CPS FlexOM Meter V2 Quick Start Guide

Page 1
Quick Guide for FlexOM Meter V2
4/19/2023 Revision 4
Page 2
Table of Contents
Safety Precautions
Product Specifications
-- -- Dimensions
-- -- Typical System Design and Diagrams
Hardware Installation
-- -- Tools and Materials
-- -- Wall Mounting
2
4
9
10
11
13
13
15
-- -- Pole Mounting
-- -- Connecting a 4G Antenna
Electrical Installation
-- -- CT Selection
System Commissioning
-- -- Check the Internet Connection
-- -- Modbus Device Settings
-- -- Reset / Restart
17
18
19
20
21
22
25
26
Page 1
Page 3
Safety Precautions
NOTICE
Before performing operations, read through this manual and follow all the precautions included to prevent accidents. The safety precautions provided in this document do not cover all possible safety precautions. CPS shall not be liable for any consequence caused by the violation of the safety operation regulations and design, production, and usage standards.
Declaration
CPS shall not be liable for any consequence caused by any of the following events.
Transportation
The storage conditions do not meet the requirements specified in this document.
Violation of the operation instructions and safety precautions in this document for installation, cable connecting, and maintenance.
Operation in extreme environments which are not covered in this document.
Unauthorized modifications to the product or software code.
Installation or use in environments which are not specified in related international standards.
Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.
Personnel Requirements
Only qualified electrical technicians are allowed to install and operate the FlexOM
Meter V2.
Operation personnel should receive professional training.
Operation personnel should read through this document and follow all the precautions.
Operation personnel should be familiar with the safety specifications about the electrical system.
Operation personnel should understand the composition and working principles of the grid-tied PV power system and local regulations.
Page 2
Page 4
Installation
Ensure that the FlexOM Meter V2 is not connected to a power supply and is not powered on before starting installation.
Ensure that the FlexOM Meter V2 is installed in a well ventilated environment.
Do not perform any operation on other components inside the chassis except con­necting AC power cables, AC current-sensing cables, and communications cables.
Ensure that all electrical connections comply with local electrical standards.
DANGER
High voltage may cause electric shock and serious injuries during FlexOM Meter V2 operation.
Do not touch components such as AC cables, circuit breakers and connectors while the
FlexOM Meter V2 is energized.
Maintain the FlexOM Meter V2 with sufficient knowledge of this document and proper tools and testing equipment.
Before performing maintenance tasks, power off the FlexOM Meter V2 and perform
lockout/tagout (LOTO) of the source circuit.
For personal safety, wear personal protective equipment (PPE), including insulated gloves and eye protection.
Warranty Policy
The warranty policy of this product is specified in the contract; otherwise, the standard warranty is 2 years.
For service, Chint Power Systems America will provide local support.
For warranty terms, please refer to the CPS America accessories warranty policy in place at time of purchase.
Page 3
Page 5
Product Specifications
RS485 Interface
No. of Ports
Protocol
Modbus RTU Mode
Terminator for RS485
Isolation
AUX Interface
No. of Ports
Protocol
Modbus RTU Mode
1 ( B: 5-Pole Terminal Block or A: 6-Pin Connector)
Modbus RTU
Client
120 ohms
2.5 kV
1 (3-pole Terminal Block)
Modbus RTU
Server (RS485 Pass-thru)
Terminator for RS485
Isolation
Digital Inputs
No. of Channels
Connector
Sensor Type
I/O Mode
Dry Contact
120 ohms
2.5 kV
3 Channels
Screw-fastened Euroblock terminal
Dry Contact
DI or event counter
On: short to GND / Off: open
Page 4
Page 6
Counter Frequency
According to filter
Current Rating
Digital Filtering Time Interval
Digital Outputs
No. of Channels
Connector
I/O Type
I/O Mode
Over-Current Protection
Over-Voltage Protection
10 mA per channel
Software configurable
2 Channels
Screw-fastened Euroblock terminal
Relay
DO
5 A per channel
250 VAC / 30 VDC
CAN Interface
Isolation
No. of Ports
Signals
Terminator
Analog Inputs
No. of Channels
Connector
I/O Mode
2 kV (built-in)
1 (3-pole Terminal Block)
CAN_L, CAN_H, CAN Signal GND
120 ohms (configurable)
2 channels
Screw-fastened Euroblock terminal
Current
I/O Type
Differential
Page 5
Page 7
Resolution
16 bits
Input Range
Accuracy
Sampling Rate
Built-in Resistor for Current Input
“Connect to CT” Interface
No. of Ports
Connector
Max. Current / Max. Voltage
“Connect to Meter” Interface
4 to 20 mA
± 0.1% FSR @ 25°C / ± 0.3% FSR @ -10°C to 60°C
12 samples/ sec/ interface ( shared between up to 2 channels )
120 ohms
1 (6-pole Terminal Block)
Screw-fastened Euroblock terminal
5A / 30 VDC
RS485 Interface
SCADA controllers on the same LAN subnet
RS485 Interface
Ethernet Interface
10/100BaseTX Ports (RJ45 connector)
Connect to the Cloud Applications
SCADA controllers on the same LAN subnet
1 (6-pole Terminal Block)
Screw-fastened Euroblock terminal
5A / 30 VDC
1
MQTT
Modbus TCP
Page 6
Page 8
Modbus TCP
Mode
Max. No. of Client Connections
Cellular Interface
Cellular Standards
No. of SIM Slot
Cellular Antenna Connectors
WLAN Interface
WLAN Standard
Frequency Band
Server
32
LTE-FDD/LTE-TDD, WCDMA
1
1 SMA female
802.11 a/b/g/n
2.4 GHz
Wireless Security
Antenna
Antenna Connector
Bluetooth Interface
Standard
Antenna
Power Parameters
Input Voltage
AC-DC Power
WEP, WPA/WPA2
External, 2/2 dBi
1, SMA female
BLE 4.2
Built-in with WIFI antenna
208 to 600 VAC
12 V Output, 40 W
Page 7
Page 9
Environmental Limits
Operating Temperature
Storage Temperature
Ambient Relative Humidity
Physical Characteristics
Installation Options
IP Rating
Dimensions
Weight
Standards and Certifications (DoC)
-40°C to 60°C (-40 to 140°F), Natural convection
-40 to 85°C (-40 to 185°F)
5 to 85% (non-condensing)
Wall Mounting, Pole Mounting
IP 65
350 mm / 550 mm / 190 mm (13.78 in x 21.65 in x 7.48 in)
19 kg ( 41.89 lb )
CE-EMC
CE-RED
CE-LVD
EN 55032
EN 55035
EN 61000-3-2
EN 61000-3-3
EN 301 908
EN 300 328
EN 301 489-1 / -17 / -52
EN 62368-1
EN 62368-1
FCC SDoC
FCC ID
Part 15B
Part 15C
Page 8
Page 10
FlexOM Meter V2 Enclosure Dimensions
13.66 in
(347 mm)
FlexOM Meter V2 Accessory Kit:
-- (1) enclosure door latch key
-- (1) flathead screwdriver
-- (2) wrenches (14 mm)
-- (4) Phillips flathead screws (2 in)
-- (4) plastic wall-mount anchors
7.00 in
(178 mm)
-- (2) column-mount brackets
-- (4) M8 x 1.25 x 200 mm bolts
-- (4) M8 x 1.25 x 15 mm bolts
-- (4) M8 x 1.25 nuts
-- (4) M8 lock washers
-- (1) 1A fast-acting fuse
6.77 in
(172 mm)
21.62 in
(549 mm)
Page 9
23.07 in
(586 mm)
Page 11
FlexOM Meter V2 Diagram
2+
2-
FA1-X Gateway
VIN
GND
1+
1-
H
L
G
A
A
B
B
C
C
A
A
B
B
C
C
A+
B-
G
A+
B-
G
N1
N2
N3
V + V -
N4
N5
N6
3
Power Supply
N L
3 Phase Power Input
Neutral Line Input
LA LB
L1 L2
LC
Breaker
L3
2
1
C
N1 N2
To 3rd Party Data Logger
(RS485 port)
N3
N4 N5
1
S1 S2 S3 S4 S5 S6
RS485 A +
3 4
2
RS485 B -
RS485 GND
T/R +
N6
5
To Inverter
T/R -
N7 N8
6
GND
N9
N10
N11 N12
To CTs
11
CT 2 / B
CT 3 / C
7
S7 S8 S9 S10 S11 S12 S14 S15S13
CT 1 / A
9 10
8
CT 1 / A
CT 2 / B
N13
N14 N15
12
14
13
To CAN Bus
CAN -H
CT 3 / C
CAN -L
A+ B-
CT1/A CT2/B CT3/C
15
G
CAN -G
RS485 Surge
A
G
Meter
RS485
RS485
Surge
Surge
A
B
A
B
B
G
G
Fuse
VN
VA
VB
VC
Page 10
Page 12
Typical System Design and Diagrams
The FlexOM Meter V2 can be connected to an oprtional third-party datalogger/controller (supplied by others) by connecting an RS485 cable to the AUX port to enable the equivalent of a direct transmission connection with the daisy chain.
The gateway within the FlexOM Meter V2 can be used as a Modbus/TCP server; to connect to an optional third-party SCADA system (supplied by others); and to forward various commands to the daisy chain.
The gateway within the FlexOM Meter V2 allows users to connect different CPS inverter models and third-party weather sensors (supplied by others) in the same daisy chain via RS485. The connected hardware must use Modbus RTU protocol at 9600 baud to be compatible with the
CPS portal. Please check with CPS America regarding hardware compatibility prior to
installation and commissioning. CPS hotline (choose option #2): +1 855-584-7168
The FlexOM Meter V2 models must have an Internet connection to enable remote data communications with the CPS Portal. The FlexOM-4G Meter V2 includes a pre-installed SIM
card and a 5-year 4G cellular plan. The standard FlexOM Meter V2 does not include a pre-in­stalled SIM card and requires an Internet connection via the Ethernet port.
Page 11
Page 13
FlexOM Meter V2 Internet Connection
Internet interface: Ethernet (FlexOM MeterV2)
The CPS FA1-X Gateway--included as part of the FlexOM Meter V2
assembly--requires a connection to the Internet using Ethernet. Any LAN
firewall ports must be opened before commissioning the FlexOM Meter
V2.
The following ports must be opened both ways (for incoming and
outgoing communications):
TCP 1884 with destination IP 47.254.52.209
(mqtt.chintpowersystems.com)
Internet interface: 4G (FlexOM-4G Meter V2 only)
The CPS FA1-X Gateway--included as part of the FlexOM-4G Meter V2
assembly--includes a pre-installed SIM card and is compatible with AT&T,
T-mobile, and Verizon networks. The standard 4G cellular data plan period
is 5 years.
After the gateway is powered on, it will automatically select and connect
to the provider network with the strongest or most stable signal.
Page 12
Page 14
Hardware Installation Tools and Materials
Spring Nut
Max. 5.9 in
(150 mm)
Half Slot Channel 15/8 X 15/8 in
2 in
3.9 in
Recommended installation method. The materials shown in this picture need to be prepared by the installer.
19.3 in (490 mm)
Page 13
Page 15
7.48 in
(190 mm)
The hole for fixing the mounting bracket is not in the same position as the stud where the chassis is hung on the mounting bracket
19.3 in
(490 mm)
Page 14
Page 16
Hardware Installation Wall Mounting
Chassis Hook
HEX Bolts 1/4 in
Front U-rail
7.48 in
(190 mm)
Spring Nut 1/4 in
Page 15
Chassis Hook
Page 17
Hardware Installation Wall Mounting on Solid Concrete Walls
Drilled holes in the wall
Expansion Screw Sleeve
Front U-rail
Chassis Hook
Self-Tapping Screw
Wrench
Chassis Hook
Use a wrench to adjust the hook screw to fasten the chassis to the bracket.
The back of the chassis hook
Page 16
Page 18
Hardware Installation Pole Mounting
Front U-rail
Chassis Hook
Long Rod Bolt M8
Chassis hanging hole
Nut M8
Rear U-rail
Page 17
Page 19
Hardware Installation 4G Cellular Antenna Installation (FlexOM-4G V2 only)
Screw one end of the antenna cable into the cable connector of the gateway (applicable to FlexOM-4G model only).
Pass the SMA end of the coaxial antenna cable through the disassembled cable gland
Before closing the cover of inverter wire-box or external DAS box, check again that the gateway’s power switch is set to ON.
POWER ON
3
2e
2d
parts in sequence, then tighten the cable glands again.
Mount the 4G antenna as high as possible on a metallic structure.
2c
2b
2a
FlexOM-4G Gateway V2 Accessory Kit includes (in addition to standard accessories):
-- (1) IP65 4G cellular antenna
-- (1) Antenna coaxial cable (3m)
-- (1) Cable gland
-- (1) Antenna mounting bracket
-- (1) Pre-installed SIM chip
1
Screw the N-Type end of the coaxial antenna cable into the antenna.
Page 18
Page 20
Electrical Installation
Connect the AC cable to the corresponding position of the circuit breaker.
Connect the 485 cable of the inverter (daisy chain) to the 4/5/6 terminal block. FA1-X gateway uses a two-wire Modbus RS485 multipoint serial line system. Shielded, twisted pair 22 AWG stranded cable such as Belden 3106A is recommended for the daisy chain.
Connect the 485 port of the third-party data logger to the 1/2/3 terminal block.
Connect the three CTs that match the meter to the 7/8, 9/10, and 11/12 terminals one by one.
N1 N2
To 3rd Party Data Logger
(RS485 port)
N3
N4 N5
1
S1 S2 S3 S4 S5 S6
3 4
2
N6
5
To Inverter
N7 N8
6
N9
N10
N11 N12
7
S7 S8 S9 S10 S11 S12 S14 S15S13
9 10
8
11
To CTs
12
N13
N14 N15
13
To CAN Bus
14
15
RS485 Surge
A
G
3 Phase Power Input
Neutral Line Input
LA LB
LC
Breaker
L1 L2
RS485
RS485
Surge
Surge
A
B
A
B
B
G
G
L3
Fuse
RS485 A +
A+ B-
RS485 B -
RS485 GND
T/R +
GND
T/R -
CT 1 / A
CT 1 / A
CT 2 / B
CT 2 / B
CT 3 / C
G
A+ B-
CAN -H
CT 3 / C
CAN -L
G
A+ B-
CT1/A CT2/B CT3/C
CAN -G
Meter
VN
VA
VB
VC
Inverter
G
Data Logger (Optional)
Page 19
Page 21
CT Selection
The FlexOM Meter V2 and FlexOM-4G Meter V2 include a WattNode WND-WR-MB meter.
To ensure the correct CTs are selected for the specific project application, the following guidelines are recommended:
The current transducer/transformers may be purchased either from Continental Control Systems, LLC or from any other third-party CT vendor.
The CTs must have a 0.333 VAC output--not a mA output.
If the utility requires specific metering accuracy to meet revenue-grade metering and reporting, then that should be noted and CTs with the correct level of accuracy must be chosen.
The CT range or full-scale rating should be large enough for the application.
ATCL-1250 Series
CTBL Series
250 - 600 A
800 - 6000 A
Page 20
Page 22
Using the CPS Connect Pro App
Scan the QR code with a mobile phone to complete the CPS
Connect Pro app download and installation.
Or search for “CPS Connect Pro” in the Apple Store (iOS) or the Google Play Store (Android).
The screenshots shown in the following pages are from the iPhone version of the CPS Connect Pro app. The Android user interface may look slightly different but the setup procedure will be the same as shown.
Page 21
Page 23
Check the Internet Connection
NOTE: No WiFi dongle is required to interface or activate the FlexOM Gateway V2. The Gateway will connect to the Internet via Ethernet or 4G, and the Gateway will connect to the CPS Connect Pro app via Bluetooth.
Make sure your phone can connect to the Internet when you run the app for the first time. The CPS Connect Pro app needs to sync important data from the cloud.
Click "smart link" and the app will prompt you to obtain some phone permissions. If there is no abnormal prompt, click "next" in the upper-right corner to proceed.
Page 22
Page 24
During the process of connect­ing and entering the gateway configuration interface, the CPS
Connect Pro app will prompt
detailed information in case of
SN barcode The BLE name includes the SN
The gateway SN is included in the BLE signal name, and the app will list the scanned signals. Select the SN consistent with the target gateway label and click to enter.
any abnormality. This feature makes it easy for users to diagnose problems.
Page 23
Page 25
Connecting the gateway to the Internet is the most important step.
During the activation process, once the gateway is powered on it will attempt to connect to the Internet via 4G by default. If this attempt fails, it will automatically attempt to connect via Ethernet.
The gateway may also be manually configured to connect via Ethernet. To switch from a 4G to an Ethernet connection, click on "Internet Settings" and select "Ethernet.
Enter the correct Ethernet IP information and click “Save” in the upper right corner.
If the Status is displayed as “Online” the gateway is connected to the target server.
When the gateway status becomes “Online” the gateway will automatically create related objects on the portal, and the administrator can remotely set the required parameters.
Page 24
Page 26
Modbus Device Settings
The gateway is configured with a default modbus ID range.
Click "Scan Daisy Chain" and the gateway will scan the daisy chain.
After scanning, a device list will appear with the default ID.
The user can either rescan the target IDs individually in the list, or scan the daisy chain in full.
By clicking “Modbus ID Range” the user can manually edit the modbus ID range.
The existing modbus ID must be deleted by clicking the minus-sign button before a new ID can be assigned.
A unique Modbus ID must be assigned to each inverter.
Once all Modbus devices have been found and identified, click “Save” in the upper right corner.
Page 25
Page 27
Completing Installation
After configuring Modbus settings, the site name, gateway name, country, and time zone may all be specified within the CPS Connect Pro app.
To finalize all settings and complete installation, click “Next.” A new window with the message “Installation Success” will appear.
Once the FlexOM Gateway V2 or FlexOM-4G Gate-
way V2 is installed and activated, it is recommended
to contact the CPS Hotline to request confirmation that the gateway and attached RTU devices are populated in the CPS Monitoring Portal.
CPS Hotline (choose option #2): +1 855-584-7168
Reset / Restart
To restart or reset the FlexOM Gateway V2 and clear all current setting parameters, select “More..” from the main menu. The Settings menu shown on the left will appear.
Clicking "Reset" will clear all the current FlexOM
Gateway V2 setting parameters and restore the
factory settings.
Clicking "Reboot", will automatically power off and restart the FlexOM Gateway V2 without changing the current setting parameters.
Page 26
Page 28
Service Hotline: 855-584-7168
CHINT POWER SYSTEMS AMERICA CO., LTD.
Email: AmericaSales@chintpower.com
Website: www.chintpowersystems.com
Page 27
Loading...