Craftsman 113226830 Owner’s Manual

Save This Manual

For Future Reference

owners

manual

MODEL NO.

113.226830

SAW WITH MOTOR, LEGS, HOLD DOWN

CLAMP AND TWO

CAST IRON TABLE

EXTENSIONS

Serial Number

Model and serial numbers may be found

at the left-hand side of the base.

You should record both

model and serial number in a safe place for future

use.

CAUTION:

READ ALL INSTRUCTIONS

CAREFULLY

_ CRflFTSMRN I

mmmmmlm

DELUXE ELECTRONIC

IO-INCH TABLE SA W

,, assembly

• operating

• repair parts

Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.S.A.

Part No. 62954 Printed in U,S,A.

FULL ONE YEAR WARRANTY ON CRAFTSMAN TABLE SAW

|f wlthSn One year from the data ot purchase, thlu Craftt_man Table Saw falls duo to a defect in material or

workmanship, Seers wll! repair It, frwe of charge. WARRANTY SERVICE iS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SERVICE

CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES. Thl_ warranty app_|ea only while this product Is used In the United States. This warranty gives you specific legal rights, and you may also have other r_ghts which vary from state 1o 81ete_

SEARS, ROEBUCK AND CO., DEPT. 698/731A Sears Tower, Chicago, IL 60684

ir i ,. r

GENERAL SAFETY iNSTRUCTIONS FOR POWER TOOLS

1. KNOW YOUR POWER TOOL Read and understand the owner's manua_ and

_abe,_saffixed to the tool Learn its apphcation and bin,rations as well as the specific potenha!

hazards pecuhar to thus toot

2. GROUND ALL TOOLS

Th,s too+ is equipped w_th an approved 3 cond-+ctor cord and a 3-prong grounding

type ph+g to fit the proper grounding type

receptacle The green conductor Jn the cord is

the ground+ng w+re. Never connect the green

wtre to a hve terminal

3, KEEP GUARDS IN PLACE,

in working order, and ,n proper adjustment and

alignment

4. REMOVE ADJUSTING KEYS

AND WRENCHES

Form habit of checking to see that keys and

adjusting wrenches are removed from toot

before turning mton

5. KEEP WORK AREA CLEAN

Cluttered areas and benches invite accidents. Floor must not be slippery due to wax or

sawdust

6, AVOID DANGEROUS ENVIRONMENT

Don't use power tools in damp or wet locations or expose them to ra=n, Keep work area well hghted_ Prowde adequate surrounding work space.

7. KEEP CHILDREN AWAY

All wsltors should be kept a safe d_stance from work area

8. MAKE WORKSHOP CHILD-PROOF

-- w_th padlocks, master switches, or by

removing starter keys.

9. DON'T FORCE TOOL

It wifl do the job better and safer at the rate for

which _t was designed.

10. USE RIGHT TOOL Don't force tool or attachment to do a job it was not designed for.

11. WEAR PROPER APPAREL

Do not wear toose clothing, gloves, neckties or

jewetry (rings, wrist watches) to get caught in

moving parts. Nonslip footwear is recommended. Wear protective hair covering to

contain long hair. Rot! long sleeves above the elbow.

12. USE SAFETY GOGGLES (Head Protection) Wear Safety goggles (must comply with ANSi

Z87 1) at all t_mes Everyday eyegiasses oniy have impact resistant lenses, thf:y are NOT

safety glasses. Also. use face or dust mask ,f

cuthng operahon _s dusty and ear protectors

(plugs or muffs) during e,(tended per:ods .0,_ operation.

13. SECURE WORK Use clamps or a wse to hold work €.*her_

practical It's safer than using your _an,.t fr_'t,s both hands to operate tool

14. DON'T OVERREACH Keep [)roper footing and batance at ali tm_es

15. MAINTAIN TOOLS WITH CARE

Keep tools sharp and clean for best and safest

performances Follow _nstruct_ons for lubricahng and changing accessories

16. DISCONNECT TOOLS before serwcmg; when changing accessories

such as blades, bits, cutters, etc

17. AVOID ACCIDENTAL STARTING Make sure switch is in 'OFF" poslhon before

plugging in,

18. USE RECOMMENDED ACCESSORIES Consult the owner's manual for recommended

accessories. Follow the instructions that accompany the accessories The use of

improper accessories may cause hazards

19. NEVER STAND ON TOOL Serious injury could occur Jf the tool !s tRpped or

if the cutting tool is accidentally contacted.

Do not store materials above or near the tool

such that it is necessary to stand on the tool to

reach them.

20. CHECK DAMAGED PARTS

Before further use of the tool, a guard or other part that is damaged should be carefully

checked to ensure that it will operate properly

and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any

other conditions that may effect its operation A guard or other part that is damaged should be properly repaired or replaced.

21. DIRECTION OF FEED

Feed work into a blade or cutter against the

direction of rotation of the blade or cutter only.

22. NEVER LEAVE TOOL RUNNING UNATTENDED Turn power off. Don't leave tool until it comes to

a complete stop.

ADDITIONAL SAFETY iNSTRUCTiONS FOR TABLE SAWS

WARNING: FOR YOUR OWN SAFETY, DO NOT OPERATE YOUR SAW UNTIL IT iS COMPLETELY

ASSEMBLED AND iNSTALLED ACCORDING TO THE iNSTRUCTiONS... AND UNTIL YOU HAVE

READ AND UNDERSTAND THE FOLLOWING:

1. GENERAL SAFETY iNSTRUCTiONS FOR

POWER TOOLS... SEE PAGE 2

2. GETTING TO KNOW YOUR SAW... SEE PAGE 23

3. BASIC SAW OPERATION . . . SEE PAGE 28

4. MAINTENANCE .............. SEE PAGE 41

5. STABILITY OF SAW

tf there _s any tendency for the saw _o t_p over or move aunng certain cutting operations SUCh as

cutting extremely large heavy pane_s or tong

heavy boards, the saw shou{d De bolted down

tf you attach any kind of table extensions over 24" wide to either end of the saw make sure you either bo_t the saw to the bench or floor as

appropriate, or suppor! the outer end of the

extension from the Denon or floor as a ppropnate°

6. LOCATION The saw should be positioned so neither the

operator nor a casual observer is forced to stand m line with the saw bJade

7. KICKBACKS

A "KICKBACK' occurs during a rip-type operation when a part or all of the workpiece is

thrown back v_olentty toward the operator, Keep your face and body to one side of the

sawblade, out of ti ne with a possible "Ktckback °"

Kickbacks --- and possible injury from them --

can usually be avoided by;

A. Mmntaming the np fence parallel to the

sawblade,

B Keeping the sawbJade sharp, Replace or

sharpen antikickback pawls when points become duH

C Keeping sawblade guard, spreader, and

antik_ckbackopawls in place and operating properJy The spreader must be in alignment

w_th the sawblade and the pawls must stop a kickback once ft has started Check their

action before r_pp_ng

D, NOT ripping work that is twisted or warped or

does not have a strmght edge to guide along the rip fence,

E NOT releasing work until you have pushed it

al! the way past the sawblade

F, Using a push stick for ripping widths of 2 to 6

in., and an auxiliary fence and push block for ripping widths narrower than 2 in, (See "Basic

Saw Operatton Using The Rip Fence" section. )

G NOT confining the cut-off piece when

ripping or cross-cutting.

8. PROTECTION: EYES, HANDS, FACE, EARS, BODY

A. if any part of your saw is missing,

malfunctioning, or has been damaged or

broken = . . such as the motor switch, electronic controls, or other operating

particular part is properly repaired or replaced,

B Wear safety goggtes that comp}y with ANSI

Z87,1, and a face shietd or dust mask if operation is dusty, Wear ear p{ugs or muffs during extended periods of operatior__

C, Small _oose pieces of wood or other objects

that contact the rear of the revolving biade can be thrown back at the operator at

excessive s_)eed This can usually oe avoided by keeping the guard and spreader m D_ace for aH tnru_',sawmg operabons _sawing

ent_re_y thru the work) AND oy remowng ali 1oose p_eces from the tab!e w_th aiong stick of

wood _MMEDtATELY after they are cu_ off

D, Use extra caution when the guard assembw _s

removed for resawmg, dadoing, rabbeting, or molding -----replace the guard as soon as that

operation is completed

E For r_p or rip-type cuts. the following end of a

workp_ece to which a push st_ck or push board _s applied must be square

(perpendicular to the fence } in order that feed pressure applied to the workp_ece by the push shck or block does not cause the

workp_ece to come away from the fence and possibly cause a kickback.

F During np and rip type cuts. the workpiece

must be held down on the table and against the fence with a push stick, push block, and

featherboards as required A featherboard is

made of solid lumber (at teast 3/4"" thick) per sketch,

- 24"",

_/_6' APART

G NEVER turn the saw "ON" beforecieanng the

table of all tools= wood scraps_ etc.. except the

workpiece and related feed or support

devices for the operation 131anned

H NEVER place your face or body _n line with

the cutting tool.

I. NEVER place your fingers or hands in the

Path of the sawblade or other cutting tooI

J 'NEVER reach in back of the cutting tool with

either hand to hold down or support the

workpiece, remove wood scraps, or for any

other reason. Avoid awkward operations and

hand positions where a sudden slip could

cause fingers or hand to move into a

sawblade or other cutting tool,

K, DO NOT perform layout, assembly, or setup

WOrk on the table while the cutting tool _s rotating.

L, DO NOT perform any operation

"FREEHAND" -- always use e_ther the rip fence or the miter gauge to position and guide the work.

M. NEVER use the rip fence when crosscutting

orthe miter gauge when ripping. DO NOT use the rip fence as a length stop.

Never hold onto or touch the "free end" of the

workpiece or a "free piece" that is cut off. while power is "ON" and/or the sawb|ade _s

rotating.

N. Shut "OFF" the saw and disconnect the

power cord when removing the table insert,

changing the cutting tool, removing or

replacing the blade guard, or making adjustments.

O. Provide adequate support to the rear and

sides of the saw table for wider or long workpieces.

P. Plastic and composition (like hardboard)

materials may be cut on your saw. However, since these are usually quite hard and slippery, the antikickback pawls may not stop

a kickback. Therefore, be especially attentive to

following proper set-up and cutting procedures for ripping. Do not stand, or

permit anyone else to stand, in line with a potential kickback.

Q. If you stall or jam the sawblade in the

workpiece turn saw "OFF" and remove the

workpiece from the sawblade. Check to see if

the sawblade is parallel to the miter gauge

grooves and if the spreader is in proper

alignment with the sawblade, if ripping at the

time, check to see if the rip fence is parallel

with the sawblade. Readjust as indicated.

R. DO NOT remove small pieces of cut-off

material that may become trapped inside the blade guard while the saw is running. This

could endanger your hands or cause a kickback. Turn saw "OFF" and wait until

blade stops.

S. Use extra care when ripping wood that has a

twisted grain or is twisted or bowed -- it may rock on the table and/or pinch the sawblade.

9. KNOW YOUR CUTTING TOOLS

A. Dull, gummy, or improperly sharpened or set

cutting tools can cause material to stick, jam, stall the saw, or kickback at the operator.

Minimize potential injury by proper cutting

tool and machine maintenance.

NEVER ATTEMPT TO FREE A STALLED SAWBLADE WITHOUT FIRST TURNING

THE SAW OFF.

B. Never use grinding wheels, abrasive cut-off

wheels, friction wheels (metal slitting blades) wire wheels or buffing wheels.

10. USE ONLY ACCESSORIES DESIGNED FOR THIS SAW

11. Crosscutting operations are worked more conveniently and with greater safety if an auxiliary wood facing is attached to the miter gauge using the holes provided. However, the

facing must not interfere with the proper functioning of the sawblade guard.

12. Make sure the top of the arbor or cutting tool rotates toward you when standing in normal operating position. Also make sure the cutting

tool, arbor collars and arbor nut are installed properly. Keep the cutting tool as low as

possible for the operation being performed. Keep all guards in place whenever possible.

13. Do not use any blade or other cutting tool marked for an operating speed less than 3450

RPM. Never use a cutting tool larger in diameter

than the diameter for which the saw was

WARNING: DO NOT UNDER ANY CIRCUMSTANCES ATTEMPT TO SERVICE, REPAIR, DISMANTLE, OR

DISASSEMBLE ANY OF THE ELECTRICAL OR ELECTRONIC (COMPUTER ETC.) PARTS. REPAIRS ARE TO

BE PERFORMED BY SEARS SERVICE PERSONNEL ONLY.

designed. For greatest safety and efficiency when ripping, use the maximum diameter blade

for which the saw is designed, since under these conditions the spreader is nearest the blade.

14. Adjust table inserts flush with the table top. NEVER operate the saw unless the proper insert

is installed.

15. NEVER feed material into the cutting tool from

the rear of the saw. An accident and serious injury could result.

16. THINK SAFETY.

Safety is a combination of operator common sense and alertness at all times when the saw is

being used.

17. NEVER use another person as a substitute for a

table extension, or as additional support for a workpiece that is longer or wider than the basic

saw table, or to assist in feeding or supporting or

pulling the workpiece.

DO NOT pull the workpiece through the

sawblade - position your body at the nose (in- feed) side of the guard: start and complete the

cut from that same side. This will require added table support for long or wide workpieces that extend beyond the length or width of the saw

table.

18. NOTE AND FOLLOW SAFETY INSTRUC-

TIONS THAT APPEAR ON THE FRONT OF YOUR SAW.

_FC_E O_EAA_ UAC_ , _WR _ORM A_VO_RATI_ _ez4_ UOTORCOWO,Sco_a_c_o TO

z W_*RSA_'_VC.OC._ES_,ANSI_a71 e U_ES=We_*_QU*RO_Oe Tr_-S*_K; UOTOn

1 AS_.OA_U_ST*.mOVe_RSUANU*k e_V_R_*CK_RO_,_O_OV_RSXWaL^_ IOOO.OT_UO_POWEACOnOU_,-_._ /

liB'_ FOR YOUR OWN SAFETY: ,=ov6o.z ,.5,,_= /

K_OW"OWTO*VO_ KrC_aAe_S SAW=-ABEToSTOPeErO_ _JUSTI_G USE_M STICK W_N .EcxJ._o o_ ss_v_

19. WARNING: DO NOT ALLOW FAMILIARITY

(GAINED FROM FREQUENT USE OF YOUR SAW) TO BECOME COMMONPLACE.

ALWAYS REMEMBER THAT A CARELESS FRACTION OF A SECOND IS SUFFICIENT TO INFLICT SEVERE INJURY.

20. WARNING: THE 2-1/2" SAW PULLEYAND THE 2-1/2" MOTOR PULLEY FURNISHED, WILL

RUN THE BLADE AT APPROXIMATELY 3450 RPM WHEN USED WITH A 3450 RPM MOTOR.

NEVER SUBSTITUTE THESE PULLEYS TO

INCREASE THIS SPEED BECAUSE IT COULD

BE DANGEROUS.

NOTE: Do not overtighten arbor nut. Use the arbor wrench to just "snug" it.

WEAR YOUR

The operation of any power tool can result in foreign

objects being thrown into the eyes, which can result

in severe eye damage. Always wear safety goggles

complying with ANSI Z87.1 (shown on Package)

before commencing power tool operation. Safety Goggles are available at Sears retail or catalog.

stores.

MOTOR SPECiFICATiONS AND ELECTRICAL REQUIREMENTS

This saw is designed to use a 3450 RPM motor only.

Do not use any motor that runs faster than 3450 RPM. It is wired for operation on 110-120 volts, 60

Hz., alternating current. IT MUST NOT BE

CONVERTED TO OPERATE ON 230 VOLTS.

CONNECTING TO POWER SOURCE OUTLET This saw must be grounded while in use to protect

the operator from electrical shock.

If power cord isworn or cut, or damaged in any way,

have it replaced immediately.

Your saw has a plug that looks like the one below.

3-PRONG PLUG

GROUNDING PRONG

GROUNDED

3-PRONG OUTLET

Plug power cord into 110-120V properly grounded type outlet protected by a 15-amp. time delay or

Circuit-Saver fuse or circuit breaker.

IF YOU ARE NOT SURE THAT YOUR OUTLET IS PROPERLY GROUNDED, HAVE IT CHECKED BY

A QUALiFiED ELECTRICIAN. WARNING: DO NOT PERMIT FINGERS TO

TOUCH THE TERMINALS OF PLUG WHEN INSTALLING OR REMOVING THE PLUG TO OR

FROM THE OUTLET. WARNING: IF NOT PROPERLY GROUNDED THIS

POWER TOOL CAN HAVE THE POTENTIAL

HAZARD OF ELECTRICAL SHOCK, PARTICU- LARLY WHEN USED IN DAMP LOCATIONS, AROUND PLUMBING, OR OUT OF DOORS. IFAN

ELECTRICAL SHOCK OCCURS THERE IS THE

POTENTIAL OF A SECONDARY HAZARD SUCH AS YOUR HANDS CONTACTING THE SAWBLADE.

This saw isequipped with a 3-conductor cord and grounding type plug which has a grounding prong, approved by Underwriter's Laboratories and the

Canadian Standards Association. The ground

conductor has agreen lug and is attached to the tool housing at one end and to the ground prong in the

attachment plug at the other end.

This plug requires a mating 3-conductor grounded

type outlet as shown.

Ifthe outlet you are planning to use for this saw isof

the two prong type DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER. Use

an adapter as shown and always connect the grounding lug to a known ground.

It is recommended that you have a qualified

electrician replace the TWO prong outlet with a

properly grounded THREE prong outlet.

An adapter as shown below is available for connecting plugs to 2-prong receptacles. The green grounding lug extended from the adapter must be connected to a permanent ground such as

to a properly grounded outlet box.

GROUNDING LUG

MAKE SURE THIS IS

3-PRONG CONNECTED TO A

PLUG KNOWN GROUND

2-PRONG

RECEPTACLE

ADAPTER

NOTE: The adapter illustrated is for use only if you already have a properly grounded 2-prong

receptacle. The use of any extension cord will cause some loss

of power. To keep this to a minimum and to prevent over-heating and motor burn-out, use the table

below to determine the minimum wire size (A.W.G.) extension cord. Use only 3 wire extension cords which have 3 prong grounding type plugs and 3-pole receptacles which will accept the plug on the

saw.

1 H.P. MOTOR 110-120V

Extension Cord Length Wire Size A.W.G,

Up to 50 Ft.................. 14

50 to 100 Ft.................. 12

100 - 200 Ft.................. 10

200 - 400 Ft.................... 8

CONTENTS

Warranty .................................... 2

General Safety instructions

For Power Tools ........................... 2

Additional Safety Instructions

For Table Saw ............................. 3

Motor Specifications And

Electrical Requirements .................... 5

Unpacking And Checking Contents ........... 6

Assembly .................................... 8

Getting To Know Your Saw ................. 23

Location And Function of

Electronic Controls ..................... 23

Location And Function of

Mechanical Controls .................... 23

Basic Saw Operation ........................ 28

Calibrating The Saw For

Electronic Operations ................... 29

Recommended Accessories ................. 40

Maintenance ................................ 41

Lubrication ................................. 41

Trouble Shooting ........................... 42

Repair Parts ................................ 46

UNPACKING AND CHECKmNG CONTENTS

COMBINATION SQUARE MUST BE TRUE.

TOOLS NEEDED

#2 Phillips Type

DRAW LIGHT LINE ON BE PERFECTLY STRAIGHT.

BOARD ALONG THIS EDGE. sT\

STRAIGHT EDGE OF BOARD

3/4" THICK. THIS EDGE MUST

Pliers _'- Screwdriver

....i./.. ......... ,,...,., ........ I 3/8 in. 7/16 in.

Combination Square 3/4 in,

• 1/2 in. 9/16 in.

Wrenches

Model 113.226830 Table Saw isshipped complete in

one carton and INCLUDES Motor, Two Table

Extensions, Steel Legs, and Hold Down Clamp. Separate all parts from packing materials and check

each one with the illustration and the list of Loose

Parts to make certain all items are accounted for

before discarding any packing material. If any parts are missing, do not attempt to assemble

the table saw, plug in the power cord or turn the switch on until the missing parts are obtained and are installed correctly.

Remove the protective oil that isapplied to the table

top and edges of the table. Use any ordinary household type grease and spot remover.

CAUTION: Never use gasoline, naptha or similar highly volatile solvents.

Apply a coat of automobile wax to the table. Wipe all parts thoroughly with a clean, dry cloth.

WARNING: FOR YOUR OWN SAFETY, NEVER

CONNECT PLUG TO POWER SOURCE OUTLET UNTIL ALL ASSEMBLY STEPS ARE COMPLETE,

AND YOU READ AND UNDERSTAND THE

SAFETY AND OPERATIONAL INSTRUCTIONS.

SHOULD BE NO GAP OR OVERLAP

HERE WHEN SQUARE IS FLIPPED

OVER IN DOTTED POSITION.

HOLDDOWNCLAMP Qty.

A Clamp Assembly ....................... 1

B Wing Screw ............................ 2

C Washer ................................ 2

D Support Rod ........................... 1

SUPPLIEDLOOSEiH-CARTOH

Item PartHame Qty.

A Blade Guard and Spreader .............. 1

B Rip Fence ............................. 1

C Miter Gauge .......................... 1

D Rip Fence Guide Bar Rod ............... 1

E Rip Fence Guide Bar with Rip Scale (Front) 1

F Rip Fence Guide Bar (Rear) ............. 1

G Motor Base ........................... 1

H Bag Containing ........................ 1

Owner's Manual ....................... 1

Calibration Gauge ..................... 1

Owner's Information Card .............. 1

J Leg .................................. 4

K Stiffener, Side ......................... 2

L Stiffener, End .......................... 2

M Extension, 12 x 27 ..................... 2

N Motor ................................ 1

0 Guard, Belt ........................... 1

P Clip,"S". ............................. 3

Q Screw, Pan Hd. Type "T" 10-32 x 1/2 .... 3

R Support, Belt Guard .................... 1

S Bracket, Support ...................... 1

Loose Parts Bag No. 62956

(Containing the Following Items):

Switch Key ........................... 1

Loose Parts Bag No. 62836 ............. 1

Loose Parts Bag No. 62752 ............. 1

Loose Parts Bag No. 62957 ............. 1

Loose Parts Bag No. 62836

(Containing the Following Items):

U Rod Assembly, Spreader ............... 1

V Support, Guard ........................ 1

W Belt, Vee 1/2 x 41 ..................... 1

X Pulley ................................ 1

Y Wrench, Arbor ........................ 1

Z Support, Spreader ..................... 1

Loose Parts Bag No. 62835 ............. 1

Loose Parts Bag No. 62957

(Containing the Following Items):

AA Lockwasher, External 5/16 ............ 4

BB Nut, Hex 5/16-18 ..................... 4

CC Screw, Hex Hd. 5/16-18 x 1-1/4 ........ 4

DD Washer, 11/32 x 11/16 x 1/16 ......... 4

Loose Parts Bag No. 62835

(Containing the Following Items):

AA Lockwasher, External 5/16 " 10

AA Lockwasher, External 1/4 ............. 2

BB Nut, Hex 5/16-18 ..................... 8

BB Nut, Hex 1/4-20 ...................... 2

CC Screw, Hex Hd. 5/16-18 x 5/8 ......... 3

CC Screw, Hex Hd. 5/16-18 x 1 ........... 4

CO Screw, Hex Hd. 5/16-18 x 1-3/4 ........ 2

CC Screw, Hex Hd. 1/4-20 x 5/8 .......... 2

EE Bolt, Carriage 5/16-18 x 3/4 ........... 4

FF Spacer, Fence Guide Bar .............. 2

GG Nut, Self Threading ................... 2

HH Screw, Thumb 5/16-18 x 1 ............ 1

JJ Wrench, Hex "L" 1/8 ................. 1

JJ Wrench, Hex 3/32 ................ 1

"L"

JJ Wrench, Hex "L" 5/32 ................ 1

KK Key, Square 3/16 ..................... 1

LL Belt Guard Support ................... 1

u v

AA BB

CC EE

FF _

Loose Parts Bag No. 62752 for Legs

(Containing the Following Items):

MM Screw, Truss Hd. 1!4-20 x 5/8 ......... 24

AA Lockwasher, External 1/4 ............. 24

AA Lockwasher, External 5/16 ............ 4

BB Nut, Hex 1/2-13 ...................... 8

BB Nut, Hex 1/4-20 ...................... 24

BB Nut, Hex 5/16-18 ..................... 4

CC Screw, Hex 5116-18 x 1-1/4 ........... 4

DD Washer, 11/32 x 11/16 x 11t6 ......... 8

NN Foot, Leveling ....................... 4

SIZE

ASSEMBLY

ASSEMBLING STEEL LEGS

From among the loose parts, find the following

Hardware:

24 Truss Head Screws, 1/4-20 x 5/8 in. long (top of screw is rounded)

24 Lockwashers, 1/4 in. External Type (approx. dia. of hole 1/4 in.)

24 Hex nuts, 1/4-20 (approx. dia. of hole 1/4 in.) 8 Hex Nuts, 1/2-13 (approx. dia. of hole 1/2 in.) 4 Leveling feet.

Assemble the legs as shown...

1. Insert the Truss Head Screws through the holes in the legs, then through the holes in the

stiffeners. MAKE SURE THE SCREWS GO THROUGH THE HOLES IN THE SIDE

STIFFENERS MARKED "X".

2. Install the Iockwashers ... screw on the nuts

but do not tighten until completely assembled.

3. Install leveling feet.

END

STIFFENER '

ASSEMBLE SCREWS

THROUGH HOLES

MARKED "X"

SIDE STIFFENER

IN. HEX NUTS

_)F LEVELING FOOT

MOUNTING SAW

1. From among the loose parts, find the following hardware:

4 Hex Head Screws, 5/16-18 x 1-1/4 in. long. 4 Hex Nuts, 5/16-18 (approx. dia. of hole 5/16

in.) 4 Lockwashers, 5/16 in. External Type (approx.

dia. of hole, 5/16 in.) 8 Flat Washers, (dia. of hole 11/32 in.)

NOTE: Do not lift saw by plastic housing.

2.Placesawonlegssothatholesinbottonofsaw lineupwithholesintopoflegs.

3.Installscrews,washers,Iockwashersandnuts asshown.

Ifyoumountthesawonanyotherbench,makesure thatthereisanopeninginthetopof thebenchthe samesizeastheopeninginthebottomofthesawso

thatthesawdustcandropthrough.Recommended

workingheightis33to37inchesfromthetopofthe

sawtabletothefloor.

SAW eASE _[

FLAT WASHER -----_

END

STIFFENER- _1

FLATWASHER----", _, ]l

I "J

7/16 DIA. HOLES

CHECKING TABLE INSERT

1. Insert should be flush with table top along its entire length. Check as shown. Loosen flat head screw that holds insert and adjust the four set screws as necessary. Tighten flat head screw. Do

not tighten screw to the point where it deflects the insert.

2. To remove insert. A) Loosen Screw

B) Lift insert from end, and pull toward front of

saw.

3. TO replace insert.

Place insert into insert opening in table and push

toward rear of saw to engage spring clip and until keyslot in insert will drop over screw. Tighten

screw.

Do not tighten screw to the point where it will

deflect the insert.

I FRONT OF SAW _

2-3/4

NOTE: All dimensions in inches

F_ 3/32 IN

"_ SETSCREW WRENCH

1/2

MOUNTING THE MOTOR

1. From among the loose parts, find the following hardware:

"L" shaped Belt Guard Support Bracket 2 Hex Head Screws 5/16-18 × 5/8 in. long

4 Carriage Bolts, 5/16-18 x 3/4 in. long 4 Hex Nuts, 5/16-18

(approx. dia. of hole 5/16 in.)

4 Lockwashers, 5/16 in. External Type

(approx. dia. of hole 5/16 in.)

2. Place motor on MOTOR BASE... insert bolts through holes in base.., then through the motor.

Install Iockwashers, and nuts. Do not tighten.

3. Insert long leg of "L" bracket between motor base and mounting plate on motor. Do not push support all the way in. Push in until bracket is

even with motor end hub. This bracket is held in place as the motor mounting bolts are tightened.

4. Position motor so that edge of MOTOR FOOT and MOTOR BASE are even ... slide motor all the

way to the RIGHT... tighten the four nuts.

MOTOR MOUNTING

LOCKWASHER

5/16 IN.

NUT __......_ _ /

5/16-18

BELT GUARD SUPPORT

INSERTED EVEN WITH

BASE THESE TWO

EDGES EVEN

MOTOR END HUB

CARRIAGE BOLT

5/16-18 X 3/4 IN.

MOTOR BASE

BELT GUARD

SUPPORT

4. Screw the two 5/16-18 x 5/8 in. motor base clamp screws part way into tapped holes in

cradle.

5. Lift motor and insert the TWO PINS on motor base into HOLES in cradle.., push motor in as

far as it will go.

6. Tighten the two motor base clamp screws.

MOTOR BASE CLAMP SCREWS

5/16-18 X 5/8 IN. HEX. HD. SCREWS

BELT GUARD SUPPORT

MOTOR CONNECTIONS

WARNING: FOR YOUR OWN SAFETY, NEVER CONNECT PLUG TO POWER SOURCE OUTLET UNTIL ALL ASSEMBLY STEPS ARE COMPLETED

1. Open motor connector box cover located on left end of motor (viewed from rear of saw) using a flat

blade screwdriver.

2. Remove GREEN SCREW and Iockwasher and

insert screw through round metal terminal on the

end of the GREEN wire of power cord with

Iockwasher between terminal and motor frame.

(See illus.)

3. Reinsert GREEN SCREW in the threaded hole.

Tighten securely.

4. Insert terminal end of WHITE wire on spade

terminal marked T4 on the motor. Push terminal firmly until seated.

5. insert terminal end of BLACK wire on spade terminal marked T1 on the motor. Push terminal

firmly until seated.

6. Close motor connector box being sure that power cord is seated in the largest strain relief groove, and tighten box cover screws

WARNING: Do not plug in power cord.

7. Do not install pulley or belt at this time.

GREEN WIRE

_TO GREEN SCREW

STRAIN RELIEF

)OVE

"WHITE WIRE TO

TERMINAL T4

ATTACHING AND ASSEMBLING

TABLE EXTENSIONS

From among the loose parts find the following hardware: (Quantity indicated is for 2 extensions)

HARDWARE FOR INSTALLING EXTENSIONS TO SAW TABLE

Ref.

No. Description

1 Hex Hd. Screw, 5/16-18 x 1-1/4 ......

2 Flat Washer (Dia. of Hole 11/32) .....

3 External Lockwasher, 5/16 ...........

4 Hex Nut, 5/16-18 ....................

Qty.

8 8

BLOCK OF WOOD

, __-_ __.-_'.__)_\

AT 3 PLACES MARKED WITH "X"

Ij F "

4. Line up front and top of the extension with the

front and top of the table. Use a combination square to line-up these edges. SLIGHTLY

TIGHTEN nuts with a wrench.

1. Insert four (4) 5/16-18 x 1-1/4 in. long screws through holes in each EXTENSION.

2. Position extension against table so screws extend through holes in table.

3. Install flat washer, Iockwashers, and nuts on the screws... DO NOT TIGHTEN.

5. if adjustment is necessary you should tap the extension into position using a hammer and a

block of wood. Then firmly tighten nuts.

iNSTALLING RIP FENCEGUIDEBARS

1.Fromamongtheloosepartsfindthefollowing hardware:

2HexHeadScrews,5/16-18x 1-3/4in. long 2HexHeadScrews,5/16-18x 1 in.long

4 ExternalLockwashers,5/16in.

(approx.dia.of hole5/16in.)

4 HexNuts,5/16-18

(approx.dia.of hole5/16in.) 2Spacers,3/4in. dia.x 1/2in.long

2Self-threadingnuts

1FenceGuideBarRod

2.Layguidebarson sawtable. NOTE:Thevariousholesin thebarallowthem

to bepositionedonthis sawandalso makes

them adaptable to other models.

3. Insert a 1-3/4 inch long screwthroughtheTHIRD hole IN THE FRONT BAR AS ILLUSTRATED...

insert another 1-3/4 inch long screw through the SEVENTH hole in bar.

4. Place spacers on screws.

REAR GUIDE BAR

7TH HOLE

3RD HOLE

INSERT BOLTS

LEFT SIDE OF FRONT GUIDE BAR

(GUIDE BAR IS TO BE TURNED END FOR END

AFTER SCREWS ARE

INSTALLED)

5. Turn front bar end for end and insert bolts through holes in middle and on right side of

front of saw table as illustrated install

Iockwashers and nuts. DON'T SCI_I:;W NUTS ON ALL THE WAY, just get them started on the

screws.

6. Insert 1 in. long screws in SECOND and

FOURTH or FIFTH holes of rear bar and attach

to table the same way as front bar.

7. Insert ends of FENCE GUIDE BAR ROD

through holes in bars as illustrated. NOTE: The ends of the RODare not threaded... the SELF THREADING NUTS will cut threads

on the rod as they are screwed on.

FENCE GUIDE

BAR ROD

4TH OR 5TH

HOLE 2ND HOLE

8.Holdrodwithonehandandwitha1/2in.wrench orpliersstartscrewingonONEofthenutsonly

A TURNORTWO, . . screwonothernut the sameway.

9. Using TWO 1/2 in. wrenches or pliers tighten both of the nuts.

10. Slide the bars so that screws are in the MIDDLE of the slotted holes.

11. Position rip fence over miter gauge groove,

holding up the rear end while engaging front

end with bar.., lower fence onto table.

12. Plug saw into power outlet.

13. Insert yellow key into MASTER switch and turn

on.

14. Press _ key. A "E " will be displayed.

15. Press and hold jog key _ to raise sawblade about 3 inches above table surface. Release key.

NOTE: Display will not show elevation or angle until saw is "calibrated". This is described after

assembly is complete.

16. Press _ key.

17:Place a square against the blade. Make sure

square is not touching the TIP of one of the saw TEETH.

18.

Press and release _ and

keys

bring blade square with table.

19. Turn switch off and remove yellow key.

20. Remove plug from power source.

IMASTER_SAW MOTOR

l_To LOCK

REMOV_

YELLOW

MINUS

KEY

IIIII PULL)NR n

YELLOW JOG

KEY KEYS

MAKE SURE SQUARE IS NOT TOUCHING

TiP OF TOOTH

ELEVATION BEd/EL

KEY KEY

21. Carefully move fence against blade.

22. Move front bar until "0" mark on rip scale is approximately inline with indicator.

Move FRONT bar upwards until fence is

approximately 1/32 in. above table.., tighten screw at left end of bar.

NOTE: Fold a piece of newspaper making 8

thicknesses and place between rip fence and table to act as a spacer. This will hold the fence

off of the table approx. 1/32 in.

23. Adjust rear bar so that the fence is approximately 1/32 in. above table. IVlake sure it

is square with fence guide bar rod ... tighten screw at end of bar.

24.

Be sure top surface of extension is PARALLEL

to top surface of rear guide bar.

25. Move fence to RIGHT edge of saw table.., make sure it is approx. 1/32 i n. above table at front and rear and tighten screws in front and rear guide

bars.

8 THICKNESSES

OF PAPER

8 THICKNESSES

OF PAPER

ALIGNING RIP FENCE The fence should slide easily along the bars and

always remain in alignment (parallel to sawblade

and miter gauge grooves).

The alignment is maintained by aspring underneath

the fence which bears against the front guide bar. To move the fence, loosen the lock handle and

grasp the fence with one hand at the front.

__ LOOSEN

For very close adjustments, grasp the guide bar with botl_ hands and move the fence with your thumbs.

With fence on saw but NOT LOCKED move the REAR END of the fence slightly to the right or left... when you release it, the fence should "spring" back to its original position.

If it does not, the spring pressure must be INCREASED.

1. Loosen the screws.

2. Move Spring slightly toward front of fence... tighten screws.

If the fence does not slide easily along the bars, the pressure of the spring can be REDUCED.

1. Loosen the screws.

2. Move spring slightly toward rear of fence.., tighten screws.

SPRING

SCREWS

The rip fence lock lever when locked down should hold the rip fence securely. It should not be difficult

to push down and lock.

If lock lever does not lock fence securely...

1. Raise lock lever.

2. Tighten the adjusting nut using a small screwdriver until the lever, when locked, holds the rip fence securely.

If lock lever is difficult to push down...

1. Raise lock lever.

2. Loosen the adjusting nut using a small screwdriver until the lever is easy to push down and holds the rip fence securely.

3. The rip fence must be PARALLEL with the sawblade and miter Gauge grooves . . . Move fence until it is along side of groove. DO NOT

LOCK IT. It should be parallel to groove. If it is not:

A. Loosen the two "He× Head Screws." B. Hold fence head tightly against bar.., move

end of fence so that it is parallel with groove.

C. Alternately tighten the screws.

"___ ADJUSTING NUT

FENCE HEAD

HEX SCREWS

FENCE HEAD

HEELING ADJUSTMENT or PARALLELISM

OF SAWBLADE TO MITER GAUGE GROOVE

While cutting, the material must move in a straight line PARALLEL to the SAWBLADE... therefore the

sawblade must be parallel to both the miter gauge GROOVE and the RIP FENCE.

If the sawblade IS NOT parallel to the miter gauge

groove, the blade will bind at one end of the cut.

(This is known as "HEELING"). Check the sawblade

as follows.

WARNING -- FOR YOUR OWN SAFETY MAKE

CERTAIN THAT SWITCH IS "OFF" AND POWER CORD IS REMOVED FROM POWER SOURCE

OUTLET BEFORE CHECKING OR ADJUSTING SAW.

1. Mark an "x" on one of the teeth which is SET (bent) to the LEFT.

2. Place the head of a combination square in the GROOVE...adjust blade of square so that it just

touches the tip of the MARKED tooth. Lock the

blade of the square.

3. Move square to REAR, rotate blade to see if MARKED tooth again touches blade of square.

4. If tooth touches square at FRONT and REAR...sawblade is PARALLEL to MITER

GAUGE GROOVE.

5.Iftoothdoesnottouchthesameamount,.,the mechanismunderneathmust be adjustedto makethebladePARALLELto GROOVE,

A.ReartrunnionmustbemovedTOWARDthe

combinationsquareifthereisaspacebetween

markedtoothandendof squareinstep3.

B.ReartrunnionmustbemovedAWAYfromthe

squareif markedtoothpushessquareoutof

positioninthegroove.

NOTE: All six screws can be reached through back of saw. Use a 9/16-in. wrench. To reach left-hand

front trunnion screws, tilt blade to approximately

25° . After loosening screws reposition blade at 90° . To make this adjustment:

a. Plug saw into power outlet. b. Insert yellow key into MASTER switch and

turn on.

c. Press [-_ key.

d. Press and hold _ key to tilt sawblade to

approximately 25° to obtain clearance for wrench.

e. Turn switch off. Remove yellow key.

f. Loosen all three screws that hold the rear

trunnion and all three screws that hold the front trunnion.

g. Insert yellow key into MASTER switch and

turn on.

FRONT TRUNNION

RIGHT "HAND I CENTER

REAR TRUNNION

SCREWS

(BEHIND HERE) (BEHIND HERE)

m ",,

FRONT-TRUNNION SCREWS

REAR TRUNNION

FT HA

h. Press _ key.

i. Press and hold _ keyto reposition blade

at 90° using a square.

j. Turn switch "OFF", remove yellow key and

unplug saw.

6. Using a wood block and mallet as shown, move rear trunnion to right or left as required to realign

the blade. If necessary, shift front trunnion in

similiar manner; but do NOT move front trunnion

unless necessary. Recheck the alignment with the square.

7. Securely tighten all sixtrunnion screws following previous steps to tilt blade to obtain clearance for

wrench.

8. Recheck alignment after tightening screws.

Readjust as needed.

EDGE OF TRUNNION

CLAW HAMMER

PLACE BLOCK HERE .............. OR HERE

REAR OF SAW CRADLE

EDGE OF

+ 39 hidden pages