Craftsman 113213853 Owner’s Manual

SAVE THIS MANUAL
FOR FUTURE REFERENCE
MODEL NO.
113.213853
DRILL PRESS WiTH
1/2 HP MOTOR
Serial Number
the head.
You should record both model and serial number in
a safe place for future use.
CAUTION:
Read GENERAL
and ADDITIONAL
SAFETY INSTRUCTIONS
carefully
FLOOR
MOTORIZED
15 INCH
MODEL DRILL
assembly
operating e repair parts
®
PRESS
Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.S.A.
PART NO. SP4964 PRINTED IN USA.
FULL ONE YEAR WARRANTY OhL CRAFTSMAN DRILL PRESS
If within one year from the date of purchase, this Cra_sman Drill Press fails due to a defect in material or workmanship, Sears will repair it, free of charge.
WARRANTY SERVICE IS AVAILABLE BY SIMPLy CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES.
THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT iS iN USE iN THE UNITED STATES. This warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
SEARS, ROEBUCK AND CO., Dept. 698/731 A, Sears Tower, Chicago, IL 60684
i
general safety instructions for
1. KNOW YOUR POWER TOOL 1 2. Read and understand the owner's manual and
labels affixed to the tool. Learn its application and limitations as well as the specific potential hazards peculiar to this tool.
2. GROUND ALL TOOLS
This tool isequipped with an approved 3-conductor cord and a 3-prong grounding type plug to fit the 13,
proper grounding type receptacle. The green con- ductor in the cord is the grounding wire. Never
connect the green wire to a live terminal.
3. KEEP GUARDS IN PLACE 1 4.
In working order, and in proper adjustment an(;
alignment. 15.
4. REMOVE ADJUSTING KEYS AND
WRENCHES ....
Form a habit of checking to see that keys and adjusting wrenches are removed from tool before
turning it on. 16,
5. KEEP WORK AREA CLEAN
Cluttered areas and benches invite accidents.
Floor must not be slippery due to wax or sawdust.
6. AVOID DANGEROUS ENVIRONMENT
Don't use power tools in damp or wet locations or
expose them to rain, Keep work area well lighted, 18.
Provide adequate surrounding work space.
7. KEEP CHILDREN AWAY
All visitors should be kept a safe distance from work area.
8. MAKE WORKSHOP KID-PROOF
--with padlocks, master switches, or by removing
starter keys.
9. DON'T FORCE TOOL
It will do the job better and safer at the rate for
which it was designed.
10. USE RIGHT TOOL
Don't force tool or attachment to do a job it was not designed for,
11. WEAR PROPER APPAREL
Do not wear loose clothing, gloves, neckties or
jewelry (rings,wristwatches) to getcaught inmov-
ingparts, Nonslip footwear is recommended. Wear protective hair covering to contain long hair. Rol! long sleeves above the elbow.
power tools
USE SAFETY GOGGLES (Head Protection)
Wear Safety goggles (must comply with ANSI Z87.1 } at ati times. Everyday eyeglasses only have
impact resistant lenses, they are NOT safety glas- ses. Also. use face or dust mask if cutting operation
is dusty, and ear protectors (plugs or muffs) during extended periods of operat=on,
SECURE WORK Use clamps or a vise to hold work when practical.
It's safer than us=ng your hand, frees both hands
to operate toot. DON'T OVERREACH
Keep proper footing and balance at all times, MAINTAIN TOOLS WITH CARE
Keep tools sharp and clean for best and safest performance, Follow instructions for lubricating and changing accessor=es.
DISCONNECT TOOLS
Before servicing when changing accessories such as blades, bits. cutters, etc.
17. AVOID ACCIDENTAL STARTING Make sure switch is in "OFF" position before plug-
ging in.
USE RECOMMENDED ACCESSORIES
Consult the owner's manual for recommended ac- cessories. Foltow the instructions that accompany
the accessories. The use of improper accessories may cause hazards,
NEVER STAND ON TOOL
19.
Serious injury could occur if the tool is tipped or if
the cutting toot is accidentally contacted.
Do not store materials above or near the tool such
that it _snecessary to stand on the tool to reach them,
CHECK DAMAGED PARTS
20.
Before further use of the tool. aguard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its
intended function. Check for alignment of moving
parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect
its operation, A guard or other part that is dam agecl should be properly repaired or replaced.
2
21. DiRECTiON OF FEED
Feed work into a blade or cutter against the direc- tion of rotation of the blade or cutter only.
22. NEVER LEAVE TOOL RUNII_,,IING UNATTENDED Turn power off. Don't leave tool unti! it comes to a
comptete stop.
additional safety instructions for drill presses
WARNUNG: For your own safety, do not attempt to operate your drill press until it is completely assem-
bled and installed according to the instructions
. . . and until you have read and understand the
following:
Page
1. Genera0 Safety mnstructions for Power Tools. 2
2. Getting to Know Your Drill Press ........ 12
3. Basic Drill Press Operation ............. 15
4. Adjustments .......................... 17
5. Maintenance .......................... 18
6. Stability of Drill Press If there is any tendency of the drill press to tilt or
move during certain operations, the drill press should be bolted to the floor. An alternate is to
securely bolt a flat piece of W' exterior plywood large enough to stabilize the drill press to tile under- side of the Base, extending to both sides, and to
rear if desired. Make sure the plywood won't trip the operator. Do not use pressed wood panels - they can break unexpectedly.
If the workpiece is too large to support with one
hand, provide an auxiliary support.
7. Location The drill press should be positioned so neither the
operator nor a casual observer is forced to stand
in line with a potential Kickback, in a poorly lit area
or where the surface could cause trips, slips or falls.
8. Kickback A kickback occurs when the workpiece issuddenly
thrown in the OPPOSITE direction to the DIREC- TION OF FEED; THIS CAN CAUSE SERIOUS IN- JURY. Kickbacks are most commonly caused by
use of accessories NOT listed on page 21.
9. Protection: Eyes, Hands, Face, Ears and Body
WARNING: To avoid being pulled into the spin- ning tool --
1. Do NOT wear:
- gloves
- necktie
- loose clothing
- jewelry
2. Tie back long hair
a. If any part of your drill press is missing, malfunc-
tioning, has been damaged or broken.., such as the motor switch, or other operating control,
a safety device or the power cord.., cease operating immediately until the particular part is
properly repaired or replaced.
b. Never place your fingers in a position where
they could contact the drill or other cutting too!
if the workpiece should unexpectedly shift or your hand should slip.
c. To avoid injury from parts thrown by the spring,
follow instructions exactly as given and shown
in adjusting spring tension of quilt.
d. To prevent the workpiece from being torn from
your hands, spinning of the toot, shattering the too! or being thrown, always properly support
your work so it won't shift or bind on the tool:
-- Always position BACKUP MATERIAL (use beneath the workpiece) to contact the left
side of the column.
-- Whenever possible, position the WORK-
PIECE to contact the left side of the column
- if it is too short or the table is tilted, clamp solidly to the table. Use table slots or clamp-
ing ledge around the outside edge of the table.
-- A drill press VICE must always be fastened to the table.
-- Never perform any operation "FREE-
HAND" (hand-holding workpiece rather
than supporting it on the table), except
when polishing.
-- Securely lock Head and Supportto Column,
Table Arm to support, and Table to Table Arm before operating drill press.
-- Never move the Head or Table while the
tool is running.
-- Before starting the operation, jog the motor
switch to make sure the drill or other cutting tool does not have excessive runout (wob-
ble) or cause vibration.
-- If a workpiece overhangs the table such
that it will fall or tip if not held, clamp it to the table or provide auxiliary support.
-- Use fixtures for unusual operations to
adequately hold, guide and position work- piece.
-- Use the SPINDLE SPEED recommended
for the specific operation and workpiece material - check the panel on the left side of the head for dri!ting information; for ac- cessories, refer to the instructions provided
with the accessories.
f. Never ictimb on the drill press Table, it could
break or pul! the entire drill press down on you.
g, Turn the motor Switch Off and put away the
Switch Key when leaving the drill press.
h. To avoid injury from thrown work or too! contact,
do NOT perform layout, assembly, or setup work on the table while the cutting tool is rotating.
10, Use only accessories designed for this drill
press to avoid serious injury from thrown bro- ken parts or work pieces.
a. Holesaws must NEVER be operated on this drill
press at a speed greater than 400 RPM.
b. Drum sanders must NEVER be operated onthis
drill press at a speed greater than 1800 RPM.
3
add mona!safety mnstrucuons Tot ar ! presses
11. Note and Follow the Safety Warnings and In-
JDANGER ]
12, This Drill Press has 12 speeds as listed below:
it....... il"
c. Do not install or use any drill that exceeds 7" in 13, Think Safety. Safety is a combination of operator
length or extends 6" below the chuck jaws. They common sense and alertness at all times when the can suddenly bend outward or break, drill press is being used.
d. Do not usewire wheels, router bits. shaper cut-
ters, circle (fly) cutters or rotary planers on this drill press.
structions that Appear on the Panel on the Left Side of the Head:
FOR YOUR OWN SAFETY:
1. READ AND UNDERSTAND OWNERS MAN-
UAL BEFORE OPERATING MACHINE.
2. WEAR SAFETY GOGGLES.
3. DO NOT WEAR GLOVES, NECKTIE, OR LOOSE CLOTHING. TiE BACK LONG HAIR.
4. SECURELY CLAMP WORK TO TABLE IF IT IS TOO SHORT TO CONTACT THE COLUMN WHEN IN OPERATING POSITION
5. USE RECOMMENDED SPEED FOR DRILL, ACCESSORY, AND WORKPIECE MATER- iAL.
6. SECURELY LOCK HEAD AND SUPPORT TO COLUMN, ARM TO SUPPORT, AND TABLE
TO ARM BEFORE OPERATING DRILL PRESS.
7. USE ONLY RECOMMENDED ACCES- SERIES.
300 RPM 1450 RPM 375 RPM 1530 RPrvl 525 RPM 2000 RPM 560 RPM 2200 RPM 700 RPM 3400 RPM
860 RPM 4600 RPM
See right side of Head for specific placement of belt on pulleys.
WARNING: Do not allow familiarity (gained from frequent use of your drill press) to become com-
monplace. Always remember that a careless frac- tion of asecond is sufficient to inflict severe injury,
The operation of any power tool can result in foreign objects being thrown into the eyes, which can result =n severe eye damage. Always wear safety goggles com- plying with ANSI Z87.1 (shown on Package) before commencing power too! operation. Safety Goggles are
available at Sears retail or catalog stores.
unpacking and checking contents
CONTENTS PAGE
General Safety Instructions for Power Tools ...... 2
Additional Safety Instructions for Drill Presses .... 3
Unpacking and Checking Contents ............. 4
Table of Loose Parts ........................ 5
Motor Specifications and Electrical
Requirements .............................. 6
Assembly ................................. 7
Assembly of Column and Table Hardware .... 7
Installingthe Table ...................... 7
installing the Head ....................... Feeding ............................. 20
Tensioning Belt ......................... 9 Adjustments .............................. 20
Installing Upper Belt Guard ............... 10
Installing Feed and Tension Handles ....... 11
Installing the Chuck ..................... 12
Installing Light Bulb ..................... 13
Adjusting the Table Square to Head ....... 13
Adjusting the Pointer .................... 13
CONTENTS PAGE
Getting to Know Your Drill Press .............. 14
Removing the Chuck .................... 17
Drilling to Depth ....................... 17
Depth Scale ........................... 17
Basic Drill Press Operation .................. 18
Installing Drills ......................... 18
Positioning Table and Workpiece .......... 19
Tilting Table ........................... 19
Hole Location ......................... 20
Quill Return Spring ..................... 20
Maintenance .............................. 21
Lubrication ............................... 21
Recommended Accessories .................. 21
Trouble Shooting .......................... 22
Repair Parts .............................. 23
4
UNPACKING AND CHECKaNG
CONTENTS
Model No. 113.213853 is shipped complete in one car- ton and includes a 1/2 HP 1725 RPM motor.
Separate all parts from packing materials and check each one with the "Table of Loose Parts" to make certain
all items are accounted for, before discarding any pack- ing material.
WARNING: For your own safety: if any parts are missing, do not attempt to assemble the drill press, plug in the power cord or turn the switch on until the missing parts are obtained and installed cor-
rectly.
Remove the protective oil that is applied to the table and column. Use any ordinary household type grease and spot remover.
WARNING: To avoid fire or toxic reaction, never use gasoline, naptha or similar highly volatile sol=
vents.
Apply a coat of paste wax to the table to prevent rust. Wipe all parts thoroughly with a clean dry cloth.
TOOLS NEEDED
COMBiNAT_
COMBINATION SQUARE MUST BE TRUE
DRAW LIGHT STRAIGHT EDGE OF
LINE ON BOARD BOARD 3!4" THICK ALONG THIS EDGE,_ _ ._ , THIS EDGE MUST BE
_ PERFECTLY STRAIGHT
SHOULD BE NO GAP OR OVERLAP WHEN SQUARE IS FLIPPED OVER IN DOTTED POSITION
MEDIUM
SCREWDRIVER
1/2 WRENCH
8-iNCH ADJUSTABLE
WRENCH
118"- 3/16"
HEX "L" WRENCH
TABLES OF LOOSE PARTS
item
A
Column Assembly ...................... 1
B
Upper Guard .......................... 1
C
Head Assembly ........................ 1
D
Table ................................ 1
E
Base ................................. 1
F
Owners manual ........................ 1
G
Motor ...... _......................... 1
H
Box Of Small Parts ..................... 1
Part #507377 (Containing the Following Items)
Handle, Feed .......................... 3
Crank, Table .......................... 1
Handle, Belt Tension ................... . t
Clamp, Bolt ........................... 1
Key, Chuck ........................... 1
Chuck ................................ 1
Bag of Loose Parts No. 507375 ........... 1
Bag of Loose Parts No. 507375
(Containing the Following Items)
Indicator Table Support .................. 1
Screw Pan Hd. 10-32xl/4 ................ 1
Screw Hex Hd. 3/8-16xl 1/2 .............. 4
Lockwasher 3/8 ........................ 4
Key, Switch ........................... 1
Screw Soc. Set 3/8-16xl/2 ................ 2
Knob ................................ 1
Screw Pan Hd. 1/4-20xl/2 ............... 1
Screw Pan Hd. 8-32xl/2 ................. 3
Lockwasher #8 ........................ 3
Nut Hex 8-32 ........................ : . 3
Bag of Loose Parts No.507440
(Containing the Following Items)
Pulley, Center ........................ :. 1
Pulley, Motor .......................... 1
Description Qty.
A
Screw Soc. Set 1/4-20x3/8 ............... 1
Belt "V" 3/8x24 ......................... !
Belt "V" 3/8x27 ......................... t
Screw Hex Hd. 5/16-18x3/4 .............. 4
Washer 21/64x !/2x 1/32 .................. 8
Nut Hex 5/16-18 ....................... 4
5
motor specifications and emectrmcaaequirements
" " r
MOTOR SPECIFICATIONS This power tool Is equipped with a 3-conductor cord
This drill press is designed to use a 1725 RPM motor and grounding type plugwhich has a grounding prong,
only. Do not use any motor that runs faster than 1725 approved by Underwriters' Laboratories and the Cana- RPM. It is wired for operation on 110-120 volts, 60 Hz. dian Standards Association.The ground conductorhas alternating current, a green jacket and is attached to the tool housing at
WARNING: To avoid injury from unexpected start- up, do not use blower or washing machine motors or any motor with an automatic reset overload pro-
tector.
one end and to the ground prong =nthe attachment
plug at the other end.
This plug requires a mating 3-conductor grounded type outlet as shown,
If the outlet you are planning to use for this power tool
CONNECTING TO POWER SOURCE OUTLET
This machine must be grounded while in use to protect the operator from electric shock.
Plug power cord into a 110-120V properly grounded type outlet protected by a 15-amp. dual element time delay or Circuit-Saver fuse or circuit breaker.
NOT ALL OUTLETS ARE PROPERLY GROUNDED.
IF YOU ARE NOT SURE THAT YOUR OUTLET, AS
PICTURED BELOW, IS PROPERLY GROUNDED, HAVE IT CHECKED BY A QUALIFIED ELECTRI-
CIAN. WARNING: Do not permit fingers to touch the ter-
is of the two prong type, DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER. Use
an adapter as shown and always connect the grounding lug to known grown.
Itis recommended that you have a qualified electrician replace the TWO prong outlet with a properly grounded THREE prong outlet.
An adapter as shown below Jsavailable for connecting plugs to 2-prong receptacles.
WARNING: The green grounding lug extending from the adapter must be connected to a permanent ground such as to a properly grounded outlet box.
minals of plugs when installing or removing the plug to or from the outlet.
WARNING: If not properly grounded this power tool can incur the potential hazard of electrical
GROUNDING LUG
\
shock, particularly when used in damp locations, in proximity to plumbing. If an electrical shock oc- curs there is the potential of a secondary hazard such as your hands contacting the cutting tool.
SCR_,,_
3-PRONG
PLU
MAKE SURE THIS IS CONNECTED TO A
KNOWN GROUND
If power cord is worn or cut, or damaged in any
way, have it replaced immediately to avoid shock
or fire hazard.
3.PRONG PLUG
\
ADAPTER
2-PRONG
RECEPTACLE
GROUNDING
PRONG
ALWAYS USE A
PROPERLY GROUNDED
OUTLET
If your unit is for use on less than 150 volts, it has a
plug that looks like the above.
NOTE: The adapter illustrated is for use only if you already have a properly grounded 2-prong receptacle. Adapter is not allowed inCanada by the Canadian Elec-
trical Code, The use of any extension cord wilt cause some loss of
power. To keep this to a minimum and to prevent over-
heating and motor burn-out, use the table below to determine the minimum wire size (A.W.G.) extension
cord. Use only 3 wire extension cords which have 3- prong grounding type plugs and 3-pole and 3-pole re- ceptacles which accept the tools plug.
ExtensionCordLength WireSizeA.W.G.
Upto-lOOFt. 16
100-200 R. 14 200-400 R. 10
assembly
WARNING: For your own safety, never connect
plug to power source outlet until all assembly steps
are completed.
COLUMN I
ASSEMBLY OF COLUMN AND TABLE HARDWARE
1. Position base on floor. Remove protective covering and discard.
2. Remove protective sleeve from column tube and discard. Place column assembly on base, and align holes in column support with holes in base.
3. Locate four (4) 3/8-16xl 1/2 bolts and four (4) 3/8 Iockwashers among loose parts bag.
4. Install a Iockwasher and bolt in each hole through column support and base, and tighten with adjusta-
ble wrench.
5. Locate table crank assembly, support lock, and wrench among loose parts.
6. Install table crank assembly and tighten set screw with 1/8" HEX "L" wrench.
7. Install support lock from left side into table support and tighten by hand.
8. Handle should turn freely when raising or lowering table, if adjustment is needed, loosen jam nut, with
a screwdriver loosen bolt handle until there is play between jam nut and handle. Tighten jam nut se- curely while holding bolt handle with screwdriver.
COLUMN
TABLE SUPPORT
SUPPORT LOCK
s
TABLE
SUPPORT
JAM NUT
HANDLE
TABLE CRANK
9. Position column collar over rack and tighten set screw in collar, with 1/8" HEX "L" wrench. Collar
should not be angled on the column. Only tighten set screw enough to keep collar in place; rack should still slide freely in collar.
CAUTION: To avoid column or collar damage, do not overtighten set screw.
INSTALLING THE TABLE
1. Loosen support lock and raise table support by turn- ing table crank clockwise until support is at a working height level. Tighten support lock.
COLI
TABLE SUPP_
SUPPORT LOCK
COLUMN
COLUMN COLLAR
RACK
RACK
7
assembly
2. Remove protective covering from table and discard. /
Place table in table support and tighten table lock TABLE (located under table) by hand.
TABLE / SUPPORT
iNSTALLING THE HEAD
CAUTION: The head assembly weighs about 55
pounds. Carefully lift head.
1. Remove protective bag from head assembly and discard. Carefully lift head above column tube and slide it onto column into position. Align head with
table and base.
HEAD
TABLE
LOCK
2. Locate two (2)3/8-16xl/2 set screws among loose
parts bag.
3. Install set screws m right side of head to lock head
into position, and tighten with 3/16" HEX "L" wrench.
MOTOR BRACKET
MOUNTING MOTOR
1. Locate four (4) 5/16-18x3/4 hex head bolts, eight (8) flat washers, and four (4) hex nuts amoung loose MOTORBASE parts.
2. Install hex head bolts through motor bracket on head.
3. Place motor in position so motor base slots line up with motor brackets slots. Install flat washers and
hex nuts as illustrated.
4. Motor shaft should be incenter of slot in lower guard.
HEAD
LOCKS
HEAD
5/16-18
HEXHEAD
BOLTS
5/16 HEX FLAT
HEAD NUT WASHER
8
MOTOR PULLEY
INSTALLING MOTOR PULLEY
1. Loosen set screw in motor pulley using 1/8" HEX "L" wrench,
2, Slide pulleyonto motor shaft. Line up the flat surface
on the motor shaft with the set screw inpulley.
3. Make sure the pulley does not rest on the lower guard.
iNSTALLiNG AND TENSIONING BELT
WARNING: To avoid injury due to accidental start-
ing always turn Drill Press off and remove switch key before making belt adjustments.
1. Place a straight edge such as a piece of wood, metal, or framing square across tht top of pulleys.
2. Move the motor upwards until the pulleys are in line. Tighten the motor mount nuts using 1/2 inch wrench.
NOTE: To avoid rattles or other noise, motor frame must not touch lower belt guard.
3. Release Belt Tension Lock handles located on each side of Drill Press head.
SET SCREW ___
FLAT SURFACE
LEVER SHAFT
i1__- --BELT
TENSION
LOCK HANDLE
BELT
;tON
HANDLE
4. Locate one (1) tension rod and one (1) knob among
base parts.
5. Screw the knob on the rod, then screw the rod into the shaft.
6. Loosen Belt Tension handle by turning clockwise,
LOWER
BELT
GUARD
STRAIGHT EDGE
\
I
9
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