Craftsman 107280060 Owner’s Manual

Operator's Manual
MRH°
ZTS 70
Zero-Turn Rear Engine Rider with Electric Start
Model No.
107.280060 (21HP Briggs & Stratton Engine with 42" Mower)
/i \
CAUTION: Before using this product, read the manual and follow all its Safety Rules and Operating Instructions.
Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website: www.craftsman.com
For answers to your questions about this product, call:
1=800=659=5917
Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat
Revision -
7104939
Thank you for purchasing this quality-built CRAFTSMAN mower. We're pleased that you've placed your confidence in the CRAFTSMAN brand. When operated and maintained according to the instructions in this manual, your CRAFTSMAN product will provide many years of dependable service.
This manual contains safety information to make you aware of the hazards and risks associated with mowers and how to avoid them. This product and its approved attachments/accessories are designed and intended only for lawn work or snow removal and are not intended for any other purpose. It is important that you read and understand these instructions thoroughly before attempting to start or operate this equipment. Save these original instructions for
future reference.
Where to Find Us
You never have to look far to find support and service for your CRAFTSMAN mower. There are authorized service dealers in North America who provide quality service. You can contact Customer Service by phone at (800) 659-5917,
or locate a dealer on the Internet at www.craftsman.com.
Mower Model Number Serial Number
Engine
Model Type Trim Date Code
Date Purchased
2
Operator Safety .................................................. 4
Features and Controls ..................................... 13
Control Functions .................................................. 13
Operation .......................................................... 15
General Operating Safety ...................................... 15
Checks Before Starting ......................................... 15
Starting the Engine ................................................ 16
Stopping the Rider and Engine ............................. 16
Mowing .................................................................. 16
Pushing the Rider by Hand ................................... 16
Zero Turn Driving Practice .................................... 17
Attaching a Trailer ................................................. 19
Maintenance ..................................................... 20
Maintenance Chart ................................................ 20
Checking Tire Pressures....................................... 21
Checking/Adding Fuel ........................................... 21
Fuel Filter .............................................................. 21
Engine Maintenance ............................................. 21
Storage .................................................................. 22
Adjustments and Service ................................ 23
Seat Adjustments .................................................. 23
Ground Speed Lever Adjustment .......................... 23
Speed Balancing Adjustment ................................ 23
Cutting Height Adjustment .................................... 24
Mower Removal and installation ........................... 24
Check Mower Blade Stoppping Time .................... 25
Cleaning the Battery and Cables ........................... 26
Battery Charging ................................................... 26
Troubleshooting ............................................... 27
Troubleshooting the Rider ..................................... 27
Troubleshooting the Mower ................................... 28
Specifications ................................................... 29
Warranty ............................................................ 30
Repair Protection Agreement ......................... 31
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Congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manufac- tured to meet or exceed all industry standards for safety.
Do not operate this machine unless you have familiarized yourself with it. Reading and understanding this operator's manual is a way to do just that.
Power equipment is only as safe as the operator. If it is misused, or not properly maintained, it can be dangerous! Remember, you are responsible for your safety and that of those around you.
Use common sense, and think through what you are doing. If you are not sure that the task you are about to perform can be safely done with the equipment you have chosen, ask a professional: contact your local authorized dealer.
Read the Manual
The operator's manual contains important safety infor- mation you need to be aware of BEFORE you operate your unit as well as DURING operation.
Safe operating techniques, an explanation of the prod- uct's features and controls, and maintenance informa-
tion is included to help you get the most out of your equipment investment.
Be sure to completely read the Safety Rules and information found on the following pages. Also com- pletely read the Operation section.
Operating Safety
Children
Tragic accidents can occur with children. Do
not allow them anywhere near the area of
operation. Children are often attracted to the
unit and mowing activity. Never assume that
children will remain where you last saw them.
If there is a risk that children may enter the
area where you are mowing, have another
responsible adult watch them.
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Operation on slopes can be dangerous. Using the unit on a slope that is too steep where you do not have adequate wheel traction (and control) can cause sliding, loss of steering, control, and possible rollover. You should not operate on a slope greater than a 3.5 foot rise over a 20 foot length (10 degrees).
Always mow up and down slopes, not across, and avoid sudden turns or rapid speed changes. Reduce speed and use extreme caution on ALL slopes.
Also, note that the surface condition you are on can
3.5 2O
greatly impact your ability to safely operate this machine. Operating on wet or slippery slopes can cause sliding and loss of steering and control. Do not operate on slopes that are slippery, wet, or have soft soil conditions.
If you feel unsure about operating the unit on a slope, don't do it. It's not worth the risk.
Thrown Objects
This unit has spinning mower blades. These blades can pick up and throw debris that could seriously injure a bystander. Be sure to clean up the area to be mowed and remove objects that could be thrown by the blade BEFORE you start mowing. Do not operate this unit without the entire grass catcher or discharge guard (deflector) in place.
Also, do not allow anyone in the area while the unit is running! if some- one does enter the area, shut the unit off immediately until they leave.
Slope Operation
Moving Parts
This equipment has many moving parts that can injure you or someone else. However, if you stay in the operator zone (stay seated in the seat), and follow the safety rules in this operator's manual, the unit is safe to operate.
The mower deck has spinning mower blades that can amputate hands and feet. Do not allow anyone near the unit while it is running! Keep safety devices (guards, shields, and switches) in place and working.
To help you, the operator, use this equipment safely, it is equipped with an operator-present safety system. Do NOT attempt to alter or bypass the system. See your dealer immediately if the system does not pass all the safety interlock system tests found in this manual
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Retaining Wails, Drop-Offs, and Water
Retaining walls and drop-offs around steps and water are a common hazard. Give yourself a minimum of two mower widths of clearance around these hazards and hand-trim with a walk behind mower or string trimmer. Wheels drop- ping over retaining walls, edges, ditches, embankments, or into water can cause rollovers, which may result in serious injury, death, or drowning.
Fuel and Maintenance
Always disengage all drives, shutoff the engine, and remove the key before doing any cleaning, refueling, or servicing.
Gasoline and its vapors are extremely flammable. Do not smoke while operating or refueling. Do not add fuel while engine is hot or running. Allow engine to cool for at least 3 minutes prior to adding fuel.
Do not add fuel indoors, in an enclosed trailer, garage, or any other enclosed area that is not well ventilated. Gasoline spills should be cleaned up promptly and before operation begins.
Gasoline should be stored only in sealed containers approved for fuel.
Proper maintenance is critical to the safety and perfor- mance of your unit. Keep the unit free of grass, leaves, and excess oil. Be sure to perform the maintenance proce- dures listed in this manual, especially periodically testing the safety system.
Enclosed Areas
Only operate this unit outdoors and away from unventi- lated areas such as inside garages or enclosed trailers.
The engine emits poisonous carbon monoxide gas and
prolonged exposure in an enclosed area can result in serious injury or death.
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WARNING: This powerful cutting machine is capable of amputating hands and feet and can throw objects that can cause injury and damage! Failure to comply with the following SAFETY instructions could result in serious injury or death to the operator or other persons. The owner of the machine must understand these instructions and must allow only persons who understand these instructions to operate machine. Each person operating the machine must be of sound mind and body and must not be under the influence of any substance, which might impair vision, dexterity or
judgment. If you have any questions pertaining to your machine which your dealer cannot answer to your satisfaction,
contact the Customer Service Department. Protection for Children
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine. Never assume that children will remain where you last saw them.
1. KEEP children out of the mowing area and under the watchful care of a responsible adult other than the operator.
2. DO NOT allow children in yard when machine is operated (even with the blade OFF).
3. DO NOT allow children or others to ride on machine, attachments or towed equipment (even with the
blades OFF). They may fall and be seriously injured.
4. DO NOT allow pre-teenage children to operate machine.
5. ALLOW only responsible adults & teenagers with mature judgment under close adult supervision to operate machine.
6. DO NOT operate blades in reverse. STOP BLADES. LOOK and SEE behind and down for children, pets and hazards before and while backing.
7. USE EXTRA CARE when approaching blind corners, shrubs, trees, or other objects that may obscure
vision.
Protection Against Tipovers Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra CAUTION. If you cannot back up the slope or if you feel uneasy on the slope, DO NOT mow it. Use extra care with grass catchers or other attachments; these affect the handling and the stability of
the machine.
1. DO NOT operate machine on slopes exceeding 10 degrees (18% grade).
2. Exercise EXTREME CAUTION on all slopes. Turn blades OFF when traveling uphill. Use a slow speed and avoid sudden or sharp turns.
3. DO NOT operate machine back and forth across face of slopes. Operate up and down. Practice on slopes
with blades off.
4. AVOID starting, stopping or turning on slopes. If machine stops going uphill or tires lose traction, turn blades OFF and back slowly straight down the slope.
5. STAY ALERT for holes and other hidden hazards. Tall grass can hide obstacles. Keep away from
ditches, washouts, culverts, fences and protruding objects.
Protection Against Tipovers
(Continued From Previous Column)
6. KEEP A SAFE DISTANCE (at least 3 feet) away from edge of ditches and other drop offs. The machine could turn over if an edge caves in.
7. Always begin forward motion slowly and with caution.
8. Use weights or aweighted load carrier in accordance with instructions supplied with a grass catcher. DO NOT operate machine on slopes exceeding 10 degrees (18% grade) when equipped with grass
catcher.
9. DO NOT put your foot on the ground to try to stabilize the machine.
10. DO NOT operate machine on wet grass. Reduced traction could cause sliding.
11. Chose a low enough speed setting so that you will not have to stop or shift on a slope. Tires may lose trac- tion on slopes even though the brakes are functioning properly.
12. DO NOT operate machine under any condition where traction, steering or stability is doubtful.
13. Always keep the machine in gear when going down slopes. DO NOT shift to neutral (or actuate hydro roll release) and coast downhill.
Preparation
1. Read, understand, and follow instructions and warn- ings in this manual and on the machine, engine and
attachments. Know the controls and the proper use of the machine before starting.
2. Only mature, responsible persons shall operate the machine and only after proper instruction.
3. Data indicates that operators age 60 and above, are involved in a large percentage of mower-related inju- ries. These operators should evaluate their ability to operate the mower safely enough to protect them- selves and others from serious injury.
4. Handle fuel with extra care. Fuels are flammable and vapors are explosive. Use only an approved fuel con-
tainer. DO NOT remove fuel cap or add fuel with engine running. Add fuel outdoors only with engine stopped and cool. Clean spilled fuel from machine.
DO NOT smoke.
5. Practice operation of machine with BLADES OFF to learn controls and develop skills.
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Preparation
(Continued From Previous Page)
6. Check the area to be mowed and remove all objects such as toys, wire, rocks, limbs and other objects that could cause injury if thrown by blade or interfere with mowing.
7. Keep people and pets out of mowing area. Immed- iately STOP blades, STOP engine, and STOP machine if anyone enters the area.
8. Check shields, deflectors, switches, blade controls and other safety devices frequently for proper opera-
tion and location.
9. Make sure all safety decals are clearly legible. Replace if damaged.
10. Protect yourself when mowing and wear safety glass- es, long pants and substantial footwear.
11. Know how to STOP blades and engine quickly in preparation for emergencies.
12. Use extra care when loading or unloading the machine into a trailer or truck.
13. Check grass catcher components frequently for signs of wear or deterioration and replace as needed to prevent injury from thrown objects going through weak or worn spots.
Safe Handling of Gasoline To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
1. Extinguish all cigarettes, cigars, pipes and other sources of ignition.
2. Use only an approved fuel container.
3. DO NOT remove fuel cap or add fuel with the engine running. Allow the engine to cool before refueling.
4. DO NOT refuel the machine indoors.
5. DO NOT store the machine or fuel container inside where there is an open flame, spark or pilot light such
as on a water heater or other appliances.
6. DO NOT fill fuel containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place
the containers on the ground away from the vehicle before filling.
7. Remove gas-powered equipment from the vehicle or trailer and refuel it on the ground. If this is not pos- sible, then refuel equipment using a portable con- tainer, rather than a gasoline dispenser nozzle.
8. DO NOT start gas powered equipment in enclosed vehicles or trailers.
9. Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. DO NOT use a nozzle lock-open device
10. If fuel is spilled on clothing, change clothing immedi- ately.
11. Never overfill a fuel tank. Replace fuel cap and tigh- ten securely.
OPERATION
1. Mount and dismount machine from left side. Keep clear of discharge opening at all times.
2. Start engine from operator's seat, if possible. Make sure blades are OFF and parking brake is set.
3. DO NOT leave machine with engine running. STOP engine, STOP blades, SET brake, and Remove key before leaving operators position of any reason.
4. DO NOT operate machine unless properly seated with feet on feet rests or pedal(s).
5. STOP BLADES and ENGINE and make sure blades have stopped before removing grass catcher or
unclogging mower to prevent loss of fingers or hand.
6. Blades must be OFF except when cutting grass. Set blades in highest position when mowing over rough ground.
7. Keep hands and feet away from rotating blades underneath deck. DO NOT place foot on ground
while BLADES are ON or machine is in motion.
8. DO NOT operate machine without entire grass catcher or guards in place and working. DO NOT point discharge at people, passing cars, windows or
doors.
9. Slow down before turning.
10. Watch out for traffic when near or crossing roadways.
11. STOP engine immediately after striking an obstruc- tion. Inspect machine and repair damage before resuming operation.
12. Operate machine only in daylight or with good artifi- cial light.
13. Move joystick (if equipped) SLOWLY to maintain con- trol during speed and directional changes.
14. Exercise CAUTION when pulling loads. Limit loads to those you can safely control and attach loads to hitch plate as specified with attachment instructions.
15. On slopes, the weight of the towed equipment may cause loss of traction and loss of control. When tow-
ing, travel slowly and allow extra distance to stop.
16. DO NOT operate engine in enclosed areas. Engine exhaust gases contain carbon monoxide, a deadly poison.
17. DO NOT discharge material against a wall or obstruc- tion. Material may ricochet back towards the operator.
18. Only use accessories approved by the manufacturer. See manufacturer's instructions for proper operation
and installation of accessories.
Emissions
1. Engine exhaust from this product contains chemi- cals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.
2. Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label.
Ignition System
1. This spark ignition system complies with Canadian ICES-002.
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Towing
1. Tow only with a machine that has a hitch designed for towing. DO NOT attach towed equipment except at the hitch point.
2. Follow the manufacturer's recommendation for weight limits for towed equipment and towing on slopes.
3. DO NOT allow children or others on towed equip- ment.
4. On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
5. Travel slowly and allow extra distance to stop.
Maintenance
1. DO NOT store machine or fuel container inside where fumes may reach an open flame, spark or pilot light
such as in a water heater, furnace, clothes dryer or other gas appliance. Allow engine to cool before storing machine in an enclosure. Store fuel container
out of the reach of children in a well ventilated, unoc- cupied building.
2. Keep engine free of grass, leaves or excess grease to reduce fire hazard and engine overheating.
3. When draining fuel tank, drain fuel into an approved container outdoors and away from open flame.
4. Check brakes frequently; adjust, repair or replace as needed.
5. Keep all bolts, nuts and screws properly tight. Check that all cotter pins are in proper position.
Maintenance (Continued From Previous Column)
6. Always provide adequate ventilation when running engine. Exhaust gases contain carbon monoxide, an odorless and deadly poison.
7. Disconnect negative (black) cable from battery before performing maintenance or service. Cranking engine could cause injury.
8. DO NOT work under machine without safety blocks.
9. Service engine and make adjustments only when engine is stopped. Remove spark plug wire(s) from spark plug(s) and secure wire(s) away from spark plug(s).
10. DO NOT change engine governor speed settings or overspeed engine.
11. Lubricate machine at intervals specified in manual to prevent controls from binding.
12. Mower blades are sharp and can cut. Wrap the blades or wear heavy leather gloves and use CAUTION when handling them.
13. DO NOT test for spark by grounding spark plug next to spark plug hole; spark plug could ignite gas exiting engine.
14. Have machine serviced by an authorized dealer at least once a year and have the dealer install any new safety devices.
15. Maintain or replace safety and instruction labels as necessary.
16. Use only genuine replacement parts to assure that original standards are maintained.
Gr ssWARNING
Catcher bags used on this product are made of
woven fabric, and are subject to deterioration and wear
during normal usage. Check condition of bags before each use. Immediately replace worn or damaged catch- er bags with only bags recommended by the manufac-
turer. The Grass Catcher is optional equipment on some
models.
WARNING
Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer or other repro-
ductive harm.
-| WARNING
Battery posts, terminals and related accessories contain
lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or
other reproductive harm. Wash hands after handling.
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SUGGESTED GUIDE FOR SiGHTiNG SLOPES FOR SAFE OPERATION
ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL
10 DEGREES MAX.
WARNING: To avoid serious injury, operate your unit up and down the face of slopes, never across the face. Do not operate
on slopes greater than 10 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution
when changing direction on slopes. Braking may be affected by attachments. Reduce speed on slopes.
1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure.
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
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