Craftsman 10727790, 107277880 Owner’s Manual

Operator's nu

ZTS 7500

Zero-Turn Rear Engine Riders with

Electric Start

Model No.

107.27788 (20HP Kohler Engine with 44" Mower)

107.27790 (24HP Bdggs & Stratton Engine with 50" Mower)

CAUTmON: Before using this product, read

the manuaWand follow all its Safety Rules and Operating Instructions.

For answers to your questions about this

product, call:

1-800-659-5917

Sears Craftsman HeJp Line 5 am o5 pm, Mort oSat

Nota: Una traducci6n en espa_oU de este ManuaU del Operador puede encontrarse en la pAgina 35.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www, sears,com/craftsman

TP 899-4448-03-CZ-C

1734211

Revision 03

Nota: Una traducci6n en espa_oU de este ManuaU del Operador puede encontrarse en la pb@na 35.

Warranty Statement ..................................................... 2

Safety RuJes & information ......................................... 3

identification Numbers ................................................ 8

Optional Accessories .................................................. 8

Literature Package Contents ...................................... 8

Pre-Operation ............................................................... 9

Operation .................................................................... 10

Maintenance ............................................................... 17

Service & Adjustments ............................................. 28

NOTE." In this manual 'left"and "right"are referred to as seen from the operating position.

LiMiTED WARRANTY ON CRAFTSMAN RiDiNG EQUIPMENT For two (2) years from the date of purchase, if this Craftsman riding equipment is maintained, lubricated and tuned up

according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below, Sears will also provide free labor for these applicable warrantied parts for the two fuji years, During the first 30 days of purchase, there wiii be no charges to service the product at your home for issues covered by this warranty, (See exclusions below), For your convenience, iN HOME warranty service wiii still be available after the first 30 days of purchase, but a trip charge will apply, This charge will be waived if the Craftsman product is dropped off at an authorized Sears location, For the nearest authorized Sears location, please call 1-800-MY-HOME, This warranty applies only while this product is within the United States,

Storage ....................................................................... 32

Specifications ............................................................ 32

TroubJeshooting ......................................................... 33

Spanish Operator's Manua! ...................................... 35

Repair Parts ......................................................... PTS-1

Hardware & Torque Specifications ................... PTS-44

Repair Protection Agreement ........ mnside Back Cover

Service Numbers ........................................ Back Cover

THiS WARRANTY DOES NOT COVER:

Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters,

o Standard maintenance servicing, oil changes, or

tune-ups, Tire replacement or repair caused by punctures from

outside objects, such as nails, thorns, stumps, or glass,

Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine,

LiMiTED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in

material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge, During the first 30 days of purchase, there will be no charges to replace the battery at your HOME, After first 80 days, for your convenience, IN-HOME warranty service will still be available but a trip charge will apply, This charge will be waived if the Craftsman product is dropped off at an authorized Sears location, FOR THE NEAREST AUTHORIZED LOCATION, PLEASE CALL 1-800-4-MY-HOME, This battery warranty applies only while this product

is within the United States,

Repairs necessary because of operator negligence,

including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to

keep the deck clear of flammable debris, or failure to

maintain the equipment according to the instructions contained in the owner's manual,

Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized

(stab), in general, fuel should be used within 30 days of its purchase date,

Normal deterioration and wear of the exterior of the

exterior finishes, or product label replacement,

Riding equipment used for commercial or rental

purposes,

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state, Sears, Roebuck and Co,, Dept, 817WA, Hoffman Estates, IL 60179

ReadthesesafetyrubsandfollowthemdoseUy,FailuretoobeytheserubscouUdresuUtinbssofcontroU

ofunit,severepersonaUinjuryordeathtoyou,orbystanders,ordamagetopropertyorequipment,

This mowin9 deck is capabb of amputating hands and feet and throwin_'ects. The triangb _, in text signifies important cautions or warnings which must be followed,

GENERAL OPERATmON

1, Read, understand, and follow aHinstructions in the

manuaUand on the unit before starting,

2, Do not put hands or feet near rotating parts or under

the machine, Keep clear of the discharge opening at aHtimes,

3, OnUyallow responsibb aduRs, who are familiar with

the instructions, to operate the unit (local regulations can restrict operator age),

4, Clear the area of objects such as rocks, toys, wire,

etc,, which could be picked up and thrown by the blade(s),

5, Be sure the area is clear of other people before

mowing, Stop the unit if anyone enters the area,

6, Never carry .passengers,

19, Follow the manufacturer's recommendations for wheel

weights or counterweights,

20, Keep in mind the operator is responsible for accidents

occurring to other people or property,

21, All drivers should seek and obtain professional and

practical instruction,

22, Always wear substantial footwear and trousers,

Never operate when barefoot or wearing sandals,

23, Before using, always visually check that the blades

and blade hardware are present, intact, and secure,

Replace worn or damagedparts,

24, Disengage attachments before: refueling, removing

an attachment, making adjustments (unless the adjustment can be made from the operators

position),

25, When the machine is parked, stored, or left

unattended, lower the cutting means unless a positive mechanical lock is used,

26, Before leaving the operator's position for any reason,

engage the parking brake (if equipped), disengage the blades (PTO), stop the engine, and remove the key,

27, To reduce fire hazard, keep the unit free of grass,

leaves, & excess oil, Do not stop or park over dry leaves, grass, or combustible materials,

28, It is a violation of California Public Resource Code

roadways,

16, Use extra care when loading or unloading the unit

into a trailer or truck,

TRANSPORTmNG AND STORAGE

1. When transporting the unit on an open trailer, make sure it is facing forward, in the direction of travel. If

the unit is facing backwards, wind lift could damage the unit.

2. Always observe safe refueling and fuel handling practuces when refueling the unit after transportation

or storage.

laws,

29, OSHA regulations may require the use of hearing

protection when exposed to sound levels greater than 85 dBA for an 8 hour time period,

A ,CAUTION

This machine produces sound bvels in excess of 85 dBA at the operator's ear and can cause hearing loss though extended periods of exposure,

Wear hearing protection when operating this machine,

3, Never store the unit (with fuel) in an enclosed poorly

ventilated structure, Fuel vapors can travel to an

ignition source (such as a furnace, water heater, etc,)

and cause an explosion, Fuel vapor is also toxic to

humans and animals,

4, Never store the unit or fuel container inside where

there is an open flame or pilot light, such as in a water heater. Allow unit to cool before storing.

TP 600-4103-01 -ZT-UV

SLOPE OPERATmON

%opes are a major factor reUatedto Uoss-of°controUand tip- over accidents, which can resuUtin severe injury or death. Operation on aHsUopesrequires extra caution. Ufyou cannot back up the sUopeor if you feeUuneasy on it, do not operate

on it. Control of a walk-behind or ride-on machine swing on a

slope will not be regained by the application of the brake. The main reasons for loss of control are: insufficient tire

grip on the ground, speed too fast, inadequate braking, the type of machine is unsuitable for its task, lack of awareness

incorrect hitching and load

distribution.

1. Mow up and down the face of slopes, not across.

2. Watch for holes, ruts, or bumps. Uneven terrain could overturn the unit. Tall grass can hide obstacles.

3. Choose a slow speed so that you will not have to stop or change speeds while on the slope.

4. Do not mow on wet grass. Tires may loose traction.

5. Avoid starting, stopping, or turning on a slope, if tires lose traction (i.e. machine stops forward motion on a slope), disengage the blade(s) (PTO) and drive slow

off the slope.

6. Keep all movement on slopes slow andgradual. Do not make sudden changes in speed or direction,

which could cause the machine to rollover.

7. Use extra care while operating machines with grass catchers or other attachments; they can affect the

stability of the unit. Do not use on steeps slopes.

8. Do not try to stabilize the machine by putting your foot on the ground (ride-on units).

9. Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if

a wheel is over the edge of a cliff or ditch, or if an edge caves in.

10. Do not use grass catchers on steep slopes.

11. Do not mow slopes ifyou cannot back up them.

12. See your authorized dealer/retailer for recommendations of wheel weights or

counterweights to improve stability.

13. Remove obstacles such as rocks, tree limbs, etc.

TOWED EQUmPMENT (RmDE-ON UNmTS)

1, Tow onUywith a machine that has a hitch designed for

towing, Do not attach towed equipment except at the hitch point.

2. Follow the manufacturer s recommendations for weight Hmitfor towed equipment and towing on

sUopes.See attaching a trailer under OPERATION.

3. Never allow children or others in or on towed equipment.

4. On sbpes, the weight of the towed equipment may cause Uossof traction and loss of control.

5. Travel slowly and allow extra distance to stop.

6. Do not shift to neutral and coast down hill.

WARNING

Never operate on slopes greater than 17.6 percent (10 °) which is a rise of 3-1/2 feet (106 cm) vertically in 20 feet (607 cm) horizontally.

Select slow ground speed before driving onto slope.

Use extra caution when operating on slopes with rear- mounted grass catchers.

Mow up and down the face of slopes, not across. Use caution when changing directions and DO NOT

START OR STOP ON SLOPE.

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the mowing activity. Never assume that children will remain where you last saw them.

1. Keep children out of the mowing area and under the watchful care of another responsible adult.

2. Be alert and turn unit off if children enter the area.

3. Before and during reverse operation, look behind and down for small children.

4. Never carry children, even with the blade(s) off. They may fall offand be seriously injured or interfere with

safe unit operation. Children who have been given

by the machine.

5. Never allow children to operate the unit.

6. Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure

vision,

EMISSIONS

1, Engine exhaust from this product contains chemicals

known, in certain quantities, to cause cancer, birth defects, or other reproductive harm,

2, Look for the relevant Emissions Durability Period and

Air Index information on the engine emissions label,

mGNmTmONSYSTEM

1, This spark ignition system complies with Canadian

ICES-002,

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION OF RIDER WiTH ATTACHMENT

ONLY RmDE UP AND DOWN HILL, NOT ACROSS HiLL

10 DEGREES MAX.

WARNING: To avoid serious injury, operate your unit up and down the face of slopes, never across the face. Do not operate

on slopes greater than 10 degrees, Make turns gradually to prevent tipping or Ioss of control. Exercise extreme caution

when changing direction on slopes, Braking may be affected by

attachments. Reduce speed on slopes.

1. Fold this page aIong dotted Iine indicated above.

2, Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3, Sight across the fold in the direction of hill slope you want to measure,

4, Compare the angle of the fold with the slope of the hill,

SERVICE AND MAINTENANCE

Safe Handling of Gasoline

1, Extinguish all cigarettes, cigars, pipes, and other

sources of ignition,

2, Use only approved gasoline containers, 3, Never remove the gas cap or add fuel with the engine

running, Allow the engine to cool before refueling,

4, Never fuel the machine indoors, 5, Never store the machine or fuel container where there

is an open flame, spark, or pilot light such as near a water heater or other appliance,

6, Never fill containers inside a vehbb or on a truck bed

with a plastic bed liner, Always place containers on the ground away from your vehicle before filling,

7, Remove gas-powered equipment from the truck or

trailer and refuel it on the ground, If this is not

8, Keep nozzle in contact with the rim of the fuel tank or

tighten securely,

11, Use extra care in handling gasoline and other fuels,

13, If the fuel tank must be drained, it should be drained

outdoors,

14, Replace faulty sibncers/mufflers, 15, Maintain or replace safety and instruction labels as

necessary,

16, Use only Sears authorized replacement parts when

making repairs,

17, Always comply with factory specifications on all

settings and adjustments,

18, Only authorized Sears service locations should be

utilized for major service and repair requirements,

19, Never attempt to make major repairs on this unit

unless you have been properly trained, Improper service procedures can result in hazardous operation,

equipment damage and voiding of manufacturer s

warranty,

20, On multiple blade mowers, take care as rotating one

blade can cause other blades to rotate,

securely,

Service & Maintenance

1, Never run the unit in an enclosed area where carbon

monoxide fumes may collect,

2, Keep nuts and bolts, especially blade attachment

bolts, tight and keep equipment in good condition,

3, Never tamper with safety devices, Check their proper

operation regularly and make necessary repairs if they are not functioning properly,

4, Keep unit free of grass, leaves, or other debris build-

up, Clean up oil or fuel spillage, and remove any fuel- soaked debris, Allow machine to cool before storage,

5, if you strike an object, stop and inspect the machine,

Repair, if necessary, before restarting,

6, Never make adjustments or repairs with the engine

running,

7, Check grass catcher components and the discharge

guard frequently and replace with manufacturers

recommended parts, when necessary,

8, Mower blades are sharp, Wrap the blade or wear

gloves, and use extra caution when servicing them,

9, Check brake operation frequently, Adjust and service

as required,

10, Maintain or replace safety and instructions labels, as

necessary,

11, Do not remove the fuel filter when the engine is hot

26, Models equipped with an engine radiator: WARNING:

remove the radiator cap while the Stop the engine and wait until it is

use extreme care when removing the cap,

SAFETY & OPERATION DECALS

This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry Headerin outdoor power equipment manufacturing.

Aithough reading this manuai and the safety instructions it contains will provide you with the necessary basic

knowiedge to operate this equipment safeiy and effectiveiy, we have piaced severai safety iabeis on the

unit to remind you of this important information while you are operating your unit.

Decam- Amputation and Thrown Objects Hazard

Part No. 1704277

Decam - Ground Speed Lever Part No. 1734271

All DANGER, VVARNING, CAUTION and instructional messages on your rider and mower should be carefully read and obeyed, Personal bodily injury can result when

these instructions are not followed, The information is for your safety and it is important! The safety decals below

are on your rider and mower, if any of these decals are lost or damaged, replace them

at once, Contact a Sears Parts & Service Center for replacements,

These labels are easily applied and will act as a constant visual reminder to you, and others who may use the equipment, to follow the safety instructions necessary for safe, effective operation,

Decam - Cutting Height Switch

Part No. 1734275

Decal - Controm Panem Part No. 1734272

Decam ° Operation, Upper Part No. 1734236

Decam ° Operation, Lower Part No. 1734207

Deeam - Cutting Height Indicator

Part No. 1734335

Decal ° Hot Surfaces Part He. 1734273

(Located on RH side)

Decal - Transmission Remease

Part No. 1720543 (Located on rear frame}

Decam - Ground Speed Lever Part No. 1734270

Decam - Amputation Hazard Part No. 1704276

When contacting the service center for replacement parts, service, or information you MUST have these

numbers. Record your model name/number, manufacturer's

identification numbers, and engine serial numbers in the space provided for easy access,

The identification tag is located on the underside of the seat, Tilt the seat forward to access the ID tag,

For answers to your questions about this product, call: 1=800-659-5917

Sears Craftsman Help Line, 5 am =5 pm, Monday-Saturday,

IDTag

Model Description Name/Number

Stock Number Jnit Serial Number

Date Purchased

See your local Sears retailer to purchase the following accessories:

oTwo Bag Grass Collector

o Headlight Kit * Front Bumper Kit

Keys

Quick Start Guide - Quick Start Guide - English Spanish

Engine Make

Engine Type/Spec

Engine Model

Engine Code/Serial Number

Operator's Manual & Parts Book - EngJishlSpanish

Operator's Manual

ZTS 75O0 zero_ll, R_arEn_4n_Ride_ ,qthEle_ricSta_

10_2,,00_1_ B,i_ __r_o,,_h _2¸¸r_}

...... t_

Remove the

i ::; :::x=;::: :......... ;;5

manual packet. You should always read and follow the instructions in the operator's manual. Proper care, performance tips, and safety information are located in this important document.

Packaging Materials

Remove the cardboard from the crate, Remove any steel branding securing the

unit to the crate, Locate the manual packet.

Read the Operator's Manua_

Locate the operator's manual in the

Check the Tire Pressure

Reduce the tire pressures to the pressures shown below. Tires are over- inflated for shipping purposes and must be set to the correct pressures for

optimum traction.

Rear Tire Pressure: 10-12 PSi Front Tire Pressure: 18-20 PSI

Check Engine OH Leve_

Note: Engine is shipped with oil. Add

10W°30 premium engine oil if oil level is low. See MAINTENANCE for complete engine oil specifications and maintenance requirements.

Lift the seat deck (Figure 12) to access the engine compartment.

Clean the area around the dip stick/oil fill tube. Remove the dip stick from the oil fill

tube and wipe the dip stick with a clean rag. Insert the dip stick into the oil fill tube (thread in or push

down completely). Remove and check the engine oil level. Oil level should

be between Full and Add marks. If necessary, add oil to the oil fill tube.

Fill-Upwith FRESH Gasoline

Lift the seat deck to access the

//_L fuel cap and tank.

Remove the fuel tank cap and fill

the tank with fresh fuel. After fueling, securely install the cap

and wipe up any fuel that may

have spilled. See the Operator's Manual for fuel recommendations.

The single most common service issue is stale or contaminated fuel! Fuel should not be more than 30

days old. Use fuel stabilizer to extend the life of your fuel, and always store fuel in an approved, sealed, plastic gas can, Stab fuel clean-out is not covered under your

warranty, Fuet Tank Capacity: 3 Gallons (11.36L)

Start the Engine and Drive the Unit Off the Crate

Refer to the STARTING THE ENGINE and DRIVING PRACTICE sections of this manual for information on

starting the unit and driving it off the crate,

Replace and fully secure the dip stick.

Charge the Battery

Lift the seat deck to access the battery.

if the unit is being put into service after the month and year indicated on the battery date tag (located on top of battery) charge the battery for one hour at 6-10 amps. Refer to the SERVICE &

ADJUSTMENTS section of this manual for battery charging information.

GroundSpeed

Control Lever

(;roundSpeedLevers= GroundSpeedLeve_s=

DRmVEPositens START/PARKPositens

Left

CONTROL FUNCTIONS

The information below briefly describes the function of individual controls, Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences, To learn what combination and sequence of controls to use for various tasks please read the entire

section,

Ground Speed Levers/

Parking Brake

These levers control the ground speed and parking brake of the rider, The left lever controls the left rear drive

wheel and the right lever controls the right rear drive wheel and parking brake,

Pushing the levers out to the side, away from the operator's lap, locks the parking brake in PARK position (inset, Figure 1), This is the proper position for starting the rider, Pulling the levers in across the operator's lap puts the levers in DRIVE positions,

From DRIVE position, moving a lever forward increases the FORWARD speed of the associated wheel, Pulling back on a lever increases the REVERSE speed, The further a lever is pushed, the faster the drive wheel will

turn,

Figure 1. Controls

_ll_ Engine Speed Contro_

The engine speed control adjusts engine speed, Always set the engine speed to FAST for driving and mowing, Move the engine speed control back to SLOW to decrease engine speed, NEVER turn on the mower blades with the engine speed set to SLOW, Only turn on the mower blades with the engine speed set to FAST,

Choke

CLOSE the choke for cold starting (pull knob up), OPEN the choke once the engine starts (push knob down), If the engine is warm, it may not require choking, If this is the case, set the choke to OPEN (push the knob down) while cranking the engine, In most cases, you will need to close the choke in order to start the engine,

See DRIVING PRACTICE for steering instructions,

Mower Cutting Height Switch

To increase the mower cutting height {raise the mower deck), press the top of the yellow mower cutting height switch. To decrease mower cutting height (lower the mower deck), press the bottom of the switch. Mower cutting height range is 3o3/4" to t ol/2". The cutting height gauge indicates the position of the mower deck.. The cutting height gauge is located on the front of the rider, just behind the driver's [eft leg.

Ignition Switch

The ignition switch starts and stops the engine; it has three positions:

OFF Stops the engine and shuts off the

electrical system.

RUN Allows the engine to run and powers the

electrical system,

START Cranks the engine for starting,

NOTE." Never leave the ignition switch in the RUN position with the engine stopped. Thb drains the battery:

B Hour Meter

Mower Blade Switch

The yellow mower Made switch turns the mower blades on and off. To turn the mower blades ON, pu[[ the switch up. To turn the mower blades OFF, push the switch down. Always set the engine speed control to FAST before turning the mower blades ON, and while mowing.

Transmission ReJease Levers

The transmission release levers deactivate the transmissions so that the unit can be pushed by hand.

See PUSHING THE UNIT BY HAND for operational information,

Fuel Tank

To remove the fuel tank cap, turn it counterclockwise.

The hour meter measures the number of hours the key has been in the RUN position.

NOTE: The hour meter wifl register the passage of time

when the key b in the RUN position, even if the engine is

not running.

GENERAL OPERATING SAFETY

Before first time operation:

,, Be sure to read all information in the Safety and

Operation sections before attempting to operate this rider and mower,

o Become familiar with a[[ of the controls and how to stop

the unit.

Drive in an open area without mowing to become

accustomed to driving the unit.

if you do not understand how a specific control functions, or have not yet thoroughly read the CONTROL FUNCTIONS section, do so now.

Do NOT attempt to operate the rider without first

becoming familiar with the tocation and function of ALL controls.

CHECKS BEFORE STARTING

o Check that the crankcase oil is filled to full mark on

dipstick,

* Fill the fuel tank with fresh fuel,

FUEL RECOMMENDATIONS

For daily operation: Use only unleaded gasoline with a pump sticker octane rating of 87 or higher, Gasohol (up to 10% ethyl alcohol, 90% unleaded gasoline by volume) is approved as a fuel, Methyl Teriary Butyl Ether (MTBE) and unleaded gasoline blends (up to a maximum of 15% MTBE by volume) are approved as a fuel, No other gasoline/alcohol or gasoline/ether blends are approved,

Do not use fuel additives other than fuel stabilizer, For storage: CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage, Acidic gas can damage the fuel system of an engine while in storage,

To avoid engine problems always use fuel stabilizer, especially before storage of 30 days or longer, Use fresh

fuel next season, See STORAGE instructions for additional information,

Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur, To add fuel:

1, Remove the fuel cap (B, Figure 2),

2, Fill the tank, Do not overfill, Leave room in the tank

for fuel expansion,

3, Install and hand tighten the fuel cap,

Figure 2. Pre-Start Checks A. FueJ Tank Cap

WARNING

Never operate on slopes greater than 17.6 percent (10 °) which is a rise of 3-1/2 feet (106 cm)

vertically in 20 feet (607 cm) horizontally. SeJect slow ground speed before driving onto a

slope. Use extra caution when operating on slopes with a rear-mounted grass catcher.

Mow up and down the face of slopes, not across.

Use caution when changing directions and DO

NOT START OR STOP ON A SLOPE.

WARNING

Never allow passengers to ride on the unit. Before leaving the operator's position for any

reason, engage the parking brake, disengage the PTO, stop the engine and remove the key.

To reduce fire hazard, keep the engine, rider and mower free of grass, teaves and excess grease. Do not stop or park rider over dry teaves, grass or

combustible matedaJs. GasoJine is higHy flammaMe and must be

bandied with care. Never fill the tank when the engine is stilt hot from recent operation. Do not

allow open flame, smoking or matches in the area. Avoid over-filling and wipe up any spitts.

WARNING oTRAILERS

Do not toad this zero=turn rider on a trailer or

truck using two separate ramps. OnJy use a singJe ramp that is at teast one foot wider than the width of the rear wheels of this rider. This

rider has a zero turning radius and the wheeJs

couJd fall off the ramps, or the rider coutd tip over

injuring the operator or bystanders.

EMERGENCY STOPPING PUSHING THE F{JDER BY HAND

Hnthe event of an emergency the engine can be stopped by simpHyturning the ignition switch to STOR Use this method onHyin emergency situations. For normaH engine shut down foHHowthe procedure given in STOPPHNG THE

RHDER AND ENGHNE.

STOPPING THE F{JDER & ENGINE

1. Return the ground speed controHHeversto START/PARK positions to stop rider movement and engage the parking brake.

2. Turn off the mower bHadesby pushing the mower Made switch down to the OFF position.

3. Move the engine speed controHto SLOW position and

turn the ignition switch to OFR Remove the key.

STARTING THE ENGINE

1. While sitting in the seat, make sure the mower Made switch is OFF and the ground speed controH Hevers

are Hockedin START/PARK positions.

2. Move the engine speed controHfuHHyforward to FAST. Set the choke controHto CLOSED (puHHknob UP).

NOTE."A warm engine may not require choking. /n t,_is case, set the choke control to OPEN (push knob down).

3. Hnsertthe key into the ignition switch and turn it to START to crank the engine.

4. After the engine starts, reHeasethe key. HtwiHHreturn

to the RUN position. GraduaHHypush the choke knob down to OPEN position. Warm the engine by running

it for at Heasta minute before turning on the mower bHades,or driving the unit.

ALWAYS operate the unit with the engine speed

controJ set to FAST when mowing or driving.

NEVER engage the mower blades with the engine

speed set to SLOW.

NOTE: Do not disengage the transmissions while parked on a slope.

1. Turn the mower bHadesOFE push the ground speed controHHeversout to their START/PARK positions, turn the ignition switch OFF, remove the key, and wait for aHHmoving parts to stop.

2. Locate the transmission reHeaseHevers(C, Figure 3) at the rear of the unit.

3. PuHHboth Heversback and down to reHease the transmissions (position B, Figure 3).

4. PuHHthe ground speed controHHeversin to their DRHVE

positions.

The rider can now be pushed by hand.

5. After moving the rider, set the ground speed controH

Heversto START/PARK and push both transmission reHeaseHeversforward to re-engage the transmissions (position A, Figure 3).

DO NOTTOW RIDER Towing the unit wiHHcause transmission damage. Do not use another vehicHeto push

or puHHthis unit.

MOWING

1. Start the engine (see STARTHNGTHE ENGHNE).

2. Set the mower cutting height to the desired setting using the mower cutting height switch.

3. Set the engine speed controHto FAST.

4. Turn the mower bHadesON (puHHswitch up).

5. Move the ground speed controH Heversin from START/PARK positions to drive positions (Heversin

across the operator's Hap).

7. Begin mowing. See DRHVHNGPRACTHCE.

8. When finished, turn the mower bHadesOFF (push switch down).

9. Stop the rider and engine (see STOPPHNG THE RHDERAND ENGHNE).

Figure 3. Transmission Reteaee Levers A. Drive Position B. Push Position

C. Transmission Reteaee Levers

DRiViNG PRACTICE-

BASIC DRIWNG

WARNING: Never operate on sUopesgreater than 17.6% (10°). See SLOPE OPERATION in the safety section. Zero turn riders operate differentUy from other four° wheeUed vehicUes. The drive wheeUsare aUsoyour steering wheeUs, ff you cannot drive the unit on a hill you wHUnot be aMe to steer the unit on it. Operating zero turn units on sUopesrequires extra caution.

The Uevercontrols of the zero turn rider are very responsive, and Uearning to gain a smooth and efficient controUof the rider's forward, reverse, and turning movements wHUtake some practice.

Spend some time going through the foflowing maneuvers and becoming familiar with how the unit accelerates,

travels, and steers -- before you begin mowing --is absolutely essential to getting the most out of the zero turn rider.

Locate a smooth, fiat area of your tawn -- one with plenty of room to maneuver. (Clear the area of objects, people and animals before you begin.) Operate the unit at mid-throttle during this practice session (ALVVAYS operate at full throttle when mowing), and turn slowly to prevent tire slippage and damage to your lawn.

Smooth Trave_ The lever controls of the

zero turn rider are highly responsive,

The BEST method of

speed control levers is in three steps -- as shown in Figure 4.

FIRST place your hands onto the levers as

shown. SECOND, to go forward

gradually push the levers forward with your palms.

THIRD, to speed up move the levers farther

forward. To slow down smoothly, slowly move

the levers back toward neutral.

Figure 4. Move Controt Levers Gradually

We suggest you begin with the Smooth Travel procedure to the right, and then advance through the forward, reverse, and turning maneuvers.

WARNING

Do not mow in reverse. Always took down and behind before and while travelling in reverse.

Forward Trave_

Forward Trave_ Practice

Gradually move both ground speed control levers evenly FORWARD from neutral. Slow down and repeat.

Reverse Trave_ Practice LOOK DOWN & BEHIND, then gradually move both

ground speed control levers evenly BACK from neutral. Slow down and repeat.

NOTE: Practice backing up for several minutes before attempting to do so near objects. The rider turns as

sharply in reverse as when going forward, and backing

up straight takes practice.

Reve rse Trave J

Figure 5. Forward Travet Figure 6. Reverse Travel

Practice Turning Around a Corner

Whib traveling forward allow one handb to gradually return back toward neutral, Practice several times before

mowing,

NOTE: Toprevent damaging your lawn by pivoting directly on the tire tread, it ie best to keep both wheele going at least sfight/y forward.

Practice Turning mnP_ace

To "zero turn" means to turn in place, To turn in place,

gradually move one ground speed control lever forward from neutral and one lever back from neutral

simultaneously, Repeat several times,

Executing Turns

Figure 7. RightTum Figure 8. Turning in Place

ADVANCED DRiViNG

Executing an End-Of-Row Zero Turn

Your zero turn rider's unique ability to turn in place allows you to turn around at the end of a cutting row rather than having to stop and make a Yoturn before starting a new row,

For example, to execute a right end-of row zero turn:

1, Slow down at the end of the row, 2, Move the LEFT ground speed control lever

forward slightly while moving the RIGHT ground speed control lever back to center and then slightly back from center, Be sure to keep both wheels moving to prevent turf damage,

3, Begin mowing forward again,

This technique turns the rider RIGHT and slightly overlaps the row just cut --eliminating

the need to back up and re-cut missed grass,

As you become more familiar and experienced

with operating the zero turn rider, you wifl learn

more maneuvers that will make your mowing

time easier and more enjoyable.

Remember, the more you practice, the better your control of the rider wilt be!

Figure 9. Executing an End-Of-RowTum

MOWER DECK REMOVAL &

NOTE: Perform mower removal and installation on a hard, level surface such as a concrete floor.

WARNING

After towering the mower cutting height, engage parking brake, turn off the mower blades, turn the ignition switch to STOP, and remove key before attempting to install or remove the mower.

Removing the Mower Deck

1, Turn the mower Mades OFF, put the ground speed

control Ueversin START/PARK position, turn the ignition OFF, and wait for aHmoving parts to stop,

2, Pivot the front wheeUsforward, 3, Use the mower beUtreUease Uever(D, Figure 11) to

reUeasebeUttension, Remove the mower beUtfrom

engine pulley (A),

4, Turn the ignition switch from OFF to RUN without

starting the engine,

5, Use the mower cutting height switch to raise the

mower deck,

6, PUace4x4 wood Mocks (D, Figure 10) under the front

and rear lip of the mower deck to securely support it,

7, Use the mower cutting height switch to fully lower the

mower so that is it resting on the 4x4 wood blocks, 8, Turn the ignition switch to OFF and remove the key, 9, Remove the hair pin clip (A) securing the rear mower

lift arm, Separate the lift arm from the mower deck,

Repeat on both sides of the mower,

1O,Remove the 3/8-16 x 3/4 carriage bolt and flange nut

(B) securing the hitch rod retainer, Remove the

retainer and hitch rod (C).

11, Slide the mower deck out from under the rider,

mnstaHing the Mower Deck

1, Slide the mower deck under the right side of the rider,

Slide the mower forward and hook the front hitch rod

(D, Figure 10) to the front mower deck hooks, 2, Install the hitch retainer bracket (B) and secure with

two 3/8-16 x 3/4 carriage bolts and flange nuts (C), 3, Slide the mower deck backwards and connect the

rear lift arms to the mower deck, Secure with hair pin

clips (A), 4, Insert the key into the ignition switch, Turn the switch

from OFF to RUN without starting the engine, 5, Use the cutting height switch to raise the mower until

it is no longer resting on the 4x4 wood blocks (E), 6, Turn the ignition switch OFF and remove the key,

Remove the 4x4 blocks (E),

7, Use the mower belt release lever to release mower

belt tension, and install the belt as shown in Figure

11,

Figure 10. Mower Hitch Components A. Hair Pin Clip

B. 3/8-18 × 3/4 Carriage Bolt & Ftange Nut C. Hitch Rod

D. 4×4 Wood Btocks

Figure 11. Mower Bett Routing A. Engine Pultey

B. Mower Drive Belt C. Back-Side Idler Pulley

D. V-ldier Pulley E. Mower Bett Reiease Lever

E Mower Drive Puttey

MAINTENANCE SCHEDULE

The following schedubs shouUdbe followed for normaUcare of your rider and mower,

RIDER MAINTENANCE, AH Mode_s Before Spring 8 25 100 200 Yearly

Each Use & Fall Hours Hours Hours Hours

Cban Debris from Rider and Engine Compartment * + Cban Debris from Engine Cooling Areas & Air FHter * + Check Tire Pressure + Lubricate Rider & Mower * +

Cban Deck & Check/RepUace Mower BUades + Cban Battery & CaMes +

Check Rider Safety System ** + + + Check / Adjust PTO CUutch +

ENGmNE MAmNTENANCE, 8 Hours 25 Hours or 100 Hours 200 Hours 200 500 20HP Koh_er or Daily 2 Months or Annually or 2Years Hours Hours

Check Engine OHLevel * + Replace Air Filter * +

Change Oil & Filter * + Remove Shroud, Clean Cooling Fins * +

"Replace Fuel Filter t +

Check & Re=Gap / Replace Spark Plug + + Service Starter Drive, Check & Adjust Valve +

Clearance t

ENGINE MAINTENANCE, 8 Hours 25 Hours 50 Hours 100 Hours 100-400 24HP Briggs & Stratton or Daily or Every or Every or Every Hours

Check Engine Oil Level * ® Replace Air Filter * +

Change Oil * + Change Oil & Filter * + Clean Cooling Fins * + Replace Spark Plugs ® Replace Fuel Filter 1+ +

Clean Combustion Chamber ®

* More often in hot (over 85° F:30 ° C) weather or dusty operating conditions.

** Check the function of the safety system after the unit has been stored for 30 days or longer,

1+These services should be performed by Sears or other qualified service dealer,

Season Season Season

Rider Maintenance items

WARNING

Move the ground speed Jevers to START/PARK positions, turn the mower bJades OFF, turn the ignition switch OFF, and wait for all moving parts to stop before accessing the engine compartment or performing any maintenance procedures.

ACCESSING THE ENGINE COMPARTMENT

Lift up on the back edge of the seat deck to access the engine compartment,

CLEAN DEBRIS FROM RIDER AND

ENGINE COMPARTMENT

Service lntervak Before each use, CAUTION: if debris is not removed from the engine

compartment and other hot surfaces, it creates a fire hazard. Before starting the unit at the beginning of the mowing session, remove any grass clippings, dirt,

leaves, or other debris from the unit, Also clean out the engine compartment,

Figure 12. Accessing the Engine Compartment

CLEAN DEBRIS FROM ENGINE COOLING AREAS AND AIR FILTER

Service lnterva!: Before each use, CAUTION: if debris is not removed from the engine

compartment and other hot surfaces, it creates a fire hazard. Before starting the unit at the beginning of the mowing session, lift the seat deck and clean any debris from the intake screen on top of the engine (A, Figure

13), exposed engine cooling fins, and around the air filter assembly, Also open the air filter cover (B) and remove any debris that has accumulated in the air filter

CHECKTJRE PRESSURE

Service lntervaJ: 25 Hours, Tire pressure should be checked periodically, and

maintained at the levels shown in Figure 14, Note that these pressures may differ slightly from the "Max Inflation" stamped on the side=waUof the tires, The pressures shown provide proper traction, improve cut quality, and extend tire life,

Figure !3. Engine Compartment A. Intake Screen

B. Air Fitter Cover

T(re

Front

Rear

Figure 14. Tire Pressures

18-20 ps( (1,24-1,38 bar)

10-12 psi (,69-,83 bar)

Pressure

ServicelntervaJ: 25 hours,

Lubricate the unit at the Uocations shown in Figures 15 through 19 as well as the following Uubrication points,

Grease:

ofront wheeUgrease fittings ofront wheeUbushings

* mower pivots * mower arbors

Use grease fittings when present, Not aHgreases are compatibUe, Use automotive4ype

Oil:

_ll o rear frame assembUy pivot

Generally, aHmoving metaUparts shouUdbe oiled where contact is made with other parts, Keep oHand grease off

beUtsand pulleys, Remember to wipe fittings and surfaces dean both before and after Uubrication,

* hydro Hnkage * brake Hnkage

* frame pivot points

omower deck height adjustment Hnkage obrake linkage

Figure 17. Lubricating Rider

Figure 18. Lubricating Rider

Figure 15. Mower Lubrication

Figure 16, Arbor Lubrication

Figure 19. Lubricating Mower Lift

CLEAN DECK & CHECK / REPLACE MOWER BLADES

Service lntervah 25 hours or as required,

WARNING

For your personal safety, do not handle the sharp mower blades with bare hands. Careless or

improper handling of blades may result in serious

injury.

WARNING

LOOSEN

For your personal safety, btade mounting capscrews must each be installed with a

hex/sptine washer and spring washer, then securely tightened. Torque blade mounting

capscrew to 45 - 55 ft. tbs. (61 - 75 N.m.)

1, Remove mower deck (see "Mower Deck RemovaF in

the OPERATION section), 2, See Figure 20, Remove Made to inspect it or to

safeUyaccess the underside of the mower deck, Use

a bbck of wood to prevent Made rotation while

bosening the capscrew by turning it

counterdockwbe, 3, Remove the capscrew (D, Figure 22), spring washer

(C), hex washer (B), and Made, 4, Cban the underside of the mower deck,

5, Inspect the blades for nicks or dull edges, Use a file

to sharpen blade to a fine edge, If the blade is

damaged, it must be replaced, 6, Balance the blade as shown in Figure 21, Center the

blade's hole on a nail lubricated with a drop of oil, A

balanced blade will remain level, If the blade is not

balanced, continue to sharpen the heavy side until it

balances,

Figure 20. Blade RemovaJ

Nail

Figure 21. BaJancing The Btade

7, Reinstall the blade with the lift wings (E, Figure 22)

pointing up toward the mower deck as shown, 8, Reinstall the hex washer (B, Figure 22), spring

washer (C) and capscrew (D), Use a wooden block

(A) to prevent blade rotation while tightening the

capscrew (D) to 45-55 ft, Ibs, (61-75 N,m), Turn

capscrew clockwise to tighten,

Figure 22. Blade Installation A. 4x4Wood Block

B. Hex Washer C. Spring Washer

D. Blade Capscrew E. Lift Wings

CLEANING THE BATTERY AND

Service lntervak 100 Hours

WARNING

Corrosion hazard. Batteries contain acid. Always keep the

battery upright and do not spill the

eJectrolyte. Avoid contact with skin and eyes.

Explosion hazard.

When removing or installing battery caMes, disconnect the negative cable FmRSTand

reconnect it LAST. ff not done in this order,

the positive terminaJ can be shorted to the frame by a tool.

Wear Protective Equipment

AJways wear gJoves and safety gJasses when handling the battery and battery cabJes.

CHECK RIDER SAFETY SYSTEM

Service lntervak Every 100 hours, every spring/fall, and after storage of 30 days or longer,

This unit is equipped with safety interlock switches, These safety systems are present for your safety, Do

not attempt to bypass safety switches, and never tamper with safety devices, Check their operation

regularly,

Operationa_ SAFETY Checks

TEST 1 -- ENGINESHOULD NOT CRANK iF:

* Mower blades switch is ON, OR o Ground speed control levers are not in their

START/PARK positions,

TEST 2 -- ENGINESHOULD CRANK IF:

o Mower blade switch is OFF, AND * Ground speed control levers are in their

1, Disconnect the caMes from the battery, negative

cabb first (B, Figure 23),

2, Remove the rubber strap securing the battery, and

remove the battery,

3, Clean the battery and battery compartment with a

solution of baking soda and water,

4, Clean the battery terminals and cable ends with a

wire brush until shiny,

5, Reinstall the battery and secure with the rubber strap, 6, Reattach the battery cables: first attach the positive

cable (see A, Figure 23), then attach the negative cable (B),

7, Coat the cable ends and battery terminals with

petroleum jelly or non-conducting grease,

TEST 3 -- ENGINESHOULD SHUT OFF IF:

° Operator rises off seat with the mower blade switch

ON, OR

* Operator rises off seat with the ground speed levers

in DRIVE positions, OR

o Operator moves the left ground speed control lever

out of its START position while leaving the right

lever in START/PARK (both levers must be moved from START to DRIVE position simultaneously to avoid shutoff),

TEST 4 -- BLADE BRAKE CHECK The mower blades and mower drive belt should come

to a complete stop within five seconds after the mower blade switch is turned OFF, If mower drive belt does

not stop within five seconds, contact a Sears Parts & Repair Center,

NOTE: Once the engine has stopped, the mower blade switch must be turned OFF and the ground speed

control levers must be locked in their START/PARK positions in order to start the engine.

Figure 23. Engine Compartment A. Positive (+) Battery CaMe B. Negative (-) Battery Cabte

if the unit does not pass a safety test, do not operate it. See a Sears Parts & Repair Center.

Under no circumstance should you attempt to

defeat the purpose of the safety interlock system.

CHECK / ADJUST PTO CLUTCH

WARNING

To avoid serious injury, perform adjustments only with engine stopped, key removed and tractor on tevet ground.

Service lntervaJ: 200 Hours. The Power Take Off (PTO) dutch drives the mower

bUades. The PTO dutch is engaged and disengaged by the mower Made switch. Check the PTO dutch

adjustment every 200 hours of operation. AUsoperform the following procedure if the dutch is slipping, wHUnot engage, or if a new dutch has been installed.

1. Remove key from ignition switch and disconnect spark pUugwires to prevent the possibility of accidental starting while the PTO is being adjusted.

2. See Figure 24. Note the position of the 3 adjustment windows (A) in the side of the brake plate and the nylock adjustment nuts (B).

3. Insert a .012"o.015" (2,5-4mm) feeler gauge (C) through each window, positioning the gauge between

the rotor face and the armature face as shown in

Figure 25,

4, Alternately tighten the adjustment nuts (B, Figure 25)

until the rotor face and armature face just contacts the gauge.

5. Check the windows for an equal amount of tension when the gauge is inserted and removed, and make

any necessary adjustments by tightening or loosening the adjustment nuts.

NOTE: The actual air gap between the rotor and armature may vary even after performing the adjustment procedure. This is due to dimensional variations on component parts, and is an acceptable condition.

6. Check the mower blade stopping time. The mower blades and mower drive belt should come to a

complete stop within five seconds after the electric

PTO switch is turned off. If adjustment does not stop

a mower braking problem, replace the electric PTO clutch.

Figure 24. PTO Clutch Adjustment A. Adjustment Window (Qty. 3, one shown)

B. Adjustment Nut

...... iiiiiI

Figure 25. Adjust PTO Clutch A. Window

B. Adjustment Nut C. Feeter Gauge

Engine Maintenance totems

CHECK ENGINE OiL LEVEL °

KOHLER MODELS

Service lntervak Before each use, and every 8 hours.

1. Turn the engine off, and set the ground speed controls to PARK. Park on a level surface. Allow the

engine to cool.

2. Clean the area around the dip stick (C, Figure 27).

Remove the dip stick (C) and clean it with a paper

towel.

insert the dip stick back into the engine, and push

firmly into place.

Remove the dip stick and read the oil level. The oil level should be between the "F" and "L" marks (D). if

not, add oil according to the oil recommendations

chart (Figure 26).

CHANGE ENGINE OiL & FILTER °

KOHLER MODELS

Service lntervak 100 Hours.

Use 0il classified AP_Service Class SG,

SH, SJ or better with SAEViscosity:

i"F -20 0 20 32 40 60 80 100

"C -30 -18 -7 0 4 16 27 38

*Recommended: Synthetic oils provide better stmling below -10°F.

Figure 26. Recommended Engine Oil - Kohter Modets

Oil Capacity: 1.6 Quarts (1.SL) with oil filter change.

Note: Change engine oil while the engine is warm. Run

the engine for a few minutes, then shut the engine off

and allow it to cool

1. Cban the area around the dip stick (C, Figure 27) and oil drain (A),

2, Remove the oil drain plug (A) and dip stick (C), Allow

ample time for complete drainage,

8, Remove the oil filter (B), Discard the filter, 4, Turn the new filter upside down and fiii with fresh

engine oil, Allow the oil to seep into the new filter for

two minutes,

Using a drop of oil on your finger tip, wet the rubber

gasket on the bottom of the new filter,

Dump the oil out of the filter and install the filter on

the filter base, Turn the filter clockwise until the

rubber gasket meets the filter base, Then turn 2/3 to 1 full turn more,

7, Reinstall the oil drain plug (A) and route the oil drain

hose along side the engine,

8, Fill the crankcase with oil, See CHECK ENGINE OiL

LEVEL above,

9, Test run the engine to check for leaks, Stop the

engine for 1 minute, then recheck the oil level,

Figure 27. OH Change - Kohter Models A. OH DrainTube

B. Oil FHter C. Dip Stick

D. Checking Oil Level

REPLACE AiR FILTER - KOHLER MODELS

Service Interva!: Every 25 hours or two months, or as required,

1, Loosen the air fiHtercover knobs (A, Figure 28) and

remove the cover (B), CHeanout any debris from around the air fiHter, Hnspectthe condition of the sealing surfaces of the air fiHtereHement (C) and fiHter base (D), RepHaceany damaged parts,

2, Remove the air fiHtereHement (C), 3, HnstaHHthe new air fiHtereHementwith the pHeated side

out and seat it onto the edges of the air cHeaner base (D),

4, ReinstaHHthe air fiHtercover (B) and secure with the

two knobs (A),

Figure 28. Air Filter Assembly - KoMer Models A, Air Filter Cover Knobs

B, Cover C, Air Filter

D, Base

SERWCE SPARK PLUG -

KOHLER MODELS

Service mntervaJ: Hnspect and re-gap every 200 hours or two years, RepHace every 500 hours or as required,

Spark Ptug Gap: ,030" (,76mm)

1, Stop the engine and aHHowit to cool

2, CHeanthe area around the spark pHug, 3, Remove the spark pHugand inspect it, Hfat aHH

damaged or worn, repHace it,

4, Check the spark pHuggap, The gap (new or used

pHug)shouHdbe ,030" (see Figure 29),

Figure 29. Spark Plug Gapping

CHECK ENGINE OiL LEVEL °

BF{JGGS & STRATTON MODELS

Service intervaJ: Before each use, and every 8 hours.

1. Turn the engine off, and set the parking brake to PARK.

2. CHeanthe area around the dip stick (C, Figure 31).

3. Remove the dip stick (C) and dean it with a paper towel

Hnsertthe dip stick back into the engine. Thread the

cap back onto the tube (D).

Remove the dip stick and read the oHHeveLThe oH HeveHshouHd be between the "FULE' and "ADD" marks

(D). ff not, add oHaccording to the oH recommendations chart (Figure 30).

Use eli classified API Service Class SF, SG, SH, SJ or better with SAE Viscosity:

J I J

"F -20 0 20 32 40 60 80 1

°C -30 -18 -7 0 4 16 27 38

*CNJTHON:Air cooled engines run better than automotive engines.

Tbeuse of nomsyntbetic muttiwiscosity oils (5W-30, 10W-30, etc.) in temperatures above 40'_F:(4°0) will resultin bigher tban normal

oil consumption When using a multi-viscosity oil, cheek oil level more frequently,

**CAUTHON:SAE30 oil, it usedbelow 40'_F (4°0), wifl result in hard

stmling and possible engine boredamage due to inadequate lubrication

CHANGE ENGINE OiL °

BF{JGGS & STRATTON MODELS

Service intervaJ: 50 hours or once per season. Oil Capacity: 1=7/8 quarts (1.8L) without fluterchange.

NOTE: Change engine oil while the engine b warm. Run

the engine for a few minutes, then shut the engine off

and allow it to cool from hot to warm.

1. CHeanthe area around the dip stick (C, Figure 31) and oil drain tube (A).

2. Remove the oil drain plug (A) from the end of the oil drain tube Remove the dip stick (C). Allow ample time for complete drainage.

3. Reinstall the oil drain plug (A) and route the hose

next to the engine.

4. Fill the crankcase with oil. See CHECK ENGINE OIL

LEVEL above.

CHANGE ENGINE OIL & FILTER

BF{JGGS & STRATTON MODELS

Service mntervaJ: 1OOhours or once per season. Oil Capacity: 2 quarts (1.gL) with oil filter change.

NOTE: Change engine oil while the engine is warm. Run

the engine for a few minutes, then shut the engine off

and allow it to cool from hot to warm.

1. Clean the area around the dip stick (C, Figure 31) and oil drain (A).

2. Remove the oil drain plug (A) and and dip stick (C). Allow ample time for complete drainage.

3. Remove the oil filter (B). Discard the filter.

4. Using a drop of oil on your finger tip, wet the rubber gasket on the bottom of the new filter.

Figure 30. Recommended Engine Oil - Bciggs & Stratton Modets

Figure 31. OH Change - Briggs & Stratton Modets A. OH DrainTube

B. OH FHter C. Dip Stick

D. Checking Oil Level

5. Turn the filter clockwise until the rubber gasket meets the filter base. Then turn 1/2 to 3/4 turn more.

6. Reinstall the oil drain plug (A).

7. Fill the crankcase with oil. See CHECK ENGINE OIL

LEVEL above.

8. Test run the engine to check for leaks. Stop the

engine for 1 minute, then recheck the oil level.

Figure32. Air Filter Cover

A. Air Filter Cover Screws

REPLACE AiR FILTER - BRJGGS &

STRATTON MODELS

Service lntervaJ: Every 25 hours or as required,

1, Loosen the air fluter cover screws (A, Figure 32) and

remove the air fluter cover,

2, Locate the air filter cartridge (A, Figure 33), Pull up

on the front edge of the cartridge until it snaps out of pUace,

3, Unspectthe cartridge for dirt or damage,

ff the thin foam sUeevesurrounding the fluteris damaged, repUacethe flier, DO NOT oHthe foam sUeaveor cartridge, ff there is oHof heavy dirt on the cartridge, replace it,

DO NOT use pressurized air or solvents to clean the filter cartridge,

Remove any dirt from the air filter housing,

4, Replace the cartridge by aligning the hole of the

cartridge with the air vent (A, Figure 34),

5, Push the cartridge in toward the engine until it snaps

into place,

6, Reinstall the air filter cover and tighten the screws (A,

Figure 32),

Figure 33. Air FHter Removal A. FHter Cartridge

Figure 34. Air FHter Installation A. Fitter Cartridge

REPLACE SPARK PLUG - BRJGGS & STRATTON MODELS

Service mnterval: Every 100 hours, Spark Plug Gap: ,030" (,76mm)

1, Stop the engine and allow it to cool 2, CUeanthe area around the spark pUug,

3, Remove the spark pUug, 4, Check the spark pUuggap, UtshouUdbe ,030" (see

Figure 35),

5, Reinstall the pUuginto the cylinder head, Torque the

pUugto 180 in, Ubs(20 N,m,),

CLEAN COMBUSTION CHAMBER -

BRJGGS & STRATTON MODELS

Service lntervaJ: 100-400 hours Unorder to maintain emission compliance, we

recommend that after every 100-400 hours of operation that you have an authorized Briggs & Stratton or Sears Service Center remove combustion deposits from the cylinder, cylinder head, top of piston, and around the

valves,

,030"

Figure 35. Spark Plug Gapping

GROUND SPEED CONTROL LEVER

The control Uevershave three adjustments: To Adjust Contro! Lever Height: Puff the Ueversin

across the operator's Uapto their DRIVE positions. Loosen the mount bouts (D, Figure 36) and raise or Uower the Ueversto the desired position. Tighten the mounting boUts.(D).

To Adjust Control Lever End Gap: The control Uever end gap (C, Figure 37) shouUdbe adjusted so that the

Ueversdo not contact each other when pUaced in DRUVE positions. Loosen the jam nut (A, Figure 36) and adjust

the Uengthof the carriage bout(B) so that the Ueversdo not contact each other. Repeat on the opposite side.

Tighten the jam nut (A) to Uockthe carriage boutin position.

To Adjust Operator Clearance: The space between the operator and the controUUeverscan be increase by removing the lower mounting bolt (D, Figure 36), pivoting the lever forward, and reinstalling the capscrew through the control lever and forward slot (C). Repeat with the other ground speed lever.

Figure 36. Control Lever Adjustment A. Jam Nut

B. Carriage BoJt C. Forward Slot

D. Mount Bolts E. Knob

SPEED BALANCING ADJUSTMENT

If the rider veers to the right or left when the ground speed control levers are in the maximum forward

position, the top speed of the right lever can be balanced by turning the adjustment knob (E, Figure 36), Loosen

the jam nut and turn the knob COUNTERCLOCKWISE to increase speed or CLOCKWISE to decrease speed,

Tighten the jam nut when complete,

CUTTING HEIGHT ADJUSTMENT

To increase the mower cutting height (raise the mower deck), press the top of the mower cutting height switch (A, Figure 37) To decrease mower cutting height (lower the mower deck), press the bottom of the switch. Mower cutting height range is 3o3/4" to 1ol/2". The cutting height gauge indicates the position of the mower deck.. The cutting height gauge (B) is located on the front of the rider, just behind the driver's left leg.

PTO CLUTCH ADJUSTMENT

See CHECK / ADJUST PTO CLUTCH in the Maintenance Section.

Figure 37. Cutting Height Adjustment A. Cutting Height Adjustment Switch

B. Cutting Height Gauge C. Control Lever End Gap

BRAKE ADJUSTMENT

1, Stop the unit, turn the ignition OFF, set the ground

speed Ueversto PARK positions, and wait for aH moving parts to stop,

2, Locate the brake rod (A, Figure 38) and adjustment

nut (B),

4, Measure the parking brake spring (E), Uts

compressed Uength,with the ground speed Ueversin their PARK positions shouUdbe 3" (7,62cm), Adjust the spring Uength by turning the adjustment nut (B), if

necessary,

BATTERY CHARGING

WARNING

Corrosion hazard. Batteries contain acid. AJways keep the

battery upright and do not spill the

electrolyte. Avoid contact with skin and eyes.

Exp!osion hazard. Changing the battery produces expJosive

hydrogen gas. Only charge the battery in a welt ventilated area, away from any ignition source such as a water heater, electric

motor, or Ht cigarette. Wear Protective Equipment

AJways wear gloves and safety glasses when handting the battery and battery

cabJes.

Figure 38. Brake Adjustment A. Brake Rod

B. Adjustment Nut C. Return Spring (Removed for Illustration Onty)

D. Return Spring Hole E. Brake Spring

A dead battery or one too weak to start the engine may be the result of a defect in the charging system or other electrical component, if there is any doubt about the cause of the problem, contact a Sears Parts & Repair Center, if you need to replace the battery, follow the steps under Cleaning the Battery & Cables in the Regular Maintenance Section,

To charge the battery, follow the instructions provided by the battery charger manufacturer as well as all warnings included in the safety rules sections of this book, Charge the battery until fully charged (until the specific gravity of the electrolyte is 1,250 or higher and the electrolyte temperature is at least 60° F), Do not charge at a rate higher than 10 amps,

ENGINE ADJUSTMENTS

The engine is designed to deliver the correct performance under all operating conditions, Any

adjustments must be performed by a Sears or other qualified service dealer,

MOWER DECK LEVEUNG

-A WARNING

Before adjusting the mower, turn the mower blades OFF, turn the ignition switch OFF, remove

the key, and allow aJl moving parts to stop. Disconnect the spark plug wire and fasten it away

from the spark pJug.

Side to Side Leveling

if the cut is uneven, the mower may need bveling, Unequal or improper tire pressure may also cause an

uneven cut, See CHECK TiRE PRESSURE,

1, With the mower installed, place the rider on a

smooth, level surface such as a concrete floor, Turn the front wheels straight forward, Turn the engine off, set the ground speed control levers to PARK, and wait for all moving parts to stop,

2, Check for bent blades and replace if necessary, 3, Check the tire pressures, See CHECK TiRE

PRESSURE,

4, Set the cutting height to mid position, Arrange the

mower blades so that they are pointing from side=to= side (Figure 40),

5, Measure the distance between the tips of the outside

blades and the ground (Figures 39 & 40), if there is more than 1/8" (3mm) difference between the measurements on each side, proceed to step 6, if the difference is 1/8" (3mm) or less, proceed to Front To

Back Leveling,

6, See Figure 41, Side=to=side leveling is accomplished

using the threaded rods (A) and trunnion (B) on the

right and left rear sides of the mower deck, Loosen

the jam nuts (C) and adjust the nuts up or down to adjust the mower level, When complete, tighten the

jam nuts against the trunnion to lock the adjustment in place,

Figure 39. Measure Blade Tips to Ground A. Mower Deck

B. Blade Tip C. Level Ground

Figure 40. Orient Blades Side-to-Side

Figure 41. Side-to-Side Adjustment A. Threaded Rod B. Trunnion

C. Jam Nuts

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