Page 1
E-1
E-2
E-3
E-4
E-5
E-6
E-7
E-8
3 0 0 cc Engine
CRANKCASE
CYLINDER HEAD COVER, CYLINDER HEAD (Sport and Utility model for EEC Version)
PISTON, CRANKSHAFT, CYLINDER
R.CRANKCASE, WATER PUMP
CVT
GENERATOR, STARTER
TRANSMISSION CASE
CARBURETOR
Update：5/31/2008
Page 2
E-1
左右曲軸箱
22
14
15
E-1 CRANKCASE BACK
Item Part No. Part Name Spec Q'ty
1 11100-E10-100 Crankcase, R. 1
2 11349-E10-000 Gasket, Crank Case 1
3 11200-E10-100 Crankcase, L. 1
4 94001-100140 Pin, Dowel 10x14 4
5 P91700-06050-08G Hex Washer Face Bolt M6x50 ( Dark Green) 4
6 11340-E10-101 Cover, L. Crankcase 1
7 11395-E10-000 Gasket, L. Crankcase 1
8 P91700-06040-08G Hex Washer Face Bolt M6x40 (Dark Green) 10
19
20
1
5
4
4
20
2
3
4
21
10
9
10
7
6
4
16
10
17
18
8
9 61210-E10-101 Switch, Gear Change 1
10 P91700-06010-08C Hex.Washer Face Bolt M6x10 3
11 11341-E10-000 Pull-Starter 1
12 11397-E10-000 Gasket, L. Crankcase 1
13 P91700-06025-08G Hex.Washer Face Bolt M6x25 4
14 P93105-12020-20 Washer, Plain (AL) 12.5*20*2.0t 5
15 91833-E10-001 Plug, Oil Pan Drain 1
16 15281-E10-000 Net, Oil Filter 1
17 15282-E10-000 Spring, Oil Filter Net 1
18 15280-E10-000 Nut, Oil Filter Net M30*P1.5 1
19 ＊ P91000-08220Z-7 Bolt, Stud 1
20 ＊ P91000-08228Z-8 Bolt, Stud M8x228 2
21 83128-A03-000 Fixing Bracket 1
22 ＊ P91000-08220Z-8 Bolt, Stud M8x220 1
11
12
13
Page 3
E-2
汽缸頭蓋.汽缸頭
23
17
19
15
22
19
18
13
E-2 CYLINDER HEAD COVER, CYLINDER HEAD ( EEC Version) BACK
Item Part No. Part Name Spec Q'ty
1 ＊ 12200-E11-A01 Cylinder Head, Ass'y 1
2 ＊ 12201-E11-001 Cylinder Head 1
3 14730-E10-000 Seal, Valve 2
4 14776-E10-000 Support, Valve Spring 2
32
26
25
31
23
14
24
22
8
21
8
7
6
5
4
3
17
18
20
16
1
27
30
29
12
9
10
8
8
7
6
5
4
3
28
36
2
35
40
39
11
37
33
34
5 14736-E10-000 Spring, Valve Inner 2
6 14735-E10-000 Spring, Valve Outer 2
7 14771-E10-000 Holder, Valve Spring 2
8 14781-E10-000 Cotter, Valve 4
9 14720-E10-000 Valve, Intake 1
10 14721-E10-000 Valve, Exhaust 1
11 P91000-06039G Bolt, Stud M6x39 (Dark Green) 2
12 P91000-08032G Bolt, Stud M8x32 (Dark Green) 2
13 94001-100140 Pin, Dowel 10x14 2
14 ＊ 25100-E11-000 Cam shaft comp With TPI bearing/one way 1
15 25105-E11-A00 Cam Shaft Holder Ass'y 1
16 25105-E11-000 Cam Shaft Holder 1
17 25305-E10-000 Valve Rocker Arm 2
18 25306-E10-000 Adjust Screw 2
36
19 25307-E10-000 Adjust Screw 2
20 25310-E10-000 In. Rocker Arm Shaft Comp 1
38
21 25315-E10-000 Ex. Rocke Arm Shaft Comp 1
22 P93100-08216-02C Washer, Plate 8.5x16x1.5 4
23 P92120-08-12C Hex. Acorn Nut, Flange M8xP1.25 4
24 12310-E10-000 Oil Ring, Head Cover 1
25 12210-E10-100 Head Cover, Cylinder 1
26 P91700-06025-08G Hex.Washer Face Bolt M6x25 4
27 15300-E10-000 Thermostat Ass'y 1
28 15240-E10-010 Sensor, Temperature 1
29 15305-E10-000 Hose, Connection 1
30 P91700-06016-08G Hex.Washer Face Bolt M6x16 (Dark Green) 2
31 P93102-65012-12 Washer, Plain (Copper) 6.5X12X1.2t 2
32 ＊ P91700-06120-08G Hex Washer Face Bolt M6x120 (Dark Green) 2
33 ＊ 12300-E11-000 Gasket, Cylinder Head 1
34 94001-100140 Pin, Dowel 10x14 2
35 16410-E10-020 Manifold, Intake 1
36 P92120-06-10C Hex. Acorn Washer Face M6xP1.0 2
37 98069-DPR7EA-9 Plug, Spark 1
38 97414-050090 Clip ZHC-50 1
39 14712-E10-002 Spacer with Oil Ring 1
40 14711-E10-000 Insulator Gasket 1
Page 4
E-3汽缸.活塞.
19
曲軸
13
16
18
17
E-3 PISTON, CRANKSHAFT, CYLINDER BACK
Item Part No. Part Name Spec Q'ty
1 ＊ 12100-E11-100 Cylinder #74mm 1
2 12191-E10-000 Gasket, Cylinder CMP-4200 (0.5mm) 1
3 94001-100140 Pin, Dowel 10x14 2
4 ＊ 13310-E11-000 Rings, Piston (std.) HM3A VKW STD 1
11
10
9
1
3
4
2
5 ＊ 13300-E11-000 Piston(std.) 74mm 1
6 ＊ 13400-E11-100 Pin, Piston 1
7 13410-E10-000 Clip, Piston Pin 1.2*20mm (80C) 2
8 ＊ 13000-E11-A00 Crankshaft Ass'y 1
9 14553-E10-000 Tensioner Lifter Gasket 1
10 14550-E10-000 Adjuster, Chain 1
11 P91700-06016-08G Hex.Washer Face Bolt M6x16 (Dark Green) 2
12 95100-T6205 Bearing, Ball 6205 2
13 96100-274207 Seal, Oil TC 27x42x7 1
14 ＊ 22370-E11-000 Shaft, Balance 1
15 ＊ 95100-T6205 Bearing, Ball 6205 1
16 ＊ 23318-E11-100 Chain, Cam 2x3(404)-100L 1
17 14500-E10-000 Cam Chan Tensioner TN-0006-P02 1
18 14505-E10-000 Cam Chan Tensioner Pivot M8*25(14) 1
19 ＊ 14503-E11-000 Cam Chan Guide Comp XT103 1
15
14
7
5
6
7
8
12
Page 5
E-4 右曲軸箱蓋.水泵
9
23
24
E-4 R.CRANKCASE, WATER PUMP BACK
Item Part No. Part Name Spec Q'ty
1 11350-E10-100 Cover, R. Crankcase 1
2 11393-E10-000 Gasket, R. Crankcase CMP-4200 (0.5mm) 1
3 94001-100140 Pin, Dowel 10x14 2
4 15550-E10-000 Oil Level Gauge 1
8
4
5
9
6
25
26
1
7
27
2
3
26
13
10
17
11
15
12
22
14
16
18
19
20
5 96200-180030 O Ring 18.0x3.0 1
6 96100-GW162510 Oil Window GW 16 25 10 1
7 96100-122807 Seal, Oil 1
8 P91700-06135-08G Hex Washer Face Bolt M6x135 (Dark Green) 7
9 P91700-06045-08G Hex Washer Face Bolt M6x45 (Dark Green) 8
10 15200-E10-000 Water Pump Ass'y 1
11 15212-E10-000 Body, Water Pump 1
12 15213-E10-000 Fan, Water Pump 1
13 15215-E10-000 Cap, Water Pump 1
14 15217-E10-000 Water Pump Shaft 1
15 96200-290020 Oil Ring 29x2.0 1
16 15220-E10-000 Mechanical Seal EH790N-D08-5 1
17 15218-E10-000 Gasket, Water Pump 1
18 95100-T6901 Bearing, Ball 1
19 95100-T6000 Bearing, Ball 6000 1
20 96100-122207 Seal, Oil 12 22 7 1
21 93405-RTW26 Clip, Inner RTW-26 1
22 94001-08012 Pin, Dowel 8*12 2
23 91700-06010-08B Hex Washer Face Bolt M6x10 1
24 P93102-65012-12 Washer, Plain (Copper) 6.5X12X1.2t 1
25 15233-A03-020 Hose C, Liquid (Pump-Cylinder) (Pump-Cylinder) 1
26 97411-230-12 Clip 2
27 93405-IRTW28 Clip, Inner IRTW-28 1
21
Page 6
E-5 CVT
E-5 CVT BACK
Item Part No. Part Name Spec Q'ty
1 22300-E10-002 Secondary Sheave Ass'y 1
2 22310-E10-000 Secondary Sheave Support 1
3 22312-E10-000 Spring, Compression 1
4 22330-E10-000 Carrier Ass'y, Clutch 1
5 22331-E10-000 Spring, Clutch 1407rpm (standard) 3
6 22332-E10-000 Nut, Clutch 1
1
2
4
5
5
6
3
19
13
5
12
7
18
7 22340-E10-001 Housing, Clutch 1
8 22400-E10-000 Sliding Sheave Ass'y 1
9 22410-E10-000 Sliding Sheave 1
10 22414-E10-000 Collar 1
11 22413-E10-000 Weight Roller 23g 6
12 22411-E10-000 Plate, Cam 1
13 22412-E10-000 Slider, Cam Plate 3
14 22420-E10-000 Movable Face Seal 1
15 22500-E10-120 Belt, Drive 846x24.1x30 1
16 22422-E10-000 Clutch, Oneway 1
17 92121-14-19C Hex. Acorn Nut, Flange M14xP1.25 1
18 92120-13-19C Nut, Hex. Flange M13*P1.0 (S45C) 1
19 P93107-20027-05 Washer, Plate (SK5) 20*27*0.5 1
15
11
9
10
8
14
16
17
Page 7
E-6
起動馬達.發電機
E-6 GENERATOR, STARTER BACK
Item Part No. Part Name Spec Q'ty
1 15100-E10-000 Pump, Oil LBA7 1
2 P91700-06030-08G Hex.Washer Face Bolt M6x30 2
3 15110-E10-100 Drive, Gear, Oil-Pump 25T 1
4 93406-STW10 Cir Clip STW-10 1
5 23319-E10-100 Chain, Cam 25H*48L 1
2
1
2
3
4
5
6
7
18
11
17
13
10
8
9
19
12
6 15150-E10-100 Plate, Oil Chamber 1
7 P91700-06010-08C Hex.Washer Face Bolt M6x10 2
8 11344-E10-000 Shaft 10x40 1
9 22120-E10-100 Gear, Start 11T/54T 1
10 22110-E10-100 Wheel, Starter 1
11 22100-E10-101 Wheel, Starter 1
12 31100-E10-000 Wheel, Fly V50 1
13 91760-08018M-06W Hex. Socket Bolt M8*P1.0*18L (SCM440) 3
14 31120-E10-000 Stator (coil) 1
15 P91760-05025-04W Hex. Socket Bolt M5*P0.8*25L 3
16 P91760-05016-04W Hex. Socket Bolt M5*P0.8*16L 2
17 31200-E10-000 Motor, Starter 1
18 P91700-06020-08G Hex.Washer Face Bolt M6x20 (Dark Green) 2
19 92121-14-19C Hex. Acorn Nut, Flange M14xP1.25 1
20 31000-E10-000 Base Ass'y, Generator 1
16
14
15
20
Page 8
E-7 齒輪箱
29
28
27
26
E-7 TRANSMISSION CASE BACK
Item Part No. Part Name Spec Q'ty
1 23610-E10-000 Drive Gear, Primary 1
2 95100-T62/22 Bearing, Ball 62/22 1
38
39
47
52
37
51
13
11
42
42
41
36
35
40
12
45
44
46
48
43
19
14
20
7
15
16
17
5
4
50
49
3
9
7
2
50
49
1
10
18
6
8
34
24
25
23
22
31
30
31
33
32
3 93406-STW22A Cir Clip STW-22 1
4 96100-223407 Seal, Oil TC 22*34*7 NE6011 1
5 95100-T6301LLU Bearing, Ball 6301LLU 1
6 23620-E10-000 Main Axle 1
7 95100-T6203 Ball Bearing, Crankshaft 6203 2
8 95100-T6204C3 Ball Bearing, Crankshaft 6204C3 1
9 23640-E10-000 Gear Change Crank 1
10 95100-T6304 Bearing, Ball 6304 1
11 23650-E10-000 Final Shaft 1
12 P93107-20027-05 Washer, Plate (SK5) 20*27*0.5 1
13 95200-HK2020 Bearing, Needle HK 2020 1
14 95100-T6205 Bearing, Ball 6205 1
15 96100-254707 Seal, Oil TC 25 47 7 1
16 ＊ 23810-E10-020 Sprocket, Drive 520-17T 1
S-4A 23810-E10-000 Sprocket, Drive 520-15T
U 23810-E10-010 Sprocket, Drive 520-14T
17 23900-E10-000 Safety Clip 1
18 91700-06012-10G Hex Washer Face Bolt M6x12 2
19 23621-E10-000 Shaft 1
20 93107-10218-10 Washer, Plate (SK5) 10.2*18*1.0 1
21 92130-10S-14G Nut, Insert Lock M10 1
22 41020-E10-000 Gear Shift Fork Guide Shaft 1
23 41000-E10-000 Shift, Fork 1
24 41000-E10-010 Shift, Fork 1
25 41030-E10-000 Gear Shift Drum 1
26 41051-E01-100 Bolt 1
27 41054-E01-100 Flat Washer Aluminium 1
28 41052-E01-100 Spring, Reverse Gear 1
29 41053-E01-100 Shift Ball 1
30 41040-E10-100 Gear Shift Fork Guide Shaft 1
31 93406-STW14A Cir Clip STW-14 2
32 96100-14287 Seal, Oil 14*28*7 1
33 41072-E10-000 Bar, Gear Change 1
34 P91700-06028-10G Hex.Washer Face Bolt M6x28 1
35 11500-E10-100 Transmission Gear Case 1
36 11505-E10-100 Cover, Transmission Gear Case 1
37 11410-E10-000 Gasket, Transmission CMP-4200 1
38 94001-100140 Pin, Dowel 10x14 4
39 P91760-08045-06G Hex. Socket Bolt M8*P1.25*45L 1
40 P91760-08073-06G Hex. Socket Bolt M8*P1.25*73L 7
41 11430-E10-000 Gasket, Transmission Gear Case 1
42 94001-080140 Pin, Dowel 8*14 2
43 P91700-06020-08G Hex.Washer Face Bolt M6x20 (Dark Green) 4
44 P91700-06030-08G Hex.Washer Face Bolt M6x30 2
45 96200-138024 O-Ring 13.8*2.4 1
46 11212-E01-000 Plug, Oil 1
47 11210-E01-000 Breather 1
48 11211-A03-000 Hose, Breather 4.5*8*450 1
49 P93107-06519-20 Washer, Plate (SK5) 6.5*19*2.0 2
50 91700-06012-10G Hex Washer Face Bolt M6x12 2
51 91833-E10-001 Plug, Oil Pan Drain 1
52 P93105-12020-20 Washer, Plain (AL) 12.5*20*2.0t 1
53 96100-GW162510 Oil Window GW 16 25 10 1
Page 9
E-8
化油器
E-8 CARBURETOR BACK
Item Part No. Part Name Spec Q'ty
1 16100-E10-010 Carburetor Ass'y Minuki/BSR33-78 1
2 16113-E10-000 Needle Valve 1
3 16112-E10-000 Float 1
4 16101-E10-000 Main, Jet #127.5 1
5 16102-E10-000 Slow Jet #37.5 1
12
11
6 16118-E10-000 GUIDE HOLDER 1
7 16119-E10-000 CAP 1
8 16120-E10-000 SCREW 1
9 16121-E10-000 O-RING 1
1
10 16122-E10-000 COVER 1
11 16310-11035 Tube A, Fuel 1
12 16305-E10-000 Air Filter, Box 1
10
9
6
7
5
4
3
2
8
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