMBER:

Model and code number may be
found on the back of the base.

You should record both mode! and
code number and retain in a safe
place for future use.

CALIFORNIA OWNERS: a uniQue
serial code number is stamped on
the underside of the machine.

CAUTION:
Read All Instructions

Carefully Before Start
ing Assembly and Use.

Save This Manual For
Future Reference.

Bmm/tRnmMnH ®

5Ve-INCH

JOINTER — PLANER

• assembly

• operating

• repair parts

SEARS, ROEBUCK AND CO., Dept. D/817WA, Hoffman Estates, IL 60195

Part No. 4551-252-00

7/90

FULL ONE-YEAR WARRANTY ON CRAFTSMAN. JOINTER — PLANER

if within one year from the date of purchase, this Craftsman Jointer — Planer fails due to a defect
in material or workmanship, Sears will repair it, free of charge.

WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS STORE OR SERVICE
CENTER IN THE UNITED STATES.

This warranty gives you specific legal rights and you may also have other rights which vary from
state to state.

Sears, Roebuck and Co., Dept. D/817WA, Hoffman Estates, IL 60195

A

1. KNOW YOUR POWER TOOL

For your own safety, read the owner's manual carefully.
Learn its application and limitations as well as the specific
hazards peculiar to this tool.

2. GROUNDING INSTRUCTIONS

A. All grounded, cord-connected tools;
In the event of a malfunction or breakdown, grounding pro

vides a path of least resistance for electric current to reduce
the risk of electric shock. This tool is equipped with an
electric cord having an equipment-grounding conductor and
a grounding plug. The plug must be plugged into a matching
outlet that is properly installed and grounded in accordance

with all local codes and ordinances.
Do not modify the plug provided - if it will not fit the outlet,

have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding conductor

can result in a risk of electric shock. The conductor with
Insulation having an outer surface that is green with or with
out yellow stripes is the equipment-grounding conductor. If
repair or replacement of the electric cord or plug is necessary,
do not connect the equipment-grounding conductor to a live
terminal.

GENERAL SAFETY RULES FOR POWER TOOLS

A

B. Grounded, cord-connected tools intended for use on a
supply circuit having a nominal rating less than 150 volts:

This tool is intended for use on a circuit that has an outlet
that looks like the one illustrated in Sketch A In Figure 1. The
tool has a grounding plug that looks like the plug illustrated
in Sketch A in Figure 1. A temporary adapter, which looks like
the adapter illustrated in Sketches B and C, may be used to
connect this plug to a 2-pole receptacle as shown in Sketch
B if a properly grounded outlet is not available. The temporary
adapter should be used only until a properly grounded outlet
can be installed by a qualified electrician. The green-colored
rigid ear, lug, etc. extending from the adapter must be con

nected to a permanent ground such as a properly grounded
outlet box.

Grounding P

©

•

(A)

Adapter

Meta! Screw -—__

Cover of Grounded

-Ч—-Outlet Box

---------------

■ / /

(TT]

►-

B)

Check with a qualified electrician or serviceman if the
grounding instructions are not completely understood, or if

in doubt as to whether the tool is properly grounded.
The use of any Extension Cord will cause some loss of power.

To keep this to a minimum and to prevent overheating and

motor burn out, use the table below to determine ihe MINI
MUM wire size (A.W.G.) Extension Cord.

Use only 3-wire extension cords that have 3-prong grounding
plugs, and 3-pole receptacles that accept the tool's plug.

Extension Cord Length

25 Feet
50 Feet

100 Feet

Extension Cords suitable for use with your Jointer-Planer are
available at your nearest Sears Catalog Order or Retail Store.

Repair or replace damaged or worn cord immediately.

Wire Size, A.W.G.

16
16
14

Grounding

(C)

Means

Figure 1 — Wiring Methods

3. KEEP GUARDS IN PLACE
in working orderand in proper adjustment and alignment.

4. REMOVE ADJUSTING KEYS AND WRENCHES
Form habit of checking to see that keys and adjusting
wrenches are removed from tool before turning on tool.

5. KEEP WORK AREA CLEAN
Cluttered areas and benches invite accidents.

6. DON’T USE IN DANGEROUS ENVIRONMENT

Don’t use power tools in damp or wet locations, or expose
them to rain. Keep work area well illuminated.

7. KEEP CHILDREN AWAY
All visitors should be kept a safe distance from work area.

8. MAKE WORKSHOP KID PROOF
with padlocks, master switches, or by removing starter keys.

9. DON’T FORCE TOOL

It will do the job better and be safer at the rate for which it

was designed.

10. USE RIGHTTOOL

Don't force tool or attachment to do a job for which It was nol
designed.

11. WEAR PROPER APPAREL

No loose clothing, gloves, neckties, rings, bracelets, or
jewelry to get caught in moving parts. Nonslip footwear is
recommended. Wear protective hair covering to contain long
hair.

12. ALWAYS USE SAFETY GLASSES

Also use face or dust mask if cutting operation is dusty.
Everyday eyeglasses only have impact resistant lenses. They
are NOT safety glasses.

13. SECURE WORK

Use clamps or a vise to hold work when practical. It's safer
than using your hand and frees both hands to operate tool.

14. DON'T OVERREACH
Keep your proper footing and balance al all times.

18. USE RECOMMENDED ACCESSORIES

Consult the owner's manual for recommended accessories.
Use of improper accessories may be hazardous.

19. NEVER STAND ON TOOL

Serious injury could occur if the tool is tipped or if the cutting
tool is uninlentionally contacted.

20. CHECK DAMAGED PARTS

Before further use of the tool, a guard or other part that is
damaged should be carefully checked to ensure that it will
operate properly and perform its Intended function - check

for alignment of moving parts, binding of moving parts,

breakage of parts, mounting, and any other conditions that

may affect its operation. A guard or other part that is damaged
should be properly repaired or replaced.

21. DIRECTION OF FEED

Feed work into a blade or cutter against the direction of

rotation of the blade or cutter only.

22. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN
POWER OFF. Don't leave tool until it comes to a complete

stop,

23. WEAR EAR PROTECTION
When operating for prolonged period of time,-use of ear pro
tection is recommended.

15. MAINTAIN TOOLS IN TOP CONDITION

Keep tools sharp and clean for best and safest performance.

Follow instructions for lubricating and changing accessories.

16. DISCONNECTTOOLS FROM POWER SOURCE ,

before servicing and when changing accessories such as
blades, bits, cutters, or when mounting and re-mounting
motor.

17. AVOID ACCIDENTAL STARTING

Make sure switch is in ‘‘OFF” posilion before plugging in
cord.

TABLE OF CONTENTS

GENERAL SAFETY RULES FOR POWER TOOLS.........................2, 3

UNPACKING AND CHECKING CONTENTS
SAFETY RULES FOR JOINTER-PLANER.

ASSEMBLY. .....................................................................................5-7

Depth of Cut Hand Knob
Chip Deflector.

Cutter Guard Assembly................................................................. 5

Fence................................................................................................6

Fence Extension

Checking Cutter Blades..................................................................7

INSTALLING THE JOINTER-PLANER................................................8

CONTROLS AND ADJUSTMENTS..................................................8, 9

Depth of Cut Hand Knob

Check Depth of Cut.........................................................................9

Fence Adjustment...........................................................................9

Cutter Guard

Guard Stop.......................................................................................9

ON/OFF Switch.................................................................................9

................................................................................5

................................................................................

................................................................

..........................................................................

................................................................

......................................

...

.....................................

6, 7

.9

The operation of any power too! can result in foreign objects
being thrown into the eyes, which can resul! in severe eye
damage. Always wear safety goggles complying with ANSI Z87.1
(shown on Package) before commencing power tool operation.
Safety Goggles are available at Sears retail or catalog stores.

BASIC JOINTER-PLANER OPERATION....................................10-12

4
5

5

8

Selling the Guard Stop.................................................................10

Feeding the Workpiece

Using Holddown/Push Blocks....................................................11

Beveling, Chamfering.......................................................... 11, 12

Using a Wet/Dry Vac.................................................................. 12

MAINTENANCE

Timing Belt Replacement

Cutter Guard Return Spring........................................................12

Blade Replacement and Adjustment..........................................13

General Maintenance...................................................................13

REPAIR PARTS.............................................................................14, 15

TROUBLE SHOOTING......................................................................16

How to Order Replacement Parts.

.........................................................................12, 13

............................................................

............................................................

.............................................

10, 11

12

16

UNPACKING AND CHECKING CONTENTS

Model 149,236321 Jointer-Planer Is shipped complete in one
carton.

Separate all parts from packing materials and check each one
with the illustration and the list of loose parts to make certain
ail items are accounted for, before discarding any packing
material.

If any parts are missing, do not attempt to assemble the
jointer-planer, plug in the power cord or turn the switch on
until the missing parts are obtained and are installed correctly.

Wipe all parts thoroughly with a clean, dry cloth,

Apply a coat of clear automobile paste wax to the tables.

WARNING: FOR YOUR OWN SAFETY, NEVER CON

NECT TO POWER SOURCE UNTIL ALL ASSEMBLY

A

STEPS ARE COMPLETE. AND YOU HAVE READ AND

UNDERSTAND THE SAFETY AND OPERATIONAL INSTRUC
TIONS.

BOLT FINDER

Use to identify fastener
size. Hold head of screw
against folded edge. In
side diameter of sized
circle is for nut, outside
diameter Is for screw.

3/8 5/16' 1/4 1^10 *8

TABLE OF LOOSE PARTS

ITEM DESCRIPTION
NO.

A

Jointer-Planer................................................................ 1

B

Fence

c

D
E
F
G
H

J

K
L
M
N

O

P

Q

R
S
T

u

V
W

X

...............................................................................

Fence Bracket..................................................................2

Fence Segment................................................................2

Tilt Indicator Assembly...................................................2

Chip Deflector

Hand Knob......................................................................1

316" Lockwasber..............................................................1

1/4 "-20 X 3/4" Hex Cap Screw

1/4 Split Lockwasher

1/4 Flat Washer................................................................4

Fence Lock Knobs
9/32" ID X 17/32" ODx 1/8" Thick Washer

S10-24 X 1/2 Machine Screw

#10 Fiat Washer...............................................................2

#8-32 X 1/2" Flat Head Machine Screw..........................6

#8-32 Hex Nut...................................................................6

#8 Flat Washer.................................................................6

Push Block.......................................................................2

2-1/2" to 1-1/4" Vac. Hose Adapter.................................i

5/32" Hex Key (Allen Wrench)
Owner's Manual
Cutter Guard Assemply

.................................................................

.....................................

......................................................

..........................................................2

.......................................

......................................

...........................................................

..............................................

Supplied in loose parts bag

......................

QTY.

1

1

4
4

2
2

1

1

1

14mm or9/16" Wrench
10mm Wrench

8mm or 5/16" Wrench

TOOLS REQUIRED

Medium Slotted Screwdriver

#2 Phillips Screwdriver

—T -'T-x T r T- . r ^ ^ ^ ^
— - r t .

Combination Square

t-x-zLcn

A SAFETY RULES FOR JOINTER—PLANER A

Safety is a combination of operator common sense and alertness at all times when the Jointer—Planer is being
used. Study these rules and general safety rules before operating and retain them for future use.

1. WEAR EYE PROTECTION.

2. NEVER MAKE JOINTING OR PLANING CUT DEEPER THAN

1/8 INCH —PER PASS,

3. FEED WORKPIECE AGAINST ROTATION OF CUTTER.

4. KEEP FINGERS AWAY FROM REVOLVING CUTTER - use

fixtures when necessary.

5. NEVER PERFORM JOINTING OR PLANING OPERATION

WITH CUTTER HEAD GUARD REMOVED.

6. NEVER FORCE CUTTING ACTION. Stalling or partial stalling
of motor can cause major damage. Allow motor to reach full

speed before cutting.

7. NEVER - Attempt to perform an abnormal or little used

operation without study and the use of adequate hold down

/push blocks, jigs, fixtures, stops, etc.

8. NEVER - Attempt to cut small pieces.

WARNING: DO NOT AT ANY TIME LET BRAKE FLUIDS, GASOLINE, PENETRATING OILS, ETC.

A

COME IN CONTACT WITH PLASTIC PARTS. THEY CONTAIN CHEMICALS THAT CAN DAMAGE
AND/OR DESTROY PLASTICS.

9. ALWAYS • Use hold down/push blocks for Jointing material
narrower than 3 inches, or planing material thinner than 3
inches.

10. ALWAYS - Keep cutler sharp.

11. NEVER ■ Use in an explosive atmosphere. Normal sparking of

motor may ignite fumes.

12. OUTDOOR EXTENSION CORD USE ■ When tool is used
outdoors, use only extension cords suitable for use outdoors.
Outdoor approved cords are marked with the suffix W-A, for
example - SJTW-A or SJOW-A.

13. ALWAYS use identical replacement parts when servicing.

14. This tool is intended for RESIDENTIAL USE ONLY.
WARNING: DO NOT ALLOW FAMILIARITY (GAINED FROM

FREQUENT USE OF YOUR JOINTER—PLANER) TO BECOME
COMMONPLACE. ALWAYS REMEMBER THAT A CARELESS
FRACTION OF A SECOND IS SUFFICIENT TO INFLICT SEVERE
INJURY.

ASSEMBLY

DEPTH OF CUT HAND KNOB

1. Find one 3/8 lockwasher and the depth of cut hand knob from the

parts bag.

2. Turn the nut on the height adjustment screw until five full threads

extend beyond the nut.

3. Place lockwasher on height adjustment screw and thread hand knob

onto screw.

4. Back nut up against hub of hand knob. Tighten with 14mm or 9/16

wrench while holding hand knob.

CHIP DEFLECTOR

1. Loosen the screw in the center of vacuum port of chip discharge.

2. Install slot of chip deflector between the chip discharge and the flat

washer and retighten.

CAUTION: THE CHIP DEFLECTOR MUST BE IN PLACE FOR SAFE
OPERATION. FAILURE TO INSTALL THE CHIP DEFLECTOR MAY
RESULT IN PERSONAL INJURY.

A

CUTTER GUARD ASSEMBLY

Place the slot on the guard stop assembly over the tab on the front
cover as shown and align the shoulder bolt with the threaded hole.

2.

Rotate the cutter guard counterclockwise until the tab Is under the
cutter guard and tighten the shoulder bolt. Be sure the cutter guard
rotates freely after tightening the shoulder bolt.

CAUTION: THE CUTTER GUARD MUST BE IN PLACE FOR SAFE
OPERATION. FAILURE TO INSTALL THE CUTTER GUARD CAN
RESULT IN SERIOUS PERSONAL INJURY.

A

HAND KNOB

SHOULDER BOLT

FENCE

1. From among the loose parts find the following:
(1) Fence
(2) Fence Brackets
(2) Fence Segments
(2) Tilt Indicators
(2) Lock Knobs
(4) 1/4-20 X 3/4" Hex Cap Screws
(4) 1/4 Lock Washers
(4) 9/32 ID X 9/16 00 x 1/16 Thick Washers
(2) 9/32 ID X 17/32 00 x 1/8 Thick Washers
(6) #8-32 X 1/2 Flat Head Machine Screws
(6) #8 Flat Washers
(6) #8-32 Hex Nuts
(2) #10-24 X 1/2 Pan Head Machine Screws
(2) #10 Flat Washers

1. Attach fence brackets to base using 1/4-20 x 3/4 hex cap screws,
9/32 lO X 1/16 thick washers and 1/4 lock washers, snug but do not
tighten.

2. Attach fence segments to fence with #8-32 flat head screws, #8 flat
washers and #8-32 hex nuts.

3. Place assembled fence on machine with fence brackets inside the
fence segments.

4. Position lock knobs with 9/32 ID x 17/32 OD x 1/8 thick washers thru

slots in fence segments and thread into fence brackets.

5. Place square against face of fence and table surface. Bring fence

square to tabie and tighten lock knobs.

6. THERE MUST BE 1/32" TO 1/16" gap between the lower edge of the
fence and jointer tables (with table set for 0" cut). To adjust, move
fence assembly by loosening the 1/4-20 x 3/4 hex cap screws attach
ing the fence brackets to the base. Retighten hex cap screws after
adjustment has been made.

LOCK KNOB

7. Recheck squareness of fence.

8. Install tilt indicators with #10-24 x 1/2 pan head machine screw and

#10 flat washers. Set 0° of indicators to 0° of segments and tighten
the screw.

9. The fence should now be adjusted and will accurately measure angles

to 45° Inboard and 45° outboard (see adjustments section).

FENCE EXTENSION

To aid in edge jointing of workpieces 4" and wider, you may extend the
fence height. The extension can be constructed of 1" (3/4" thick) stock
pine or hardwood.

Use #8 flat head wood screws of sufficient length to securely attach the
extension to the fence. Make sure that the head of the screws are below
the surface of the fence so as not to interfere with the workpiece.

For extra stability, additional countersunk holes have been provided near
the ends of the fence.

TILT INDICATOR SHOULD BE LINED UP WITH

THE FENCE SEGMENT AT THE O'MARK.

DO NOT OVER TIGHTEN

r1/4

A= 11/16 Thick X 2'Wide X 10" Long

The 11/16 thickness can be obtained by pianing the board
on the Jointer-planer.

B= 1/2" to 3/4" Thick X 3-1/2" Wide x 10" Long

This piece may also be made out of plywood.

,C= 3/4" Thick X 2-1/2" Wide x 19-1/2" Long

' The 2-1/2" width may be increased if desired.

OPTIONAL — For Extra Stability
D= 11/16" Thick X 2" Wide x 2" Long, 2 Pieces

E= 1/2" to 3/4" Thick X 3-1/2" Wide x 2" -»■ Long, 2 Pcs.
NOTE: Cut both 0 pieces from the same stock or thickness as

board A and cut both E pieces from the same stock or thickness
as board B.

CHECKING CUTTER BLADES

CAUTION: MAKE SURE THE SWITCH IS IN THE OFF POSITION
AND CORD IS UNPLUGGED BEFORE PROCEEDING WITH CHECK
ING CUTTER BLADES.

4

The blades in your Jointer-Planer have been adjusted at the factory to
assure proper operation. Shipping and handling, however, may cause
misalignment. For accurate cutting, the blades must be .003-In. higher
than the outfeed table (thickness of a piece of paper) when positioned at
the highest point.

1. Block the cutter guard open with a scrap piece of wood about 5-1/2"

long between the fence and cutter guard.

2. Locate the slot in the cutter head shaft through the small hole in the
backside of the machine directly above the vacuum port. Rotate the
cutter head with a screwdriver until one of the blades Is at its highest
position.

3. place a straight edge over the outfeed table and the blade. The
straight edge must touch evenly on the outfeed table at both ends of
the blade. Rotate the cutterhead slowly, and making sure the blade
lightly touches the straight edge. If the straight edge rises or blades
do not touch, follow the "REPLACING CUTTER BLADES" procedure
in the “MAINTENANCE” section.

CHIP DISCHARGE/VACUUM

INSTALLING THE JOINTER—PLANER

If the Jointer-Planer is to be used in a permanent location, it
should be fastened securely to a firm supporting surface such
as a workbench. Holes should be drilled through supporting
surface of the workbench as illustrated. Each foot of the Jointer­Planer should be bolted securely using 5/16" diameter machine
bolts, 5/16" hex nuts, and lock washers. Bolts should be of
sufficient length to accommodate foot of Jointer-Planer, washer,
hex nuts, and thickness of supporting surface. Tighten all four
bolts securely. If the Jointer-Planer is to be used in a portable
application, it is recommended that it be fastened to a rnounting
board. The board should be of sufficient size to avoid tipping of

Jointer-Planer while in use. Any good grade of plywood or chip
board with a 3/4" minimum thickness is recommended. Mount
Jointer-Planer to board using hole pattern as shown. Clamp
board securely to workbench or supporting surface.

Supporting surface where Jointer-Planer is mounted should be
examined carefully after mounting to insure that no movement
during use can result. If any "tipping" or "walking" is noted,
secure workbench or supporting surface before operating.

CONTROLS AND ADJUSTMENTS

CAUTION: MAKE SURE THE SWITCH IS OFF AND THE CORD IS UNPLUGGED BEFORE PER

A

FORMING ANY CHECKS OR ADJUSTMENTS.

1. DEPTH OF CUT HAND KNOB

Turning the hand knob clockwise raises the infeed table and
decreases the depth of cut. Turning it counter-clockwise

lowers the Infeed table and increases the depth of cut to the

maximum 1/8" depth per pass.

NOTE: When the table is lowered for the maximum 1/8"
depth cut, the hand knob will be relieved of tension and
will be loose. If this is disturbing, simply turn the hand knob
clockwise until it is again under tension. Turn the knob no
more than 1/2 turn after it is again under tension. This will
not change the depth of cut setting unless 1/2 turn is
exceeded.

то CHECK DEPTH OF CUT

a. Place a straight edge on the outfeed table extending over the infeed

table.

b. Measure from the surface of the infeed table to the bottom of the

straight edge. This will be the depth of cut.

NOTE: This Jointer-Planer will nnake a maximum 1/8" deep cut. To reduce

THE DANGER of kickback and possible injury, the depth of cut should not

exceed 1/16" when cutting wood wider than 1-1/2".

CAUTION: MAKE SURE THE SWITCH IS OFF AND THE CORD IS

'

UNPLUGGED BEFORE PERFORMING THIS CHECK.

I

A

2. FENCE ADJUSTMENT

The fence can be adjusted to cut angles from 0° to 45°. Stop pins
allow automatic setting to 0°, 22Vz °, 30° or 45° in either the Inboard
or outboard direction.

TO ADJUST: Loosen fence lock knobs and lift the stop pins out and
turn to lock out. Move the fence to the desired angle. If It Is one of the
commonly used angles listed above, release the stop pins and they
will pop into place when the correct angle Is reached. Tighten the
fence lock knobs to lock the fence in place. For a less common angle
or to fine tune to an angle less than the 5° divisions on the fence seg
ment. Pull and lock out the stop pins and use the 0° to 5° scale on the
tilt indicator to set the exact angle desired.

1. FOR OUTBOARD TILT add the reading on the tilt indicator to the

reading on the fence segment,

2. FOR INBOARD TILT subtract the tilt Indicator reading from the
reading on the fence segment. Always tighten the lock knobs to
maintain the desired setting.

CUTTER GUARD

The cutter guard provides protection over the cutler head. It must
always be in place and functioning properly.

Check the guard to make sure it is functioning properly.
a.

Pass a 1/4" thick piece of wood over the cutter head between the
guard and fence. The guard must return automatically.

b.

Open the cutter guard all the way until it stops and release
it several times. It should always return to its original
position.

4.GUARD STOP

The Craftsman Jointer/Planer comes equipped with a cutter guard

stop assembly to improve safety and reduce risk of injury. Be sure to
read and understand all instructions in the ASSEMBLY and BASIC

JOINTER/PLANER OPERATION sections before operating this tool.

5. ON-OFF SWITCH

The operating positions of the ‘‘On-Off’’ switch are located on the
front of your Jointer-Planer. Push the switch up to turn your Jointer­Planer “on" and down to turn your Jointer-Planer "off”. The switch
has a switch key which, when removed, allows the switch to be look
ed in the “off” position. To activate the locking feature push switch
to "off" position and pull switch key.
To turn Jointer-Planer "on” after it has been locked in the “off” posi
tion, the switch key must be replaced in the switch.

CAUTION: IF THE CUTTER GUARD FAILS TO OPERATE
PROPERLY, THE CUTTER GUARD RETURN SPRING
WILL NEED REPLACING. CONTACT YOUR NEAREST

A

SEARS STORE OR SERVICE CENTER FOR REPLACE
MENT SPRING AND INSTRUCTIONS BEFORE USING
THE JOINTER-PLANER.

WARNING: BE SURE SWITCH IS IN THE "OFF” POSITION

BEFORE PLUGGING JOINTER-PLANER INTO POWER SOURCE

FAILURE TO DO SO COULD RESULT IN ACCIDENTAL
STARTING CAUSING SERIOUS INJURY.

9

BASIC JOINTER—PLANER OPERATION

For your safety do not exceed a 1/16" deep cut on a planing operation

for work pieces wider than 1-1/2". For work pieces less than 1-1/2",
a 1/8" cut can be taken at a slow feed rate.

This Jointer-Planer is designed with a special cutter head and inter

na! baffle that blows the sawdust and chips from the rear of the
machine. To keep this system operating properly, the motor speed
should be maintained. A feed rate that is too fast will slow the motor
down resulting in a poor cut and poor chip discharge. The type of
wood, wood grain, and moisture content of the wood all affect an

acceptable feed rate.

CAUTION; MAKE SURE ALL SIX BLADE LOCKING SCREWS

f-

ARE TIGHTENED SECURELY BEFORE ATTEMPTING TO

A

TURN THE MACHINE “ON” OR ATTEMPTING ANY OPERA

LTION.

Ì

SETTING THE GUARD STOP

CAUTION: MAKE SURE THE SWITCH IS IN THE OFF POSI
TION AND THE CORD UNPLUGGED BEFORE SETTING THE
GUARD STOP.

A

The guard stop assembly allows you to limit the cutter guard open

ing during operation and can be adjusted to prevent the cutter guard
from opening when the Jointer/Planer is not in use.

As a Safety Cover
When the Jointer/Planer is not in use, rotate the guard stop and

knob clockwise until it contacts the cutter guard and lock the knob.
During Operation

1. With the Jointer/Planer switch in the off position and the cord
unplugged place a workpiece of the size to be used on the
infeed table,

2. Loosen the guard slop knob and pass the workpiece between
the fence and the cutter guard and through the cutter area
until the cutter guard is rotated as far as this workpiece will
require.

For your own safety, ALWAYS use hold down/push blocks when

JOINTING wood that is NARROWER than 3 in. or when PLANING
WOOD THAT IS THINNER than 3 in.

Do not plane. Joint or bevel wood shorter than 12 in. Material this
short is more difficult to control while being cut. Smalt pieces of
wood can tip over on the tables or into the cutterhead and can be
kicked back toward you.

For best results, take light cuts. For average planing, jointing, or
beveling, a cut between 1/32 and 1/16 in. deep will produce the
best results.

Rotate the guard stop and knob clockwise until it contacts the
cutler guard and lock the knob. To prevent binding or pinching,
some clearance will be regutred between the guard stop and
the cutter guard.

4,

The guard stop is now set to cut workpiece of the same width
as the sample used in the set up.

Be sure to use this procedure whenever using the Jointer/
Planer and lock the cutter guard in the fully closed position

when not in use to prevent injury to anyone unfamiliar with this
tool. Failure to do so may result in serious injury.

FEEDING THE WORK PIECE

Hold the board firmly DOWN on both tables and AGAINST the fence
...keep fingers close together.

Feed the board at a continuous even rate of speed until the cut is

made along the entire length of the board. Any hesitation or stop
ping could cause a “step" to be cut on the edge of the board which
would cause the board to ride up on the outfeed table resulting in a
“crooksd” edge on the board.

wiTHTreawN

WOFKPECE

Start with the left hand in the forward position. As the RIGHT hand

passes over the cutterhead, remove the LEFT hand...CONTÌNUE
feeding while placing the LEFT hand behind the RIGHT, Continue
feeding in this manner "hand over hand,” until the entire length of
the board is cut. Pressure should be applied over the cutterhead
and outfeed table.

DO NOT FEED TOO FAST. A slow Steady rate of feed produces a

smooth accurate cut. Feeding too fast causes a “rippled” cut

makes it difficult to guide the workpiece accurately and could be

hazardous.

FEE) WORK PIECE .. f

AOAIHBT THE GRAIN

Always feed WITH THE GRAiN whenever possible. If the nature of
the work piece is such that it must be fed AGAINST THE GRAIN,
take very light cuts and feed slowly.

HAWPOVtt-HAMD

10

WARNING: NEVER PLACE THE HEEL OF YOUR HAND AT
THE END OF THE WORK PIECE WHEN FINISHING A CUT.
THIS COULD RESULT IN YOUR HAND COMING IN CONTACT

A

WITH THE CUTTER CAUSING SERIOUS INJURY.

At the end of the cut, poaition your hand on TOP NEAR THE END
of the work piece and continue feeding the work piece until the
cutter guard has returned to its closed position.

WRONG

USING HOLD DOWN/PUSH BLOCKS

ALWAYS use the hold down/push blocks when JOINTING wood
that is NARROWER than 3 in. or PLANING wood that is THINNER
than 3 In.

Grasp the hold down/push blocks firmly with the fingers close to
gether and wrapped around the handle. Position them flat on top of
workpiece, and push the workpiece down against the table to pro
vide a quality cut and minimize the chance of a kickback.

Hold down pressure must be sufficient to prevent hold down/push
block from sliding or slipping on the surface of the workpiece when

advancing work piece over cutter head.
Use a hand-over-hand motion of the hold down/push blocks being

careful to maintain control of the workpiece at all times.

This means that once the work piece has passed the cutter head
onto outfeed table, one hold down/push block must always main
tain contact with the work piece with outfeed table.

When planing wood 3/4 in. thick and NARROWER than the hold
down/push block, tilt the hold down/push block so that if clears
the top of the cutter guard while feeding.

Never plane wood that Is thinner than 1/2 in...because it Is apt to
split or shatter and thus has a greater tendency to kickback.

CAUTION: IF THE HOLD DOWN/PUSH BLOCKS TEND TO

SLIP WHILE FEEDING, CLEAN RUBBER SURFACE IMMEDI
ATELY WITH SANDPAPER.

A

RIGHT

HAND-OVER HAND

BEVELING AND CHAMFERING

The fence on your jointer-planer Is adjustable from 45° Inboard to
45° outboard. Adjust the fence to desired angle and tighten lock
knobs,

BEVELING Is the cutting of an angle on the entire edge of a board.
Beveling may require several passes due to the depth of cut needed
to bevel entire edge of board.

BEVEL

CHAMFERING is removing only the corner of the edge of a board.
Normally a chamfer is made with one gut; therefore, a cut deeper
than 1/16" may be made.

11

For beveling and chamfering operations, follow the same
procedure as for jointing and planing described on pages 10 and
11, Before performing these operations make sure the surface of

the work piece that contacts the fence is flat and smooth. Main
tain firm control of the work piece at all times holding it firmly

against fence surface and table surfaces.

USING A WET-DRY VAC

Your Jointer-Planer has a rear chip exhaust which fits all
Craftsman Wet-Dry Vacs with a 2-1f2 inch hose. A 2-1/2 in. to

1-1/4 in. hose adapter is suppiied with the machine for 1-1/4 in.
hose connections. Attaching a Craftsman Wet-Dry Vac will keep
your work area cleaner. Craftsman Wet-Dry Vacs are available at
Sears Catalog and Retail Stores.

Use hold down/push blocks for wood under 3 in. wide. Position
them so you have control of the work piece at all times and so
they do not contact the guard or the cutler head.

WARNING: DO NOT REMOVE CHIP DEFLECTOR EVEN

IF VACUUM HOSE REMAINS PERMANENTLY ATTACH

A

ED TO MACHINE. NEVER LEAVE HOSE ON MACHINE

DURING OPERATION IF A VAC IS NOT USED DURING OPERA

TION OR THE HOSE AND MACHINE WILL CLOG WITH CHIPS.

MAINTENANCE

TIMING BELT REPLACEMENT

1. Unplug your Jointer-Planer and pul switch in OFF position.

DANGER: FAILURE TO UNPLUG YOUR JOINTER-

A

2. Remove access cover plate by loosening two pan head screws

3. Remove old timing belt by turning belt and maintaining out

4. Replace with new timing belt by turning bell and maintaining

PLANER COULD RESULT IN ACCIDENTAL STARTING
CAUSING SERIOUS INJURY.

under the machine and one located under the cutter guard,
being careful not to damage or disconnect the switch wiring.
DO NOT remove cutter guard or guard spring from access

cover.

ward pressure.

inward pressure. NOTE: Make sure full width of belt is on
both pulleys.

CHIP EXHAUST

VACUUM PORT

CUTTER GUARD RETURN SPRING

do not LUBRICATE THE PIVOT POINT OF THE CUTTER

жЖсиАпо.

Oil and lubricating products may contain chemicals that can
damage and/or destroy the cutter guard or other plastic parts.

CAUTION: IF THE CUTTER GUARD FAILS TO OPERATE

PROPERLY (SEE "CONTROLS AND ADJUSTMENTS”

A

SECTION), THE CUTTER GUARD RETURN SPRING WILL

NEED REPLACING, CONTACT YOUR NEAREST SEARS STORE
OR SERVICE CENTER FOR REPLACEMENT SPRING AND IN
STRUCTIONS BEFORE USING THE JOINTER—PLANER.

12

BLADE REPLACEMENT AND ADJUSTMENT

NOTE: To rotate the cutterhead or to hold it steady, use a
screwdriver in the slot in the cutter shaft through the small hole

n the rear of the machine just above the vacuum port.

1. Unplug your Jointer-Planer and put switch in off position.

DANGER; Failure to unplug your Jointer-Planer could result
in accidental starting causing serious injury.

2. Block the cutter guard open.

3. Using the 5/32" hex key {Allen wrench), remove the three (3)

blade lock screws securing blade and blade clamp.

4. Lift blade and blade clamp from cutter head.

5. Clean any sawdust from cutterhead and any parts you have

removed.

6. Place blade clamp against the replacement blade and replace

in cutterhead with the (3) blade lock screws, NOTE: Relighten

blade lock screws so that the blade is held by friction but still
allows for blade movement.

7. Place a straight edge across the outfeed table and across the

cutterhead opening.

8. Rotate the cutterhead until the blade contacts the straight

edge (rotate backwards to prevent damage to the cutting
edge). A properly adjusted blade will lightly tick (touch) the

straight edge. •

9. BLADE TOO HIGH: If the Straight edge is lifted by the blade,

it must be lowered. Tap the blade lightly with a scrap piece of
wood to lower it.

10. BLADE TOO LOW: If the blade does not touch the straight
edge, it should be raised. Pry the lower edge of the blade with
a screwdriver against the edge of the outfeed table. Always
protect the edge of the table with a scrap of wood or piece of
cardboard.

11. Tighten blade lock screws.

CUTTER HEAD

BLADE

BLADE

BLADE CLAMP

LOCK SCREW

NOTE: Check blade height at both ends of blade. After the first

one is adjusted, repeat for second blade.

CHIP DISCHARGE/VACUUM

12. Recheck blade adjustment, making sure blade is still level

with outfeed table.

13. Recheck screws to be sure they are secure.

DANGER: FAILURE TO TIGHTEN BLADE LOCK

SCREWS COULD RESULT IN SERIOUS INJURY.

A

GENERAL MAINTENANCE

Keep your Jointer-Planer clean and adjusted properly for
maximum performance and longevity of the machine. Do not
allow pitch to accumulate on the tables, fence, cutter guard, or
blades. Clean them frequently with Sears Gum and Pitch

Remover stock number 49191.

WARNING: DO NOT AT ANY TIME LET BRAKE FLUIDS,

GASOLINE, PENETRATING OILS, ETC. COME IN CON

A

TACT WITH PLASTIC PARTS. THEY CONTAIN CHEM

ICALS THAT CAN DAMAGE AND/OR DESTROY PLASTICS.

DO NOT allow anything to obstruct the chip discharge outlet or
disturb the air flow produced by the cutter head.

If the chip discharge of your Jointer-Planer clogs with chips,
turn the switch OFF and UNPLUG the unit to avoid accidental
starting. Dislodge the chips and debris with a pencil or small
wood dowel, When resuming operation with the same work piece,
feed at a slower rate to avoid re-clogging. Use of a Wet-Dry Vac
will virtually eliminate the chances of clogging.

13

CRAFTSMAN 5-1/8 INCH JOINTER-PLANER MODEL No. 149.236321

J3
m

CRAFTSMAN 5-1/8 INCH JOINTi_.<-PLANER MODEL No. 149.236321

PARTS LIST

REF.

PART NO. DESCRIPTION QTY.

NO.

1

4550-001-70 Base

2 4550-011-70

Infeed Table
3 2292-075-90 Rocker Link Hinge
4

1791-001-00

5

1727-001-00 *1/4-20 X 1-1/4 Socket Set Screw
6 STD541025
7

4550-050-70 Hand Knob

11/32 ID X 9/32 OD x 1/32 Washer 4

1/4-20 Hex Nut

8 STD551237 3/8 External Tooth Lock Washer
9 STD541237

10 4550-051-70

11

2232-059-00 Table Spring

12

2292-046-00 8mm Shaft “E” Clip

13

4550-090-90 Cutterhead Assembly, Includes Ref 14-18

3/8 Hex Jam Nut

Table Screw

14 2292-027-00 1/4-20 X 1/2 Socket Button Head Screw 6

15 4550-093-70 Blade Clamp 2
16

4550-092-70 Blade
17 4550-091-70 Cutt6rh©3d 1
18 STD502505 1/4-20 X 1/2 Socket Set Screw 2
19 4550-044-90

CA

20 STD551210 #10 External Tooth Lock Washer 7

21

STD511003 #10-24 X 3/8 Pan Head Mach Screw 7

22

STD503105 5/16-18 X 1/2 Socket Set Screw

23

1714-002-00 1/4-20 X 3/4 10mm Hex Head Screw 4

24

STD610805 #8 X 3/8 Type B Pan Head Screws

Chip Chute/Baffle Assembly

25 STD510805 #8-32 X 1/2 Pan Head Mach Screw 4
26 STD551208 #8 External Tooth Lock Washer
27 4550-220-90

Motor Assembly, Includes Ref Nos 28-31
28 4550-046-70 Motor Housing
29 4550-221-00 Motor (Northland (#73523) 1
30 STD501002

31 2292-021-00

32

STD522505
33 2292-064-00
34 2292-069-00

#10-24 X 5/16 Socket Set Screw
Motor Pulley
1/4-20 X 1/2 Hex Flange Screw
Motor Bracket

3/16 Cable Clamp, Heyco #3303
35 2292-032-00 XL120 X 3/8 Wide x 12 Timing Belt 1
36 2292-029-00
37 4550-094-70
38 4550-041-70

Machine Pulley

Cutterhead Shaft

Front Cover

39 2292-067-00 DPST Switch (Includes Ref No 40) 1

40 2292-068-00 Switch Key (Order for Key Only) 1

41 STD511007 #10-24 x 3/4 Pan Head Mach Screw 6

42 STD551010

#10 Flat Washer 5

1 REF.

NO.

1
1
4

43 4550-120-70
44 2292-036-00 Guard Spacer
45

46 2292-034-00
2
2
1
1
1
1
1
4
1

47

48 2292-050-00 1/4-20 X 1/2 Shoulder Bolt Slotted

49 4550-012-70 Outfeed Table

50 2292-016-00

51 STD315205

52 2292-048-00

53 STD551025

54 STD551125

55 STD522507 1/4-20 X 3/4 Hex Head Cap Screw

56 STD581018

PART NO. DESCRIPTION

Guard Return Spring

4550-039-70 Cutterguard

Danger Plate (Order for Label Only)

2292-051-00

.260 ID X .440 OD Wave Washer

Fence Bracket
10mm X 30mm Ball Bearing, Double Seals
10mm Shaft Retaining Ring 1
1/4 Flat Washer
1/4 Split Lock Washer

3/16 Shaft “E” Clip

57 4550-121-70 Detent Spring
2

1

4550-162-70 Stop Pin 2

58

4550-161-70 Tilt Indicator

59

60

4550-020-70

61 1699-010-00

62

4550-163-70

Fence
*#8-32 X 1/2 Flat Head Mach Screw 6
Fence Segment

QTY.

1

1
1
1
1
1
1
2
2

4
4
4

2
2

2
1

2

63 1791-002-00 9/32 ID X 17/32 OD x 1/8 Washer 2

4

1

4
1
1

2

1
3
1

2

1
1

1

64 2292-019-00 1/4-20 X 1 Lock Knob 2
65 STD551008

66 STD541008 #8-32 Hex Nut 6

67

4550-040-70

68 2292-013-00

69 2288-000-00
70 2292-044-00

#8 Flat Washer

Rear Cover
Chip Deflector 1
5/32 Hex Key (Allen Wrench) 1
2-1/2 Male, 1-1/4 Female Vacuum Adapter 1

71 2292-047-00 Push Blocks (Order No. 2299)

72 2292-066-00

6MO" Long 18/3SJT Cord 1

73 2292-010-00 Strain Relief Bushing (Heyco #1214)
74

STD511005

#10-24 X 1/2 Pan Head Mach Screw 2

75 1699-013-00 #8 X 1/4 Thread Forming Screw
76 4550-036-70 Knob, Guard Stop 1
77 4550-037-70 Guard Stop
78 STD551031 5/16 Fiat Washer
79 4550-038-70 Guard Stop Bracket
80 STD532507 1/4-20 X 3/4 Carriage Bolt 1

4550-250-00 Sears Craftsman Label (Not Illustrated)

-

4551-252-00 Owners Manual (Not Illustrated)

-

2292-057-00

Parts Bag (Not Illustrated)

2105-039-00 Plastic Cable Tie (Not Illustrated)

6

1

2

1

1

1

1

1

1
1
1

1

■'Standard Hardware Item - May Be Purchased Locally-

TROUBLE SHOOTING CHART

TROUBLE

Wood strikes outfeed

table after passing over
cutterhead

Ripples on planed surface.

Planed surface not straight.

Excessive gouging at end of cut.1. Blades set too high above outfeed table.

90" and 45" cuts inaccurate

Cutter guard does not

function properly.

Chip discharge clogs

1. Blades improperly adjusted below

surface of outfeed table.

2. Infeed table out of adjustment

1. One blade set higher than other.

2. Dull blades.

3. Board not held firmly against fence or

outfeed table

1. Infeed table loose or out of adjustment. 1, Adjust infeed table, see Maintenance

2. Blades set too low.

1. Fence and tilt indicators not adjusted

properly.

■1. Return spring broken, or spring

has been weakened.

1, Obstruction reducing air flow. ,

2. Cutter head speed too slow.
3, Wood has high moisture content.

PROBABLE CAUSE REMEDY

1. Re adjust blades.

2. Contact your nearest Sears store

or service center.

1. Re-adjust blades

2. Re-sharpen or replace.

3. Hold board firmly against fence and

outfeed table.

section.

2, Re-adjust blades.

1. Reset blades,

1. Re-adjust fence, see Assembly

section,

1. Replace spring immediately. Contact
your nearest Sears store or service

center.

1. Remove obstruction.

2. Decrease feed speed.

3. Decrease feed speed.

f

Cutter slows down

during operation

owners

manual

Service

MODEL NO.

149.236321

How To Order

Repair Parts

1, Work feed speed loo fast.

2. Attempting to remove too much material

S£4/i^a/CRflFTSMflN»

SVs-INCH JOINTER-PLANER

Now that you have purchased your Jointer-Planer, should a need ever exist for
repair parts or service, simply contact any Sears Service Center and most Sears,
Roebuck and Co. stores. Be sure to provide all pertinent facts when you call or
visit.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION:

•PART NUMBER • PART DESCRIPTION

• MODEL NUMBER:

149.236321

All parts listed may be ordered from any Sears Service Center and most Sears ¿tores.
If the parts you need are not stocked locally, your order will be electronically

transmitted to a Sears Repair Parts Distribution Center for handling.

1. Decrease feed speed.

2. Decrease depth of cut, make ,

• NAME OF ITEM: 5-1/8 INCH

JOINTER—PLANER

two or more cuts. 1

1

SEARS, ROEBUCK AND CO., Dept. D/817WA, Hoffman Estates, IL 60195

Printed in U.S.A.