Craftsman 107280070 Owner’s Manual

Operator's Manual

MRN°

ZTS 70

Zero-Turn Rear Engine Rider with Electric Start

Model No.

107.280070 (26HP Briggs & Stratton Engine with 52" Mower)

CAUTION: Before using this product, read the manual and follow all its Safety Rules and Operating Instructions.

Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.craftsman.com

For answers to your questions about this product, call:

1=800=659=5917

Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat

Revision A

7! 04938

Thankyouforpurchasingthisquality-builtCRAFTSMANmower.We'repleasedthatyou'veplacedyourconfidence intheCRAFTSMANbrand.Whenoperatedandmaintainedaccordingtotheinstructionsinthismanual,your CRAFTSMANproductwillprovidemanyyearsofdependableservice.

Thismanualcontainssafetyinformationtomakeyouawareofthehazardsandrisksassociatedwithmowersand howtoavoidthem.Thisproductanditsapprovedattachments/accessoriesaredesignedandintendedonlyforlawn workorsnowremovalandarenotintendedforanyotherpurpose.Itisimportantthatyoureadandunderstandthese

instructionsthoroughlybeforeattemptingtostartoroperatethisequipment.Savetheseoriginalinstructions for

future reference.

Where to Find Us

You never have to look far to find support and service for your CRAFTSMAN mower. There are authorized service dealers in North America who provide quality service. You can contact Customer Service by phone at (800) 659-5917,

or locate a dealer on the Internet at www.craftsman.com.

Mower Model Number Serial Number

Engine

Model Type Trim Date Code

Date Purchased

Operator Safety .................................................. 4

Features and Controls ..................................... 13

Control Functions .................................................. 13

Operation .......................................................... 15

General Operating Safety ...................................... 15

Checks Before Starting ......................................... 15

Starting the Engine ................................................ 16

Stopping the Rider and Engine ............................. 16

Mowing .................................................................. 16

Pushing the Rider by Hand ................................... 16

Zero Turn Driving Practice .................................... 17

Attaching a Trailer ................................................. 19

Maintenance ..................................................... 20

Maintenance Chart ................................................ 20

Checking Tire Pressures ....................................... 21

Checking/Adding Fuel ........................................... 21

Fuel Filter .............................................................. 21

Engine Maintenance ............................................. 21

Washing the Mower Deck ..................................... 22

Storage .................................................................. 22

Adjustments and Service ................................ 23

Seat Adjustments .................................................. 23

Ground Speed Lever Adjustment .......................... 23

Speed Balancing Adjustment ................................ 23

Cutting Height Adjustment .................................... 24

Mower Removal and Installation ........................... 24

PTO Clutch Adjustment ......................................... 26

Check Mower Blade Stoppping Time.................... 26

Mower Deck Leveling ............................................ 27

Servicing the Mower Blades .................................. 28

Lubrication ............................................................ 29

Cleaning the Battery and Cables ........................... 30

Battery Charging ................................................... 30

Troubleshooting ............................................... 31

Troubleshooting the Rider ..................................... 31

Troubleshooting the Mower ................................... 32

Specifications ................................................... 33

Warranty ............................................................ 34

Repair Protection Agreement ......................... 35

Congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manufac-

tured to meet or exceed all industry standards for safety.

Do not operate this machine unless you have familiarized yourself with it. Reading and understanding this operator's manual is a way to do just that.

Power equipment is only as safe as the operator. If it is misused, or not properly maintained, it can be dangerous! Remember, you are responsible for your safety and that of those around you.

Use common sense, and think through what you are doing. Ifyou are not sure that the task you are about to perform can be safely done with the equipment you have chosen, ask a professional: contact your local authorized dealer.

Read the Manual

The operator's manual contains important safety infor- mation you need to be aware of BEFORE you operate your unit as well as DURING operation.

Safe operating techniques, an explanation of the prod- uct's features and controls, and maintenance informa-

tion is included to help you get the most out of your equipment investment.

Be sure to completely read the Safety Rules and Information found on the following pages. Also com- pletely read the Operation section.

Operating Safety

Children

Tragic accidents can occur with children. Do

not allow them anywhere near the area of

operation. Children are often attracted to the

unit and mowing activity. Never assume that

children will remain where you last saw them.

If there is a risk that children may enter the

area where you are mowing, have another

responsible adult watch them.

Operation on slopes can be dangerous. Using the unit on a slope that is too steep where you do not have adequate

wheel traction (and control) can cause sliding, loss of steering, control, and possible rollover. You should not operate on a slope greater than a 3.5 foot rise over a 20 foot length (10 degrees).

Always mow up and down slopes, not across, and avoid sudden turns or rapid speed changes. Reduce speed and use extreme caution on ALL slopes.

Also, note that the surface condition you are on can

3.5 2O

greatly impact your ability to safely operate this machine. Operating on wet or slippery slopes can cause sliding and

loss of steering and control. Do not operate on slopes that are slippery, wet, or have soft soil conditions.

If you feel unsure about operating the unit on a slope, don't

do it. It's not worth the risk.

Thrown Objects

This unit has spinning mower blades. These blades can pick up and throw debris that could seriously injure a bystander. Be sure to clean up the area to be mowed and remove objects that could be thrown by

the blade BEFORE you start mowing. Do not operate this unit without the entire grass catcher or discharge guard (deflector) in place.

Also, do not allow anyone in the area while the unit is running! If some- one does enter the area, shut the unit off immediately until they leave.

Slope Operation

Moving Parts

This equipment has many moving parts that can injure you or someone else. However, if you stay in the operator zone (stay seated in the seat), and follow the safety rules in this operator's manual, the unit is safe to operate.

The mower deck has spinning mower blades that can amputate hands and feet. Do not allow anyone near the unit while it is running! Keep safety devices (guards, shields, and switches) in place and working.

To help you, the operator, use this equipment safely, it is equipped with an operator-present safety system. Do NOT attempt to alter or bypass the system. See your dealer immediately if the system does not pass all the safety interlock system tests found in this manual

Retaining Walls, Drop-Offs, and Water

Retaining walls and drop-offs around steps and water are a common hazard. Give yourself a minimum of two mower widths of clearance around these hazards and hand-trim with a walk behind mower or string trimmer. Wheels drop-

ping over retaining walls, edges, ditches, embankments, or into water can cause rollovers, which may result in serious injury, death, or drowning.

Fuel and Maintenance

Always disengage all drives, shutoff the engine, and remove the key before doing any cleaning, refueling, or servicing.

Gasoline and its vapors are extremely flammable. Do not smoke while operating or refueling. Do not add fuel while engine is hot or running. Allow engine to cool for at least 3 minutes prior to adding fuel.

Do not add fuel indoors, in an enclosed trailer, garage, or any other enclosed area that is not well ventilated. Gasoline spills should be cleaned up promptly and before operation begins.

Gasoline should be stored only in sealed containers approved for fuel.

Proper maintenance is critical to the safety and perfor- mance of your unit. Keep the unit free of grass, leaves, and excess oil. Be sure to perform the maintenance proce- dures listed in this manual, especially periodically testing the safety system.

Enclosed Areas

Only operate this unit outdoors and away from unventi- lated areas such as inside garages or enclosed trailers.

The engine emits poisonous carbon monoxide gas and

prolonged exposure in an enclosed area can result in serious injury or death.

WARNING: This powerful cutting machine is capable of amputating hands and feet and can throw objects that can cause injury and damage! Failure to comply with the following SAFETY instructions could result in serious injury or

death to the operator or other persons. The owner of the machine must understand these instructions and must allow only persons who understand these instructions to operate machine. Each person operating the machine must be of sound mind and body and must not be under the influence of any substance, which might impair vision, dexterity or

judgment. If you have any questions pertaining to your machine which your dealer cannot answer to your satisfaction,

contact the Customer Service Department. Protection for Children

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to

the machine and the mowing activity. Children who have been given rides in the past may suddenly appear in the

mowing area for another ride and be run over or backed over by the machine. Never assume that children will remain where you last saw them.

1. KEEP children out of the mowing area and under the watchful care of a responsible adult other than the operator.

2. DO NOT allow children in yard when machine is operated (even with the blade OFF).

3. DO NOT allow children or others to ride on machine, attachments or towed equipment (even with the

blades OFF). They may fall and be seriously injured.

4. DO NOT allow pre-teenage children to operate machine.

5. ALLOW only responsible adults & teenagers with mature judgment under close adult supervision to

operate machine.

6. DO NOT operate blades in reverse. STOP BLADES. LOOK and SEE behind and down for children, pets

and hazards before and while backing.

7. USE EXTRA CARE when approaching blind corners, shrubs, trees, or other objects that may obscure

vision.

Protection Against Tipovers Slopes are a major factor related to loss-of-control and

tip-over accidents, which can result in severe injury or death. All slopes require extra CAUTION. If you cannot

back up the slope or if you feel uneasy on the slope, DO NOT mow it. Use extra care with grass catchers or other

attachments; these affect the handling and the stability of the machine.

1. DO NOT operate machine on slopes exceeding 10 degrees (18% grade).

2. Exercise EXTREME CAUTION on all slopes. Turn blades OFF when traveling uphill. Use a slow speed

and avoid sudden or sharp turns.

3. DO NOT operate machine back and forth across face of slopes. Operate up and down. Practice on slopes

with blades off.

4. AVOID starting, stopping or turning on slopes. If machine stops going uphill or tires lose traction, turn

blades OFF and back slowly straight down the slope.

5. STAY ALERT for holes and other hidden hazards. Tall grass can hide obstacles. Keep away from

ditches, washouts, culverts, fences and protruding objects.

Protection Against Tipovers (Continued From Previous Column)

6. KEEP A SAFE DISTANCE (at least 3 feet) away from edge of ditches and other drop offs. The machine

could turn over if an edge caves in.

7. Always begin forward motion slowly and with caution.

8. Use weights or a weighted load carrier in accordance with instructions supplied with a grass catcher. DO

NOT operate machine on slopes exceeding 10

degrees (18% grade) when equipped with grass catcher.

9. DO NOT put your foot on the ground to try to stabilize the machine.

10. DO NOT operate machine on wet grass. Reduced traction could cause sliding.

11. Chose a low enough speed setting so that you will not have to stop or shift on a slope. Tires may lose trac-

tion on slopes even though the brakes are functioning properly.

12. DO NOT operate machine under any condition where traction, steering or stability is doubtful.

13. Always keep the machine in gear when going down slopes. DO NOT shift to neutral (or actuate hydro roll

release) and coast downhill.

Preparation

1. Read, understand, and follow instructions and warn- ings in this manual and on the machine, engine and

attachments. Know the controls and the proper use of the machine before starting.

2. Only mature, responsible persons shall operate the machine and only after proper instruction.

3. Data indicates that operators age 60 and above, are involved in a large percentage of mower-related inju- ries. These operators should evaluate their ability to operate the mower safely enough to protect them- selves and others from serious injury.

4. Handle fuel with extra care. Fuels are flammable and vapors are explosive. Use only an approved fuel con-

tainer. DO NOT remove fuel cap or add fuel with engine running. Add fuel outdoors only with engine

stopped and cool. Clean spilled fuel from machine.

DO NOT smoke.

5. Practice operation of machine with BLADES OFF to learn controls and develop skills.

Preparation

(Continued From Previous Page)

6. Check the area to be mowed and remove all objects such as toys, wire, rocks, limbs and other objects that could cause injury if thrown by blade or interfere with mowing.

7. Keep people and pets out of mowing area. Immed- iately STOP blades, STOP engine, and STOP

machine if anyone enters the area.

8. Check shields, deflectors, switches, blade controls and other safety devices frequently for proper opera-

tion and location.

9. Make sure all safety decals are clearly legible. Replace if damaged.

10. Protect yourself when mowing and wear safety glass- es, long pants and substantial footwear.

11. Know how to STOP blades and engine quickly in preparation for emergencies.

12. Use extra care when loading or unloading the machine into a trailer or truck.

13. Check grass catcher components frequently for signs of wear or deterioration and replace as needed to prevent injury from thrown objects going through weak or worn spots.

Safe Handling of Gasoline To avoid personal injury or property damage, use

extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

1. Extinguish all cigarettes, cigars, pipes and other sources of ignition.

2. Use only an approved fuel container.

3. DO NOT remove fuel cap or add fuel with the engine running. Allow the engine to cool before refueling.

4. DO NOT refuel the machine indoors.

5. DO NOT store the machine or fuel container inside where there is an open flame, spark or pilot light such

as on a water heater or other appliances.

6. DO NOT fill fuel containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place

the containers on the ground away from the vehicle before filling.

7. Remove gas-powered equipment from the vehicle or trailer and refuel it on the ground. If this is not pos- sible, then refuel equipment using a portable con- tainer, rather than a gasoline dispenser nozzle.

8. DO NOT start gas powered equipment in enclosed vehicles or trailers.

9. Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. DO NOT use a nozzle lock-open device

10. If fuel is spilled on clothing, change clothing immedi- ately.

11. Never overfill a fuel tank. Replace fuel cap and tigh- ten securely.

OPERATION

1. Mount and dismount machine from left side. Keep clear of discharge opening at all times.

2. Start engine from operator's seat, if possible. Make sure blades are OFF and parking brake is set.

3. DO NOT leave machine with engine running. STOP engine, STOP blades, SET brake, and Remove key

before leaving operators position of any reason.

4. DO NOT operate machine unless properly seated with feet on feet rests or pedal(s).

5. STOP BLADES and ENGINE and make sure blades have stopped before removing grass catcher or

unclogging mower to prevent loss of fingers or hand.

6. Blades must be OFF except when cutting grass. Set blades in highest position when mowing over

rough ground.

7. Keep hands and feet away from rotating blades underneath deck. DO NOT place foot on ground while BLADES are ON or machine is in motion.

8. DO NOT operate machine without entire grass catcher or guards in place and working. DO NOT

point discharge at people, passing cars, windows or doors.

9. Slow down before turning.

10. Watch out for traffic when near or crossing roadways.

11. STOP engine immediately after striking an obstruc- tion. Inspect machine and repair damage before resuming operation.

12. Operate machine only in daylight or with good artifi- cial light.

13. Move joystick (if equipped) SLOWLY to maintain con- trol during speed and directional changes.

14. Exercise CAUTION when pulling loads. Limit loads to those you can safely control and attach loads to

hitch plate as specified with attachment instructions.

15. On slopes, the weight of the towed equipment may cause loss of traction and loss of control. When tow-

ing, travel slowly and allow extra distance to stop.

16. DO NOT operate engine in enclosed areas. Engine exhaust gases contain carbon monoxide, a deadly

poison.

17. DO NOT discharge material against a wall or obstruc- tion. Material may ricochet back towards the operator.

18. Only use accessories approved by the manufacturer. See manufacturer's instructions for proper operation and installation of accessories.

Emissions

1. Engine exhaust from this product contains chemi- cals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.

2. Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label.

ignition System

1. This spark ignition system complies with Canadian ICES-002.

Towing

1. Tow only with a machine that has a hitch designed for towing. DO NOT attach towed equipment except at

the hitch point.

2. Follow the manufacturer's recommendation for weight limits for towed equipment and towing on slopes.

3. DO NOT allow children or others on towed equip- ment.

4. On slopes, the weight of the towed equipment may cause loss of traction and loss of control.

5. Travel slowly and allow extra distance to stop.

Maintenance

1. DO NOT store machine or fuel container inside where fumes may reach an open flame, spark or pilot light

such as in a water heater, furnace, clothes dryer or other gas appliance. Allow engine to cool before

storing machine in an enclosure. Store fuel container out of the reach of children in a well ventilated, unoc-

cupied building.

2. Keep engine free of grass, leaves or excess grease to reduce fire hazard and engine overheating.

3. When draining fuel tank, drain fuel into an approved container outdoors and away from open flame.

4. Check brakes frequently; adjust, repair or replace as needed.

5. Keep all bolts, nuts and screws properly tight. Check that all cotter pins are in proper position.

Maintenance

(Continued From Previous Column)

6. Always provide adequate ventilation when running engine. Exhaust gases contain carbon monoxide, an odorless and deadly poison.

7. Disconnect negative (black) cable from battery before performing maintenance or service. Cranking engine

could cause injury.

8. DO NOT work under machine without safety blocks.

9. Service engine and make adjustments only when engine is stopped. Remove spark plug wire(s) from

spark plug(s) and secure wire(s) away from spark plug(s).

10. DO NOT change engine governor speed settings or overspeed engine.

11. Lubricate machine at intervals specified in manual to prevent controls from binding.

12. Mower blades are sharp and can cut. Wrap the blades or wear heavy leather gloves and use

CAUTION when handling them.

13. DO NOT test for spark by grounding spark plug next to spark plug hole; spark plug could ignite gas exiting

engine.

14. Have machine serviced by an authorized dealer at least once a year and have the dealer install any new safety devices.

15. Maintain or replace safety and instruction labels as necessary.

16. Use only genuine replacement parts to assure that original standards are maintained.

WARNING

Grass Catcher bags used on this product are made of

woven fabric, and are subject to deterioration and wear

during normal usage. Check condition of bags before each use. Immediately replace worn or damaged catch- er bags with only bags recommended by the manufac-

turer. The Grass Catcher is optional equipment on some

models.

WARNING

Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer or other repro-

ductive harm.

-| WARNING

Battery posts, terminals and related accessories contain

lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or

other reproductive harm. Wash hands after handling.

SUGGESTED GUIDE FOR SiGHTiNG SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL

10 DEGREES MAX.

WARNING: To avoid serious injury, operate your unit up and down the face of slopes, never across the face. Do not operate

on slopes greater than 10 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution

when changing direction on slopes. Braking may be affected by

attachments. Reduce speed on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

Safety and Instructional Decals

All DANGER, WARNING, CAUTION and instructional messages on your rider and mower should be carefully

read and obeyed. Personal bodily injury can result when these instructions are not followed. The information is for

your safety and it is important! The safety decals below are on your rider and mower.

Relating blades cut off arms and legs.

Amputationhazard _,

•Stop the mower when children

or others are nea£

•Do not carry riders (especially children) even with the blades df. They maylall or return Ior another ride when you are not expecbng d.

•Look down _nd behind before and while backing.

Operating on slopes can cause lose of control arid roll-overs.

Roll=overhazard

•Avoid sudden turns.

•If you cannot back-up a hill, do Ilot drive on it. r_,_

•Go up and down slopes, not across.

•If machine stops while going uphill, turn the blades off and back down slowly,

Carbonmonoxide hazard _ _

The engi_le emits poisonous carbon monoxide gas.

•Avoid inhaling exhaust fumes.

•Only operate outdoors.

Fire hazard

Gasoline is flammable.

Yard debris is combustible. . Keep unit cleaned of debris.

. Allow engine to cool for at least

3 minutes before refueling.

If any of these decals are lost or damaged, replace them

at once. See your local dealer for replacements. These decals are easily applied and will act as a con-

stant visual reminder to you, and others who may use the equipment, to follow the safety instructions necessary for safe, effective operation.

Decal, Warning Part No. 1734273

Decal, Caution

Part No. 7104393

Decal, Danger Part No. 7104224

Decal, Danger Part No. 1704276

Decal, Warning Part No.

7104223

,'" aTv___ezs_ dd{{ ' r " "_ /'//

Decal, Danger Part No. 1704277

parking brake.

Decal, Warning Part No.

7104225

Decal,

Instructional Part No. 7104234

Safety Interlock System Tests

This unit is equipped with a Safety Interlock System. Do not attempt to bypass or tamper with the switches/

devices.

TEST 1 -- ENGINE SHOULD NOT CRANK IF:

Decal, Ground

Speed Lever, L.H.

Part No. 7104226

Decal, Control Panel, L.H.

Part No. 7104232

Decal, Ground Speed Lever, R.H. Part No. 7104227

Decal, Control Panel, R.H.

Part No. 7104233

• PTO switch is engaged, OR

• Parking brake is disengaged, OR

• Ground speed levers are not locked in their START/ PARK positions.

TEST 2-- ENGINE SHOULD CRANK IF:

• PTO switch is NOT engaged, AND

• Parking brake is engaged, AND

• Ground speed levers are locked into their START/PARK positions.

TEST 3-- ENGINE SHOULD SHUT OFF IF:

• Operator rises

• Operator rises enaged, OR

• Operator rises off seat with ground speed levers not locked in their START/PARK positions.

TEST 4 -- CHECK MOWER BLADE STOPPING TiME The mower blades and mower drive belt should come

to a complete stop within five seconds after the electric PTO switch is turned off (or operator rises off seat). If mower drive belt does not stop within five seconds, see your dealer.

off seat with PTO engaged, OR off seat with parking brake dis-

Decal, Transmission Release

Part No. 7104231

Decal, Weight Limit Part No. 7101940

7104231J

NOTE: Once the engine has stopped, the PTO switch must be turned off, the parking brake must be engaged, and the ground speed levers must be locked in their START/PARK positions in order to start the engine.

,AWARNING

if the unit does not pass a safety test, do not

operate it. See an authorized dealer.

(

Control Functions

The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the Operation section.

Ground Speed Levers

These levers control the ground speed and direc-

tion of the rider. The left lever controls the left rear drive wheel and the right controls the right rear drive wheel.

Moving a lever forward increases the FORWARD speed of the associated wheel, and pulling back on a lever

increases the REVERSE speed. The further a lever is moved away from the neutral posi-

tion the faster the drive wheel will turn. See the Operation section for steering instructions.

Engine Speed / Choke Control

(Choke-O-IVlatic)

The engine speed / choke control controls the engine

speed and choke. Move the engine speed control to

the FAST position to increase engine speed, and to the

SLOW position to decrease engine speed. Move the engine speed / choke control past the FAST position

to the CHOKE position to start a cold engine. A warm

engine may not require choking. NOTE: Always operate the rider with the engine speed

control in the FAST position.

Ignition Switch

The ignition switch starts and stops the engine; it

has three positions: _OFF

H RUN

[I_START NOTE: Never leave the ignition switch in the RUN posi-

tion with the engine stopped-this drains the battery.

PTO Switch

The PTO (Power Take-Off) switch engages and disengages the mower blade clutch. To engage the PTO, pull UP on the switch. Push DOWN to disengage. Note that the operator must be seated firmly in the rider seat

for the PTO to function.

Transmission Release Levers

The transmission release levers deactivate the transmissions so that the unit can be pushed by hand

(see Pushing the Unit by Hand).

Stops the engine and shuts off the electrical system.

Allows the engine to run and powers the electrical system.

Cranks the engine for starting.

Fuel Tank Cap

To remove the cap, turn counterclockwise.

Mower Cutting Height Adjustment Switch

The mower cutting height is adjustable between 1-1/2" (3,8 cm) and 3-3/4" (9,5 cm). See Cutting Height

Adjustment.

Parking Brake

Moving the parking brake lever forward and to the right engages the parking brake. Moving the lever to the left and back disengages the brake.

Seat Adjustment Lever

The seat can be adjusted forward and backward (see Seat Adjustments).

General Operating Safety

Before first time operation:

• Be sure to read all information in the Operator Safety section before attempting to operate this rider

and mower.

• Become familiar with all of the controls and how to

stop the unit.

• Drive in an open area without mowing to become

accustomed to driving the unit.

WARNING

Never operate on slopes greater than 18 percent (10°).

Select slow ground speed before driving onto a slope. Use extra caution when operating on

slopes with a rear-mounted grass catcher. Mow up and down slopes, not across the face,

use caution when changing directions and DO NOT START OR STOP ON SLOPE.

Checks Before Starting

° Check that the crankcase is filled to full mark on dip-

stick (A, Figure 1 - located under engine cover). See the engine owner's manual for instructions and oil

recommendations.

° Make sure all nuts, bolts, screws and pins are in

place and secure.

° Adjust the seat position (B), and make certain you

can reach all controls from the operator's position.

• Fill the fuel tank (C) with fresh fuel. Refer to the engine owner's manual for fuel recommendations.

AWARNING

Never allow passengers to ride on the unit. Before leaving the operator's position for any

reason, lock the ground speed levers in the START/PARK position, engage the parking brake,

disengage the PTO, stop the engine and remove the key.

To reduce fire hazard, keep the engine, rider and mower free of grass, leaves and excess grease. Do not stop or park rider over dry leaves, grass

or combustible materials.

Gasoline is highly flammable and must be handled with care. Never fill the tank when the

engine is still hot from recent operation. Do not allow open flame, smoking or matches in the area. Avoid over-filling and wipe up any spills.

WARNING

if you do not understand how a specific control functions, or have not yet thoroughly read the Features and Controls section, do so now. Do NOT attempt to operate the rider without first becoming familiar with the location and function

of ALL controls.

Figure 1. Pre-Start Checks

, WARNING

Do not load this zero=turn rider on a trailer or

truck using two separate ramps. Only use a

single ramp that is at least one foot wider than

the width of the rear wheels of this rider. This

rider has a zero turning radius and the rear wheels could fall off the ramps, or the rider could tip over injuring the operator or bystanders.

Starting the Engine

1. While sitting in the operator's seat, make sure the PTO switch is disengaged, the parking brake is engaged, and the ground speed levers are locked in

the START/PARK position.

2. Set the engine speed control to the CHOKE position. NOTE: A warm engine may not require choking.

3. Insert the key into the ignition switch and turn it to START.

4. After the engine starts, move the engine speed con-

trol back to the FAST position. Warm up the engine

by running it for at least a minute before engaging the PTO switch or driving the rider.

5. After warming the engine, ALWAYS operate the rider at FULL ENGINE SPEED when mowing.

in the event of an emergency the engine can be stopped by simply turning the ignition switch to STOP. Use this method only in emergency situations.

For normal engine shut down follow the procedure given

in Stopping the Rider and Engine.

8. Begin mowing. See Operator Safety for tips on safe mowing practices.

9. When finished, shut off the PTO.

10.Stop the engine (see Stopping the Rider and

Engine).

Pushing the Rider by Hand

1. Disengage the PTO, engage the parking brake, lock the ground speed levers into their START/PARK posi- tions, turn the ignition OFF, remove the key, and wait for all moving parts to stop.

2. To disengage the transmissions, pull the roll release rods (A, Figure 2), located on either side of the

engine, up into the PUSH position.

3. Disengage the parking brake.

The rider can now be pushed by hand.

4. After moving the rider, re-engage the transmissions by pushing the roll release rods back down to the DRIVE position.

Stopping the Rider and Engine

1. Return the ground speed levers to the middle (or neutral 'IV') position to stop rider movement. Pivot the

levers outward to lock them in the START/PARK posi-

tion.

2. Disengage the PTO by pushing down on the PTO switch.

3. Engage the parking brake by moving the parking brake lever forward and to the right.

4. Move the engine speed control to the SLOW position and turn the ignition key to OFF. Remove the key.

Mowing

1. Make sure the PTO switch is disengaged, the parking brake is engaged, the ground speed levers are locked in their START/PARK positions, and the operator is in

the seat.

2. Start the engine (see Starting the Engine).

3. Set the mower cutting height (see Cutting Height

Adjustment).

4. Set the engine speed control to FAST.

5. Disengage the parking brake.

6. Engage the PTO by pulling up on the switch,

7. Pivot the ground speed levers in from the START/ PARK position to the neutral 'N' position,

DO NOT TOW RIDER

Towing the unit will cause transmission dam- age. Do not use another vehicle to push or

pull this unit.

Figure 2. Roll Release Components (On Each Side)

WARNING

DO NOT disengage the transmissions and

coast down slopes. DO NOT use Roll Release to disengage the transmissions unless machine

motion can be controlled and engine is off.

Zero Turn

Driving Practice

The ground speed levers of the zero turn rider are responsive, and learning to gain a smooth and efficient control of the rider's forward, reverse, and turning move- ments will take some practice.

Spending some time going through the maneuvers shown and becoming familiar with how the unit accelerates, trav-

els, and steers -- before you begin mowing -- is abso- lutely essential to getting the most out of the zero turn

rider. Locate a smooth, flat area of your lawn -- one with

plenty of room to maneuver. (Clear the area of objects, people and animals before you begin.) Operate the unit at mid-engine speed during this practice session (ALWAYS operate at full engine speed when mowing), and turn slowly to prevent tire slippage and damage to your lawn.

We suggest you begin with the Smooth Travel proce- dure to the right, and then advance through the forward, reverse, and turning maneuvers.

Smooth Travel

The ground speed levers of the zero turn rider are

responsive. The BEST method of

handling the ground speed levers is in three steps -- as shown in

Figure 3. FIRST place your hands

onto the levers as shown.

SECOND, to go forward gradually push the levers forward with your palms.

THIRD, to speed up, move the levers farther

forward. To slow down smoothly, slowly move

the levers toward neu- tral.

Figure 3. Move Ground

Speed Levers Gradually

Basic Driving

Forward Travel Practice

Gradually move both ground speed levers -- evenly

FORWARD from neutral. Slow down and repeat.

Straight forward travel takes practice. If necessary, top speed can be balance-adjusted -- see Speed Balancing

Adjustment section.

Forward Travel

Reverse Travel Practice

LOOK DOWN & BEHIND, then gradually move both ground speed levers evenly BACK from neutral. Slow down and repeat.

Practice backing up for several minutes before attempt- ing to do so near objects. The rider turns as sharply in reverse as when going forward, and backing up straight takes practice.

Reverse Travel

Figure 4. Forward Travel

Figure 5. Reverse Travel

Practice Turning Around a Corner

While traveling forward allow one lever to gradually return back toward neutral. Repeat several times.

To prevent pivoting directly on thetire tread, it is best to keep both wheels going at least slightly forward.

Executing

Turns

Figure 6. Turning Around a Corner

Practice Turning in Place

To turn in place, "zero turn," gradually move one ground speed lever forward from neutral and one lever back from neutral simultaneously. Repeat several times.

Changing the amount each lever is pulled -- forward or back, changes the "pivot point" you turn on.

Turning

In-Place

Figure 7. Turning in Place

Advanced Driving

Executing an End-Of=Row Zero Turn

Your zero turn rider's unique ability to turn in place allows you to turn around at the end of a cutting row rather than having to stop and Y-turn before starting a new row.

For example, to execute a right end-of row zero turn:

Slow down at the end of the row.

Move the LEFT ground speed lever

forward slightly while moving the

RIGHT ground speed lever back to center and then slightly back from center.

3. Begin mowing forward again.

This technique turns the rider RIGHT and slightly overlaps the row just cut -- eliminating the need to back up and re-cut missed grass.

As you become more familiar and experi- enced with operating the zero turn rider, you will learn more maneuvers that will make your mowing time easier and more enjoyable.

Remember, the more you practice, the better your control of the rider will be!

Figure 8. Executing an End-Of-Row Turn

Attaching a Trailer

The maximum weight of a towed trailer should be less

than 200 Ibs (91 kg). Secure the trailer with an appropri- ately sized clevis pin (A, Figure 9) and clip (B).

Excessive towed loads can cause loss of traction and loss of control on slopes. Reduce towed weight when

operating on slopes. The surface being driven on greatly impacts traction and stability. Wet or slippery surfaces can greatly reduce traction and the ability to stop or turn.

Carefully evaluate the surface conditions before oper- ating the unit and trailer, and never operate on slopes

greater than 10°. See Protection Against Tipovers and Towing in the Operator Safety section of this manual,

20' (6m)

Figure 9.

Trailer Weight Recommendations

Maintenance Chart

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m8 Hours or Daily

Check safety interlock system Clean debris off rider and mower deck

Clean debris from engine compartment

Every 25 Hours or Annually *

Check tire pressure Check mower blade stopping time

Check rider and mower for loose hardware

Every 50 Hours or Annually *

Check rider brakes

See Dealer Annually to

Lubricate rider and mower

Clean battery and cables Check mower blades **

* Whichever comes first ** Check blades more often in regions with sandy soils or

high dust conditions,

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First 5 Hours

Change engine oil

Every 8 Hours or Daily

Check engine oil level

Every 25 Hours or Annually

Clean engine air filter and pre-cleaner **

Every 50 Hours or Annually *

Change engine oil Replace oil filter

Replace air filter Replace pre-cleaner

See Dealer Annually to

Inspect muffler and spark arrester Replace spark plug Replace fuel filter Clean engine air cooling system

* Whichever comes first **Clean more often in dusty conditions or when airborne

debris is present.

Check Tire Pressures

Tire pressure should be checked periodically, and main- tained at the levels shown in the chart. Note that these

pressures may differ slightly from the "Max Inflation" stamped on the side-wall of the tires. The pressures shown provide proper traction, improve cut quality, and

extend tire life.

Checking / Adding Fuel

To add fuel:

1. Remove the fuel cap.

2. Fill the tank to the bottom of the filler neck. This will allow for fuel expansion.

NOTE: Do not overfill. Refer to your engine manual for specific fuel recommendations.

3. Install and hand tighten the fuel cap.

Fuel Filter

The fuel filter is located in the fuel line between fuel tank and fuel pump. If the filter is dirty or clogged, replace as

follows:

1. Disconnect the negative battery cable.

2. Place a container below the filter to catch spilled fuel.

3. Using pliers, open and slide hose clamps from fuel

filter (A, Figure 11).

4. Remove hoses from filter.

5. Install new filter in proper flow direction in fuel line.

6. Secure with hose clamps.

7. Reconnect the negative battery cable when finished.

Tire Pressure

Front 25 psi (1,72 bar)

Rear 15 psi (1,03 bar)

Figure 10. Checking Tire Pressure

4 ,WARNING

Gasoline is highly flammable and must be handled with care. Never fill the tank when the

engine is still hot from recent operation. Do not allow open flame, smoking or matches in the area. Avoid over-filling and wipe up any spills. Do not remove fuel filter when engine is hot, as

spilled gasoline may ignite. DO NOT spread hose clamps further than necessary. Ensure clamps

grip hoses firmly over filter after installation.

Do not use gasoline containing METHANOL, gasohol containing more than 10% ethanol, gasoline additives, premium gasoline, or white gas because engine/fuel system damage

could result.

Engine Maintenance

Refer to engine manual for all engine maintenance pro- cedures and recommendations.

Figure 11. Fuel Filter Replacement (View looking back from battery compartment)

Washing the Mower Deck

The washout port allows you to connect a typical garden hose to the trim side (L.H.) of the mower deck to remove grass and debris from the underside of the deck. This ensures proper and safe operation of the mower.

1. Park the rider on a smooth, level surface such as a concrete floor. Disengage the PTO, lock the ground

speed levers into their START/PARK positions, engage the parking brake, turn off the engine, and remove the ignition key.

2. Attach the quick disconnect (A, Figure 12) to a gar- den hose (B), and connect to the washout port (C)

on the mower deck.

3. Turn on the water.

4. Start the engine, set the mower deck in the high- est cutting position, and engage the PTO to remove

grass and debris from the underside of the mower deck.

5. Disengage the PTO, turn off the engine, and remove

the ignition key.

6. Remove the garden hose and quick disconnect from

the mower deck when cleaning is completed.

AWARNING

Before running the mower, make sure the hose

is properly connected and does not come into

cotact with the blades. When the mower is

running and the blades are engaged, the person

cleaning the mower must be in the operator

position, and there must be no bystanders. Failure to follow these precautions may result in

serious injury or death.

Storage

Before you store your unit for the off-season, read the

Maintenance and Storage instructions in the Operator Safety section, then perform the following steps:

° Disengage the PTO, move the ground speed levers

into the START/PARK positions, set the parking brake, & remove the key.

° Perform engine maintenance and storage measures

listed in the engine owner's manual. This includes draining the fuel system, or adding stabilizer to the fuel (do not store a fueled unit in an enclosed struc- ture - see warning).

° Battery life will be increased if it is removed, put in a

cool, dry place and fully charged about once a month.

If the battery is left in the unit, disconnect the negative cable.

Figure 12. Mower Deck Washout Port

Before starting the unit after it has been stored:

• Check all fluid levels. Check all maintenance items.

• Perform all recommended checks and procedures

found in the engine owner's manual.

° Allow the engine to warm up for several minutes

before use.

WARNING

Never store the unit (with fuel) in an enclosed,

poorly ventilated structure. Fuel vapors can travel to an ignition source (such as a furnace, water heater, etc.) and cause an explosion.

Fuel vapor is also toxic to humans and animals.

Figure 13. Seat Adjustment

Seat Adjustments

The seat and ground speed levers should be adjusted so that operator's elbows are supported by the arm rests when his/her hands are on the controls, and the ground speed levers can be moved through their full range of

motion without contacting the operator's legs.

Seat Position Adjustment

Lift the seat adjustment lever (A, Figure 13). Slide the

seat forward or backward to the desired position, then

lower the seat adjustment lever. Make sure the lever locks into the locking slots (B) in the seat base.

Ground Speed Lever Adjustment

Remove the ground speed lever mounting hardware (Figure 14) and reposition the lever either up or down

from its original position. Replace the hardware.

\ /

Figure 14. Ground Speed Lever Adjustments

Speed Balancing Adjustment

If the rider drifts to the right or left when the ground speed levers are in the maximum forward position, the

top speed of each of these levers can be balanced. Only

adjust the speed of the wheel that is traveling faster.

To Reduce the Speed of the Faster Wheel

1. Loosen the bolt securing the forward adjust plate (Figure 14).

2. Slide the plate up approximately 1/8".

3. Retighten the bolt and recheck speed balance.

4. Repeat steps 1-3 until adjustment is complete.

AWARNING

DO NOT adjust the rider for a faster overall speed

forward or reverse than it was designed.

Cutting Height Adjustment

The cutting height adjustment switch controls the mower cutting height. The cutting height is adjustable between 1-1/2" (3,8 cm) and 3-3/4" (9,5 cm).

Mower Removal and Installation

NOTE: Perform mower installation and removal on a hard

flat surface such as a concrete floor.

Removal

To adjust cutting height: Press the adjustment switch (A, Figure 15) forward to

lower the mower deck, backward to raise the mower deck.

The slot in the cutting height indicator (B) indicates the cutting height of the mower deck.

1. Disengage the PTO, engage the parking brake, lock the ground speed levers into their START/PARK posi- tions, turn off the ignition, remove the key, and wait for all moving parts to stop.

2. Place a 2 x 4 or similiar support under each end of the mower deck, then lower the mower deck to its

lowest position. See Cutting Height Adjustment.

3. Pull back on the tensioning idler (F, Figure 16) in the direction indicated by the arrow, and remove the

mower belt from the PTO pulley (C).

Figure 15. Cutting Height Adjustment

Figure 16. Mower Belt Routing

Remove the hairpin clips and washers (A, Figure 17)

securing the rear mower deck brackets (B) to the rear

lift arms (C), and pull the arms out from the holes in

the brackets. Retain all removed hardware.

Remove the hairpin clips and washers (A, Figure 18)

securing the front mower deck bracket (B) to the front

lift rods (C), and pull the rods out from the holes in the bracket. Retain all removed hardware.

Pivot the front wheels out of the way and slide the mower deck out from under the unit.

Installation

1. Disengage the PTO, engage the parking brake, lock the ground speed levers into their START/PARK posi-

tions, turn off the ignition, remove the key, and wait for all moving parts to stop.

2. Lower the mower deck to its lowest position (see

Cutting Height Adjustment).

3. Pivot the front wheels out of the way and slide the mower deck under the unit. Place a 2 x 4 or similar

support under each end of the mower deck.

4. Insert the front lift rods (C, Figure 18) into the bottom holes in the front mower deck bracket (B), and secure each with a washer and hairpin clip (A).

5. Insert the rear lift arms (C, Figure 17) into the front holes in the rear mower deck brackets (B), and

secure each with a washer and hairpin clip (A).

6. Pull back on the tensioning idler (D, Figure 16) in the direction indicated, and install the belt onto the PTO

pulley as shown in Figure 16.

important: Be sure the belt is installed properly onto all pulleys.

Figure 17. Rear Deck Lift Components (Right side shown, left side same)

Figure 18. Front Deck Lift Components Right side shown, left side same)

Figure 20. Adjust PTO Clutch

Figure 19. PTO Clutch Adjustment

PTO Clutch Adjustment

Check the PTO clutch adjustment after the initial 25 hour break-in period and then after every 250 hours of opera-

tion. Also perform the following procedure if the clutch is slipping or will not engage, or if a new clutch has been

installed.

1. Remove key from ignition switch and disconnect spark plug wires to prevent the possibility of acciden-

tal starting while the PTO is being adjusted.

2. Note the position of the 3 adjustment windows (A, Figure 19) in the side of the brake plate and the nylock adjustment nuts (B).

3. Insert a .016"-.018" (0,40-0,45 mm) feeler gauge (C)

through each window, positioning the gauge between the rotor face and the armature face as shown in

Figure 20.

4. Alternately tighten the adjustment nuts (B, Figure 19) until the rotor face and armature face just contacts the gauge.

5. Check the windows for an equal amount of tension

when the gauge is inserted and removed, and make

any necessary adjustments by tightening or loosening

the adjustment nuts.

NOTE: The actual air gap between the rotor and arma- ture may vary even after performing the adjustment pro- cedure. This is due to dimensional variations on compo- nent parts, and is an acceptable condition.

6. Check the mower blade stopping time. The mower blades and mower drive belt should come to a com-

plete stop within 5 seconds after the electric PTO switch is turned off.

,WARNING

To avoid serious injury, perform adjustments only with engine stopped, key removed and rider on level ground.

Check Mower Blade Stopping Time

Mower blades and mower drive belt should come to a

complete stop within 5 seconds after electric PTO switch is turned off.

1. With parking brake engaged, PTO disengaged and an operator in the seat, start the engine.

2. Have an assistant observe the mower drive belt through the opening between the frame and top of

mower deck. Engage the PTO and wait several sec- onds. Disengage the PTO and check the amount of time it takes for the mower drive belt to stop.

3. If the mower drive belt does not stop within 5 sec- onds, see an authorized dealer.

Figure 21. Orient Blades Side-to-Side

Mower Deck Leveling

Perform these adjustments on a flat level surface. Be sure to check and adjust tire pressures before leveling

the mower deck.

Side-To-Side Leveling

1. With the mower installed, place the rider on a smooth, level surface such as a concrete floor. Turn the front

wheels so they are straight.

2. Check for bent blades and replace if necessary.

3. Set the cutting height to mid position. Arrange the outside mower blades so that they are pointing from

side-to-side (Figure 21).

4. Measure the distance between the outside tips of each blade (A, Figure 22) and the ground (B). If there is more than 1/8" (3 mm) difference between the measurements on each side, proceed to step 5. If the difference is 1/8" (3mm) or less, proceed to step 6.

5. Side-to-side leveling is accomplished using the

threaded rod (A, Figure 23) and trunnion (B) on the

right and left rear sides of the mower deck. Loosen

the jam nuts (C) and adjust the nuts up or down to

adjust the mower level. When complete, tighten the

jam nuts against the trunnion to lock the adjustment in

place.

Front=To=Back Leveling

6. Arrange the blades so they face front-to-back (Figure

24).

7. Measure the distance from the ground to the front tip of the center blade and from the ground to the rear tip of the rear blades (Figures 22 &24). The front tip of

the front blade should be 1/8" - 1/4" (3 - 6 mm) lower than the rear tips of the rear blades. If not, proceed with steps 8 - 9.

8. The front hitch rods (A, Figure 25) are used to adjust

front-to-back leveling. To raise or lower the front of the mower deck, loosen the rear jam nuts (B) on

both front hitch rods. Adjust the front jam nuts (C) on both hitch rods to adjust the mower deck level. When adjusted correctly, tighten the rear jam nuts to lock

the front hitch rods in place.

9. Re-check the blade measurement, then repeat steps 7 - 9 as necessary.

Figure 22. Measure Blade Tips to Ground

Figure 23. Mower Leveling - Side=to=Side (Right side shown, left side hidden)

Figure 24. Orient Blades Front=to=Back

Figure 25. Mower Leveling - Front=to=Back

Servicing the Mower Blades

1. Remove mower deck (see Mower Removal and

installation).

2. To remove blade for sharpening, use a block of wood (A, Figure 28) to prevent blade rotation while loosen- ing the hardware.

3. Remove the bolt (C), blade washer (B), and blade.

4. Use a file to sharpen blade to a fine edge. If blade is

damaged, it must be replaced.

5. Balance the blade as shown in Figure 27. Center the blade's hole on a nail lubricated with a drop of oil. A

balanced blade will remain level.

6. Reinstall the blade (Figure 28) with the tabs pointing up toward the mower deck as shown.

7. Reinstall the blade washer (B, Figure 28), concave

side up, and bolt (C). Use a wooden block (A) to

prevent blade rotation while tightening the hardware.

Torque hardware to 50-60 ft-lbs (68-81 Nm).

LOOSEN

Figure 26. Blade Removal

Nail

Figure 27. Balancing the Blade

WARNING

hardware must be installed with the blade

washer, then securely tightened to 50=60 ft-lbs

I or your personal safety, blade mounting

(68-81 Nm).

WARNING

For your personal safety, do not handle the

sharp mower blades with bare hands. Careless or improper handling of blades may result in

serious injury.

Figure 28. Blade Installation

+ 65 hidden pages

Craftsman 107280070 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual