Craftsman 113213170 Owner’s Manual

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owner's , manual

SP5188

MODELNO.

113.213170

DRILL PRESSWITH

MAXIMUM DEVELOPED

1 I/2 HP MOTOR

Serial Number

Model and sedai number may be found at the rear of

the head. You should record both model and serial number in

a safe place for future use.

i i i

CAUTION:

READ ALL INSTRUCTIONS

CAREFULLY

CRRFTSMFIN

MOTORIZED

17-1NCH

FLOOR MODEL DRILL PRESS

• assembly

• operating

• repair parts

Sold by SEARS, ROEBUCK AND CO., Chicago, IL 60684 U.S.A.

P_rt No. SP5188

FULL ONE YEAR WARRANTY ON

If within one year from the date of purchase, this Craftsman Drill Press fails due to a defect

in material or workmanship, Sears will repair it, free of charge.

WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SER- VICE CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES.

This warranty applies only while this product is used in the United States. This warranty gives you specific legal rights, and you may also have other rights which

vary from state to state.

SEARS, ROEBUCK AND CO., Dept. 698/731A, Sears Tower, Chicago, IL 60684

CRAFTSMAN DRILL PRESS

GENERAL SAFETY INSTRUCTIONS FOR POWER TOOLS

1. KNOW YOUR POWER TOOL Read and understand the owner's manual and

labelsaffixed to the tool.Learnits applicationand

limltabonsas well as the specificpotentialhazards

pecuharto this tool.

2. GROUND ALL TOOLS Thistoolisequippedwithanapproved3-conductor cordand a 3-prong groundingtype plugto fit the

propergroundingtype receptacle.The green con- ductor in the cord is the groundingwire. Never

connectthe green wire to a liveterminal.

3. KEEP GUARDS IN PLACE in working order, and in proper adjustment and

alignment.

4. REMOVE ADJUSTING KEYS AND WRENCHES Form a habit of checking to see that keys and

adjustingwrenches are removedfromtool before turningit on.

5. KEEP WORK AREA CLEAN Clutteredareasandbenchesinviteaccidents.Floor mustnot be slippery due to wax or sawdust.

6, AVOID DANGEROUS ENVIRONMENT

Don'tuse power tools in damp or wet locationsor exposethem to rain. Keep workarea well lighted. Provideadequate surroundingworkspace.

7. KEEP CHILDREN AWAY All visitors should be kept a safe distance from

workarea.

8. MAKE WORKSHOP CHILD-PROOF Withpadlocks, master switches,byremovingstar-

ter keys, or storing tools where children.can'tget them.

9. DON'T FORCE TOOL It will do the job better and safer at the rate for whichit was designed.

10. USE RIGHT TOOL Don'tforce tools or attachmentto do a job it was

notdesigned for.

11. WEAR PROPER APPAREL Do not wear loose clothing, gloves, neckties, or

jewelry(rings,wristwatches) togetcaughtinrnov- ing parts. NONSLIP footwear is recommended.

Wear protectivehair coveringto contain longhair. Roll long sleeves above the elbow.

12. USE SAFETY GOGGLES (HEAD PROTECTION) Wear safety goggles (must comply with ANSI

Z87.1) at all times. Everyday eyeglasses are not safety glasses. They only have impact resistant

lenses. Also, use face or dust mask if cutting oper-

at=onis dusty, and ear protectors (plugs or muffs)

during extended periods of operation.

13. SECURE WORK Use clamps or a vise to hold work when practical.

It frees both hands to operate tool.

14. DON'T OVERREACH Keep proper footing and balance at all times.

15. MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest

performance. Follow instructions for lubricating and changing accessories.

16. DISCONNECT TOOLS Before servicing; when changing accessories such

as blades, bits, cutters, etc.

17. AVOID ACCIDENTAL STARTING Make sure switch is in "OFF" position before plug-

ging in.

18. USE RECOMMENDED ACCESSORIES Consult the owner's manual for recommended ac- cessories. Follow the instructions that accompany the accessories. The use of improper accessories

may cause hazards.

19. NEVER STAND ON TOOL OR ITS STAND

Serious iniury could occur if the tool is tipped or if the cutting tool is accidentally contacted. Do not

store materials above or near the tool such that it

is necessary to stand on the tool or its stand to reach them.

20. CHECK DAMAGED PARTS

Before further use of the tool, a guard or other part that is damaged should be carefully checked to

ensure that it will operate properly and perform its intended function. Check for alignment of moving

parts, binding or moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

21. DIRECTION OF FEED

Feed work into a blade or cutter against the direc- t,on of rotation of the blade or cutter only.

22. NEVER LEAVETOOL RUNNING UNATTENDED

Turn power off. Don't leave tool until it comes to a complete stop.

additional safety instructions for drill presses

WARNING: FOR YOUR OWN SAFETY, DO NOT USE YOUR DRILL PRESS UNTIL IT IS COM-

PLETELY ASSEMBLED AND INSTALLED ACCORD- ING TO THE INSTRUCTIONS... AND UNTIL YOU

HAVE READ AND UNDERSTAND THE FOLLOW- ING:

1. General Safety Instructions for Power Tools. 2

2. Getting to Know Your Drill Press ........ 17

3. Basic Drill Press Operation ............. 22

4. Adjustments .......................... 24

5. Maintenance .......................... 25

6. Stability of Drill Press

If there ts any tendency of the drill press to tilt or move during any use, bolt It to the floor or a flat

piece of V2" exterior plywood large enough to

stabilize the drill press. Bolt the plywood to the unders=de of the Base. so it extends at least to

both s_des. Make sure the plywood won't trip the operator. Do not use pressed wood panels-- they can break unexpectedly.

If the workpiece is too large to easily support with one hand, prov=de an auxiliary support.

7. Location

Use the drill press in a well lit area and on a level surface clean and smooth enough to reduce the nsk of trips, slips, or falls. Use it where neither the operator nor a casual observer is forced to stand in line with a potential kickback.

8. Kickback A kickback occurs when the workpiece is suddenly

thrown in the OPPOSITE direction to the DIREC-

TION OF FEED: THIS CAN CAUSE SERIOUS IN- JURY. Kickbacks are most commonly caused by

use of accessories NOT recommended for this tool.

9. Protection: Eyes, Hands, Face, Earsand Body WARNING: TO AVOID BEING PULLED INTO

THE SPINNING TOOL --

1. Do NOT wear:

-- gloves

-- necktie

-- loose clothing

-- jewelry

2. Do tie back long hair

a. Ifany part ofyour drill press is missing, malfunc-

tioning, has been damaged or broken.., such as the motor swdch, or other operating control,

a safety device or the power cord.., cease operating immediately until the particular part

is properly repaired or replaced.

b. Never place your fingers in a position where

they could contact the drill or other cutting tool if the workpiece should unexpectedly shift or your hand should slip.

c. To avoid injury from parts thrown by the spring.

follow instructions exactly as given and shown

in adjusting spring tension of quill.

To prevent the workpJece from being _. torn from your hands, spinning of the _:

tool, shattering the tool or being thrown, "_ always properly support your work so

_twon't shift or bind on the tool

- Always posJt_on BACKUP MATERIAL (use beneath the workptece) to contact the left

side of the column.

-- Whenever possfble, position the WORK- PIECE to contact the left side of the col- umn--_f tt _s too short or the table is tilted,

clamp solidly to the table. Use table slots or clamping ledge around the outside edge

of the table.

-- When using a drill press VICE. always fas- ten it to the table.

-- Never do any work "FREEHAND" (hand- holding workptece rather than supporting it

on the table), except when polishing.

-- Securely lock Head and Support to Column, Table Arm to support, and Table to Table

Arm before operating drill press.

-- Never move the Head or Table white the

tool is running.

-- Before starting the operation, jog the motor switch to make sure the drill or other cutting

tool does not wobble or cause vibration.

-- If a workpiece overhangs the table such thai it will fall or tip if not held, clamp it to

the table or provide auxiliary support.

-- Use fixtures for unusual operations to adequately hold, guide and position work- piece.

-- Use the SPINDLE SPEED recommended for the specific operation and workpiece

material--check the label inside the Belt Guard for drilling information; for acces-

sories, refer to the instructions provided with the accessories.

f. Never ckmb on the drill press Table, it

could break or pull the entire drill press down on you.

g, Turn the motor Switch Off and put away

the Switch Key when leaving the drill press.

h. To avoid injury from thrown work or tool

contact, do NOT perform layout, as- sembly, or setup work on the table while the cutting tool is rotating.

10. Use only accessories designed for this drill press to avoid serious injury from thrown broken parts or work pieces.

a. Holesaws must NEVER be operated on

this dr_ll press at a speed greater than 400 RPM.

£ ¢

t,.

t,/)

b Drum sanders must NEVER be operated on

th=s drill press at a speed greater than 1800 RPM.

c. Do not=nstatlor use anydrillthatexceeds7""_n

lengthorextends6" belowthechuckjaws They can suddenlybend outward or break

d. Do notusew=rewheels, routerb=ts,shapercut-

ters,circle(fly)cutters or rotaryplanerson th=s

drillpress.

11. Note and Follow the Safety Warnings and In-

structions that Appear on the Panel on the Right Side of the Head:

• IDANGER I FOR YOUR OWN SAFETY:

Ull P.ec{M_'_lo_d Odll $114ed--- Eel Ch_l In.do I_ II_f Covet.

_JU _111 ! a_m te supOmt. I_1 tt_le _ _m IN_k_r

m_i_nec_or _ _ _eeL

t3. Think Safety. Safety _sa combination of operator

common sense and alertness at all times when me dNII press ,s be0ng used

WARNING: Do not allow familiarity (gained from

frequent use of your drill press) to become com- monplace. Always remember that a careless frac-

tion of a second is sufficient to inflict severe injury. The operatJons of any power tool can result in toreign

ObleCts being thrown into the eyes, whnch can result in

severe eye damage Always wear safety goggles com-

ply with ANSI Z87.1 (shown on Package) before com- mencing power tool operation. Safety Goggles are

available at Sears retanl or catalog stores.

WEAR YOUR

12. This Drill

See inside of belt guard for specific placement o! belt on pulleys.

Press has 16 speeds as listed below:

200 RPM 800 RPM 290 RPM 870 RPM

350 RPM 1440 RPM 430 RPM 1630 RPM 500 RPM 1820 RPM

580 RPM 2380 RPM 640 RPM 2540 RPM 720 RPM 3630 RPM

glossary of terms

t. Workpiece

The =ternon wh=chthe cutting operations_sbeing performed.

2. Drill

The cuttingtoolused in thedrill press tomake holes =na workplece.

3. Backup Material

A pieceofwoodplaced between theworkp_eceand

table .... stpreventswood in the workpiecefrom

splintering when the drillpasses throughthe back-

sideofthe workplece.... also preventsdrillinginto

the table top.

table of contents

Page

General Safety Instructions for Power Tools ...... 2

Additional Safety Instructions for Drill Presses .... 3

Glossary of Terms .......................... 5

Table of Contents ........................... 5

Motor Specifications and Electrical

Requirements .............................. 6

Unpacking and Checking Contents ............. 7

Table of Loose Parts ........................ 8

Location and Function of Controls .............. 9

Assembly ................................ 10

Assembly of Column and Table Hardware... 10

Installing the Table ..................... 11

Installing the Head ..................... 11

Mounting Motor ........................ 12

Installing Motor Pulley ................... 12

Tensioning Belt ........................ 12

Installing Belt Guard Knob ............... 13

Motor Connections ..................... 14

Installing Feed Handles ................. 14

Installing the Chuck ..................... 14

Installing Light Bulb ..................... 16

Revolution Per Minute (R.P.M.) The number of turns completed by a spinning oblect

in one minute

S°

Spindle Speed The RPM of the spindle.

Page

Adjustingthe Table Square to Head ....... 16

Revel Scale ........................... 18

Gettingto Know Your Drill Press .............. 17

On-OffSwitch ......................... 19

Drillingto a Specific Depth ............... 20

LockingChuck DesiredDepth ............ 20

RemovingChuck and Arbor .............. 21

Re-Installingthe Chuck and Arbor ......... 22

Basic Drill Press Operation .................. 23

InstallingDnlls ......................... 23

PositioningTable and Workpiece .......... 24

TiltingTable ........................... 25

HoleLocation ......................... 25

Feeding .............................. 25

Adjustments.............................. 25

Quill Return Spring ..................... 25

Maintenance .............................. 26

Lubrication ............................... 26

RecommendedAccessories.................. 26

TroubleShooting .......................... 27

Repair Parts .............................. 28

(.._o

t, 8

motor specifications and electrical requirements

MOTOR SPECIFICATIONS

Th_s drill press _s designed to use a 1725 RPM motor

only Do not use any motor that runs faster than 1725

RPM It _swired for operation on 110-120 voltS. 60 HZ,

alternating current

WARNING: TO AVOID INJURY FROM UNEX-

PECTED STARTUP, DO NOT USE BLOWER OR

WASHING MACHINE MOTORS OR ANY MOTOR

WITH AN AUTOMATIC RESET OVERLOAD PRO-

TECTOR.

CONNECTING TO POWER SOURCE OUTLET

This machine must be grounded while _nuse to protect

the operator from electric shock.

Plug power cord into a 110-120V properly grounded type outlet protected by a 15-amp. dual element time delay or Circu=t breaker.

NOT ALL OUTLETS ARE PROPERLY GROUNDED. IF YOU ARE NOT SURE THAT YOUR OUTLET, AS

PICTURED BELOW, IS PROPERLY GROUNDED,

HAVE IT CHECKED BY A OUAMFIED ELECTRICIAN. WARNING: TO AVOID ELECTRIC SHOCK, DO NOT

TOUCH THE METAL PRONGS ON THE PLUG, WHEN INSTALLING OR REMOVING THE PLUG TO

OR FROM THE OUTLET. WARNING: FAILURE TO PROPERLY GROUND THIS

POWER TOOL CAN CAUSE ELECTRICUTION OR

SERIOUS SHOCK, PARTICULARLY WHEN USED IN

DAMP LOCATIONS, OR NEAR METAL PLUMBING. IF SHOCKED, YOUR REACTION COULD CAUSE

YOUR HANDS TO HIT THE CUTTING TOOL. IF POWER CORD IS WORN OR CUT, OR DAMAGED

IN ANY WAY, HAVE IT REPLACED IMMEDIATELY TO AVOID SHOCK OR FIRE HAZARD.

3-PRONG'

PLUG

Thts power tool _s equipped w_lh a 3-conductor cord

and grounding type plug. approved by Underwriters' Lalooratones and the Canadian Standards Assoclat=on

The ground conductor has a green lOCket and _Sat- tached to the tOol housing at one end and to the ground prong =nthe attachment plug at the other end.

This plug requires a mating 3-conductor grounded type outlet as shown.

If the outlet you are planmng to use for th=spower tool

=sof the two prong type. DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER. Use

an adapter as shown and always connect the grounding lug to known ground.

It is recommended that you have a qualified electrlaan replace the TWO prong outlet w=th a properly grounded

THREE prong outlet. An adapter as shown below =savadable for connect=rig

plugs to 2-prong receptacles.

WARNING: THE GREEN GROUNDING LUG EX- TENDING FROM THE ADAPTER MUST BE CON-

NECTED TO A PERMANENT GROUND SUCH AS

TO A PROPERLY GROUNDED OUTLET BOX.

GROUNDING LUG

ADAPTER

GROUNDING

PRONG

ALWAYS USE A

PROPERLY GROUNDED

O UTLET

Your unit =sfor use on less than 120 volts. It has a plug that looks like the one above.

NOTE: The adapier illustrated is for use only _f you

already have a properly grounded 2-prong receptacle.

Adapter =snot allowed m Canada by theCanadian Elec-

trical Code.

The use of any extension cord will cause some loss of

power To keep this to a minimum and to prevent over- heating and motor burll-out, use the table below to

determine the minimum wire size (A W.G.) extension cord. Use only 3 wire extension cords which have 3-

prong groundlr_g type plugs and 3-pole receptacles which accept the tools plug.

Extens=on Cord Length Wire S=zeA.W.G.

0-25 Feet 16

26-50 Feet 14

51-100 Feet 12

unpacking and checking contents

WARNING: TO AVOID INJURY FROM UNEX- PECTED STARTING OR ELECTRICAL SHOCK, DO

NOT PLUG THE POWER CORD INTO A SOURCE OF POWER. THIS CORD MUST REMAIN UNPLUG-

GED WHENEVER YOU ARE WORKING ON THE DRILL PRESS.

Model 113 213170 Drill Press ,s shipped complete m one box.

1 Unpacking and Check=ng Contents

a. Separate all "loose pads" from packag=ng mate- rials and check each Item with "Table of Loose

Parts" to make sure all items are accounted for,

before d=scarding any packing material. Some loose parts are contained inside the belt guard.

Open the belt guard cover to find them.

WARNING: IF ANY PARTS ARE MISSING, DO NOT

ATTEMPT TO ASSEMBLE DRILL PRESS, PLUG IN

THE POWER CORD, OR TURN THE SWITCH ON UNTIL THE MISSING PARTS ARE OBTAINED AND

ARE INSTALLED CORRECTLY.

2. Remove the protective oil thaE is applied to the table and column. Use any ordinary household type

grease and spot remover. WARNING: TO AVOID FIRE OR TOXIC REAC-

TION, NEVER USE GASOLINE, NAPTHA OR SIMILAR HIGHLY VOLATILE SOLVENTS.

3. Apply a coat of paste wax to the table and column

toprevent rust. Wipe all parts thoroughly with aclean dry cloth.

TABLE OF LOOSE PARTS

Item Description Qty.

A Table ......... 1

B Column Support Asm ........ 1

C Owner's Manual .............. I

O Motor .............. I

E Bag of Loose Parts .......... I

F Base ....................... 1

G Head Asm ............... 1

H Box of Loose Parts .............. 1

F E

LLStof Loose Parts =nBox 507864

Item Description Qty.

A Feed Handle ........ 3

B Key Drift ................... t

C Wrench Hex "L" M3 ................ t

D Wrench Hex "L" M4 ............... 1

E Wrench Hex"L" M5 ................. 1

F Crank ........................ 1

G Clamp-Column ....................... 1

List of Loose Parts in Bag 507865

Item Description Qty.

H Chuck .............................. 1

I Chuck Key .......................... 1

inlll i i i i

Item Description Qty. K

J Screw-Hex HD. M10 x 1.5-40 ........... 4

LsoL.sPasa--

K Key-Switch .......................... 1

L Knob .............................. 1 L

M Screw-Pan HD. M5 x 0.8-12 ............ 1

i i

List of Loose Parts in Bag 507867

Item Description Qty.

N Idler Pulley Assembly ................. 1

O Pulley-Motor ......................... 1

P Belt "V" 112 x 27 ..................... 1

Q Belt "V" 112x 29 ..................... 1

R Screw-Hex HD, M8 x 1.25-20 ........... 4

S Washer 21/64 x 7/8 x 3164 ............. 8

T Nut-Hex M8 x 1.25 ................... 4

M..._

>- TD

location and function of controls

1. BELT TENSION HANDLE... Turn handle counter

c!ockwfse to apply tens,on to belt. turn handle clockw,se to release belt tension.

BELT TENSION LOCK HANDLES... Tightening

handles locks motor bracket support and BELT TENSION HANDLE to maintain correct belt d_s-

tance and tens=on.

3. HEAD LOCKS... Lock the head to the column.

ALWAYS have them locked m place wh=leoperat- ing the drill press

4. SUPPORT LOCK... Tightening locks table sup- port tocolumn. Always have it locked =nplace while

operating the DrHt Press.

5. TABLE CRANK . . . Turn clockwise to elevate

table. Support lock must be released before operat- ing crank.

6. TABLE BEVEL LOCK... Locks the table in any

position from 0°.--45_.

7. TABLE LOCK ... Allows table to be rotated an various positions and locked.

8. FEED HANDLE... For moving the chuck up or down. One or two of the handles may be removed

=f necessary whenever the workpiece =s of such unusual shape that it interferes with the handles.

9. CHUCK... Holds drdl b=tor other recommended

accesso_/to perform desired operations.

10. BEVEL SCALE... Shows degree table is tilted for bevel operat=ons Scale _s mounted on side of

arm.

11. SPRING CAP... Provides means to adjust quill sprmg tens=on.

12. DEPTH SCALE... Allows operator to adjust drill press to drill to a desired depth.

13. DRILL "ON-OFF" SWITCH... Turns drill press

on and off .... also used to lock drill press in off

pos=t=on.

14.

LIGHT "ON-OFF" SWITCH... Turns the light on and off.

15.

CHUCK KEY... Used to tighten drill in the chuck and also to loosen the chuck for drill removal.

16.

DEPTH SCALE LOCK... Locks the depth scale

at selected position.

€

..=

TABLE REMOVED

FOR CLARITY

assembly

WARNING: FOR YOUR OWN SAFETY, NEVER CON* NECT PLUG TO POWER SOURCE OUTLET UNTIL ALL ASSEMBLY STEPS ARE COMPLETED.

TOOLS NEEDED *

I.._.l'"I" I"" ' ' .... " ' " "___

15/16 _ BOX END j ..... , ....... ,._.,..(_

WRENCH COMBINATION I"

MEDIUM 8-INCH ADJUSTABLE

SCREWDRIVER WRENCH

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ASSEMBLY OF COLUMN AND TABLE HARDWARE

1. Position base on floor. Remove protective covering

and discard.

2, Remove protective sleeve from column tube and

discard. Place column assembty on base, and align holes in column support with holes in base.

3. Locate (4) four 10ram Dia. x 40ram long bolts (see

illustration) in loose parts bag.

4. Install a bolt in each hole through column support

and base and tighten with adiustable wrench.

FRAMING SQUARE MUST BE TRUE.

Check its accuracy as illustrated below. DRAW LIGHT LINE ON BOARD

ALONG THIS EDGE _,,

SHOULD BE NO GAP OR OVERLAP WHEN SQUARE IS FLIPPED OVER IN DOTTED POSITION

10ram OIA. x 40mm

COLUMN

SUPPORT

LONG BOLT

STRAIGHT EDGE OF BOARD 3/4" THICK--

THIS EDGE MUST BE PERFECTLY STRAIGHT

BASE

Locate table crank and supportlockin looseparts

box.

Install support lock from left side into table support

and tighten by hand,

Install table crank assembly and tighten set screw

with a 3mm HEX "V' wrench.

SUPPORT

LOCK

TABLE

SUPPORT

Position column collar over rack and tighten set

screw in collar, using 3mm HEX "L" wrench, supplied in loose parts bag. Collar should not be

angled on the column. Only tighten set screw

enough to keep collar in place; rack should still

slide freely in collar.

CAUTION: To avoid column or collar damage, do not overtighten set screw,

TABLE

SUPPORT

HANDLE

TABLE

CRANK

COLUMN COLLAR

COLUMN

INSTALLING THE TABLE

! Loosen support lock and ra=se table support 10y

tumRngtable crank clockwise unbl support =sat a working height level. Tighten support lock.

, Remove protective covering from table and dis-

card. Place table in table support and tighten table lock (located under table) by hand.

TABLE

SUPPORT f

RACK

TABLE SUPPORT

INSTALLING THE HEAD

CAUTION: The head assembly weighs about 55 pounds. Carefully lift head.

1. Remove protective bag from head assembly and

discard. Carefully lift head above column tube and slide it onto column making sure head slides down

over column as far as possible. Align head with table and base.

2. Usinga 5mm Hex "L"wrenchtightenthetwohead lockset screws on the rightside of the head.

TABLE

LOCK

HEAD

TABLE

COLUMN

HEAD

LOCK

SCREWS

_'r

__=

+ 25 hidden pages