Craftmade MN44FB4, MN44SS4 Installation Manual

Page 1
Federal regulations require ceiling fans with light kits manufactured or imported after January 1, 2009, to limit total wattage consumed by the light kit to 190W. Therefore, this fan is equipped with a wattage limiting device.
Installation Guide
For Models:
MN44FB4
READ THESE INSTRUCTIONS AND
AND SAVE THEM FOR FUTURE USE
Table of Contents:
Safety Tips. pg. 1
MN44SS4
Unpacking Your Fan. pg. 2 Parts Inventory. pg. 2 Installation Preparation. pg. 3 Hanging Bracket Installation. pg. 3 Fan Assembly. pgs. 4 - 5 Wiring. pgs. 5 - 6 Canopy Assembly. pg. 6 Blade Assembly. pg. 7 Light Kit Assembly. pgs. 7 - 8 Automated Learning Process./ Activating Code. pg. 8 Wall Control Operation. pg. 9 Remote Control Operation. pg. 9 Testing Your Fan. pg. 9 Troubleshooting. pg. 10 Warranty. pg. 10
E206035
net weight of fan: 13.45 lb. (6.1 kg)
Parts Replacement. pg. 10
PRINTED IN CHINA
Page 2
SAFETY TIPS.
WARNING: To reduce the risk of electrical shock, turn off the electricity to the fan at the main fuse box or circuit panel before you begin the fan installation or before servicing the fan or installing accessories.
1. READ ALL INSTRUCTIONS AND SAFETY INFORMATION CAREFULLY BEFORE INSTALLING YOUR FAN AND
SAVE THESE INSTRUCTIONS.
CAUTION: To avoid personal injury, the use of gloves may be necessary while handling fan parts with sharp edges.
2. Make sure all electrical connections comply with Local Codes or Ordinances, the National Electrical Code, and ANSI/NFPA 70-1999. If you are unfamiliar with electrical wiring or if the house/building wires are different colors than those referred to in the instructions, please use a qualified electrician.
3. Make sure you have a location selected for your fan that allows clear space for the blades to rotate, and at
least seven (7) feet (2.13 meters) of clearance between the floor and the fan blade tips. The fan should be mounted so that the tips of the blades are at least thirty (30) inches (76 centimeters) from walls or other upright structures.
4. The outlet box and ceiling support joist used must be securely mounted, and capable of supporting at least 35 pounds (16 kilograms). The outlet box must be supported directly by the building structure. Use only CUL (Canada) or UL (USA) listed outlet boxes marked "FOR FAN SUPPORT."
WARNING: To reduce the risk of fire, electrical shock, or personal injury, mount to the outlet box marked "Acceptable for Fan Support of 15.9 kg (35 lbs.) or less," and use the mounting screws provided with the outlet box. Most outlet boxes commonly used for the support of lighting fixtures are not acceptable for fan support and may need to be replaced. Consult a qualified electrician if in doubt.
WARNING: To reduce the risk of fire, electrical shock, or personal injury, wire connectors provided with this fan are designed to accept only one 12 gauge house wire and two lead wires from the fan. If your house wire is larger than 12 gauge or there is more than one house wire to connect to the corresponding fan lead wires, consult an electrician for the proper size wire connectors to use.
5. Electrical diagrams are for reference only. Light kits that are not packed with the fan must be CUL (Canada) or UL (USA) listed and marked suitable for use with the model fan you are installing. Switches must be CUL (Canada) or UL (USA) general use switches. Refer to the instructions packaged with the light kits and switches for proper assembly.
6. After installation is complete, check that all connections are absolutely secure.
7. After making electrical connections, spliced conductors should be turned upward and pushed carefully up into the outlet box. The wires should be spread apart with the grounded conductor and the equipment-grounding conductor on opposite sides of the outlet box.
WARNING: To reduce the risk of electrical shock or fire, do not use this fan with any solid state speed control device or control fan speed with a full range dimmer switch. [Using a full range dimmer switch to control fan speed will cause a loud humming noise from fan.] (Note: This fan is suitable for use with remote control.)
8. Do not operate the reverse switch until the fan has come to a complete stop.
9. Do not insert anything between the fan blades while they are rotating.
WARNING: To reduce the risk of personal injury, do not bend the blade arms during assembly or after installation. Do not insert objects into the path of the blades.
WARNING: To avoid personal injury or damage to the fan and other items, be cautious when working around or cleaning the fan.
10. Do not use water or detergents when cleaning the fan or fan blades. A dry dust cloth or lightly dampened
cloth will be suitable for most cleaning.
WARNING: To reduce the risk of personal injury, use only parts provided with this fan. The use of parts OTHER than those provided with this fan will void the warranty.
NOTE: The important safety precautions and instructions appearing in the manual are not meant to cover all
possible conditions and situations that may occur. It must be understood that common sense and caution are necessary factors in the installation and operation of this fan.
page 1
Page 3
1. Unpacking Your Fan.
Carefully open the packaging. Remove items from Styrofoam inserts. Remove motor housing and place on carpet or Styrofoam to avoid damage to finish. Do not discard fan carton or Styrofoam inserts should this fan need to be returned for repairs. Check against parts inventory that all parts have been included.
2. Parts Inventory.
a. canopy. 1 piece
b. hanging bracket (pre-attached to canopy).
1 piece
c. 6in. downrod and hanging ball (with pin and
clip). 1 piece
d. yoke cover. 1 piece
e. motor housing. 1 piece
f. wall control and plate. 2 separate pieces
g. remote control receiver. 1 piece
h. remote control transmitter. 1 piece
i. light kit fitter. (pre-attached to motor housing).
1 piece
a
d
g
j
b
e
i
k
c
f
h
j. glass shade. 1 piece
k. safety cable with vice (already attached to
l. blade. 4 pieces
m. hardware packs
IMPORTANT REMINDER: You must
use the parts provided with this fan for proper installation and safety.
motor). 1 piece
l
m
w/ wall control
bulb required:
1 x 50 watt max. halogen bulb, type JD E11
(included)
page 2
w/ remote
Page 4
3. Installation Preparation.
blade edge
To prevent personal injury and damage, ensure that the hanging location allows the blades a clearance of 7 feet (2.13m) from the floor and 30in. (76cm) from any wall or obstruction. This fan is suitable for room sizes up to 225 square feet (20.9 square meters).
This fan can be mounted with a downrod on a regular (no-slope) or vaulted ceiling. The hanging length can be extended by purchasing a longer downrod (0.5in. /1.27cm diameter). Other installation, such as flushmount, is NOT available for this fan.
Installation requires these tools:
Phillips screwdriver, flat-head screwdriver, adjustable pliers or wrench, stepladder, wire cutters, and rated electrical tape.
30
inches
7 feet
(2.13m)
(76cm)
downrod
installation
12 ft. - 15 ft.
(3.66m - 4.57m)
12 ft. - 15 ft.
(3.66m - 4.57m)
flushmount
installation
Vaulted ceiling angle is not to exceed 25 degrees.
4. Hanging Bracket Installation.
Turn off circuit breakers to current fixture from breaker panel and be sure operating light switch is turned to the OFF position.
WARNING: Failure to disconnect power supply prior to installation may result in serious injury.
Remove existing fixture.
WARNING: When using an existing outlet box, be sure the outlet box is securely attached to the building structure and can support the full weight of the fan. Ensure outlet box is clearly marked "Suitable for Fan Support." If not, it must be replaced with an approved outlet box. Failure to do so can result in serious injury.
CAUTION: Be sure outlet box is grounded properly and that a ground wire (GREEN or bare) is present.
Locate screws in slotted holes on opposite sides of canopy and partially loosen these screws. Remove the other 2 screws--save for later use. Twist canopy to remove hanging bracket from canopy.
Install hanging bracket to outlet box using original screws, spring washers and flat washers provided with new or original outlet box.* If installing on a vaulted ceiling, face opening of hanging bracket towards high point of ceiling. Arrange electrical wiring around the back of the hanging bracket and away from the bracket opening.
*Note: It is very important that you use the proper hardware when installing the hanging bracket as this will support the fan.
hanging bracket
flat washers
outlet box screws
ON
ON
OFF
OFF
spring washers
page 3
Page 5
5. Fan Assembly.
If you wish to extend the hanging length of your fan, you must remove the hanging ball from the 6in. downrod provided to use with an extended downrod (sold separately). [If you wish to use the 6in. downrod,
please proceed to instructions following the dotted line below.]
To remove hanging ball, loosen set screw on hanging ball and remove pin and clip. Lower hanging ball and remove stop pin. Slide hanging ball off the original downrod, A, and slide it down the longer downrod, B (the top of the downrod should be noted as having a set screw hole; use this hole when setting the set screw). Insert stop pin into top of extended downrod and raise hanging ball. Be sure stop pin aligns with slots on the inside of the hanging ball. Tighten set screw securely. [Refer to diagram 1.]
Remove vice from safety cable by loosening the screw and nut on the vice. [Refer to diagram 2.]
set screw
pin
diagram 1
set screw hole
stop pin
hanging ball
clip
A
B
nut
vice
screw
safety cable
Tip: To prepare for threading electrical wires through downrod, apply a small piece of electrical tape to the ends of the electrical wires--this will keep the wires together when threading them through the downrod.
Loosen yoke set screws and nut at top of motor housing. Remove pin and clip from downrod (if you have not already done so). Slide downrod through canopy and yoke cover.
Thread safety cable and electrical wires through downrod and pull extra wire slack from the upper end of the downrod. [Refer to diagram 3.]
Thread downrod into the motor housing yoke until holes for pin and clip in downrod align with holes in yoke--make sure wires do not get twisted. Re-insert pin and clip that were previously removed. Tighten yoke set screws and nut securely. [Refer to diagram 3.] Lower yoke cover to motor housing.
["Fan Assembly" continued on next page.]
diagram 2
electrical wiring
yoke cover
clip
safety cable
downrod
canopy
yoke set screw
pin
NOTE: The important safety precautions and instructions appearing in the manual are not meant to cover all possible conditions and situations that may occur. It must be understood that common sense and caution are necessary factors in the installation and operation of this fan.
motor housing
diagram 3
page 4
Page 6
5. Fan Assembly. (cont.)
wood ceiling joist
With the hanging bracket secured to the outlet box and able to support the fan, you are now ready to hang your fan. Grab the fan firmly with two hands. Slide downrod through opening in hanging bracket and let hanging ball rest on the hanging bracket. Turn the hanging ball slot until it lines up with the hanging bracket tab.
WARNING: Failure to align slot in hanging ball with tab in hanging bracket may result in serious injury or death.
Tip: Seek the help of another person to hold the stepladder in place and to help lift the fan up to you once you are set on the ladder.
Replace vice on safety cable and adjust safety cable length by loosening screw and nut on the safety cable vice and pulling on the cable. Adjust slack in cable to a hands length and secure vice by tightening screw and nut securely. [Refer to drawing at right.] The loop at the end of the safety cable should just fit over the threads on the wood screw. Test safety
cable by pulling on loose end with pliers. If the safety cable slips, the screw and nut on the vice must be set tighter.
Find a secure attachment point (wood ceiling joist highly recommended) and secure safety cable. It will be necessary to use a heavy duty wood screw, washer and lock washer (not supplied) with the safety cable loop. Extra cable slack can be left in ceiling area.
safety cable loop
wood screw
and washer
screw
nut
safety cable
hanging bracket tab
hanging ball slot
canopy
yoke cover
6. Wiring.
CAUTION: Be sure outlet box is properly grounded and that a ground wire (GREEN or Bare) is present.
Make sure all electrical connections comply with Local Codes or Ordinances and the National Electrical Code. If you are unfamiliar with electrical wiring or if the house/building wires are different colors than those referred to in the diagram to the right, please use a qualified electrician.
When downrod is secured in place on the hanging bracket, wire the RECEIVER with wire connectors provided as shown in diagram at right. Tip: While you are wiring, keep in mind that wires must not obstruct receiver from sliding into hanging bracket.
* Wrap each wire connector separately with electrical tape as an extra safety measure.
Gently insert receiver (flat side up) into hanging bracket and carefully push wires and taped wire connectors into outlet box. Let antenna rest outside of hanging bracket.
white supply wire
black supply wire
blue
white
black
from fan
from receiver
black
white
blue
(wiring for receiver)
receiver
ground (green or bare)
ground (green or bare)
from ceiling
from receiver
black
AC IN L
white
AC IN N
black
white
["Wiring" continued on next page.]
page 5
Page 7
6. Wiring. (cont.)
green/
bare
ground
IN ORDER TO WIRE WALL CONTROL, remove existing wall switch. Wire the WALL CONTROL with wire connectors provided as shown in
diagram at right.
* Wrap each wire connector separately with electrical tape as an extra safety measure. Gently push wires and taped wire connectors into outlet box.
Use a ballpoint pen or a small screwdriver to set the code switches 1 through 4 on the wall control. Factory setting is pre-set and not recommended for use. Write down number
sequence for use in Section 10.
Note: Since this fan comes with a halogen bulb, the dimmer switch (labeled D and X) has been pre-set to the "ON" position (D). If you do not wish to have dimming capability, please move the switch to the "OFF" position (X).
Modifications not approved by the party responsible for compliance could void the user's authority to operate the equipment.
*NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio
communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
* Reorient or relocate the receiving antenna. * Increase the separation between the equipment and receiver. * Connect the equipment into an outlet on a circuit different from that to which the
receiver is connected.
Consult the dealer or an experienced radio/TV technician for help.
wall
control
outlet box
green/
green/
bare
bare
ground
ground
green
black (OUT to fan)
black
black
black
(AC IN from
breaker box)
(TO POWER supply)
1
2
plate
D
4
3
X
code switches
dimmer switch
Install one 12-volt battery (included) in wall control. Attach wall control to outlet box and secure with screws from original wall switch. Attach front plate to wall control using 2 screws provided in the wall control. Important: Wall control will not function unless battery is installed.
7. Canopy Assembly.
Raise canopy to hanging bracket and align slotted holes in canopy with loosened screws in hanging bracket. Twist canopy to lock. Re-insert screws that were previously removed (page 3, Section 4) and secure all screws with Phillips screwdriver.
*Remember that antenna for remote control receiver must rest outside of hanging bracket.
(wiring for wall control)
12V battery
hanging bracket
antenna
canopy
page 6
Page 8
8. Blade Assembly.
Loosen the screws in the 2 slotted holes in the light kit fitter (located on the underside of the motor housing) and remove the other screw. Twist light kit fitter and pull down carefully on light kit fitter in order to remove. [Note: Molex plugs MUST be disconnected BEFORE removing the light kit fitter from the motor housing. Molex plugs may be disconnected by simply pulling them apart.]
Time Saver: Washers for blade screws can be set on each blade screw prior to installing blades.
Locate 12 blade attachment screws and washers in hardware pack. Slide a blade through one of the narrow, rectangular openings on motor housing, aligning holes in blade with holes in blade arm (located on INSIDE of the underside of the motor housing)--refer to drawing at right. Insert 3 blade attachment screws (along with washers) and then tighten screws securely with a Phillips screwdriver. Repeat procedure for each remaining blade.
Note: Tighten blade arm screws twice a year.
motor
housing
blade
blade attachment
screws and washers
fitter plate
molex connections
molex connections
9. Light Kit Assembly.
Re-attach molex plugs by connecting BLACK wire from motor housing to BLACK wire from light kit fitter and WHITE wire from motor housing to WHITE wire from light kit fitter. Be sure that molex connections snap together completely.
Carefully arrange wiring within the fitter plate. Align slotted holes in the light kit fitter with loosened screws in fitter plate--be careful not to pinch wires or
molex connections between the light kit fitter and the fitter plate. Twist light kit fitter to lock. Re-insert
screw that was previously removed. Tighten all 3 screws to secure light kit fitter.
page 7
light kit fitter
Page 9
9. Light Kit Assembly. (cont.)
Install the 50 watt halogen bulb, type JD E11 (included).
Tip: Do not touch glass portion of bulb with fingers or hands. Oil from skin can cause bulb to overheat and go out prematurely. Use cardboard box or foam wrapping bulb was packed with to layer around glass portion of bulb.
Locate grooves on glass shade and align with nodules on inside of light kit fitter. Push up gently on glass shade. Turn glass shade in a clockwise direction until it slides into place.
IMPORTANT: When you need to replace the bulb, please allow bulb and glass shade to cool down before touching. Use one 50 watt max. halogen bulb, type JD E11, to replace the bulb, keeping in mind not to touch the bulb itself as described above (see "Tip").
motor housing
bulb
glass shade
10. Automated Learning Process./ Activating Code.
CAUTION: The remote control transmitter can be programmed to multiple receivers or fans. If this is not desired, turn wall switch off to any other programmable receiver or fan.
Remove battery cover on back side of remote control transmitter.
Use a ballpoint pen or a small screwdriver to set the code switches 1 through 4 for the transmitter.
Use the same number sequence used when wiring the wall control in Section 6 (page 6).
Note: Since this fan comes with a halogen bulb, the dimmer switch (labeled D and X) has been pre-set to the "ON" position (D). If you do not wish to have dimming capability, please move the switch to the "OFF" position (X).
Install one 12-volt battery (included) in transmitter. Re-attach battery cover on transmitter.
dimmer
switch
transmitter
(back)
battery
cover
code
switches
12V battery
Restore electrical power and then set slider switch on wall control to the ON position. Within 30 seconds of turning on the wall control, press the fan "OFF" button ( ), located on the front of the transmitter, for 5 seconds or until light blinks twice. Test the light and fan functions to confirm the learning process is complete--see Section 13.
transmitter
(front)
page 8
Page 10
11. Wall Control Operation.
ON/OFF slider switch - turns wall control ON or OFF HIGH button - turns fan to HIGH speed MED button - turns fan to MEDIUM speed LOW button - turns fan to LOW speed OFF button - turns fan OFF L button - turns light ON/OFF when pressed once;
dims light when pressed and held down
12. Remote Control Operation.
HI button - turns fan to HIGH speed MED button - turns fan to MEDIUM speed LOW button - turns fan to LOW speed
button - turns fan OFF button - turns light ON/OFF when tapped quickly. Pressing and holding button down for more than
0.7 seconds converts it into a dimmer.
13. Testing Your Fan.
It is recommended that you test fan before finalizing installation. Restore power from circuit box and light switch (if applicable). Locate ON/OFF slider switch on wall control and set to the ON position. Test light and dimmer function and then test fan speeds. Next, locate remote control. Start with the light OFF and test the light ON/OFF function by pressing the button. Test the dimmer function by pressing the button and holding it down for 1 second. Test fan speeds with the different fan speed buttons. (diagram 1) If the remote control operates all of the functions of the fan, battery has been installed correctly. If the wall and/or remote control do (does) not operate all of the fan functions, refer to "Troubleshooting" section to solve any issues before contacting Customer Service.
Turn fan completely off before moving the reverse switch (located on top of the motor housing). (diagram 1) Set reverse switch to recirculate air depending on the season:
- LEFT position in summer (diagram 2)
- RIGHT position in winter (diagram 3) A ceiling fan will allow you to raise your thermostat setting in summer and lower your thermostat setting in winter without feeling a difference in your comfort.
Important: Reverse switch must be set either completely to the LEFT or completely to the RIGHT for fan to function. If the reverse switch is set in the middle position (diagram 4), fan will not operate.
NOTE: If the remote control interferes with other appliances, change code switches on the transmitter to another code. If you do change the code, turn power off first, remove the battery cover, and, after setting the new code, go back to the instructions in the last paragraph of Section 10 (page 8).
motor
housing
(topside)
wall
control
reverse switch
diagram 1
diagram 2 diagram 3 diagram 4
remote control
transmitter
page 9
Page 11
Troubleshooting.
Warranty.
WARNING: Failure to disconnect power supply prior to troubleshooting any wiring issues may result in serious injury.
Problem: Fan fails to operate. Solutions:
1. Check wall switch to fan.
2. Verify that reverse switch is set completely in either direction.
3. Verify that receiver is wired properly.
4. Check to be sure fan is wired properly.
5. Check to be sure code switches are set properly in remote control transmitter and wall control.
6. Learning process between fan, remote control transmitter and wall control may not have been successful and code was not activated. Turn off power and repeat instructions in last paragraph of Section 10 (page 8).
7. Check that red light on remote control transmitter turns on when a button is pressed indicating that the battery is good.
Problem: Light kit not lighting. Solutions:
1. Check wall switch to fan.
2. Check that bulb is installed correctly.
3. Check that wires in canopy are wired properly.
4. Verify that molex connections in light kit fitter are connected properly.
5. Learning process between fan, remote control transmitter and wall control may not have been successful and code was not activated. Turn off power and repeat instructions in last paragraph of Section 10 (page 8).
6. Check to be sure that bulb totals no more than 190W. [Note: Lamping light kit with bulb that totals more than 190W will cause the wattage limiting device to interrupt the flow of electricity to the light kit.]
Problem: Fan operates but light fails. Solutions:
1. Check that bulb is installed correctly.
2. Check that wires in canopy are wired properly.
3. Replace defective bulb with same type of bulb.
4. Verify that molex connections in light kit fitter are connected properly.
5. Check to be sure that bulbs total no more than 190W. [Note: Lamping light kit with bulbs that total more than 190W will cause the wattage limiting device to interrupt the flow of electricity to the light kit.]
Problem: Fan and light fail to operate with remote control. Solutions:
1. Check battery power to remote control.
2. Check to be sure code switches are set properly in remote control transmitter and wall control.
3. Learning process between fan, remote control transmitter and wall control may not have been successful and code was not activated. Turn off power and repeat instructions in last paragraph of Section 10 (page 8).
4. Check for battery in wall control; verify battery is still good.
Problem: Fan wobbles. Solutions:
1. Use the balancing kit in one of the hardware packs. If no blade balancing kit is provided, please call Customer Support, 1-800-486-4892, to request one.
2. Check to be sure set screw(s) on motor housing yoke is (are) tightened securely.
3. Check to be sure set screw on hanging ball is tightened securely.
CRAFTMADE/ELLINGTON 30-YEAR WARRANTY: CRAFTMADE/ELLINGTON warrants this fan to the original household purchaser for indoor use under the following provisions: 1-YEAR WARRANTY: CRAFTMADE/ELLINGTON will replace or repair any fan which has faulty performance due to a defect in material or workmanship. Contact Craftmade/Ellington Customer Service at 1-800-486-4892 to arrange for return of fan. Return fan, shipping prepaid, to Craftmade/Ellington. We will repair or ship you a replacement fan, and we will pay the return shipping cost. 5-YEAR WARRANTY: CRAFTMADE/ELLINGTON will repair or replace at no charge to the original purchaser any fan motor that fails to operate satisfactorily when failure results from normal use. RETURN FAN MOTOR ONLY, shipping prepaid, to Craftmade/Ellington. We will repair or ship purchaser a replacement motor and Craftmade/Ellignton will pay the return shipping cost. 6 to 30-YEAR LIMITED WARRANTY: CRAFTMADE/ELLINGTON will repair the fan, at no charge for labor only to the original purchaser, if the fan motor fails to operate satisfactorily when failure results from normal use. Parts used in the repair will be billed to the purchaser at prevailing prices at time of repair. The purchaser shall be responsible for all costs incurred in the removal, reinstallation and shipping of the product for repairs. This warranty does not apply when damage from mechanical, physical, electrical or water abuse results in causing the malfunction. Deterioration of finishes or other parts due to time or exposure to salt air is specifically exempted under this warranty. Neither Craftmade/Ellington nor the manufacturer will assume any liability resulting from improper installation or use of this product. In no case shall the company be liable for any consequential damages for breach of this, or any other warranty expressed or implied whatsoever. This limitation as to consequential damages shall not apply in states where prohibited.
Parts Replacement.
For parts and information, please refer to "Parts Inventory" on page 2. Craftmade/Ellington Customer Support:
1-800-486-4892
www.craftmade.com
page 10
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