CPG CBL15, CBL36, CBL24, CBL48, CBR15 Installation & Operation Instructions

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CHARBROILER
Installaon & Operaon Instrucons
Model: CBL15, CBL24, CBL36, CBL48
CBR15, CBR24, CBR36, CBR48
IMPORTANT FOR FUTURE REFERENCE
Please complete this informaon and retain this manual for the life of the equipment. For Warranty Service and/or parts, this informaon is required.
Model Number Serial Number Date Purchased
WARNING: For your safety, do not store or use gasoline or other ammable vapors or liquids in the vicinity of this or any other appliances. Keep the area free and clear of combusble materials. (See ANSI Z83. 14B, 1991).
WARNING:Improper installaon, adjustment, alteraon, service or maintenance can cause property damage, injury, or death. Read the installaon, operang and maintenance instrucons thoroughly before installing, or servicing this equipment.
WARNING
Instrucons must be posted in a prominent locaon. All safety precauons must be taken in the event the user smells gas. Safety informaon can be obtained from your local gas supplier.
CAUTION: These models are designed, built, and sold for commercial use only. If these
models are posioned so the general public can use the equipment, make sure that cauons, warnings, and o
perang instrucons are clearly posted near each unit so that anyone using the equipment will use it correctly and not injure themselves or harm the equipment.
GAS PRESSURE
The appliance and it’s individual shuto valve (to be supplied by user) must be disconnected from the gas supply piping system during any pressure tesng of that system at test pressures in excess of ½ psi (3.45 kPa). The appliance must be is
olated from the gas supply piping system by closing its individual manual shut-o valve during any pressure tesng of the gas supply piping system at test pressures equal to or less than ½ psi (3.45 kPa).
WARNING
A factory authorized agent should handle all maintenance and repair. Before
doing any maintenance or repair, contact your authorized service representave.
Conforms to ANSI STD Z83.11b-2009(R2012) Certified to CSA STD 1.8b-2009(R2012)
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Congratulations on your purchase of Cooking Performance Group commercial cooking equipment. Cooking Performance Group takes pride in the design and quality of our products. When used as intended and with proper care and maintenance, you will experience years of reliable operation from this equipment. To ensure best results, it is important that you read and follow the instructions in this manual carefully.
TABLE OF CONTENTS:
ITEM
PAGE
ITEM
PAGE
Safety precautions
3
Cleaning & Maintenance
7
General Installation Instructions 4 Troubleshooting 8
Specifications & Dimensions
4
Explosion View Drawing
9
Conversion 5 Spare Part List 10-12 Lighting Instructions 6
Operating Instructions
7
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LOC ATIO N OF DATA PLAT E
The data plate is located on the side panel. IMMEDIATELY INSPECT FOR SHIPPING DAMAGE All equipment should be examined for damage before and during unloading. The freight carrier has assumed responsibility for its safe transit and delivery. If equipment is received damaged, either apparent or concealed, a claim must be made with the delivering carrier.
A) Apparent damage or loss must be noted on the freight bill at the time of delivery. It must then be signed by the carrier representative (Driver). If this is not done, the carrier may refuse the claim. The carrier can supply the necessary forms.
B) If concealed damage is not apparent until after equipment is uncrated, a request for inspection must be made to the carrier within 15 days. The carrier should arrange an inspection. Be certain to hold all contents and packaging material.
Installation and service should be performed by a qualified installer who thoroughly reads, understands and follows these instructions.
If you have questions concerning the installation, operation, maintenance or service of this product, visit Cooking Performance Group’s website at www.CookingPerformanceGroup.com.
SAFETY PRECAUTIONS
DANGER:This symbol warns of imminent hazard which will result in serious injury or
death.
WARNING: This symbol refers to a potential hazard or unsafe practice, which could result in serious injury or death.
CAUTION: This symbol refers to a potential hazard or unsafe practice, which could result in minor or moderate injury or product or property damage.
NOTICE: This symbol refers to information that needs special attention or must be fully understood even though not dangerous.
NOTICE: This product is intended for commercial use only. Not for household use.
NOTICE: Local codes regarding installation vary greatly from one area to another. The
National Fire Protection Association, Inc., states in its NFPA96 latest edition that local codes are “Authority Having Jurisdiction” when it comes to requirement for installation
of equipment. Therefore, installation should comply with all local codes.
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GENERAL INSTALLATION INSTRUCTIONS
Ensure gas supply and gas type, as shown on unit nameplate, agree.
Unit installaon must conform with the Naonal Fuel Gas Code, ANSI Z223.1/NFPA 54, the Naonal Gas Installaon Code, CSA-B149.1, or the Propane Installaon Code, CSA-B149.2 as applicable and in accordance with local codes.
Screw legs into the permanently fastened nuts on the four corners of the unit and ghten by h
and. Level the unit by turning the adjustment screw at the boom of each leg. Do not slide unit with legs mounted, li if necessary to move unit.
Pipe threading compound must be resistant to the acon of liqueed petroleum gases.
Cauon: DO NOT use an open ame to check for leaks. Check all gas piping for leaks with a soap and water soluon before operang unit.
THESE UNITS ARE SUITABLE FOR INSTALLATION ON
NON-COMBUSTIBLE SURFACES ONLY.
Combusble clearances: 6" sides (152 mm) 6" rear (152 mm) 4" oor (102 mm)
Noncombusble clearances: 0" sides ( 0 mm) 0" rear ( 0 mm) 4" oor (102 mm)
Do not obstruct the ow of combuson and venlaon air under the unit by the legs or behind the unit by the ue.
Adequate clearance for air openings into the combuson chamber is required. Do not place objects between the boom of the u
nit and the counter top.
There must be adequate clearance for removal of the front panel. All major parts except the burners are removable thru the front if the gas line is disconnected.
SPECIFICATIONS AND DIMENSIONS
MODEL WIDTH
IN. (MM)
DEPTH IN. (MM)
HEIGHT IN. (MM)
# OF BURNERS
BTU/PER NAT/LP
TOTAL BTU/Hr
Pressure
In.w.c
CBL15 / CBR15 15(381) 26.8(680) 16.3(415) 1
40,000 40,000
6/10
CBL24 / CBR24
24(610)
26.8(680)
16.3(415)
2
40,000
80,000
6/10
CBL36 / CBR36 36(915) 26.8(680) 16.3(415) 3
40,000 120,000
6/10
CBL48 / CBR48 48(1220) 26.8(680) 16.3(415) 4
40,000 160,000
6/10
Note: regulator – 75mm/ 3.25inch depth. Dimensions above do not include regulator.
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CONVERSION
These instructions are for the conversion from Natural Gas to Propane (L.P.) on all models. The conversion should be done before connecting the unit to the gas supply. Units are shipped from the factory equipped for use on natural gas. Orifices necessary for LP (propane) are provided in a bag tied to the valve on the front panel.
1. Remove the knobs and front panel.
2 . Uns
2. Unscrew bolts and pilot valve, then remove the manifold.
1. Remove the knobs and
front panel.
Note: Unit Number on side
of orifice fittings.
Plastic Insert
3. Replace the orifice
fittings into the valve.
4. Install the front panel knobs
5. Before installing the regulator,
unscrew the octagonal cap, up you can
read (NAT) on the plastic insert out of
the cap, flip it over and snap back in
place. You can now read (L.P).
6. Continue with installation.
Regulator with brass cap
L.P Position of insert
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LIGHTING INSTRUCTIONS
The pilot light on the appliance has been set at the factory. A screwdriver may be required for the first lighting to adjust the flame for your elevation.
1. Turn off the manual valve and wait 5 minutes to clear the air gas.
2. Turn all knobs to the "OFF" position.
3. Hold an ignition source (match) at the pilot. When the flame is established, remove the ignition source.
4. Turn the burner knobs to "ON". If the burner does not ignite, promptly open the pilot valve more. If the pilot flame appears larger than necessary, turn it down and reset burner ignition. The pilot flame should be as small as possible but large enough to guarantee reliable ignition of the burners when the knobs are turned to "ON".
Lighting main burner
To light burner, turn knob to “ON.” Then adjust to the desired flame level. The range of adjustment is virtually infinite between “ON” and “OFF”.
Main burner air supply:
1. For efficient burner operation, a proper balance of gas volume and primary air supply must be maintained which will result in complete combustion. Insufficient air supply results in a yellow streaming flame. Primary air supply is controlled by an air shutter on the front of the burner.
2. Loosen the screws on the front of the burner and adjust the air shutter to just eliminate the yellow tips of the burner flame. Lock the air shutter in place by tightening the screws.
CAUTION
Never attempt to move a grill section while cooking. An unexpected flare could cause severe injury. Turn off the unit, let it cool and use potholders and/or gloves to reposition or remove. The space between the legs at the bottom admits combustion air. DO NOT BLOCK THIS SPACE.
All burners are lit from constantly burning pilots. Turning the valve to the desired flame height is all that is required to put the unit in service.
Do not permit fans to blow directly at the unit. Wherever possible, avoid open windows next to the units' sides or back. Avoid wall type fans which create air cross-currents within a room.
It is also necessary that sufficient air should be allowed to enter the room to compensate for the amount of air removed by any ventilating system. Otherwise, a subnormal atmospheric pressure will occur, affecting operation and causing undesirable working conditions.
A properly designed and installed hood will act as the heart of the ventilating system for the room or area in which the unit is installed, and will leave the unit independent of changing draft conditions.
All valves must be checked and lubricated periodically. This must be done by an authorized service representative in your area.
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OPERATION INSTRUCTIONS
OPERATION: Turn the burners on about 15-20 minutes before cooking for preheang. Set the
knobs to the desired ame height or temperature. Each valve will control the gas ow to the burner to bring that area of the unit up to the set temperature. If dierent temperature sengs are to be used, adjoining areas should be set at progressively higher temperatures using the lowest temperatu
res on the outside burners. A uniform and systemac approach to the loading of
the unit will produce the most consistent product results.
RADIANTSOnly use to CBR15,CBR24,CBR36,CBR48
Place the radiants in their posion as shown in Sketch 1. Make sure that the radiants are seng properly into the slots on the front and rear supports. Radiants should be centered over the straight secon of the burners.
COOKING GRATES
Place the top cooking grates with the grid bars sloping toward the front as shown in Sketch 2.
NOTE: When cooking grates are placed sloping toward the front, the grooves on top
will guide the
excess fat drippings into the grease trough.
Edges of radiant
to fit in slots
on supports
Radiant
Positioning
Burner Slots
CLEANING & MAINTENANCE
INITIAL CLEANING:
Prior to operang your new broiler, thoroughly wash the exterior with a mild detergent or soap soluon. Do not use abrasive cleaners, since this might damage the cabinet nish. If the stainless steel surfaces become discolored, scrub b
y rubbing only in the direcon of the nished grain.
When the broiler is rst heated, it will smoke unl oil used in manufacturing, preservaon and dust from storage and shipping are burned o. An hour at "max." on all burners is usually sucient.
SKETCH 1
SKETCH 2
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DAILY CLEANING:
Remove the grease pan, empty and wash it. Grate "burn o'. The grease buildup on the grates should be cleaned daily (more oen as needed). A. Cauon: When handling grates or radiants, always use insulated gloves to prevent burns. B. Warning: Do not cover the top of the grid grates during a burn o operaon. Restricng the airow by covering the grid grates may cause them to warp. It will also cause damage to the valv
es, the knobs and the front panel decal. C. Place grates on broiler, with grid bars horizontal, facing down. D. Turn the broiler on for approximately 45 minutes. E. Turn o the broiler and allow it to cool for 20 minutes. F. Clean top and boom surfaces of grate with a wire brush to remove animal fats and carbonized grease. G. Clean channels on grates with a scraper. H. Remove grates from broiler. Clean top surface of ra
diants with wire brush. They may be cleaned in place.
NOTE: Parts protected by the manufacturer or his agent are not to be adjusted by the installer, unless the installer is an authorized service agent.
TOUBLESHOOTING GUIDE
PROBLEM POSSIBLE CAUSE
Heat does not come
on when valve is on.
Pilot burner not lit.
Gas valve is bad.
Pilot burner will not light.
Obstructed pilot orice.
Pilot valve turned off.
Pilot burner will not stay lit.
Obstructed pilot orice.
Gas supply is not purged of air.
Air is blowing pilot light out.
Fat appears to smoke excessively.
Heat is set too high.
Moisture in the food may be turning into steam.
Food scks to grates.
Heat is set too high.
Char Broiler surface needs cleaning and/or seasoning. Surface under food may not have been covered with enough cooking oil.
Food is undercooked inside.
Heat is set too high or too low.
Food may not have been cooked for long enoughme.
Food tastes greasy or has objeconable off-avor.
Food itself may have off avor.
Food may have been stored improperly before cooking.
Too much fat used.
Heat is set too low.
PLACE LAVA ROCK WITH AIR SPACES BETWEEN THE ROCKS. DO NOT OVERLOAD ROCK GRATES.
Please use the following amount of lava rock per model:
CBL15 : 30pcs CBL24 : 60pcs CBL36 : 90pcs CBL48 : 120pcs
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EXPLOSION VIEW DRAWING
MODEL: CBL24 / CBR24
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Spare Parts List
NO. DESCRIPTION MODEL CODE QTY
1 Cast Grate
CBL15
CBR15
01.03.1015045 1
CBL15
CBR15
01.03.1015028
2
CBL24
CBR24
4
CBL36
CBR36
6
CBL48
CBR48
8
2 Cast Radiant
CBR15
01.03.1015048
2
CBR24 4
CBR36 6
CBR48 8
3
Regulator 6”-NAT or
10"-LP, 3/4" -PT
CBL15
CBR15
01.22.1069501 1
CBL24
CBR24
CBL36
CBR36
CBL48
CBR48
4
Stainless Steel Burner
Assy. "U" Shape
CBL15
CBR15
06.05.1470672
1
CBL24
CBR24
2
CBL36
CBR36
3
CBL48
CBR48
4
5 Adjustable Foot
CBL15
CBR15
01.02.1005373 4
CBL24
CBR24
CBL36
CBR36
CBL48
CBR48
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6 Tray
CBL15
CBR15
01.05.1029395 1
CBL24
CBR24
01.05.1029318 1
CBL36
CBR36
01.05.1029365 1
CBL48
CBR48
01.05.1029318 2
7 Pilot Pipe
CBL15
CBR15
06.05.1472152
1
CBL24
CBR24
2
CBL36
CBR36
3
CBL48
CBR48
4
8 Pilot valve
CBL15
CBR15
01.20.1068509
1
CBL24
CBR24
2
CBL36
CBR36
3
CBL48
CBR48
4
9 Valve For Manual
CBL15
CBR15
01.20.1068502
1
CBL24
CBR24
2
CBL36
CBR36
3
CBL48
CBR48
4
10 Dial
CBL15
CBR15
01.02.1005392
1
CBL24
CBR24
2
CBL36
CBR36
3
CBL48
CBR48
4
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11
Orifice 36# NG
CBL15
CBR15
01.20.1068636
1
CBL24
CBR24
2
CBL36
CBR36
3
CBL48
CBR48
4
Orifice 49# LPG
CBL15
CBR15
01.20.1068649
1
CBL24
CBR24
2
CBL36
CBR36
3
CBL48
CBR48
4
12 Cast Iron Lava Rack
CBL15
01.03.1015106
2
CBL24 4
CBL36 6
CBL48 8
13 Lava Rock
CBL15
06.05.1472464
1
CBL24 2
CBL36 3
CBL48 4
Cooking Performance Group
Lancaster, Pennsylvania
Website: www.CookingPerformanceGroup.com
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V1.Rev1.12-14
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Limited Warranty
Cooking Performance Group Cooking Equipment Models:
Griddles: G15, G24, G36, G48, G15T, G24T, G36T, G48T Charbroilers: CBL15, CBL24, CBL36, CBL48, CBR15, CBR24, CBR36, CBR48 Hot Plates: HP212, HP424, HP636 Fryers: CF15, CF30
All new Cooking Performance Group Griddles, Charbroilers, Hot Plates, and Fryers used for commercial purpose are warranted against defects in materials and workmanship under normal use and mainte
nance. The Warranty runs for one year from the date of original installaon and is for the benet of the original purchaser only. All other warranes, expressed or implied, statutory or otherwise, including without limitaon any implied warranty of merchantability for tness for purposes are excluded. The seller shall in no event be liable for direct, indirect or consequenal damages in connecon with Cooking Per
formance Group commercial products.
Exclusions
The following condions are not covered by warranty:
Equipment damage or equipment failure occurs because of accident, carelessness, lack of proper set-up, supervision when required, or if the equipment is installed or operated in any manner contrary to the installaon and operang instrucons.
Equipment damage or equipment failure due to improper installaon, improper u
lity
connecon or supply, and problems due to venlaon.
Equipment that has not been used appropriately, or has been subject to misuse, neglect, abuse, accident, alteraon, negligence, damage during transit, delivery or installaon, re, ood, or act of God.
Equipment that has the model number or serial number removed or altered.
Equipment that has been changed, altered, or modied or repaired by other than an
Authorized Service Agency. Cooking Performance Group shall not be held liable for any damages to any person or property which may result from the use of the equipment thereaer.
This warranty does not apply to, and Cooking Performance Group is not responsible for any warranty claims on products sold or used outside of the conguous United States.
This equipment is intended for commercial use only. Warranty is void
if equipment is installed in
other than commercial applicaons.
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