COX Stockman 4500 HYDROSTATIC DRIVE A16915G Owner's/operator's Manual

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Page 1

READ THIS MANUAL BEFORE OPERATING MACHINE

DEATH, PERSONAL INJURY AND/OR PROPERTY DAMAGE MAY OCCUR UNLESS INSTRUCTIONS IN THIS MANUAL ARE FOLLOWED

NOTE: Bring this Manual when Service & or Warranty work is required.

RIDE-ON MOWER

OWNER/OPERATORS MANUAL

Model A16915G

Hydrostatic Drive

CS45H20B35-14.9Kw (20hp) Briggs & Stratton 890mm (35”) Cut

CS45H20B42-14.9Kw (20hp) Briggs & Stratton 1055mm (42”) Cut

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Owners Manual for Model A16915G Hydro Drive

ISSUED BY:

ISSUED TO:

OWNERS INFORMATION

MACHINE CODE NO:__________________________

SERIAL NO:_______________________

Located on label inside transmission housing

B&S ENGINE MODEL NO:______________TYPE____________ CODE_______________

DATE OF PURCHASE:__________________________________

OWNERS NAME:

ADDRESS:

TOWN/CITY:

STATE:

AUTHORISED DEALER/ DISTRIBUTOR:

ADDRESS:

TOWN/CITY:

STATE:

PRE DELIVERY CHECK LIST

Check parts  Assemble  Service  Instruction 

ALWAYS KEEP THIS MANUAL IN A SAFE PLACE.

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Owners Manual for Model A16915G Hydro Drive

 Read, understand, & follow all instructions in

the Owner/Operators manual.

 Know the controls and how to stop the

engine quickly in an emergency.

 Allow only responsible adults, who are

familiar with the instructions in this manual, to operate the machine.

 Clear the area to be mowed of loose objects

such as sticks, stones, bones, wire, toys, debris, etc., which could be picked up and thrown by the blades.

 DO NOT mow whilst people, especially

children, or pets are in the mowing area.

 DO NOT mow either direction on slopes

beyond 15 degrees (1 in 3.75).

 Exercise extreme caution on slopes.  Reduce speed on slopes and in sharp turns to

prevent overturning or loss of control.

 Start or stop slowly when on slopes.  Mow up and down slopes, not across the

slope.

 Stay alert for holes or bumps in the terrain

and other hidden hazards.

 Watch out for traffic when crossing or

operating the mower near roadways.

 Stop the blades rotating before crossing

surfaces other than grass.

 When using attachments, never direct

discharge of material toward bystanders nor allow anyone near the machine while it is in operation.

 Before leaving the operators position-

a] Disengage all clutches and secure cutting units; b] Return drive pedal to neutral position and set the parking brake; c] Stop the engine and remove the key.

 Disengage drive to attachments and stop

enginea] Before refueling; b] Before checking, cleaning or working on the mower; c] After striking a foreign object (check the mower for damage and make repairs before restarting and operating the equipment); d] If machine starts to vibrate abnormally (check immediately).

 Disengage drive to attachments when

transporting or not in use.

 A mower operator should be in good physical

and mental health and not under the influence of alcohol or any drug which might impair vision, co-ordination or judgment.

 Never mow while barefoot or wearing open

sandals or thongs. Wear long trousers and heavy shoes.

 It is advisable to wear suitable eye protection

when operating a mower.

 Mow only in daylight or good artificial light.  Before using, always visually inspect to see

that blades, bolts and cutter assembly are not worn or damaged. Replace worn or damaged blades and bolts in sets to preserve balance.

 Check all nuts, bolts, and screws often;

always be sure the mower is in safe operating condition.

 Keep safety devices (guards and switches) in

place and in working order.

 Never use the mower unless the guards

provided by the manufacturer, are in position.

 Ensure any replacement parts used comply

with the original manufacture’s

recommendations and specifications.

 Replace worn or faulty silencers.  Keep machine free of grass, leaves or other

debris, excessive oil, grease, or spilt fuel. These can be a fire hazard.

 Refuel outdoors only. Do not smoke while

fueling engine. Never remove the cap of the fuel tank or add petrol while the engine is running or the engine is hot. Remove fuel cap slowly to relieve any tank pressure. If fuel is spilled, do not attempt to start the engine but move machine away from the area of the spill and avoid creating any source of ignition until fuel vapors have dissipated.

 Check for fuel leaks while refueling, before

and while using the mower. If a fuel leak is found, do not start or run the engine until the fuel leak is fixed and spilled fuel is wiped away.

 Do not operate engine in a confined space

where exhaust fumes (carbon monoxide) can collect.

 Always mount the mower from the left or the

opposite side to the discharge chute.

 Start the engine carefully with the cutting

means disengaged.

 Do not over-speed the engine or alter

governor settings. Excessive speed is dangerous and shortens mower life.

 Stop the engine whenever you leave the

mower, even for a moment.

 Store the mower in a well-ventilated room

away from naked flames such as may be found in hot water heaters.

 Do not lend or sell the mower, without the

owners/operators Manual.

SAFETY INSTRUCTIONS

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Owners Manual for Model A16915G Hydro Drive

INTRODUCTION

THANK YOU, for purchasing a COX Hydrostatic Drive, STOCKMAN 4500 Ride-on Mower.

Proudly Manufactured by Cox Industries (Australia) Pty. Ltd..

GENERAL SAFETY INSTRUCTIONS

READ THIS MANUAL carefully to

learn how to operate safely and maintain your Ride-on Mower effectively. Failure to follow Safety, Operating or Maintenance instructions in this manual could result in Death , P e rsonal I n ju ry or Equipment Damage.

THIS MANUAL IS PART OF YOUR RIDE-ON MOWER and

should be supplied with this Rideon Mower if you lend or sell this Ride-on Mower. This should also apply to the Engine Owners Manual.

CONVENTIONS

Measurements in this manual are given in metric units unless otherwise stated. Right-hand and Left- hand, are determined by facing the direction of forward travel. Direction of rotation is determined by looking into the components in motion parallel to the axis of rotation.

W R I T E P R O D U C T IDENTIFICATION NUMBERS in

the Owners Information Section of this manual. Accurately recording these numbers will assist your Cox Dealer when ordering spare parts or help in tracing the Ride-on Mower if it should be stolen. Store this manual in a secure place remote from the Ride-on Mower.

ENSURE YOU UNDERSTAND THE WARRANTY POLICY with

regard to the responsibilities of op eratio n , mai n t enanc e an d ownership of this COX STOCMAN Ride-on Mower.

THE INTENDED USE OF THIS RIDE-ON MOWER is for

customary mowing of Landscaped Parks, Gardens, Grounds, Sporting Fields, Road Verges, Golf Course Fairways, Orchards, Plantations, and Vineyards. Strict adherence to the conditions of Operation, Maintenance, Service & Repair as specified by the manufacturer constitute essential elements for The Intended Use. Use in any other way not specifically approved directly in righting by the manufacturer is considered as contrary to the intended use and will increase the risk of personal injury or property da m ag e a n d i s t h er e f o re considered as misuse for which the m a n u f a c t u r e r a c c e p t s n o responsibility as these increased risks must be accepted solely by the user.

Do Not Modify the Machine

without direct specific approval by the manufacturer as modification is co n sider e d co n trary to th e intended use and will increase the risk of personal injury or property da m ag e a n d i s t h er e f o re

considered as misuse for which the m a n u f a c t u r e r a c c e p t s n o responsibility as these increased risks must be accepted solely by the user.

OPERATION, MAINTENANCE, SERVICE AND REPAIR of this

Rid e - on M ower s h ould b e performed only by persons familiar wi th its cha r acte rist ics an d acquainted with the relevant Safety, Operating and maintenance instructions in this manual, as well as a l l r el e v a nt St at u t o ry Regulations in force at the place and time. When your Ride-on Mower needs service or repair please remember your Cox Dealer is an industry trained professional who is supported by the personnel of the Sales and Marketing, Engineering, Production, Procurement, Parts Distribution, & Service Sections of the Manufacturer and is dedicated to your satisfaction.

THE INFORMATION INCLUDED IN TH I S M AN U AL w a s

considered correct at the time of app ro va l f o r p r i n t i n g . C o x Industries (Australia) Pty Ltd reserves the right to change specifications or designs without notice or obligation.

Training

Read, understand and follow all instructions in the Ride-on Mower and

Engine Owner’s/Operator’s Manual as

well as on Machine Safety Signs.

Keep up to date with and follow

all relevant statuary regulations in force at the place and time with regard to ownership, transport, operation, maintenance, service, and repair, disposal or sale of this machine.

Know the controls and the proper use of the Equipment as

well as how to stop the Mowing Attachment, Machine Travel, and the Engine in an emergency.

All operators or users should seek and obtain professional and practical instruction.

Such instruction should emphasize:

The need for concentration when working with ride-on machines. Control of a ride-on machine sliding on a slope will not be regained by application of the brake. The main reasons for loss of control are: i) Insufficient wheel grip; ii) Being driven to fast; iii) Inadequate braking; iv) The type of machine is

unsuitable for the task;

v) Lack of awareness of the

effect of ground conditions,

especially slopes; vi) Incorrect hitching and load distribution. Never allow children or people unfamiliar with these instructions to operate the Ride-on Mower.

Never carry passengers.

Never mow while people,

especially children, or unrestrained animals are nearby.

Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people or their property caused by this machine.

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Owners Manual for Model A16915G Hydro Drive

Preparation

While operating, always wear substantial footwear (not open sandals) and long trousers.

Thoroughly inspect the area

where the equipment is to be used and remove all objects which can be thrown by the machine.

WARNING – Petrol is highly flammable:

i) Store fuel in contain ers

specifically designed for this

purpose; ii) Refuel outdoors only; iii) Do not smoke while refuelling; iv) Add fuel before starting the

engine; v) Never remove the cap of the

fuel tank or add petrol while

the engine is running or when

the engine is hot; vi) If petrol is spilled, do not

attempt to start the engine but

move the machine away from

the area of spillage and avoid

creating any source of ignition

until petrol vapours have

dissipated; vii) Replace all fuel tank caps and

container caps securely.

Replace faulty Mufflers. Before using, always visually

inspect to see that the cutter assembly, blades, and blade bolts are not worn or damaged.

Replace worn or damaged blades and bolts in sets to

preserve balance.

Take care rotating one blade by hand as this can cause other

blades to rotate.

Operation

Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect.

Operate the machine only in daylight or in good artificial light. Before attempting to start the engine, disengage Power take off

Clutch and depress clutch/brake ped a l t o e n s u re d r i ve is disengaged to the transmission.

Do not use on slopes of more than 15 degrees (1 in 3.75 or 27%). There is no such thing as a safe slope. Travel on grass slopes requires particular care. To guard against overturning:

i) Do not stop or start suddenly

when going up or downhill;

ii) Engage hyd rostatic driv e

slowly;

iii) Always keep hydrostatic drive

operating, especially when travelling downhill;

iv) Machine speeds should be

kept low on slopes and during tight turns;

v) Stay alert for humps and

hollows and other hidden hazards;

vi) Never mow across the face of

the slope. Use care when pulling loads or using heavy equipment: i) Use only approved hitch

points;

ii) Limit loads to those you can

safely control; iii) Do not turn sharply; iv) Use care when reversing; Watch out for traffic when crossing or near roadways. Stop the blades rotating before crossing surfaces other than grass.

When using the mowing attac h m e nt, ne v e r d irect

discharge of material towards bystanders nor allow anyone else near the machine while it is operating.

Never operate the machine with defective guards, or

without all safety devices in place and operating correctly.

Do not change the engine governor settings or over speed

the engine as excessive engine speed can increase the risk of personal injury.

Before leaving the operators position:

i) Disengage the power take off

clutch:

ii) Set the parking brake in the

locked position.

D i s e n g a g e d r i v e t o attachments when transporting,

emptying the catcher, or not in use.

D i s e n g a g e d r i v e t o attachments and stop engine

before refuelling.

D i s e n g a g e d r i v e t o attachments, stop engine, and remove the ignition key:

i) Before leaving the machine

unattended;

ii) Before clearing blockages or

unclogging the chute;

iii) After striking a foreign object.

(Inspect the machine for damage and make repairs before restarting or operating the damaged equipment);

iv) If the machine starts to vibrate

a b n o r m a l l y . ( C h e c k immediately).

D i s e n g a g e d r i v e t o attachments, stop engine, remove the ignition key, and disconnect the spark plug wires and battery positive lead

before working on, maintaining, or servicing the machine.

S e c u r e t h e m o w i n g attachment in the full up position:

i) Before clearing blockages or unclogging the chute; ii) Before replacing the blades, or adjusting the tension of the blade bolts; iii) Before placing any tools or any

part of your person under the mowing attachment.

Turn the fuel off using the fuel shut off valve at the conclusion

of operation.

Maintenance and

Storage

Keep all nuts, bolts and screws tight to ensure the equipment is

in safe working order.

Replace worn or damaged parts for safety. Reduce the fire hazard, by

keeping the engine, muffler, hydrostatic transaxle, battery compartment, and petrol storage area clear of grass, leaves, or excessive oil and grease.

Also ensure the mowing attachment drive belt can not come into contact with grass, sticks, and leaves built up on the

top surface of the mowing attachment.

If the fuel tank has to be drained this should be done out

outdoors.

Never store the machine with petrol in the tank inside a

building where fumes can reach an open flame or spark. Allow the engine to cool before storing the Ride-on Mower in any enclosure.

When the machine is to be pa r ke d , stored or l e f t unattended raise the mowing

attachment and secure it in the full up position.

GENERAL SAFETY INSTRUCTIONS CONT.

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Owners Manual for Model A16915G Hydro Drive

PRE-DELIVERY INSTRUCTIONS

UNPACKING INSTRUCTIONS

Unpacking Instructions

Inspect the shipping crate and contents for damage. Position the shipping crate on a firm flat level surface with at least 3 meters distance from any obstruction to the end of the crate adjacent to the front of the tractor.

! Caution you can be seriously injured by the metal strapping which has sharp edges and can spring out when cut. Wear gloves when handling metal strapping.

! Caution you can be seriously injured by sharp nails protruding from the shipping crate.

Cut and remove the straps restraining the tractor to the ends of the shipping crate.

Remove the end of the shipping crate adjacent to front of the tractor. Remove the plastic sheet covering the tractor. Unlock the park brake knob by depressing the clutch/brake pedal (the pedal on the left side of the tractor). Pull the transaxle transmission pump bypass lever fully forward to bypass the transmission pump and allow the tractor to be pulled with less effort. Pull the tractor from the shipping crate. Depress the brake pedal while lifting up on the park brake knob. Once the park brake knob is raised release the brake pedal and then the park brake knob. The Park brake should now be locked on.

Push the transaxle transmission pump bypass lever fully rearward to engage the transmission pump and allow the tractor to be driven. Remove the steering wheel, seat sub-assy, & other loose components from the packaging.

Dispose of all packaging material responsibly.

Do not leave the plastic sheet unrestrained, it can blow away to become a safety hazard.

INTRODUCTION:

The purpose of this procedure is to ensu re the d eal er/ d ist ributor has assembled & made the necessary checks, & adjustments, before the mower is operational, and instructed the owner in its safe operation & maintenance. This procedure begins upon receiving the crated mower and is finalised once the mower has been either sold or leaves the dealer/ distributors premises. This is the minimum amount of work required, however it should not be limited to only the areas detailed in this procedure.

RESPONSIBILITY:

It is the responsibility of the dealer/ distributors to ensure that before a mower is delivered to a customer, it is in perfect operational condition.

PROCEDURE:

CHECK COMPONENTS SUPPLIED IN SEAT PROTECTION BAG

 Engine owners manual  Owner/Operator manual  Ignition keys (AM015)  Steering wheel (SW14H)  Roll Pin (DP10)

 Spring pull hook (13127)  Tommy bar (AM007)

 Set Screws M8X20 (SH0820M) x 2  Nuts M8 Nyloc (NM8NT) x 2  Seat Springs x 2 (A163060)  Spring Caps x 2 (A160231)  Washer (W05M202) x 2  Warranty Card  Pre-delivery Instruction Sheet

ASSEMBLY: TOOLS & EQUIPMENT REQUIRED:

Socket set containing 13mm a/f socket &

extension 75mm (3”) or longer. Spanner 13mm a/f. Hammer & 6mm or 1/4” pin

punch.

Refer pictorial procedure provided.

STEERING WHEEL

To attach the steering wheel, align the hole in the steering wheel boss to the hole in the steering shaft and use a hammer and suitable punch to drive the DP10 roll pin through the steering wheel and shaft. Ensure that the pin is situated centrally in the steering wheel boss and that the steering is free to turn.

Press the steering wheel center cover into place using hand pressure only.

HOURMETER

Connect the black negative wire to the terminal supplied at the back of the hourmeter.

SEAT MOUNT & SEAT SPRINGS

Install the two seat springs using the screws, washers, nuts, to the seat slide frame, and tighten the screws, washers, and nuts. Install the Seat & Mounting to the seat slide frame using the Screws and Nuts. Attach seat switch wiring to seat switch.

CHECK TYRE PRESSURES & FLUID LEVELS:

TYRES

Before operation ensure that tyre pressures are equal on both sides. Uneven pressure can give an uneven finish when mowing and may cause damage to tyres and/or tubes. The recommended pressure is: Front 170kPa (24 P.S.I.). Rear 100kPa (15 P.S.I.)

BATTERY

This machine is fitted with a maintenance free battery.

ENGINE OIL

Before operation ensure that engine oil level is to the full mark on the dipstick. (Refer engine owners manual for procedure & if some oil needs to be added refer Engine owners Manual for Correct Grade).

FUEL

Ensure the fuel tap at the bottom left front side of fuel tank is turned to the on position before attempting to start engine. (Use unleaded fuel only).

CHECK OPERATION OF SAFETY SWITCHES:

STARTING Clutch/Brake switch

With PTO (power take off) switch in disengaged position (down/off) attempt to start engine without the clutch/brake pedal depressed. Engine should not start.

PTO switch

Sit on seat with the clutch/brake pedal fully depressed and PTO switch engaged (On), attempt to start engine. Engine should

not start. Key Switch

With PTO switch in down (disengaged/ off) position & clutch/brake pedal fully depressed turn key switch to start position. Engine should start.

STOPPING Seat switch

Sit on seat and start engine, engage cutter, (manual or electric control) and lift weight from seat.

Engine should stop. Clutch/Brake switch

Sit on seat and start engine depress clutch/ brake pedal and apply park brake, lift weight from sear.

Engine should continue to run.

Sit on seat with engine running and park brake off , clutch/brake pedal not depressed and lift weight from seat.

Engine should stop.

Key Switch

Sit on seat and start engine, turn key switch to stop position.

Engine should stop.

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Owners Manual for Model A16915G Hydro Drive

ITEM PART NUMBER DESCRIPTION QTY

1 A163060 Spring, Compression, Conical, Seat, Heavy 2 2

Sub-Assy, Seat, Sman 4500 1 3 DP10 Pin, Roll, Spring,1/4"X1-3/4",Znpl 1 4 NM8NT Nut, Hex, Nyloc, Thin, M 8,Pc6,Znpl 4 5 SH0820M Screw, Hex, M 8x 20,Pc8.8,Znpl 2 6 SH0825M Screw, Hex, M 8x 25,Pc8.8,Znpl 2 7 SW14H Wheel, Steering,14",02hub+Cover 1 8 W051218 Washer, Flat, Bright,5/16"X3/4"X18g,Znpl 4 9 W05M202 Washer, Flat, Bright,5/16"X3/4"X14g 2

A168231 Cap, Spring, Seat 2

PRE-DELIVERY PARTS EXPLODED VIEW

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Owners Manual for Model A16915G Hydro Drive

IMPORTANT

RECOMMENDED FUEL

Unleaded fuel is recommended by all manufacturers of engines fitted to Cox products.

SAFETY SWITCHES

Before operating machine, ensure that all safety switches are operating correctly. Do not operate machine with faulty, missing or damaged safety switches.

BLADE WARNING

Do not use mowing attachment with broken or bent blades, damaged or worn bolts and nuts or damaged cutter disc, otherwise damage and premature wear will result from vibration. Replace blades, bolts and nuts only in pairs to maintain correct balance. Recommended blade nut torque is 36-40Nm. Do not over tighten.

Keep both feet and hands

clear of the mowing

attachment at all times

while attempting to start

or operate the machine.

WARNING

DO NOT OPERATE

WITHOUT MOWING

ATTACHMENT

DEFLECTOR FITTED &

DOWN.

Reference to left or right hand side of machine is determined by sitting in the operating position on the machine.

Safety footwear is recommended when operating machine.

Reference to left or right hand side of machine is determined by sitting in the operating position on the machine.

Mount and dismount only from left hand side of machine.

Ensure machine has clutch/brake pedal fully depressed or parking

brake engaged when attempting to start engine.

Never allow engine revs to exceed more than 3600 RPM.

The Instruments,

the Controls and

their functions are

as follows;

Key Switch-

Used to start and stop engine. Insert key, turn key all the way right to start (3rd) position to start engine. When key is released from start (3rd) position it will return to on | (2nd) position. Turn key all the way left to off O (1st) position to stop engine. Remove key from off O (1st) position to lock ignition switch.

PTO Switch-

Used to activate the electromagnetic clutch/brake to start (engage) and stop (disengage and brake) mowing attachment blades and allow starting of engine with mowing attachment blades disengaged from engine. With engine running at fast speed pull KNOB up to (ON) position to start (engage) mowing attachment blades. Push knob down to (OFF) position to stop (disengage and brake) mowing attachment blades.

Seat Switch-

Used to stop engine if operator is not on the seat (switch not depressed) & cutter engagement PTO switch is engaged (on) or the park brake switch is not depressed (park brake not locked on).

Clutch/Brake Pedal & Park Brake Switch-

Used to allow starting of the engine when depressed. Used to stop engine when not depressed and seat switch is not depressed.

Hourmeter-

Used to indicate the number of hours the engine has operated.

Note:- Ignition switch must be in the on position for the hourmeter to display hours.

Engine Speed/Choke Control Lever-

Used to regulate engine speed and cutter speed also to engage/ regulate/disengage the engine choke to assist in starting a cold engine. Push LEVER fully forward to engage the engine choke fully.

Pull LEVER back so front edge of LEVER is in line with the fast (rabbit) symbol on dash decal to disengage choke fully.

Pull LEVER back for slow engine and cutter speed and push LEVER forward to fast symbol on dash decal for fast engine and cutter speed.

Clutch/Brake Pedal-

Used to disengage drive to the transaxle and apply the brake to slow or stop machine travel in forward or reverse direction. Used to allow engagement of park brake in locked (on) position. Used to allow starting of engine. Used to release park brake from locked (on) position.

Depress PEDAL to apply brake. Depress PEDAL to allow raising of park brake knob to locked (on) position. Depress PEDAL to allow starting of engine. Depress PEDAL to release park brake from locked (on) position.

Park Brake Knob-

Used to lift the park brake rod and engage with the clutch/brake linkage to secure the brake into the locked (on) position.

Used to allow starting of the engine if the mowing attachment is stoped (PTO. clutch/brake knob is pushed down) without the operator depressing clutch/brake pedal or being on the operators seat.

Used to allow the operator to leave the operating position with the engine running if the park brake is in the locked (on) position and the mowing attachment is also stoped (PTO. clutch/brake knob is pushed down).

Depress brake pedal fully, then lift the park brake KNOB into the locked (on) position and release the brake pedal, leaving the KNOB in the locked (on) position. Depress the clutch/brake pedal to release the park brake and let it return to the off position.

OPERATING INSTRUCTIONS

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Owners Manual for Model A16915G Hydro Drive

Seat Adjustment Lever-

Used to allow adjustment of the seat backwards or forwards to give the most comfortable operating position. Pull the LEVER left to unlock the seat slide mechanism, and move seat backwards or forwards until most comfortable operating position is reached, release LEVER and attempt to move the seat backwards or forwards slightly to allow the LEVER to return to the fully right position and to ensure the seat is locked in position.

Drive Pedal-

Used to control an infinitely variable ground speed between zero and maximum in forward or reverse. Also to select neutral. With engine running and clutch/brake pedal released push down on front of drive pedal to travel forward, push down on back of drive pedal to travel in reverse. When pressure is released from front or back of pedal it will return to neutral position.

M o w i n g At ta c h m e n t Cutting Height Adjustment Lever-

Used to change the mowing attachment cutting height. To alter cutting height, lift lever slightly and depress button, move lever up to raise or down to lower the mowing attachment cut height, stop at desired cutting height and release button to lock at 1 of 10 height positions.

NOTE– Do Not mow in any direction on slopes beyond 15 degrees (1 in 3.75).

Transmission Pump By-Pass Lever-

Used to disengage the transmission to allow the mower to be pushed easily. Located at the front of the transmission and near the middle of the chassis. Move lever to back for normal operation or move lever forward for free wheel.

Fuel Tap Knob-

Used to shut off the fuel line to stop fuel flow to the engine when the tractor is transported or not in operation to reduce the likelihood of fuel leakage. Turn the KNOB clockwise ¼ of a turn from the on

position to the off position to shut off the fuel line to stop fuel flowing to the engine. Turn KNOB anticlockwise ¼ of a turn from the off position to the on position to allow fuel to flow to the engine.

Oil Level Dipstick-

Used to indicate oil level in engine when engine is not running. (Refer to engine owners manual for instructions on checking engine oil level)

TO OPERATE

B E F O R E S T A R T I N G / STOPPING:

See Engine Maintenance/ Instruction Sheet.

Check engine oil level, check fuel level, turn fuel tap on.

STARTING ENGINE

Cold Engine: To start engine, place

speed control lever into choke position, ensure PTO switch is in the

“off” position, park brake locked or

clutch/brake pedal fully depressed, insert key in key switch, turn key all the way right to start (3rd) position, release key when engine has started.

Note: More than 15 seconds of continuous cranking can damage the starter motor. Short starting cycles give best starter motor life. Allow starter motor to cool for 2 minutes before attempting to restart engine. After engine starts gradually move speed control lever, out of choke position to obtain desired engine speed.

Hot engine:

To start engine, place speed control slightly past slow position, ensure

PTO switch is in the “off” position,

park brake locked or clutch/brake pedal fully depressed, insert key in key switch, turn key all the way right to start (3rd) position, release key when engine has started. Move speed control lever to obtain desired engine speed.

STOPPING ENGINE

When stopping engine, ensure PTO switch is in the off position, return speed control to fast position, lock park brake, turn key switch to the “off” (1st) position.

DRIVING

To Travel Machine Forward Or Reverse-

With engine running set speed control lever to obtain desired engine speed, ¾ to full speed for the best mowing finish and for engine and transmission cooling. Release park brake, let the clutch/ brake pedal all the way out, apply downward pressure on front of drive pedal to travel forward, or apply downward pressure on back of drive pedal to travel in reverse. It is not necessary to apply foot brake before changing from forward to reverse or reverse to forward. The amount of pedal travel is used to control the ground speed, small downward travel will give a slow ground speed, full downward travel will give a fast ground speed.

NOTE Use slower ground speed for traveling up and down slopes, turning, or mowing heavy growth.

Take care when reversing, always look in the direction of intended travel before changing direction.

To Stop Machine Travel-

Apply clutch/brake pedal fully, this will disconnect the drive belt to the transmission before the brake is activated.

OPERATING INSTRUCTIONS CONT.

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MAINTENANCE INSTRUCTIONS

It is the owner’s responsibility to ensure

that all-periodical checks, necessary adjustments, services and repairs are carried out. Failure to do so may result in death, personal injury and/or property damage.

Before attempting any maintenance, stop engine, ensure mowing attachment blades have stopped rotating, disconnect spark plug lead from spark plug and ground it, disconnect battery at negative terminal, to prevent accidental starting. Position machine on a flat level surface for maintenance. Never alter factory setting of maximum engine R.P.M (3600). Reference to the left or right side of the machine is determined by sitting in the operating position. IMPORTANT: If operating in adverse conditions such as those mentioned below, change engine oil, air filter, lubrication and adjustments should be carried out at less time intervals than specified in this booklets maintenance schedule. Ensure machine has park brake engaged when attempting to start engine. a. Mowing in hot or wet conditions. b. Mowing in rough or dusty conditions. c. Mowing hilly areas or continuous heavy load conditions.

CHECK & ADJUST ENGINE OIL LEVEL - Refer to engine owners manual for correct method to check & adjust engine oil level.

CHANGE ENGINE OIL & OIL FILTER

Refer to engine owner’s manual for correct method

to change engine oil & oil filter.

CHECK ENGINE AIR CLEANER & FOAM PRECLEANER-

Refer to engine owners manual for correct method to check and service engine air cleaner & foam precleaner.

CHECK BONNET SIDE MESH If mesh is more than one quarter blocked by debris clean mesh. Wipe mesh with hand, rag or brush to remove debris from mesh.

CHECK ENGINE ROTATING SCREEN Refer to engine owners manual for correct method to check and clean engine rotating screen /debris guard.

LUBRICATION OF MACHINE- Lubrication of machine must be carried out every 25 hours of operation or once a month, whichever occurs first. Lubricate at less time intervals when operated under adverse conditions.

OILING: A few drops of oil should be placed at the following points: Steering rod ends, mower suspension link rod end, height adjustment mechanism.

CHAIN: Use only chain lube for lubrication of the steering chain.

GREASE POINTS: Grease nipples are located on top of the front wheel stub axles.

GREASE STUB AXLES: Clean grease nipple, use grease gun and generalpurpose grease to force old grease from top and bottom of front axle bushes. Iif grease is not released from bottom of bush jack up front of machine and try again .

ENGINE TO TRANSMISSION VEE BELT ADJUSTMENT- Tension is automatically

adjusted by the belt tensioning springs.

ENGINE TO CUTTER VEE B ELT ADJUSTMENT- Tension is automatically

adjusted by the belt tensioning springs.

TO ADJUST STEERING CHAIN- Adjust chain by loosening the two bolts which hold the steering idler shaft mounting bracket in position, slide rearwards to tension chain then retighten bolts.

CHECK CLUTCH OPERATION – With pedal in up position check for 3-4mm play in the disengage linkage slot and the disengagement arm pin (adjust

after removing ‘R’ pin and washer) and turning linkage in or out to achieve correct play (replace ‘R’

pin and washer).

CHECK BRAKE OPERATION – Apply Clutch/Brake pedal and set park brake, if mower can be pushed brake pad, brake spring, or brake linkage may need servicing.

CHECK OPERATION OF SAFETY SWITCHES:

STARTING Clutch/Brake switch

With PTO (power take off) switch in disengaged position (down/off) attempt to start engine without the clutch/brake pedal depressed. Engine should

not start.

PTO switch

Sit on seat with the clutch/brake pedal fully depressed and PTO switch engaged (On), attempt to start engine. Engine should not start.

Key Switch With PTO switch in down (disengaged/off) position & clutch/brake pedal fully depressed turn key switch to start position. Engine

should start.

STOPPING Seat switch

Sit on seat and start engine, engage cutter, (manual or electric control) and lift weight from seat.

Engine should stop.

Clutch/Brake switch

Sit on seat and start engine depress clutch/brake pedal and apply park brake, lift weight from sear.

Engine should continue to run.

Sit on seat with engine running and park brake off , clutch/brake pedal not depressed and lift weight from seat.

Engine should stop.

Key Switch

Sit on seat and start engine, turn key switch to stop position.

Engine should stop.

CUTTER BRAKE ADJUSTMENT- Automatically

adjusted by permanent magnets on the electro magnetic clutch/brake.

CUTTER HEIGHT ADJUSTMENT- Stop engine, ensure mowing attachment blades have stopped rotating, disconnect spark plug lead from spark plug and ground it, disconnect battery at negative terminal, to prevent accidental starting. If the Mowing Attachment can not be positioned to give a satisfactory grass cut height using the available notches on the cut height mechanism, position the mower on a smooth level surface, lock the park brake on, and lower the Mowing Attachment to the notch above the desired cut height. Place 3 equal height spacers (that can support the mowing attachments weight) , of the desired height, under the mowing attachment one on each side at the lower front adjacent to the cut

-out & one at the middle of the back and lower the Mowing Attachment onto them. Loosen the

2 short screws located together on the front of the rear suspension mount. Push the rear link rearwards until it stops and retighten the 2 screws. Lift the Mowing attachment off the spacers and remove the spacers and check the cut height is as desired and the deck is level to slightly higher (3—5 mm) at the back. Adjust height again if required.

REPLACE BLADES- Stop engine, ensure mowing attachment blades have stopped rotating, disconnect spark plug lead from spark plug and ground it, disconnect battery at negative terminal, to prevent accidental starting. Check condition of cutter disc remove the blade nut using a suitable spanner (if using a socket remove the blanking grommet to gain access to the blade nut) and replace all blades, bolts, nuts and washers to preserve balance, tighten blade nut to (3640Nm). Do not over tighten. Re-fit blanking grommet if removed.

TO REMOVE MOWING ATTACHMENT – Stop engine, ensure mowing attachment blades have stopped rotating, and spark plug lead is disconnected & grounded, disconnect battery negative terminal to prevent accidental starting, disconnect the belt tensioning spring (front left hand side of mowing attachment). Lower mowing attachment onto 20mm block front and rear. Remove cutter belt from engine pulley. Remove two M10 x 50mm bolts, nuts & washers from mower suspension link at rear of the mowing attachment. Remove mowing attachment pivot pin lock screw and nut (6mm) and remove mowing attachment pivot pin. Remove the M8x35mm bolt from the cradle frame attachment bracket. Turn the front wheels a little to the left and twist the mowing attachment to the right and slide the deck from under the mower ro the right side. Re-assemble in reverse order. To assist in refitting mowing attachment pivot pin, raise the mowing attachment slightly. Refit mower suspension link & lifting links and M10x50mm bolts, nuts and washers. Refit cutter belt, connect belt tensioning spring and refit spark plug lead and battery terminal.

BATTERY MAINTENANCE- Batteries can be dangerous as they contain acids (corrosive chemicals), flammable vapours, large amounts of stored electrical energy, which may cause chemical burns, explosions or fires. Where goggles and a protective face guard. Remove jewellery/watches before handling the battery. Do not perform any battery maintenance where there are open flames or the possibility of sparks. Always work in a well ventilated area. Ensure the top of the battery is clean and dry (free of dirt and grime) as a dirty battery can discharge across the top of the battery casing. Inspect the terminals, screws and cables for breakage, damage or loose connections and they are clean, tight and free of corrosion. When not in use, a battery discharges by as much as 1% a day, more when the climate is warm. To make up for this loss, a boosting charge should be given once a month. Disconnect battery terminals (negative terminal first) to charge, then allow to stand minimum 1/2hr before re-connecting (negative terminal first). If a battery is not used for a period of more than three (3) months, the terminals should be disconnected and trickle charged at two (2) amps for two (2) hours once every three (3) months or before use. At the end of any maintenance ensure the battery is securely fastened in place, especially if it has been removed.

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FIRST MONTH OR 5 HOURS which ever occurs first

MAINTENANCE SCHEDULE

Check engine oil level, adjust if required Check engine air cleaner & foam pre-cleaner, service if require Check engine rotating screen/finger guard, clean if required Check operation of safety switches, service if required Check clutch/ brake operation, adjust if required Check tyre pressures, adjust if required Grease stub axles

Lubricate steering ball joints Check for loose fasteners, tighten if required Check mowing attachment cutter blades, bolts, nuts, housing, chute, grass catcher and guards for wear or damage, repair or replace if required Lubricate as necessary

BEFORE EACH USE

BEFORE EXTENDED STORAGE Change engine oil - Clean machine - Lubricate fully - Remove all

fuel from engine, fuel lines & tank or add fuel stabiliser

EVERY 5 HOURS

Check engine oil level, adjust if required Check engine air cleaner & foam pre-cleaner, service if required*

Check engine rotating screen/finger guard, clean if required*

*Service more often under dusty conditions, or where air borne debris is present

Change engine oil Check engine air cleaner & foam pre-cleaner, service if req Check engine rotating screen/finger guard, clean if required Check for loose fasteners, tighten if required Check clutch/ brake operation, adjust if required Check operation of safety switches, service if required

Check tyre pressures, adjust if required Grease stub axles Lubricate steering ball joints (rod ends) Check mowing attachment cutter blades, bolts, nuts, housing, chute, grass catcher and guards for damage, repair or replace if required

DATE / / HOURS..........................DEALER..............................................

3 MONTHS OR 25 HOURS which ever occurs first

Change engine oil if operating under heavy load or high ambient temperature Check engine air cleaner & foam pre-cleaner, service if req * Check engine rotating screen/finger guard, clean if required * Check battery condition, service if required Check clutch/ brake operation, adjust if required Check operation of safety switches and replace if required

Check tyre pressures, adjust if required Grease stub axles * Lubricate steering ball joints (rod ends) Check for loose fasteners, tighten if required Check mowing attachment cutter blades, bolts, nuts, housing, chute, grass catcher and guards for wear or damage, repair or replace if required

*Service more often under dusty conditions, or where air borne debris is present

DATE / / HOURS..........................DEALER..............................................

CHECK TYRE PRESSURES - Uneven

pressure can give an uneven finish when mowing and overly low or high pressures may cause damage to tyres and/or tubes. The recommended pressure is: 170kPa (24 P.S.I.) Front. 100kPa (15 P.S.I.) Rear.

CLEANING MACHINE WITH WATER PRESSURE – Allow machine to cool down (min

2 hrs) before hosing down. Start engine and engage drive and cutting systems to clear water from pulleys and belts. Stop engine and allow machine to dry. Lubricate as required. Do not cover machine with plastic or vinyl type material.

CLEANING AND POLISHING PLASTIC BONNET & MUDGUARD - To keep scratches

on bonnet & foot pan to minimum, do not rub or brush off with bare hands, use a soft cloth or a light flow of compressed air. For dirt, wash with a steady stream of water only (no detergent), then blow off excess water with air. To polish remove excess dust or dirt. When surface is dry, spray on an automotive type plastic preservative and leave on for 30 to 60 seconds. Using a dry soft cloth (i.e. cheesecloth) wipe off to bring up lustre.

GENUINE SPARE PARTS - Always use Genuine COX Spare Parts. Use of non-genuine COX spare parts will void your warranty.

SAFETY FIRST -

The use of mechanical devices can cause injury or property damage if incorrect procedures are used. Please ensure all operators & users read & understand all safety instructions in this manual.

CHECK FOR LOOSE FASTENERS TORQUE SETTINGS

5/16” UNC BOLT 20Nm (15lbf ft) 3/8” UNC bolt/nut 36Nm (27lbf ft) 7/16” UNF BOLT 68Nm (50lbf ft)

6mm BOLT/NUT 9Nm (6lbf ft) 8mm BOLT/NUT 15Nm (11lbf ft) 10mm NUT 44Nm (32lbf ft) 12mm NUT 53Nm (39lbf ft)

MAINTENANCE INSTRUCTIONS cont.

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Owners Manual for Model A16915G Hydro Drive

9 MONTHS OR 75 HOURS which ever occurs first

Change engine oil if operating under heavy load or high ambient temperature Check engine air cleaner & foam pre-cleaner, service if req * Check engine rotating screen/finger guard, clean if required * Check for loose fasteners, tighten if required Check clutch/ brake operation, adjust if required Check operation of safety switches and replace if required

Check tyre pressures, adjust if required Grease stub axles * Lubricate steering ball joints (rod ends) Check battery condition, service if required Check mowing attachment cutter blades, bolts, nuts, housing, chute, grass catcher and guards for wear or damage, repair or replace if required

*Service more often under dusty conditions, or where air borne debris is present

DATE / / HOURS..........................DEALER..............................................

12 MONTHS OR 100 HOURS which ever occurs first

*Service more often under dusty conditions, or where air borne debris is present

If fitted replace engine oil filter. Change engine oil. Check engine spark plug, clean, adjust, or replace if required. If fitted clean engine exhaust spark arrester. Check engine air cleaner & foam pre-cleaner, service if req *. Replace engine air cleaner cartridge, service if required*. Clean engine cooling system*. Check clutch/ brake operation and pads for wear, adjust or replace if req. Replace in-line fuel filter. Check tyre pressures, adjust if required. Grease stub axles *.

Lubricate steering ball joints (rod ends) Check belts for wear or damage, replace if required. Check operation of safety switches, service if required. Check mowing attachment electromagnetic clutch/brake for operation, service if required Check battery condition, service if required. Check for loose fasteners, tighten if required Check steering chain and sprockets for wear, adjust if required. Check mowing attachment cutter blades, bolts, nuts, housing, chute, grass catcher and guards for wear or damage, repair or replace if required.

DATE / / HOURS..........................DEALER..............................................

15 MONTHS OR 125 HOURS which ever occurs first

Change engine oil if operating under heavy load or high ambient temperature. Check engine air cleaner & foam pre-cleaner, service if required *. Check engine rotating screen/finger guard, clean if required *. Check operation of safety switches and replace if required. Check clutch/ brake operation, adjust if required.

Grease stub axles *. Lubricate steering ball joints (rod ends) Check tyre pressures, adjust if required. Check for loose fasteners, tighten if required. Check battery condition, service if required. Check mowing attachment cutter blades, bolts, nuts, housing, chute, grass catcher and guards for wear or damage, repair or replace if required.

DATE / / HOURS..........................DEALER..............................................

Change engine oil If fitted clean engine exhaust spark arrester Check engine air cleaner & foam pre-cleaner, service if req * Check engine rotating screen/finger guard, clean if required * Check clutch/ brake operation and pads for wear, adjust or replace if required Check tyre pressures, adjust if required Check operation of safety switches, service if required Check belts for wear or damage, replace if required Grease stub axles * Lubricate steering ball joints (rod ends)

Check steering chain and sprockets for wear, adjust if required

Check mowing attachment electric clutch brake air gap, adjust if req.

Check mowing attachment electromagnetic clutch/brake for operation, service if required Check for loose fasteners, tighten if required Check battery condition, service if required Check mowing attachment cutter blades, bolts, nuts, housing, chute, grass catcher and guards for wear or damage, repair or replace if required #Replace Hydrostatic transaxle oil with 5W50 synthetic oil

*Service more often under dusty conditions, or where air borne debris is present #Service if in commercial and /or heavy useage applications

DATE / / HOURS..........................DEALER..............................................

6 MONTHS OR 50 HOURS which ever occurs first

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Owners Manual for Model A16915G Hydro Drive

*Service more often under dusty conditions, or where air borne debris is present

18 MONTHS OR 150 HOURS which ever occurs first

Change engine oil. If fitted clean engine exhaust spark arrestor. Check engine air cleaner & foam pre-cleaner, service if req*. Check engine rotating screen/finger guard, clean if req *. Check clutch/ brake operation and lining for wear, adjust or replace if req. Check operation of safety switches, service if required. Check tyre pressures, adjust if required. If fitted check mowing attachment brake pad for wear, replace if required.

Check battery condition, service if required. Check for loose fasteners, tighten if required. Check belts for wear or damage, replace if required. Check steering chain and sprockets for wear, adjust if required. Grease stub axles *. Lubricate steering ball joints (rod ends)

Check mowing attachment electric clutch brake air gap, adjust if req.

Check mowing attachment cutter blades, bolts, nuts, housing, chute, grass catcher and guards for wear or damage, repair or replace if req

DATE / / HOURS..........................DEALER..............................................

21 MONTHS OR 175 HOURS which ever occurs first

Change engine oil if operating under heavy load or high ambient temperature. Check engine air cleaner & foam pre-cleaner, service if required *. Check engine rotating screen/finger guard, clean if required *. Check clutch/ brake operation, adjust if required. Check operation of safety switches and replace if required.

Check tyre pressures, adjust if required. Grease stub axles *. Lubricate steering ball joints (rod ends) Check battery condition, service if required. Check for loose fasteners, tighten if required. Check mowing attachment cutter blades, bolts, nuts, housing, chute, grass catcher and guards for wear or damage, repair or replace if required

*Service more often under dusty conditions, or where air borne debris is present

DATE / / HOURS..........................DEALER..............................................

24 MONTHS OR 200 HOURS which ever occurs first

If fitted replace engine oil filter. Change engine oil. Check engine spark plug, clean, adjust, or replace if required. If fitted clean engine exhaust spark arrestor. Check engine air cleaner & foam pre-cleaner, service if req* Check engine air cleaner cartridge, service if required. Clean engine cooling system*. Replace in-line fuel filter. Check clutch/ brake operation and pads for wear, adjust or replace if req. Check operation of safety switches, service if required. Check tyre pressures, adjust if required.

Grease stub axles * Lubricate steering ball joints (rod ends) Check steering chain and sprockets for wear, adjust if req Check belts for wear or damage, replace if required. Check mowing attachment electromagnetic clutch/brake for operation, service if required Check battery condition, service if required Check for loose fasteners, tighten if required Check mowing attachment cutter blades, bolts, nuts, housing , chute, grass catcher and guards for wear or damage, repair or replace if required. Replace Hydro oil with 5W50 synthetic oil

*Service more often under dusty conditions, or where air borne debris is present

DATE / / HOURS..........................DEALER..............................................

27 MONTHS OR 225 HOURS which ever occurs first

Change engine oil if operating under heavy load or high ambient temperature. Check engine air cleaner & foam pre-cleaner, service if req Check engine rotating screen/finger guard, clean if req *. Check clutch/ brake operation, adjust if required. Check operation of safety switches and replace if req. Check tyre pressures, adjust if required.

Grease stub axles *. Lubricate steering ball joints (rod ends) Check battery condition, service if required. Check for loose fasteners, tighten if required. Check mowing attachment cutter blades, bolts, nuts, housing, chute, grass catcher and guards for wear or damage, repair or replace if req.

*Service more often under dusty conditions, or where air borne debris is present

DATE / / HOURS..........................DEALER..............................................

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Owners Manual for Model A16915G Hydro Drive

30 MONTHS OR 250 HOURS which ever occurs first

Change engine oil. If fitted clean engine exhaust spark arrestor. Check engine air cleaner & foam pre-cleaner, service if req*. Check engine rotating screen/finger guard, clean if req *. Check clutch/ brake operation and pads for wear, adjust or replace if req. Check operation of safety switches, service if required. Check tyre pressures, adjust if required. Grease stub axles *. Lubricate steering ball joints (rod ends)

Check steering chain and sprockets wear, adjust if required.

Check mowing attachment electric clutch brake air gap, adjust if req.

Check mowing attachment cutter blades, bolts, nuts, housing, chute, grass catcher and guards for wear or damage, repair or replace if required. Check belts for wear or damage, replace if required Check battery condition, service if required. Check for loose fasteners, tighten if required #Replace Hydrostatic transaxle oil with 5W50 synthetic oil

*Service more often under dusty conditions, or where air borne debris is present #Service if in commercial and /or heavy useage applications

DATE / / HOURS..........................DEALER..............................................

33 MONTHS OR 275 HOURS which ever occurs first

Change engine oil if operating under heavy load or high ambient temp. Check engine air cleaner & foam pre-cleaner, service if required * Check engine rotating screen/finger guard, clean if req * Check clutch/ brake operation, adjust if required Check operation of safety switches and replace if required Check tyre pressures, adjust if required

Grease stub axles * Lubricate steering ball joints (rod ends) Check mowing attachment cutter blades, bolts, nuts, housing , chute, grass catcher and guards for wear or damage, repair or replace if required Check battery condition, service if required Check for loose fasteners, tighten if required

*Service more often under dusty conditions, or where air borne debris is present

DATE / / HOURS..........................DEALER..............................................

36 MONTHS OR 300 HOURS which ever occurs first

If fitted replace engine oil filter Change engine oil Check engine spark plug, clean, adjust, or replace if required If fitted clean engine exhaust spark arrestor Check engine air cleaner & foam pre-cleaner, service if required * Check engine air cleaner cartridge, service if required Clean engine cooling system* Replace in-line fuel filter Check clutch/ brake operation and lining for ware, adjust or replace if req Check operation of safety switches, service if required Check tyre pressures, adjust if required Grease stub axles *

Lubricate steering ball joints (rod ends) Check steering chain and sprockets wear, adjust if required Check belts for wear or damage, replace if required If fitted check mowing attachment brake pad for wear, replace if required Check battery condition, service if required Check for loose fasteners, tighten if required

Check mowing attachment electric clutch brake air gap, adjust if req.

Check mowing attachment cutter blades, bolts, nuts, housing, chute, grass catcher and guards for wear or damage, repair or replace if required

*Service more often under dusty conditions, or where air borne debris is present

DATE / / HOURS..........................DEALER..............................................

We are proud that you have purchased a Cox product and urge you to follow these

instructions to obtain the maximum life for your machine.

If in doubt check with your supplier.

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Owners Manual for Model A16915G Hydro Drive

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Owners Manual for Model A16915G Hydro Drive

PARTS LIST: A16915G BODY - BONNET & MUDGUARD

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Owners Manual for Model A16915G Hydro Drive

PARTS LIST: A16915G BODY - BONNET & MUDGUARD

ITEM PART NUMBER DESCRIPTION QTY

1 W08MN Washer, Flat, Bright, M 8x 17x1, 2 14

2 NM8NT Nut, Hex, Nyloc, Thin, M 8, Pc6 10

3 A168022 Mudguard, Rear 1

4 A163066R Bar, Bumper, Red 1

5 Sub-Assy, Bonnet, Sman 4500, B&S, 19.0 1

6 A163014 Bumper, Front 1

7 SPPK6X20 Screw, Pan, Posi3, K 6x 20 2

8 W10MN Washer, Flat, Bright, M10x 21x1.6 2

9 W041216 Washer, Flat, Bright, 1/4"X3/4"X16g 12

10 BHSSM6X16 Screw, Button, Hex Soc, M 6x 16, Pc10.9 2

11 NM6NT Nut, Hex, Nyloc, Thin, M 6, Pc6 6

12 SH0616M Screw, Hex, M 6x 16, Pc4.6 2

13 SH0620M Screw, Hex, M 6x20, Pc4.6 2

14 W05M202 Washer, Flat, Bright, 5/16"X3/4"X14g 2

15 SH0820M Screw, Hex, M 8x 20, Pc8.8 4

16 B0835M Bolt, Hex, M8 X 35, Pc8.8 2

17 BCHSNM8X30 Bolt, Cup, Sq Neck, M8 X 30 Pc4.6. 2

18 NHM8 Nut, Hex, M8 2

19 W052003 Washer, Flat, Black, 5/16"X1-1/4"X3 4

20 SH0816M Screw, Hex, M 8x 16, Pc8.8 2

21 NHM6 Nut, Hex, M 6, Pc5 2

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Owners Manual for Model A16915G Hydro Drive

PARTS LIST: A16915G BODY - SEAT

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Owners Manual for Model A16915G Hydro Drive

PARTS LIST: A16915G BODY - SEAT

ITEM PART NUMBER DESCRIPTION QTY

1 W08MN Washer, Flat, Bright, M 8x 17x1.2 6

2 NM8NT Nut, Hex, Nyloc, Thin, M 8, Pc6 6

3 A169137B Frame, Slide, Seat 1

4 A169135R Cover, Transaxle 1

5 A126052 Kit, Adjust, Seat, 4" Travel 1

5.1 Spacer, 5/16"X1-1/4"X1/4", Plastic, Black 4

5.2 Runner, Seat 1

5.3 Adjuster, Seat, 4" Travel 1

6 N05CN Nut, Hex, Nyloc, Thick, Unc, 5/16", Gr5 4

7 BCHSNM8X25 Bolt, Cup, Sq Neck, M8 X 20 Pc4.6 4

8 NHCM8 Nut, Hex, Conelok, M 8, Pc8 4

9 W08MN Washer, Flat, Bright, M 8x 17x1.2 4

10 89073 Strip, Tape 125mm Long 2

11 A168143B Mount, Seat, Black 1

12 A120850 Seat 1

13 SH0512C Screw, Hex, Unc, 5/16"X3/4", Gr5 4

14 W051218 Washer, Flat, Bright, 5/16"X3/4"X18g 4

15 WS050216 Washer, Lock, Spring, 5/16"X1/8"X1/16" 4

16 SP1PNCSM Switch, Plunger, 1 Pole, Nc, Snap Mtg 1

17 A163060 Spring, Compression, Conical, Seat, Heavy 2

18 A168231 Cap, Spring, Seat 2

19 W05M202 Washer, Flat, Bright, 5/16"X3/4"X14g 2

20 SH0820M Screw, Hex, M 8x 20, Pc8.8 6

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Owners Manual for Model A16915G Hydro Drive

PARTS LIST: A16915G BONNET

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Owners Manual for Model A16915G Hydro Drive

PARTS LIST: A16915G BONNET

ITEM PART NUMBER DESCRIPTION QTY

1 89073 Strip, Battery 3

2 A168020 Cowl, Bonnet, Red 1

3 A168026 Grill, Bonnet, Top, Black 1

4 A168028 Grill, Bonnet, Front, Black 1

5 A168033B Mesh, Side, Left, Black 1

6 A168035B Mesh, Side, Right, Black 1

7 A168121R Nose, Bonnet, Red 1

8 A168123R Stay, Bonnet, Left, Red 1

9 A168125R Stay, Bonnet, Right, Red 1

10 A168239B Baffle, Air, Hot, Bonnet, B&S, 20.0, Black 1

11 BHSSM6X16 Screw, Button, Hex Soc, M 6x 16, Pc10.9 8

12 BHSSM6X20 Screw, Button, Hex Soc, M 6x 20, Pc10.9 2

13 DEC180 Badge, Bonnet 1

14 DEC240 Decal, Proudly Australian, Red 2

15 DEC330 Decal, Cox, 250x 80, Red 1

16 DEC333 Decal, Stockman 4500, Cox, Bonnet 2

17 NM6NT Nut, Hex, Nyloc, Thin, M 6, Pc6 10

18 NTF6.3 Nut, Hex Wash, Self-Thread, 6.3 8

19 SPPK5X16 Screw, Pan, Pozi2, K 5x 16 4

20 ST0610B Screw, Pan, Selftap, Ph2, #6-20x 5/8" 5

21 W030820 Washer, Flat, Bright, 3/16" X 1/2"X 20 G 4

22 W041216 Washer, Flat, Bright, 1/4"X3/4"X16g 4

23 W06MN Washer, Flat, Bright, M 6x 12.5x1.2 14

24 WSR12 Washer, Seal 4

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PARTS LIST: A16915G BODY - CONSOLE

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Owners Manual for Model A16915G Hydro Drive

PARTS LIST: A16915G BODY - CONSOLE

ITEM PART NUMBER DESCRIPTION QTY

1 NCM4X1.6X9.5 Nut, Cage, M 4, 1.6 Panel, 9.5sq Hole 4 2 13012 Bush, Flanged, Nylon, 19idx22odx45l 2 3 13125 Switch, Key, 3 Posn, Magneto, 6 Term 1 4 A120870 Bezel, Switch, Key 1 5 A120872Z Washer, D, 16.1x24.0x2.5 1 6 A168009Z Bracket, Solenoid + Hourmeter 1 7 AM159 Solenoid 1 8 SH0616M Screw, Hex, M 6x 16, Pc4.6 4

9 W06MN Washer, Flat, Bright, M 6x 12.5x1.2 1 10 WM6S Washer, Lock, Int Tooth, M 6 1 11 NM6NT Nut, Hex, Nyloc, Thin, M 6, Pc6 4 12 N04C Nut, Hex, Unc, 1/4", Gr5 2 13 A168235 Control, Speed, Engine, B&S, L= 985 1 14 A168117 Switch, Pto, Push-Pull, Nodtdt, Yellow 1 15 A168024 Dash, Console 1 16 A168131B Bracket, Tank, Fuel 1 17 80037 Grommet 1 18 A168133B Strut, Console 1 19 96114 Strap, Bonnet 1 20 W041216 Washer, Flat, Bright, 1/4"X3/4"X16g 1 21 NM6NT Nut, Hex, Nyloc, Thin, M 6, Pc6 8 22 SH0616M Screw, Hex, M 6x 16, Pc4.6 1 23 W06MN Washer, Flat, Bright, M 6x 12.5x1.2 8 24 90139 Clamp, Battery 1 25 PR04M4.8 Rivet, Blind, Truss, Mon, 4.0x 8.4, 73ms 5-3 1 26 SH0612M Screw, Hex, M 6x 12, Pc4.6, Znpl 7 27 SPM4X12 Screw, Pan, X Recess, M 4 X 12, Znpl 4 28 WSM4X1.2X1.2 Washer, Lock, Spring, M 4x1.2x1.2, Znpl 4 29 W04MN Washer, Flat, Bright, M 4x 9x 0.8, Znpl 4 30 BHSSM5X12 Screw, Button, Hex Soc, M 5 X 12, Pc10.9, Znpl 2 31 W05MN Washer, Flat, Bright, M 5x 10x1.0, Znpl 2 32 NM5NT Nut, Hex, Nyloc, Thin, M5, Pc6, Znpl 2 33 A102190 Ring, Retainer, Switch, Pto 1 34 A163081 Meter, Hour 1

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Owners Manual for Model A16915G Hydro Drive

PARTS LIST: A16915G CONTROLS

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Owners Manual for Model A16915G Hydro Drive

PARTS LIST: A16915G CONTROLS

ITEM PART NUMBER DESCRIPTION QTY

1 W08MN Washer, Flat, Bright, M 8x 17x1, 2 18

2 NM8NT Nut, Hex, Nyloc, Thin, M 8, Pc6 10

3 A169183Z Rod, Brake, Park 1

4 A111050Z Bush, Pin, Locking, Unc, 5/16" 1

5 W051218 Washer, Flat, Bright, 5/16"X3/4"X18g 1

6 14038 Knob 1

7 RP04 Pin, 'R' 3

8 W10MN Washer, Flat, Bright, M10x 21x1.6 5

9 NM10NT Nut, Hex, Nyloc, Thin, M10, Pc6 1

10 W041216 Washer, Flat, Bright, 1/4"X3/4"X16g 2

11 BHSSM6X16 Screw, Button, Hex Soc, M 6x 16, Pc10.9 4

12 NM6NT Nut, Hex, Nyloc, Thin, M 6, Pc6 4

13 SH0616M Screw, Hex, M 6x 16, Pc4.6 2

14 SH0820M Screw, Hex, M 8x 20, Pc8.8 4

15 A168087Z Spacer, 8.5id, 20od, L=16 1

16 NHM8 Nut, Hex, M8 1

17 W052003 Washer, Flat, Black, 5/16"X1-1/4"X3 1

18 W06MN Washer, Flat, Bright, M 6x 12.5x1.2 10

19 B0625M Bolt, Hex, M6x25, Gr 8.8 1

20 A169189R15G Bridge, Suspension, Mower, Hydro, Red 1

21 NF06CN Nut, Hex, Nyloc, Thick, Unc, 3/8, Gr5 1

22 W061216 Washer, Flat, Bright, 3/8"X3/4"X16g 3

23 B0860M Bolt, Hex, M 8x 60, Pc8.8 5

24 A168165Z Pivot, Pedal, Drive 1

25 AM230 Bush - Plastic 4

26 A168179Z Pivot, Pedal, Brake 1

27 A168177R Lever, Pedal, Clutch/Brake 1

28 A169221R Rest, Foot, Pedal, Drive, Hydro 1

29 BHSSM6X20 Screw, Button, Hex Soc, M 6x 20, Pc10.9 3

30 A169161Z Link, Drive, Hydro 1

31 RP01 Pin, 'R' 3

32 A169171Z Lever, Actuation, Brake 1

33 B1045M Bolt, Hex, M10x 45, Pc8.8 1

34 NHM10 Nut, Hex, M10, Pc8 1

35 SH0830M Screw, Hex, M8x30, Pc8.8 1

36 A111018 Spring, Extension, Foot Brake 1

37 A169173Z Link, Clutch, Longitudinal 1

38 RE516INT End, Rod, Stamp, Unf, 5/16" Int 1

39 AM328 Pivot Bush, Lever 1

40 A169175Z Crank, Clutch 1

41 B0870M Bolt, Hex, M 8 X 70, PC8.8 1

42 RE38INTSTUD End,Rod,Stamp,Unf,3/8"Int,Stud Ball 1

43 A169181Z Link,Clutch,Transverse,Adjust 1

44 N06FC Nut,Hex,Conelok,Unf,3/8",Gr5 1

45 A169227Z Link,Disengauge,Hydro 1

46 WG12X15 Grommet 1

47 NFM6 Nut,Hex,Flange,Serated,M 6,Pc8 1

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Owners Manual for Model A16915G Hydro Drive

PARTS LIST: A16915G STEERING UPPER

Page 27

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Owners Manual for Model A16915G Hydro Drive

PARTS LIST: A16915G STEERING UPPER

ITEM PART NUMBER DESCRIPTION QTY

1 B0850M Bolt, Hex, M 8x 50, Pc8.8 2

2 W08MN Washer, Flat, Bright, M 8x 17x1, 2 4

3 NM8NT Nut, Hex, Nyloc, Thin, M 8, Pc6 4

4 13012 Bush, Flanged, Nylon, 19idx22odx45l 2

5 AM017C1 Steering Shaft Bush With Collar 2

6 A168078Z Shaft, Steering, Upper 1

7 W122414 Washer, Flat, Bright, 3/4"X1-1/2"X 14g 2

8 C02 Circlip, Ext, 'E' Type 2

9 SW14H Wheel, Steering, 14", 02hub+Cover 1

10 W041216 Washer, Flat, Bright, 1/4"X3/4"X16g 8

11 W05M202 Washer, Flat, Bright, 5/16"X3/4"X14g 2

12 A168087Z Spacer, 8.5id, 20od, L=16 2

13 13242 Pin, Pivot, Front Axle 1

14 B0835M Bolt, Hex, M8 X 35, Pc8.8 2

15 A126174Z Yoke, Joint, Universal, Steering 2

16 B0625M Bolt, Hex, M6x25, Gr 8.8 12

17 NHCM6 Nut, Hex, Conelok, M 6, Pc8 12

18 AM25399J Disc, Universal Joint 2

19 A168076 Cross, Joint, Steering 1

20 C05 Circlip, Ext, "E"Type 2

21 W092016 Washer, Flat, Bright, 9/16" X 1+1/4" X 16g 2

22 A168072Z Tensioner, Chain, Steering 1

23 AM017C1 Steering Shaft Bush With Collar 2

24 WS050216 Washer, Lock, Spring, 5/16"X1/8"X1/16” 2

25 SH0825M Screw, Hex, M 8x 25, Pc8.8 2

26 DP10 Pin, Roll, Spring, 1/4"X1-3/4" 1

27 89100 Fastener, Pushon, Round, 1/4” 1

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Owners Manual for Model A16915G Hydro Drive

PARTS LIST: A16915G STEERING LOWER

Page 29

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Owners Manual for Model A16915G Hydro Drive

PARTS LIST: A16915G STEERING LOWER

ITEM PART NUMBER DESCRIPTION QTY

1 B0850M Bolt, Hex, M 8x 50, Pc8.8 2

2 W08MN Washer, Flat, Bright, M 8x 17x1, 2 4

3 NM8NT Nut, Hex, Nyloc, Thin, M 8, Pc6 4

4 A168096R Beam, Axle, Front 1

5 A168099Z Axle, Stub, M10, 107.5 Deg, Left 1

6 A168101Z Axle, Stub, M10, 107.5 Deg, Right 1

7 14008 Key 2

8 A168092R Arm, Steering, Left, Red 1

9 A168094R Arm, Steering, Right, Red 1

10 GNTF3 Nipple, Grease, Straight 2

11 NM12NT Nut, Hex, Nyloc, Thin, M12, Pc6 2

12 W05M202 Washer, Flat, 5/16"X3/4"X14g 2

13 A168087Z Spacer, 8.5id, 20od, L=16 2

14 13242 Pin, Pivot, Front Axle 1

15 B0835M Bolt, Hex, M8 X 35, Pc8.8 2

16 W052003 Washer, Flat, Black, 5/16"X1-1/4"X3 1

17 SH0816M Screw, Hex, M 8x 16, Pc8.8 1

18 A168229Z Shaft, Steering, Lower, 06b-8x195 1

19 C05 Circlip, Ext, "E"Type 3

20 W092016 Washer, Flat, Bright, 9/16" X 1+1/4" X 16g 3

21 A168074Z Shaft, Steering, Idler 2

22 WS050216 Washer, Lock, Spring, 5/16"X1/8"X1/16" 1

23 SH0825M Screw, Hex, M 8x 25, Pc8.8 2

24 A168083Z Crank, Steering 1

25 A120685 Bush, Pivot, Tensioner 2

26 A168185Z Sleeve, Spacer, 1/2"Rod End 2

27 15173 Sleeve, Spacer, 3/8"-1/2"Rod End 2

28 BHSSM10X40 Screw, Button, Hex Soc, M10x 40, Pc10.9 2

29 NHCM10 Nut, Hex, Conelok, M10, Pc8 4

30 B1040M Bolt, Hex, M10x40, Pc8 2

31 RE12INT End, Rod, Stamp, Unf, 1/2" Int 4

32 N08F Nut, Hex, Unf, 1/2", Gr5 4

33 A168080 Chain, Roller 1

34 A168090Z Rod, Steering, Bent, Unf, 1/2", L=315 2

35 A168085Z Bracket, Pivot, Steering, Bottom 1

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Owners Manual for Model A16915G Hydro Drive

PARTS LIST: A16915G WHEELS

Page 31

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Owners Manual for Model A16915G Hydro Drive

PARTS LIST: A16915G WHEELS

ITEM PART NUMBER DESCRIPTION QTY

1 SH1030M10.9 Screw, Hex, M10x 30, Pc10.9 2

2 W203806 Washer, Flat, 20x38x6 2

3 A120865TPC Wheel, 18x950 2

3.1 A120897S Rim 1

3.2 TT18X950-8SS Tyre, 18x 950- 8, 4PLY, Tubeless 1

3.3

Valve, Tubeless, Snap-In, Tr412, C1 Core+Vc3 Cap 1

4 NHWM12X1.5 Nut, Hex, Wheel m12x1.5, 60 Deg 8

5 W102705 Washer, Flat, Black, 10.5x27x5 2

6 WSM10X3.66X2.69 Washer, Lock, Spring, M10x3.66x2.69, Gal 2

7 AM07099C Cap, Hub, 42dia, Black 2

8 A168108 Wheel, 13x650 2

8.1 A168110 Rim 1

8.2 AM021 Sleeve, Spacer, Bearing, L=30 1

8.3

Valve, Tubeless, Snap-In, Tr412bent, C1 Core+Vc3 Cap 1

8.4 TT13x650-6SSTPC Tyre, 13x 6.50- 6, 4ply, Tubeless 1

8.5 BB204212N Bearing, Ball 2

9 W203806 Washer, Flat 2

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Owners Manual for Model A16915G Hydro Drive

PARTS LIST: A16915G ENGINE ANCILLARY

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Owners Manual for Model A16915G Hydro Drive

PARTS LIST: A16915G ENGINE ANCILLARY

ITEM PART NUMBER DESCRIPTION QTY

1 W08MN Washer, Flat, Bright, M 8x 17x1, 2 10

2 NM8NT Nut, Hex, Nyloc, Thin, M 8, Pc6 7

3 A168032 Tank, Fuel, 10.5l 1

4 CF01 Cap, Fuel 1

5 AM294 Grommet, Fuel Tap 1

6 AM293 Petrol Tap 1

7 A168235 Control, Speed, Engine, B&S, L= 985 1

8 Battery, Automotive, 12v, Cmfu1, 9pl, 240cca 1

9 SH0616M Screw, Hex, M 6x 16, Pc4.6 2 10 SH0820M Screw, Hex, M 8x 20, Pc8.8 2 11 SH0816M Screw, Hex, M 8x 16, Pc8.8 5 12 NHM6 Nut, Hex, M 6, Pc5 2 13 WS050216 Washer, Lock, Spring, 5/16"X1/8"X1/16" 4 14 A169229R Reinforce, Mount, Engine, Red - A16915g 890 (35") 1

A169233R Reinforce, Mount, Engine Red - A16915g 1055 (42") 1 15 A169223Z Guide, Belt, Drive, Front 2 16 A168147Z Tang, Clutch/Brake 1 17 A168040 Pulley, Engine 1 18 AM175 Key 1 19 A120516 Clutch/Brake, Elecmagnet 1 20 B0756F Bolt, Hex, Unf, 7/16x3-1/2", Gr5 1 21 W071416 Washer, Flat, Bright, 7/16"X7/8"X16g 2 22 WS071008 Washer, Lock, Spring, 7/16"X5/32"X1/8" 1 23 W05SE Washer, Lock, Ext Tooth, 5/16" 3 24 B0840M Bolt, Hex, M8x40, Pc8 4 25 NHCM8 Nut, Hex, Conelok, M 8, Pc8 4 26 BHSSM5X12 Screw, Button, Hex Soc, M 5 X 12, Pc10.9 2 27 W05MN Washer, Flat, Bright, M 5x 10x1.0 6 28 NM5NT Nut, Hex, Nyloc, Thin, M5, Pc6 4 29 14107 Line, Fuel, L=180 1 30 Engine, 20.0hp, V2cyl, Elec, B&S, 40N877 1 31 A172131 Muffler, Exhaust, B&S, 22.0+24.0hp 1 32 Gasket, Exhaust, B&S, 690970 2 33 Screw, Exhaust, B&S, 690341 4 34 80025 Deflector, Exhaust Gas 1 35 Deflector, Muffler, B&S 222573 1

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Owners Manual for Model A16915G Hydro Drive

PARTS LIST: A16915G WIRING

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Owners Manual for Model A16915G Hydro Drive

PARTS LIST: A16915G WIRING

ITEM PART NUMBER DESCRIPTION QTY

1 Engine 1

2 Battery, Automotive, 12v, MFU1, 9pl, 240cca 1

3 15235 Lead, Battery, Black,3term,8-570-6-330-6 1

4 13115 Lead, Battery, Red, L=400 1

5 AM159 Soleniod 1

6 AM265 Lead, Battery, Red, L=490 1

7 A16811315L Harness, Wiring, Main 1

8 Fuse, Blade, 15 Amp, Blue 1

9 13125 Switch, Key, 3 Posn, Magneto, 6 Term 1

10 A168114 Lead, Wiring, Switch, Foot 1

11 14019 Switch, Plunger 1

14020 Cover, Switch 1

12 A168117 Switch, Pto 1

13 A120516 Clutch/Brake, Elecmagnet 1

14 SP1PNCSM Switch, Plunger 1

15 A163081 Meter, Hour 1

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Owners Manual for Model A16915G Hydro Drive

PARTS LIST: A16915G DRIVE

Page 37

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Owners Manual for Model A16915G Hydro Drive

PARTS LIST: A16915G DRIVE

ITEM PART NUMBER DESCRIPTION QTY

1 90293 Boss, Idler, 12dia, 16high 1

2 90294 Boss, Idler, 12dia, 3high 1

3 PIFB126598A Idler, Flat, Flg, Brg, Sealed, 12idx 65od 1

4 PIFBB02 Idler, Flat, Flg, Brg, Sealed, 17x4.00"Od 2

5 A169232 Guide, Belt, Drive, Middle 4

6 W08MN Washer, Flat, Bright, M 8x 17x1,2 15

7 14025 Boss, Idler, 17dia, 3high 2

8 A102125Z Boss, Idler, 17 Dia, 12 High 1

9 NM8NT Nut, Hex, Nyloc, Thin, M 8, Pc6 13

10 W122414 Washer, Flat, Bright, 3/4"X1-1/2"X 14g 2

11 C02 Circlip, Ext, 'E' Type 2

12 W10MN Washer, Flat, Bright, M10x 21x1.6 1

13 NM6NT Nut, Hex, Nyloc, Thin, M 6, Pc6 2

14 SH0616M Screw, Hex, M 6x 16, Pc4.6 2

15 A169012 Transaxle, Hydro, TTC, K46DR 1

16 14022 Bracket, Thrust, Hub 2

17 W05M202 Washer, Flat, Bright, 5/16"X3/4"X14g 4

18 W08MN Washer, Flat, Bright, M 8x 17x1,2 4

19 B0860M Bolt, Hex, M 8x 60, Pc8.8 4

20 NM8NT Nut, Hex, Nyloc, Thin, M 8, Pc6 4

21 A168087Z Spacer, 8.5id, 20od, L=16 1

22 W203806 Washer, Flat, 20x38x6 2

23 A169205 Adaptor, Wheel 2

24 14126 Key 2

25 14075 Cap, Hub, Rear Wheel 2

26 SH1240M1.5 Screw, Hex, M12x1.5x 40, Pc8.8 8

27 W052003 Washer, Flat, Black, 5/16"X1-1/4"X3 1

28 SH0816M Screw, Hex, M 8x 16, Pc8.8 4

29 W06MN Washer, Flat, Bright, M 6x 12.5x1.2 2

30 A102386Z Boss, Idler, 17dia, 10.5high 1

31 A169223Z Guide, Belt, Drive, Front 2

32 A168040 Pulley, Engine 1

33 AM175 Key 1

34 A120516 Clutch/Brake, Elecmagnet 1

35 B0756F Bolt, Hex, Unf, 7/16x3-1/2", Gr5 1

36 W071416 Washer, Flat, Bright, 7/16"X7/8"X16g 2

37 WS071008 Washer, Lock, Spring, 7/16"X5/32"X1/8" 1

38 A169225Z Guide, Belt, Drive, Rear 1

39 B0860M Bolt, Hex, M 8x 60, Pc8.8 5

40 RP01 Pin, 'R' 1

41 14070 Sleeve, Pivot, Drive Belt Tensioning Arm 1

42 A169151Z Arm, Tensioner, Belt, Drive, Hydro 1

43 A120685 Bush, Pivot, Tensioner 2

44 PIVBB17A88 Idler, V Belt, Brg, Sealed, 17id, A88 1

45 14025 Boss, Idler, 17dia, 3high 1

46 WS050216 Washer, Lock, Spring, 5/16"X1/8"X1/16" 1

47 SH0820M Screw, Hex, M 8x 20, Pc8. 1

48 B0870M Bolt, Hex, M 8 X 70, Pc8. 1

49 AM264 Spring 1

50 V68 Belt, V 1

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Owners Manual for Model A16915G Hydro Drive

PARTS LIST: A16915G TRANSAXLE

Page 39

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Owners Manual for Model A16915G Hydro Drive

PARTS LIST: A16915G TRANSAXLE

ITEM PART NUMBER DESCRIPTION

1 K46dr Transaxle 7 T168T2024250 Vent Valve

8 T19216324360 Magnet 10 T168T2099250 Pump Shaft/Bearing Kit 11 T19215427281 Spring 25 12 T1A646089510 Bypass Shaft B 13 T1A632029520 Bypass Lever 14 T22242000100 Snap Ring,10 15 T168T2036300 Sealing Cap 30 16 T22252000350 Snap Ring C 35 18 T187Q0399940 Drain Bolt Kit 19 Order Seal Kit 0-Ring 1a P10a 20 T187T0134380 Seal Tc 153507 21 T26476080552 Tapping Screw 8 * 55 22 T26476080302 Tapping Screw 8 * 30 24 Order Repair Kit Center Case W/Ids Filter Kit 25 T19216824760 Pin 3 * 9.8 26 T168T2025220 Filter 105 27 T168T2099990 Bolt 10 * 75 28 T1A646024800 Ids Valve 1.2 29 T1A646024761 Ids Spring 30 T1A646024790 Ids Filter 300 31 Order Repair Kit Cylinder Block (Pump) Kit 32 T1A646025200 Spring 33 T168T2025250 Pump Shaft 34 T22272000120 E-Ring 12 35 T1A646034770 Bearing 6202 36 T19216824210 Motor Housing 37 T187T0034750 Thrust Bearing 51106 38 Order Repair Kit Cylinder Block Kit (Motor) 39 T19216825230 Washer 12 * 24 * 1 40 T1A646025271 Motor Shaft 41 T19215425310 Snap Ring S15 42 T187Q0325440 Motor Gear 13t Pm 43 T1A646034760 Bearing 6202 44 T187T0027060 Thrust Plastic 47 T1A646029010 Magnet Holder 49 T1A646029911 Control Shaft 50 T168T2029920 Fulcrum 51 T168T2029800 Torsion Spring 52 T168T2029740 Control Arm A 53 T1A646029400 Control Lever F

ITEM PART NUMBER DESCRIPTION

54 T168T2029360 Jerky Plate 55 T22137120000 Washer 12 56 T1A646029940 Cotter Pin 1/8in 3/4in

57 T22351060036 Spring Pin 6 * 36 58 T22351060040 Roll Pin 6 * 40 59 Order Seal Kit O-Ring 1a P14 60 T26776120002 Nut 12 61 T1A646031570 Differential Gear Kit 62 T1A646033540 Final Gear (54t) 63 T1A646033250 Final Pinion Collar 64 T1A646033410 Reduction Shaft 65 T19216833420 Washer 12 * 32 * 3.2 66 T187Q0333450 Reduction Gear 36t 67 T1A646033531 Final Pinion Gear (10t) 68 T1A646089430 Axle Shaft, Left 69 T1A646089440 Axle Shaft, Right 70 T19216334261 Thrust Washer 71 T19216834270 Ring 17 72 T19216334280 Seal 19 * 32 * 8 73 T19216834350 Bushing 19 * 25 74 T168T2034240 Bushing 19.05 75 T1A646036121 Brake Shoe 76 T1A646036160 Brake Lever 77 T1A646036171 Brake Shaft 78 T168T2036180 Brake Return Spring 79 T1A646036200 Brake Actuator 80 T22351050032 Spring Pin 5 * 32 81 Order Repair or Seal Kit O-Ring 1a P12 82 T22351040016 Spring Pin 4 * 16 84 T1A646025770 Pulley C 85 T1A646083070 Fan Black 86 T1A646083060 Wave Washer 87 T19215489090 Snap Ring 90 T22351030020 Spring Pin 3.0a * 20 91 Order Seal Kit Oil Seal 16 * 22 * .03 95 T22351030016 Spring Pin 3.0a * 16 96 T22351035040 Roll Pin 3.5 * 40

99 T1A646099500 Sealant 104 T168T2099650 Thrust Bearing/Swash Plate Kit 200 T1A646099140 Seal Kit (K46 & T40) 201 T1A646099460 Repair Kit 205 T1A646098030 Housing Kit

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Owners Manual for Model A16915G Hydro Drive

PARTS LIST: A16915G MOWER SUSPENSION

Page 41

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Owners Manual for Model A16915G Hydro Drive

PARTS LIST: A16915G MOWER SUSPENSION

ITEM PART NUMBER DESCRIPTION QTY

1 W08MN Washer, Flat, Bright, M 8x 17x1, 2 9

2 NM8NT Nut, Hex, Nyloc, Thin, M 8, Pc6 7

3 A168103Z Adjuster, Cut, Transverse 1

4 A168118Z Pin 1

5 AM369 Bush 4

6 NM8NT Nut, Hex, Nyloc, Thin, M 8, Pc6 2

7 NM6NT Nut, Hex, Nyloc, Thin, M 6, Pc6 1

8 SH0620M Screw, Hex, M 6x20, Pc4.6 1

9 SH0825M Screw, Hex, M 8x 25, Pc8.8 2

10 W05M202 Washer, Flat, Bright, 5/16"X3/4"X14g 2

11 A168105R Link, Drag, Attachment, Mowing 1

12 A168197Z Rod, Adjust, Height, Cut 1

13 RP04 Pin, 'R' 1

14 A120659 Washer 1

15 AM012 Height Adjustment Pawl Push Rod Spring 1

16 AM013Q2 Height Adjustment Pawl Push Rod Button 1

17 A168219Z Bush 1

18 A168227Z Link, Height, Cut 1

19 W10MN Washer, Flat, Bright, M10x 21x1.6 2

20 NM10NT Nut, Hex, Nyloc, Thin, M10, Pc6 1

21 SH1030M10.9 Screw, Hex, M10x 30, Pc10.9 1

22 W041216 Washer, Flat, Bright, 1/4"X3/4"X16g 1

23 A168233 Sub-Assy, Aduster, Height, Cut 1

24 A168211 Grip, Hand 1

25 A168219Z Bush 1

26 W10MN Washer, Flat, Bright, M10x 21x1.6 1

27 NM10NT Nut, Hex, Nyloc, Thin, M10, Pc6 1

28 SH1030M10.9 Screw, Hex, M10x 30, Pc10.9 1

29 SH0820M Screw, Hex, M 8x 20, Pc8.8 6

30 B0835M Bolt, Hex, M8 X 35, Pc8.8 1

31 B1050M Bolt, Hex, M10 X 50 2

32 W10MN Washer, Flat, Bright, M10x 21x1.6 4

33 NM10NT Nut, Hex, Nyloc, Thin, M10, Pc6 2

34 SH0620MPC8 Screw, Hex, M 6x20, Pc8.8 4

35 W06MN Washer, Flat, Bright, M 6x 12.5x1.2 4

36 NM6N Nut, Hex, Nyloc, M 6, Pc8 4

37 A168199R Bracket, Attach, Frame, Cradle 1

38 A169189R15G Bridge, Suspension, Mower, Hydro 1

39 A168195R Link, Suspension, Mower 1

40 A168193Z Rod, Threaded 1

41 RE12INT End, Rod, Stamp, Unf, 1/2" Int 1

42 N08F Nut, Hex, Unf, 1/2", Gr5 3

43 A168191Z Bush, Half, Mount, End, Rod 2

44 B0640C Bolt, Hex, Unc, 3/8"X2-1/2", Gr5 1

45 NF06CN Nut, Hex, Nyloc, Thick, Unc, 3/8, Gr5 2

46 W061216 Washer, Flat, Bright, 3/8"X3/4"X16g 3

47 NFM8 Nut, Hex, Flange, Serated, M 8, Pc8 1

48 AM040 Spring, Extension 2

Page 42

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Owners Manual for Model A16915G Hydro Drive

PARTS LIST: CA170 35”MOWING ATTACHMENT ANCILLARY COMPONENTS

Page 43

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Owners Manual for Model A16915G Hydro Drive

PARTS LIST: CA170 35”MOW/ATTACHMENT ANCILLARY COMPONENTS

ITEM PART NUMBER DESCRIPTION QTY

2 A170013Z Pin 1

3 A170009Z Frame, Cradle, Idler 1

4 AM230 Bush - Plastic 2

5 A170011Z Frame, Slide, Idler 1

6 AM230 Bush - Plastic 4

7 WS06081.5 Washer, Lock, Spring, 3/8"X1/8"X3/32" 1

8 W102705 Washer, Flat, Black, 10.5x27x5 1

9 B0636C Bolt, Hex, Unc, 3/8"X2-1/4", Gr5 1

10 PIFBB06 Idler, Flat, Flg, Brg, Seal, 3/8"X16x5" 1

11 A170015Z Pin 2

12 SH0616M Screw, Hex, M 6x 16, Pc4.6 2

13 NM6NT Nut, Hex, Nyloc, Thin, M 6, Pc6 2

14 SH0616M Screw, Hex, M 6x 16, Pc4.6 1

15 NM6NT Nut, Hex, Nyloc, Thin, M 6, Pc6 1

16 A121512 Grommet, Blanking 1

17 A121513 Adaptor, Spray, Water 1

18 AM259 Deflector 1

19 A100003 Spring, Torsion, Deflector 1

20 AM274 Fastener, Pushon, Round, 1/4" 1

21 A170017Z Mount, Suspension, Rear 4

22 A170019Z Spacer, Mount, Suspension, Rear 2

23 B1040M Bolt, Hex, M10x40, Pc8 4

24 13016 Pin, 11.1 Diax327l(Plated) 1

25 SH0616M Screw, Hex, M 6x 16, Pc4.6 1

26 NM6NT Nut, Hex, Nyloc, Thin, M 6, Pc6 1

27 AM145 Spring, Extension, Weight Compensating 2

28 B1050M Bolt, Hex, M10 X 50 2

29 W10MN Washer, Flat, Bright, M10x 21x1.6 4

30 NM10NT Nut, Hex, Nyloc, Thin, M10, Pc6 2

31 V66 Belt, V 1

Page 44

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Owners Manual for Model A16915G Hydro Drive

PARTS LIST: CA170 35” MOWING ATTACHMENT CUTTER COMPONENTS

Page 45

1 February 2016 Page 45

Owners Manual for Model A16915G Hydro Drive

PARTS LIST: CA170 35” MOWING ATTACHMENT CUTTER COMPONENTS

ITEM PART NUMBER DESCRIPTION QTY

1 KIT261 Kit, Housing, Cutter, 890(35") 1

1.1 Deck, Mower, Side, 890(35") 1

1.2 DEC116 Decal, Danger, Mowing Attachment 2

1.3 AM274 Fastener, Pushon, Round, 1/4" 1

1.4 A100003 Spring, Torsion, Deflector 1

2 A100054B Housing, Bearing, Flange, Guide Mount 1

3 BB255215NN Bearing, Ball 1

4 SH1030M Screw, Hex, M10x 30, Pc8.8 4

5 NM10NT Nut, Hex, Nyloc, Thin, M10, Pc6 4

6 A170003R Disc, Cutter 1

7 SKIT54N Pair, Blade+Bolt+Washer+Nut, Standard, 198 1

7.1 Blade, Mower, Swingback, Standard, 198 2

7.2 SKIT01D1 Blade Bolt & Nut Set 1

7.2.1 Nut, Hex, Nyloc, Thick, Unc, 3/8, Gr5 2

7.2.2 Washer, Wave, 3/8"X1" 2

7.2.3 Blade Bolt Grade 8 2

8 A170021 Sub-Assy, Spindle, Flanged, Cutter 1

8.1 Spindle, Flanged, Cutter0 1

8.2 A100060Z Washer, Flat, 32x45x3 1

8.3 BB305513NS Bearing, Ball 1

9 SH1025M Screw, Hex, M10 X 25, Pc 8.8 4

10 NM10NT Nut, Hex, Nyloc, Thin, M10, Pc6 4

11 A170007 Pulley, Cutter, Ci 1

12 A156017 Key 1

13 W103506 Washer, Flat, Black, 10x35x6 1

14 WW0616 Washer, Wave, 3/8"X1" 1

15 WSM10X3.66X2.69 Washer, Lock, Spring, M10x3.66x2.69, Gal 1

16 W10MN Washer, Flat, Bright, M10x 21x1.6 5

17 SH1030M10.9 Screw, Hex, M10x 30, Pc10.9 1

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PARTS LIST: CA171 42”MOWING ATTACHMENT ANCILLARY COMPONENTS

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Owners Manual for Model A16915G Hydro Drive

PARTS LIST: CA171 42”MOWING ATTACHMENT ANCILLARY COMPONENTS

ITEM PART NUMBER DESCRIPTION QTY

2 A171019Z Frame, Cradle, Idler 1

3 AM230 Bush - Plastic 2

4 A170011Z Frame, Slide, Idler 1

5 AM230 Bush - Plastic 4

6 WS06081.5 Washer, Lock, Spring, 3/8"X1/8"X3/32" 1

7 W102705 Washer, Flat, Black, 10.5x27x5 1

8 B0636C Bolt, Hex, Unc, 3/8"X2-1/4", Gr5 1

9 PIFBB06 Idler, Flat, Flg, Brg, Seal, 3/8"X16x5" 1

10 SH0616M Screw, Hex, M 6x 16, Pc4.6 2

11 NM6NT Nut, Hex, Nyloc, Thin, M 6, Pc6 2

12 A170113Z Pin 2

13 PIFBB05 Idler, Flat, Flg, Brg, Seal, 3/8"X24x5" 1

14 W0620HD Washer, Flat, Black, 3/8"X1-1/4"X3 1

15 WS06081.5 Washer, Lock, Spring, 3/8"X1/8"X3/32" 1

16 B0640C Bolt, Hex, Unc, 3/8"X2-1/2", Gr5 1

17 A171007R Guard, Pulley, Left 1

18 A171010R Guard, Pulley, Right 1

19 13016 Pin 1

20 SH0616M Screw, Hex, M 6x 16, Pc4.6 7

21 NM6NT Nut, Hex, Nyloc, Thin, M 6, Pc6 7

22 W06MN Washer, Flat, Bright, M 6x 12.5x1.2 6

23 NM10NT Nut, Hex, Nyloc, Thin, M10, Pc6 10

24 A121513 Adaptor, Spray, Water 2

25 A121512 Grommet, Blanking, 1" 2

26 A170019Z Spacer, Mount, Suspension, Rear 2

27 A170017Z Mount, Suspension, Rear 4

28 B1040M Bolt, Hex, M10x40, Pc8 4

29 Sleeve, Roller, Deck, Cutter 4

30 KIT Wheel, includes 29,30,31 4

31 Bolt, Hex 4

32 W0620HD Washer, Flat, Black, 3/8"X1-1/4"X3 4

33 W10M Washer 4

34 AM259 Deflector 1

35 V69 Belt, V 1

36 AM274 Fastener, Pushon, Round, 1/4" 1

37 A100003 Spring, Torsion, Deflector 1

38 13016 Pin, 11.1 Diax327l(Plated) 1

39 SH0616M Screw, Hex, M 6x 16, Pc4.6 1

40 NM6NT Nut, Hex, Nyloc, Thin, M 6, Pc6 1

41 AM145 Spring, Extension 2

42 B1050M Bolt, Hex, M10 X 50 2

43 W10MN Washer, Flat, Bright, M10x 21x1.6 4

44 NM10NT Nut, Hex, Nyloc, Thin, M10, Pc6 2

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Owners Manual for Model A16915G Hydro Drive

PARTS LIST: CA171 42”MOWING ATTACHMENT CUTTER COMPONENTS

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Owners Manual for Model A16915G Hydro Drive

PARTS LIST: CA171 42”MOWING ATTACHMENT CUTTER COMPONENTS

ITEM PART NUMBER DESCRIPTION QTY

1 A100054B Housing, Bearing, Flange, Guide Mount, Black 2

2 BB255215NN Bearing, Ball 2

3 A170021 Sub-Assy, Spindle, Flanged, Cutter 2

3.1 Spindle, Flanged, Cutter 1

3.2 A100060Z Washer, Flat, 32x45x3 1

3.3 BB305513NS Bearing, Ball 1

4 A156010 Pulley, Cutter, Ci 2

5 W103506 Washer, Flat, Black, 10x35x6 2

6 WW0616 Washer, Wave 2

7 WSM10X3.66X2.69 Washer, Lock, Spring, M10x3.66x2.69, Gal 2

8 W10MN Washer, Flat, Bright, M10x 21x1.6 6

9 SH1030M10.9 Screw, Hex, M10x 30, Pc10.9 10

10 A171050Z Spacer, Sleeve, 25.2x35x 8 2

11 NM10NT Nut, Hex, Nyloc, Thin, M10, Pc6 16

12 BHSSM10X30 Screw, Button, Hex Soc, M10x 30, Pc10.9 8

13 A152011R Spacer, Disc, Cutter 2

14 A152013R Disc, Cutter 2

15 A156017 Key 2

16 KIT262 Kit, Housing, Cutter, 1055(42") 1

16.1 Deck, Mower, Side, 1055(42") 1

16.2 AM274 Fastener, Pushon, Round, 1/4" 1

16.3 A100003 Spring, Torsion, Deflector 1

16.4 DEC116 Decal, Danger, Mowing Attachment 2

16.5 DEC334 Decal, 42" Cut 1

17 KIT259 Pair, Blade+Bolt+Washer+Nut, Airflow, 163 2

17.1 Blade, Mower, Swingback, Airflow, 163 2

17.2 SKIT01D1 Blade Bolt & Nut Set 1

17.2.1 Nut, Hex, Nyloc, Thick, Unc, 3/8, Gr5 2

17.2.2 Washer, Wave 2

17.2.3 Blade Bolt Grade 8 2

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PARTS LIST: A16915G DECALS

PART NO. DESCRIPTION CS45H20B35 CS45H20B42

95067 Non-Skid, Pedal, Brake 1 1

A122068 Non-Skid, Platform, 240 X 200 1 1

A163069 Non-Skid, Footrest, 285x100 2 2

A168223 Non-Skid, Pedal, Drive 1 1

DEC116 Decal, Danger, Mowing Attachment 2 2

DEC135 Decal, Caution, Hot Muffler 1 1

DEC136 Decal, Drive Pedal 1 1

DEC177 Badge, Steering Wheel, Oval 1 1

DEC180 Badge, Bonnet 1 1

DEC240 Decal, Proudly Australian 2 2

DEC325 Decal, Sman 4000, Cox, Hydro 1 1

DEC330 Decal, Cox, 250x 80, Red 1 1

DEC333 Decal, Sman 4500, Cox, Bonnet, Side 2 2

DEC337 Decal, Sman 4500, Deck, Do Not Step, 35" 1 NIL

DEC359 Decal, Sman 4500, Side, Left, 20.0hp, Hydro 1 1

DEC340 Decal, Sman 4500, Control, Speed 1 1

DEC341 Decal, Sman 4500, Switch, Ignition 1 1

DEC343 Decal, Sman 4500, Clutch/Brake 1 1

DEC353 Decal, Sman 4500, Deck, Do Not Step, 42" NIL 1

DEC357 Decal, Sman 4500, Side, Right, 20.0hp 1 1

DEC402 Decal, Sman 4500, Instruct, Hydro 1 1

DEC408 Decal, Sman 4500, Height, Cut 1 1

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Owners Manual for Model A16915G Hydro Drive

Specifications

Model No A16915G COX Stockman 4500 Ride-on Lawn Tractor

Product Code

CS45H20B35 CS45H20B42

20HP (14.9Kw), Hydrostatic Drive, 890 mm (35") Side Discharge Mowing Attachment 20HP (14.9Kw), Hydrostatic Drive, 1055 mm (42") Side Discharge Mowing Attachment

Dimensions, Mass, Capacity CS45H20B42 CS45H20B35

Length

Lawn Tractor 1860 mm 1860mm

Width Lawn Tractor 889mm 889 mm

Inc Mowing Attachment Deflector Down 1321mm 1110 mm Inc Mowing Attachment Deflector Up 1196mm 985 mm Height 1130 mm 1130 mm Wheel Base 1326 mm 1326 mm Front Track [13x6.50-6 Tyres] 726 mm 726 mm Rear Track [18x9.50-8 Tyres] 656 mm 656 mm Dry Mass

Lawn Tractor 202.5 kgs 202.5 kgs Mowing Attachment 35” 31.5 kgs Mowing Attachment 42” 47.5 kgs

Total 250 kgs 234 kgs Fuel Tank Capacity

10.5 Litre

Engine Oil Capacity Including Oil Filter 1.9 Litre

Engine Design & Performance

Model Briggs & Stratton 40N877 0025B1 Type:- Petrol, 4 Stroke, Air Cooled, Vertical PTO, 25.4 mm [1”] Shaft, Fuel Pump, Electric Start

Intek

Cylinder Configuration Twin Cast Iron Sleeve Valve Type Overhead Displacement 656 cm3 Bore x Stroke 75.4 mm x 73.4 mm Maximum Rated Gross Power to SAE J1940 & J1995 @3600 14.9 kW [20.0 hp]

Rated Engine Speed (No Load)

Maximum 3600 RPM

Idle 1800 RPM Alternator Capacity (12 Volt DC) 9 Amps Dry Mass

36.8 kg

Transaxle Design & Performance Model & Type:- Hydrostatic Fluid Drive through Gear Transmission & Differential +

Hydrostatic Bypass Disengagement + Internal Wet Disk Brake + External Reservoir Tank

Tuff Torq K46DR

Ground Speed (Infinitely Variable)

Forward 0-11.4 km/h

Reverse 0-6 km/h Lubrication Capicity:- 2.3 Litres Dry Mass 12.5 kg

Mowing Attachment Design & Performance

CA17014E CA17115G

Type: Engine PTO Shaft Mounted Electromagnetic Clutch/Brake, Spring Tensioned, Single V Belt, 4 Parallel Link Points (3 Adjustable). 1 Spindle, Right Side Discharge, 2 Swing Back Blades 890mm (35”) 2 Spindle, Right Side Discharge, 4 Swing Back Blades 1055 mm [42”] Anti-scalp Roller 1 optional adjustable 4 Adjustable Cut Height Range (10 Position) 15-85mm 15-85mm

Miscellaneous CS45H20B35 CS45H20B42

Minimum Uncut Grass Diameter (Left Turn) 1560mm 1385mm Maximum Grass Cut per Hour 10000m2 12000m2 Minimum Turning Diameter (Inside Back Tyre)

Left Turn 1200mm 1200mm

Right Turn 1200mm 1200mm Battery (12 Volt Maintenance Free) MFU1 MFU1 Fuse (12 Volt ) Blade Type 15 Amps 15 Amps Maximum Trailer Gross Weight Maximum Trailer Hitch Point Load

250 kg 10 kg

Maintenance CS45H20B35 CS45H20B42

Fuel Unleaded Petrol, Regular or Premium or E10 Engine Oil (above + 4”C) SAE 30 A.P.I. “SF”,”SG”,”SH”,”SJ” Transaxle Oil Initial top up SAE 10W-30 A.P.I. Class “CD” replace with 5W50 synthetic Spark Plug Champion XC92YC Gap 0.76 mm Mower Blades & Fasteners Part No SKIT54N KIT259 (qty 2)

Drive Belt Cox Part No V68 V68 Cutter Belt Cox Part No V66 V69

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