CP CPL40 Use And Maintenance Instructions
Instruction m
anua
l CPL-40 1 of
19
C.P. srl – Via Perotti, 5 – 25125 BRESCIA - ITALY
USE AND MAINTENANCE INSTRUCTION MANUAL
PLANETARY MIXER
CPL40
MECHANICAL SPEED
VARIATION
Instruction m
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l CPL-40 2 of
19
USE AND MAINTENANCE INSTRUCTION
MANUAL
MECHANICAL SPEED VARIATION PLANETARY
MIXER
CPL40
This instruction, use and maintenance manual provides the instructions necessary
for
transportation, starting-up, use and maintenance of the mixer. It must be consulted before
any
one of these
acts.
The manual must be read not only by maintenance technicians, but also by operators in
charge
of the mixer who must correctly carry out what is within their line of
competence.
The manual is an integral part of the mixer. It must be kept in a suitable place where it can remain intact
and
where it can be consulted during the whole life of the
machine.
INDEX
SAFETY
INSTRUCTIONS ........................................................................................................................................................................... 3
RESIDUAL RISKS
....................................................................................................................................................................................... 3
RESIDUAL RISKS,
PROHIBITIONS, OBLIGATIONS:
Summarized table
.................................................................................................. 4
SYMBOLS USED AND
QUALIFICATIONS
OF THE
PERSONNEL ............................................................................................................ 5
USE AND DESCRIPTION OF THE
MIXER ................................................................................................................................................. 5
INSTRUCTIONS
FOR USE
........................................................................................................................................................................ 6
IDENTIFICATION,
POSITION OF THE OPERATOR AND DANGEROUS
AREAS .................................................................................... 8
TECHNICAL DATA, PACKAGING, DIMENSIONS AND WEIGHT
............................................................................................................ 9
TRANSPORTATION
AND
HANDLING ........................................................................................................................................................ 9
STORAGE .................................................................................................................................................................................................. 10
INSTALLATION .......................................................................................................................................................................................... 10
PRESERVATION OF THE
MIXER............................................................................................................................................................. 10
WARRANTY TERMS
................................................................................................................................................................................ 10
CLEANING AND MAINTENANCE
OPERATIONS..................................................................................................................................... 11
ROUTINE MAINTENANCE
..................................................................................................................................................................... 12
EXTRAORDINARY MAINTENANCE ......................................................................................................................................................... 12
PERIODICAL MAINTENANCE
................................................................................................................................................................. 13
SPARE PARTS
......................................................................................................................................................................................... 13
MAIN
COMPONENTS................................................................................................................................................................................ 13
DISMANTLING AND WASTE DISPOSAL
................................................................................................................................................. 13
SPARE PARTS
LIST.................................................................................................................................................................................. 14
BLOCKAGE OF MACHINERY AND NECESSARY REMEDIES
............................................................................................................... 16
ELECTRICAL LAYOUT
............................................................................................................................................................................. 16
Instruction m
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19
SAFETY
INSTRUCTIONS.
The safe and systematic use of the mixer is subordinated to compliance with behavior and standards
listed
hereafter.
Safety standards
§ Personnel must be in good physical and mental conditions and be adequately instructed on the
use
of the mixer having read this
publication.
§ The safety manager of the company, of the operating area and of the department, when
choosing
the person who must use this equipment (a person suitable for the job according to Standards
in
force), must consider his/her cultural preparation, physical suitability and the psychological
aspect
(mental stability, sense of responsibility, etc.). Moreover, based on the attitudes and capacity
that
were verified, the manager must provide this person with proper training, having him/her read
the
present publication, in order to have full knowledge of the mixer and of the rules of
behaviour
applying to
it.
§ The area around the mixer must be well lit, free from other objects and
clean.
§ The personnel in charge of running, cleaning and carrying out maintenance on the mixer must
wear
the required PPE (personal protective
equipment).
§ Do not wear dangling clothing or fluttering hems (ties, napkins, torn suits, open jackets etc.) to
avoid
getting
entangled.
§ During maintenance and cleaning, the operator must disarm the master switch and place the
system
in safe conditions (for example, removing the
plug).
§ Never leave the mixer unattended while it is running. Be careful of abnormal noises or
behavior.
Keep away from rotating parts. Never open the grid before the equipment has come to a
complete
stop.
§ At the end of work, empty the machine completely, disconnect the master switch cutting the
power,
place it in safe conditions and clean it with a neutral degreasing agent (i.e. with Marseille
soap).
Safety devices.
§ The mixer is equipped with some devices which protect its operation as well as the safety of
the
operator. They must not be removed or modified. Their functioning must be checked
periodically.
§ Master switch: cuts power from the mixer, for maintenance in safe
conditions.
§ Circuit breaker switch: cuts power if the electric motor
overheats.
§ Fixed guards: All casings and guards fixed with screws or mechanical locks can be removed only
for
maintenance, by specialized personnel and in the prescribed modalities. When the work is over,
they
must be mounted
immediately.
§ Mobile guards: Movement of the grid activates a micro switch which prevents the mixer from
running
if the grid is open. If the grid is lifted while the mixer is running, it stops the cycle unconditionally,
just
like an emergency stop. The start button must be pressed for the mixer to
restart.
Safety Standards applied to the mixer.
§ EN 292 Safety of
machinery.
§ EN 294 Minimum distances to prevent accidental
contact.
§ CEI 17-13. Low-voltage switchgear and control gear
assemblies.
§ Community Directives: 89/392/EEC, 89/336/EEC, 91/368/EEC, 93/44 EEC, 93/68
EEC.
RESIDUAL
RISKS
Danger for limbs: Going beyond the protective grid or removing the casing during maintenance, it
is
possible to access the moving organs of the
mixer.
They are dangerous areas where serious physical injuries can occur. Do not introduce limbs or
other
objects without having placed the mixer in safe
conditions.
Danger of electrocution: the mixer must not operate without an adequate earthing system. It must
be
connected to a system built in compliance with construction standards in force in the country where
it
is
installed.
Automatic cycle: after starting up the mixer, it follows an automatic operating cycle. Never go
past
the safety barriers with your limbs or other objects while it is
running.
RESIDUAL RISKS, PROHIBITIONS, OBLIGATIONS: Summarized
table.
Instruction m
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Obligation to
disconnect
mixer before working
on
it.
Stability for machinery: if there is
the
possibility of slipping on wet or
greasy
surfaces or positioning the equipment
in
unstable places (ships, planes or
other),
use the appropriate attachments
for
stable fixing (4 anchoring devices
with
200 kg resistance, M8
screws)
Obligation to carry
out
earthling.
ATTENTION!
§ Where the required PPE during
operations.
§ Clean the mixer thoroughly after
use.
§ Do not remove the safety devices or protective
casings.
§ Do not introduce any object through the protective grid with organs in movement: danger of objects
being thrown.
§ Before carrying out any maneuver beyond the protective grid, wait for the mixer to come to a complete
stop.
SYMBOLS USED AND QUALIFICATIONS OF THE
PERSONNEL.
The following indicates the qualifications of personnel required to operate the
mixer.
Instruction m
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The symbols placed on a chapter mean to recall the specific skill needed for the intervention
described
therein. Wherever no symbols are present, the chapter applies to
everyone.
Symbol Description
Features
OPERATOR Person acquainted with operating, adjusting and programming the mixer and
its
protection and safety systems, who knows possible work cycles and
ingredients
to be used with relative maximum admitted amounts and who has read
and
understood the use and maintenance
manual.
ELECTRICAL
MAINTENANCE
TECHNICIAN
Person in good health who due to qualification, job or experience is qualified
to
carry out the profession of electrical maintenance technician and who has
read
and understood the use and maintenance
manual.
MECHANICAL
MAINTENANCE
TECHNICIAN
Person in good health who due to qualification, job or experience is qualified
to
carry out the profession of mechanical maintenance technician and who has
read
and understood the use and maintenance
manual.
PERSON
IN
CHARGE
OF
HANDLING
ZIONE
ASSISTANCE
Tel.
+39
030.3581864
Fax
+39
030.3581859
Person in good health who due to qualification, job or experience is qualified
to
carry out handling of loads and who has read and understood the use
and
maintenance
manual.
§ Requesting manual
updates.
§ Phone customer assistance concerning functioning, starting or faults
of
machinery.
§ Requesting spare parts, repairs, system overhauls, interventions on
site.
§ Training
courses
ATTENTION. This sign requests you to pay particular attention to the operations
indicated.
Lack of compliance can cause harm to personnel or damage to the
mixer.
USE AND DESCRIPTION OF THE
MIXER:
CPL40 planetary mixers are highly professional machines, capable of excellent performance. Driven by
a
high-power motor they use a belt speed variator with a high transmission ratio that is capable of a
great
excursion between low and high speed and a proportional speed of the
instrument.
The change of speed allows you to perfectly whip, beat, mix, amalgamate and air out ingredients
ensuring
excellent results of the finished
product.
The cemented, hardened and rectified gears and the wide size of the belt allow use of the high
power
installed. Together with the steel structure, they make the mixer sturdy and
reliable.
The bowl-lowering device, easy disassembly and the tools supply the mixer with great
professionalism.
The accessories provided with the machine have been built with the utmost care: whisk, blade and
spiral,
together with the shape of the bowl ensure the best mixing
results.
The safety devices and electrical control equipment complying with European Standards complete
the
machinery.
Instruction m
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ELECTRICAL
PANEL
SPEED
CHANGE
GRID
PROTECTION
BOWL
LOCKING
HANDLES
INSTRUCTIONS FOR
USE
To be able to work; the bowl must be mounted and the bowl protective grid closed. Otherwise it will
be
blocked by the safety
systems.
DO NOT REMOVE OR TAMPER WITH THE ELECTRICAL OR MECHANICAL GUARDS OR
SAFETY
DEVICES ON THE
MACHINE.
The bowl must be in position BEFORE the tools. It must be inserted with the
bowl
lever down, putting the bowl plate, placed at the back of the bowl, on the bowl
lifting
arc.
Complete positioning by having the holes on the bowl support plates match
with
the centering pins. Block the bowl with the
handles.
If it was not previously done, rotate the protective grid of the
bowl
to the open position and, after having chosen the tool, insert it
into the tool holder shaft. Once it is inserted, turn the
tool
clockwise, having the transmission pin enter the work position
as
indicated in the figure. Lower it and insert the tool lock
ring.
Using the arrows é and ê , on the control panel to lift the bowl to the working position and
close the
protective grid of the bowl. At this point, after inserting the ingredients, start the work
cycle.
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