Craftsman 113226424 Owner’s Manual

SAVE THIS MANUAL

FOR FUTURE REFERENCE

BELT AN D DISC

SANDER

Serial Numbe[

Model and serial number may be found on

the back side of the base.

You should record both model and serial number

in a safe place for

future use.

CAUTION:

Read GENERAL and ADDITIONAL SAFETY INSTRUCTIONS

_arefuily

BELT A

SANDE

o assembly

• operating

• repair parts

DISC

Part No, SP5137

Sold by SEARS, ROEBUCK AND CO., Chicago, tL. 60684 U.S.A.

i i i ii•i i iiii

SEARS, ROEBUCK AND CO:, 698t731A.SearsTower. Chicago,IL 60684

general safety instructions for power tools

1. KNOW YOUR POWER TOOL

Read and understand the owner's manual and labels affixed to the toot. Learn its application

and limitations as welt as the specific potential hazards peculiar to this tool.

2. GROUND ALL TOOLS This tool is equipped with an approved 3:

conductor cord and a 3-prong grounding type plug to fit the proper grounding type receptacle.

The green conductor in the cord is the ground-

ing wire, Never connect the green wire to a live

terminal.

3_ KEEP GUARDS IN PLACE

-- In working order, and in proper adjustment

and alignment,

4. REMOVE ADJUSTING KEYS AND WRENCHES Form a habit of checking to see that keys and adjusting wrenches are removed from tool

before turning it on.

5: KEEP WORK:AREA CLEAN

Cluttered: areas and benches invite accidents.

Floor must not be slippery due to wax or saw-

dust.

6. AVOID DANGEROUS ENVIRONMENT Don't use power toels in damp or wet locations or expose them:to rain, Keep work area _well

lighted, Provide adequate surrounding work

space,

7. KEEP CHILDREN AWAY

All visitors shoUfd be kept a safe distance from

work area,

8. MAKE WORKSHOP CHILD-PROOF

-- with padlocks, master switches, or by re-

moving starter keys.

9. DON'T FORCE TOOL It will do the job better and safer at the rate for

which it was designed.

10. USE RIGHT TOOL Don't force tool or attachment to do a job it was

not designed for,

11. WEAR PROPER APPAREL

Do not wear loose clothing, gloves, neckties or jewelry (rings, wristwatches) to get caught in moving parts. NONSLIP footwear is recom-

mended. Wear protective hair covering to con- tain long hair, Roli long sleeves above the

elbow.

12. USE SAFETY GOGGLES (Head Protection)

Wear safety goggles (must comply with ANSI

Z87.1) at alt times. Everyday eyeglasses only have impact resistant lenses, they are NOT

safety glasses. Also. use face or dust mask if cutting operation is dusty, and ear protectors

(plugs or muffs) during extended _er_ods of operation.

13. SECURE WORK Use clamps or a vise to hold work when practi- cal. It's safer than using yoL_r hand, frees both

hands to operate tool,

14. DON'T OVERREACH Keep proper footing and balance at all times,

15. MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance. Follow instructions for lubricatinq

and changing accessories.

16. DISCONNECT TOOLS before servicing; when changing accessories

such as blades, bits, cutters, etc.

17. AVOID ACCIDENTAL STARTING Make sure switch is in "OFF" position before plugging in.

18,_USE RECOMMEN DED ACCESSORIES

Consult the owner's manual for recommended accessories, Foltow the instructions that accompany the accessories, The use of im-

proper accessories may cause hazards,

19. NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted.

Do not store materials above or near the tOO! such that it is necessary to stand on the tool to

reach them,

20. CHECK DAMAGED PARTS Before further use of the tool. a guard or other part that is damaged should be carefully check-

ed to ensure that it witl operate properly and perform its intended function. Check for align- ment of moving parts, binding of moving parts.

breakage of parts, mounting, and any other con-

ditions that may affect its operation. A guard or other part that is damaged should be properly

repaired or replaced,

21. DIRECTION OF FEED Feed work into a blade or cutter against the

direction of rotation of the blade or cutter only.

22. NEVER LEAVE TOOL RUNNING UNATTENDED

Turn power off. Don't leave tool until it comes

to a complete stop.

additionaU safety disc sander

instructions for bett and

-Safety isa combination of operator common sense and alertness at aft times when the sander is being used.

WARNING: FOR YOUR OWN SAFETY, DO NOT ATTEMPT TO OPERATE YOUR BELT AND DISC SANDER UNTIL IT IS COMPLETELY ASSEMBLED AND INSTALLED ACCORDING TO THE INSTRUC-

TIONS .... AND UNTIL YOU HAVE READ AND UN-

DERSTOOD THE FOLLOWING:

Page

1. General Safety Instructions for Power Tools. 2

2. Getting to Know Your Sander ........... 11

3. Basic Operation ....................... 13

4. Maintenance .......................... 16

Stability of Machine

If there is any tendency for the machine to tip over

or move during certain operations such as when sanding long heavy boards, the sander should be bolted down.

6. Location

The machine should be positioned so neither the operator nor a casual observer is forced to stand

in line with the sanding belt or disc. This machine is intended for indoor use only.

f. Make sure the sanding belt runs in the

right direction (directional arrow on back side of belt). Always have the tracking adjusted correctfy so that the belt does not run off the pulleys.

g. Hold the work firmly when sanding on the

belt and against the worktable when sanding on the disc.

h. Always adjust the worktable to within a

maximum of 1/16-inch of the sanding disc or belt.

i. When sanding a large piece of material,

provide additional support at tabfe height.

j. Never leave the machine work area when

the power is on, before the machine has come to a complete stop, or without re-

moving and storing the switch key.

k. Do not perform layout, assembly or setup

work on the table while the sander is operating.

1. Turn sander "OFF" and remove plug from power supply outlet before installing or removing an accessory.

m. Use only RECOMMENDED ACCESSORIES

listed on page 19.

n. Always keep guards in place when operating

sander.

o. Tighten securely all work supports before

sanding.

Kickback

When sanding on the Disc, always apply the work-

piece left of center to the left side of the disc. Ap- plying the workpiece to the right side could cause it to fly up (kickback) which could be hazardous. When sanding on the sanding belt, never apply

the end of a workpiece to the idler pulley which

can result in a kickback.

Protection: Eyes, Hands, Face, Ears and Body

a. Always wear safety goggles (not glasses)

that comply with ANSI Z87.1. Wear face shield if operation is dusty. Wear ear plugs or muffs during extended periods of operation. Do not wear gloves, jewelry or watches. Roll long sleeves above the elbow. Tie back long hair.

b. Do not sand pieces of material too small to

hold by hand.

c. Avoid awkward hand positions, where a

sudden slip could cause a hand to move into sanding disc or belt.

d. Never climb on the machine.

e. Never turn your Sander "ON" before clear-

ing the belt table and worktable of all

objects.

If any part of this Belt and Disc Sander should

break, bend, or fail in any way or any electrical component fail to perform properly, or if any is missing, shut off power switch, remove power sup- ply cord from power supply and replace damaged missing and/or failed parts before resuming operation.

10. Do not sand with the workpiece unsupported. Sup- port it with the backstop or worktable. The only exception is curved work performed on outer end of belt (idler pulley).

11, To avoid entanglement in spindle, do not operate

sander with sanding plate and/or guard removed.

CAUTRON: This Belt and Disc Sander is designed to sand wood or wood like products only. Attempts to sand or grind other materials could result in fire, injury or damage to the product.

12_ Think Safety _ ::_:

Safety is a combination of operator common sense and alterness at all times when the

sander is in operation.

WEAR YOUR

The operation of any power tool can result in for-

eign objects being thrown into the eyes, which can result in severe eye darnage. Always wear

safety goggles (not glasses)complying with ANSI Z87.1 (shown on Package) before beginning

power tool operation, Safety Goggles are avail- able at Sears retail or catalog stores,

11 IIllllll [ t

WARNING: DO NOT ALLOW FAMILIARITY (GAINED FROM FREQUENT USE OF YOUR MACHINE) TO BECOME COMMONPLACE. ALWAYS REMEMBER THAT A CARELESS FRACTION OF A SECOND tS

SUFFICIENT TO INFLICT SEVERE INJURY;

.... i j L ¸ • ,........ i ..... lUll

READ AND FOLLOW THE WARNINGS THAT APPEAR ON THE TOOL:

II '"_" ' "'" L I I

j L__ II11. .... L_J- _J. L_I

FOR YOUR OWN SAFETY:

4. AVOID"KICKBACK" (WORKPIECE THROWN AT

1.READAND UNDERSTANDOWNER'S MANUAL YOU)--DO NOT USERIGHT HALF OF DISC. BEFOREOPERATINGMACHINE. 5. ALWAYSSUPPORTWORKPIECE WITH "BACK-

2. WEAR SAFETYGOGGLES AND DUSTMASK. STOP"OR "WORKTABLE.'"

3. MAINTAIN1/16"MAXIMUMCLEARANCE BETWEEN 6. DONOTWEAR GLOVES, NECKTIE OR LOOSE

TABLEAND SANDING BELTOR DISC. CLOTHING.TIE BACK LONGHAIR. E82443

............... ,,,, ...... Iql r,

cations

and electricaJ

This machine is designed to use, and is equip-

ped with, a 3450 RPM motor, it is wired for opera- tion on 110-120 volts, 60 Hz., alternating current.

(TOOL MUST NOT BE CONVERTED TO OPER- ATE ON 230 VOLT).

For replacement motor refer to parts list in this manual.

CONNECTING TO POWER SUPPLY OUTLET This machine must be grounded while in use to

protect the operator from electric shock.

Plug power cord into a 1 t0-120V properly ground-

ed type outlet protected by a 15-amp. fuse or cir- cuit breaker.

WARNING: DO NOT PERMIT FINGERS TO

TOUCH THE TERMINALS OF PLUGS WHEN

INSTALLING OR REMOVING THE PLUG TO OR FROM THE OUTLET.

WARNING: IF NOT PROPERLY GROUNDED

THIS POWER TOOL CAN CAUSE AN ELECTRI- CAL SHOCK PARTICULARLY WHEN USED IN

_DAMP LOCATIONS CLOSE TO PLUMBING. IF

N ELECTRICAL SHOCK OCCURS THERE IS

THE POTENTIAL OF A SECONDARY HAZARD

SUCH AS YOUR HANDS CONTACTING THE SANDING SURFACE.

If power cord is worn or cut, or damaged in any

way, have it replaced immediately. Your unit is for use on 110-120 volts, and has a

plug that looks like below.

3-PRONU PLUG

PRONG

'_, PROPERL¥

GROUNDED 3-PRONG OUTLET

This plug requires a mating 3-conductor ground- ed type outlet as shown.

tf the outlet you are planning to use for this power tool is of the two prong type, DO NOT

REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER. Use an adapter as shown

below and always connect the grounding lug to a known ground.

It is recommended that you have a qualified elec-

trician replace the TWO prong outlet with a pro- perly grounded THREE prong outlet.

GROUND!NG LUG

3-PRONG MAKE SURE TH!S_S PLUG CONNECTED TO A

KNOWN GROUND

ADAPIER

An adapter as illustrated is available for connect- ing plugs to 2-prong receptacles.

WARNING: THE GREEN GROUNDING LUG EX- TENDING FROM THE ADAPTER MUST BE CON- NECTED TO A PERMANENT GROUND SUCH AS TO A PROPERLY GROUNDED OUTLET BOX. NOT ALL OUTLET BOXES ARE PROPERLY

GROUNDED. If you are not sure that your outlet box is proper-

ly grounded, have it checked by a qualified elec- trician.

NOTE: The adapter illustrated is for use only if you already have a properly grounded 2-prong receptacle. Adapter is not allowed in Canada by

the Canadian Electrical Code.

The use of any extension cord wilt cause some loss of power. To keep this to a minimum and to prevent overheating and motor burn-out, use the

table below to determine the minimum wire size (A.W.G.) extension cord.

This power tool is equipped with a 3-conductor cord and grounding type plug which has a grounding prong, approved by Underwriters'

_.boratories and the Canadian Standards Associ-

;iion, The ground conductor has a green jacket

and is attached to the tool housing at one end and to the ground prong in the attachment plug

at the other end.

Use only 3 wire extension cords which have 3- prong grounding type plugs and 3-prong recep-

tacles which accept the tools plug.

Length of the Wire Sizes Required

Conductor (American Wire Gage Number)

120V Lines

0 - 25 Feet No, 14

26 - I00 Feet No. 12

Over 100 Feet No. 8

N.........: 2

IOTOF ELECTRICAL REQUIREM E

UNPACKING AND CHECKING ASSEMBLY

Mounting Belt and Disc Sander

To Workbench ............................... 7

Clamping Belt And Disc Sander

To Workbench ............................... 7

installing Timing Belt .......................... 8

installing Pulley Cover ......................... 9

installing Sanding Disc Plate .................. 9

Installing Backstop ............................ 10

Installing Table Assembly .................... 10

........ _5

MTENTS . :::... 6

:Squaring Table::_sSembly:, ......... ........... 11

ReP!aci_g_The:i:::Sanding:Belt : :::

AND

: DISC SANDER: :::;: ::::; :::, ::.: ... ..... ;,.. 13

Positioning Beii Table... : ::.. ........ : .... ,.. 15

Belt Table Stop:. :::.. ......... ! .... ;. i ....... 16

Surface Sanding On

Sanding Belt ................................ 16

End Sanding On The

Sanding Belt ................................ 16

Sanding Curved Edges ....................... 17

MAINTENANCE .............................. 18

Lubrication .................................. 18

TROUBLESHOOTING ........................ 19

RECOMMENDED ACCESSORIES ............. 19

REPAIR PARTS .............................. 20

unpacking and checking

TOOLS NEEDED

: D : : : ' _F: " : H Pulley Cover ,,.................

:: :: :: : : : ::::: :::: : ::::::::: :::_::::::::: G: 6 J : TimngBelt ................... I

contents

Model 113.226424 Bert and Disc Sander is shipped

complete in one carton.

Separate all parts from packing materials and check each item with illustration and "Table of

Loose Parts." Make certain all items are accour'_ _ ed for, before discarding any packing material.

If any parts are missing, do not attempt to assemble the Belt and Disc Sander, plug in the

power cord, or turn the switch on until the miss- ing parts are obtained and installed correctly.

WARNING: FOR YOUR OWN SAFETY, NEVER CONNECT PLUG TO POWER SOURCE OUTLET

UNTIL ALL ASSEMBLY STEPS ARE COMPLETE AND UNTIL YOU HAVE READ AND UNDER- STOOD THE ENTIRE OWNERS MANUAL.

ITEM TABLE OF LOOSE PARTS QTY.

A Belt and Disc Sander Assembly .,.

8 Owner's Manual ...............

C Table Assembly ................

D Sanding Plate .................

E Sanding Disc ..................

F Table Support Rod .............

G Bag Assembly Part #507771 .....

Containing the following parts:

Clamp-Bolt ....................

Switch, Key ...................

Screw Soc. Set 5116-24X318 ......

Wrench, Hex "L" 118 ............

Backstop .....................

Washer, 114" . .................

: :: I Bolt, Flex I14-20X112 ............

Setscrew I14-20XI14" . ..........

• Screw 114-20X1-3!4" . ...........

Lockwasher 1/4" , .............. ,

1 1

1 t 1 1

1 1

1 1 1 1 1 1

assembly

MOUNTING BELT AND DISC SANDER TO WORKBENCH

If belt and disc sander is to be used in a perma- nent location, it should be fastened securely to a

firm supporting surface such as a workbench. If mounting to a workbench, holes should be

drilied through supporting surface of the work- bench using dimensions illustrated.

Each leg should be bolted securely using

5116" hex nuts (not included). Screw length

should be 11/2" plus the thickness of the bench top.

Locate and mark the holes where belt and disc sander is to be mounted.

An alternate method of mounting is to fasten belt and disc sander to a mounting board. The board should be of sufficient size to avoid tip- ping of sander while in use. Any good grade of plywood or chipboard with a 3f4" minimum thick-

ness is recommended. (Thinner chipboard can break.)

3, Drill (4) 3t8" diameter holes through work-

bench.

4, Place belt and disc sander on workbench

aligning holes in feet with holes drilled in workbench.

5. Insert all four 5f16" screws and tighten.

"_ 3/8" DtAMETE"_ +

5-5,q_6" (4t ROBES

_-_- } 3-1 1,"16 " --_

24 " M!N

5°7/16" 3,'8 _'DAMET[Ri4_HOLES

JJllllll HI I MI I J_lllI[IIL!IIL I , IIII

Follow instructions for mounting to work- bench, substituting a board 18" x 24" mini-

mum size and using 5f16 inch flat head screws, tockwashers, and hex nuts (not in-

cluded). Screw length should be !1/z " plus the thickness of the mounting board.

NOTE: For proper stability, hopes must be

counter sunk so screw heads are flush with the

bottom surface of supporting board,

..... Illl Illl I_I '1_'

2. Securely clamp board to workbench using "C" ciamps.

NOTE: Supporting surface where belt and disc sander is mounted should be examined carefully after mounting to insure that no movement dur-

ing use can result. If any tipping or walking is noted, secure workbench or supporting surface before operating belt and disc sander.

CLAMPING BELT AND DISC SANDER TO

WORKBENCH

The Belt and Disc Sander can be clamped direct-

ly to a workbench using two (2) or more "C" clamps on base of unit (one clamp on each end of unit).

MOUNTING

WORKBENCH

MOUNTING HOLES

HOLES

]u Irl

2, Place right hand under motor pulley and lift pulley

and belt upward. Using left hand, place belt onto top pulley.

i i i

3, The motor is spring loaded so proper tension

wil! be maintained between belt and pulleys

at all times.

+ 16 hidden pages