COX STOCKMAN 4000A16514E A380c1a028cb42100e0dfbe33758d4ba
READ THIS MANUAL BEFORE OPERATING MACHINE
DEATH, PERSONAL INJURY AND/OR PROPERTY DAMAGE MAY OCCUR UNLESS INSTRUCTIONS IN THIS MANUAL ARE FOLLOWED
NOTE: Bring this Manual when Service & or Warranty work is required.
RIDE-ON MOWER
OWNER/OPERATORS MANUAL
Model A16514E
Hydrostatic Drive
CS4H17B32-17.5hp Briggs & Stratton 805mm (32”) Cut
CS4H17B38-17.5hp Briggs & Stratton 960mm (38”) Cut
CS4H16B32-16.0hp Honda 805mm (32”) Cut
Page 2
Owners Manual for Model A16514E rev 1
12 February 2016
ISSUED BY:
ISSUED TO:
OWNERS INFORMATION
MACHINE CODE NO:__________________________
SERIAL NO:_______________________
Located on label inside transmission housing
B&S ENGINE MODEL NO:______________TYPE____________ CODE_______________
HONDA ENGINE TYPE NO:____________________SERIAL NO____________________
Located on engine refer Engine Owners Manual
DATE OF PURCHASE:__________________________________
OWNERS NAME:
ADDRESS:
TOWN/CITY:
STATE:
AUTHORISED DEALER/
DISTRIBUTOR:
ADDRESS:
TOWN/CITY:
STATE:
PRE DELIVERY CHECK LIST
Check parts q Assemble q Service q Instruction q
ALWAYS KEEP THIS MANUAL IN A SAFE PLACE.
Page 3
Owners Manual for Model A16514E rev 1
12 February 2016
Read, understand, & follow all instructions in the
Owner/Operators manual.
Know the controls and how to stop the engine
quickly in an emergency.
Allow only responsible adults, who are familiar with
the instructions in this manual, to operate the machine.
Clear the area to be mowed of loose objects such as
sticks, stones, bones, wire, toys, debris, etc., which
could be picked up and thrown by the blades.
DO NOT mow whilst people, especially children, or
pets are in the mowing area.
DO NOT mow either direction on slopes beyond 15
degrees (1 in 3.75).
Exercise extreme caution on slopes.
Reduce speed on slopes and in sharp turns to pre-
vent overturning or loss of control.
Start or stop slowly when on slopes.
Mow up and down slopes, not across the slope.
Stay alert for holes or bumps in the terrain and other
hidden hazards.
Watch out for traffic when crossing or operating the
mower near roadways.
Stop the blades rotating before crossing surfaces
other than grass.
When using attachments, never direct discharge of
material toward bystanders nor allow anyone near
the machine while it is in operation.
Before leaving the operators position-
a] Disengage all clutches and secure cutting units;
b] Return drive pedal to neutral position and set the
parking brake;
c] Stop the engine and remove the key.
Disengage drive to attachments and stop engine-
a] Before refueling;
b] Before checking, cleaning or working on the
mower;
c] After striking a foreign object (check the mower
for damage and make repairs before restarting and
operating the equipment);
d] If machine starts to vibrate abnormally (check
immediately).
Disengage drive to attachments when transporting or
not in use.
A mower operator should be in good physical and
mental health and not under the influence of alcohol
or any drug which might impair vision, co-ordination
or judgment.
Never mow while barefoot or wearing open sandals
or thongs. Wear long trousers and heavy shoes.
It is advisable to wear suitable eye protection when
operating a mower.
Mow only in daylight or good artificial light.
Before using, always visually inspect to see that
blades, bolts and cutter assembly are not worn or
damaged. Replace worn or damaged blades and
bolts in sets to preserve balance.
Check all nuts, bolts, and screws often; always be
sure the mower is in safe operating condition.
Keep safety devices (guards and switches) in place
and in working order.
Never use the mower unless the guards provided by
the manufacturer, are in position.
Ensure any replacement parts used comply with the
original manufacture’s recommendations and specifi-
cations.
Replace worn or faulty silencers.
Keep machine free of grass, leaves or other debris,
excessive oil, grease, or spilt fuel. These can be a
fire hazard.
Refuel outdoors only. Do not smoke while fueling
engine. Never remove the cap of the fuel tank or add
petrol while the engine is running or the engine is
hot. Remove fuel cap slowly to relieve any tank pressure. If fuel is spilled, do not attempt to start the
engine but move machine away from the area of the
spill and avoid creating any source of ignition until
fuel vapors have dissipated.
Check for fuel leaks while refueling, before and while
using the mower. If a fuel leak is found, do not start
or run the engine until the fuel leak is fixed and
spilled fuel is wiped away.
Do not operate engine in a confined space where
exhaust fumes (carbon monoxide) can collect.
Always mount the mower from the left or the oppo-
site side to the discharge chute.
Start the engine carefully with the cutting means dis-
engaged.
Do not over-speed the engine or alter governor set-
tings. Excessive speed is dangerous and shortens
mower life.
Stop the engine whenever you leave the mower,
even for a moment.
Store the mower in a well-ventilated room away from
naked flames such as may be found in hot water
heaters.
Do not lend or sell the mower, without the owners/
operators Manual.
SAFETY INSTRUCTIONS
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Owners Manual for Model A16514E rev 1
12 February 2016
INTRODUCTION:
The purpose of this procedure is to ensure the
dealer/distributor has made the necessary
installations, adjustments and checks, before
the machine is operational. This procedure
begins upon receiving the crated mower and
is finalised once the mower has been either
sold or leaves the dealer/distributors premises.
This is the minimum amount of work required,
however it should not be limited to only the
areas detailed in this procedure.
RESPONSIBILITY:
It is the responsibility of the dealer/
distributors to ensure that before a machine is
delivered to a customer, it is in perfect
operational condition.
PROCEDURE:
CHECK ACCESSORIES SUPPLIED IN SEAT
PROTECTION BAG
Engine owners manual
Owner/Operator manual
Ignition keys (AM015)
Tommy bar (AM007)
Steering wheel (SW13)
Roll Pin (DP10)
Set Screws M8X20 X 2
Nuts M8 Nyloc x 2
Seat Springs x 2 (A163060)
Washer W05M202 x 2
Warranty Card
Pre-delivery Instruction Sheet
Remove the four seat bolts, shakeproof
washers and plain washers to remove the
plastic bag protection from around seat.
Install the four seat bolts, shakeproof washers
and plain washers, making sure that the seat
is adjusted into the desired position by using
the seat transmission slots, tighten bolts.
TYRE PRESSURE
Before operation ensure that all tyre pressures
are equal. The maximum pressure allowed is
140 kpa (20 P.S.I.).
ENGINE OIL
Before operation ensure that engine oil level is
to the full mark on the dipstick. (Check
engine owners manual if oil needs to be
added).
FUEL TAP
Ensure the fuel tap at the bottom of the LH
side of fuel tank is turned to the on position
before attempting to start engine.
(Use unleaded fuel only).
Turn off fuel tap after use.
ASSEMBLE STEERING WHEEL TO
MOWER
(see page 5 for exploded view)
Roll Pin Type—To attach the steering wheel,
align the hole in the steering wheel boss to
the hole in the steering shaft and use a
hammer and suitable punch to drive the DP10
roll pin in, through the hole in the steering
shaft cover into the steering wheel and shaft.
Ensure that the pin is situated centrally in the
steering wheel boss and that the steering is
free to turn.
Press the steering wheel center cover into
place using hand pressure only.
ASSEMBLE SEAT MOUNT,
TRANSMISSION COVER & SEAT
SPRINGS TO MOWER
(see page 5 for exploded view)
Install and tighten the two seat springs, bolts
and nuts to the transmission cover. Install the
transmission cover & seat & mounting to the
transmission housing using the screws, washers,
and nuts.
SAFETY SWITCHES
Park brake switch - With cutter lever
disengaged, attempt to start the engine
without setting the park brake. Engine
should not start.
Disengagement Switch - While sitting on
machine with park brake set and cutter
engaged, attempt to start machine. Engine
should not start.
Seat Switch - While sitting on machine start
engine, engage cutter and lift weight from
seat. Engine should cut out.
CUTTER BELT
Ensure that when the cutter belt is in the
disengaged position that the belt does not
overlap when squeezed together, if this occurs
adjust the cutter engage lever until correct
disengagement is achieved.
A16514E PRE-DELIVERY INSTRUCTIONS
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Owners Manual for Model A16514E rev 1
12 February 2016
ITEM PART NUMBER DESCRIPTION QTY
1 A165064R Cover, Transmission, Hydro, Red 1
2 NM8NT Nut, Hex, Nyloc, Thin, M 8, Pc6, Znpl 14
3 SH0820M Screw, Hex, M 8x 20, Pc8.8, Znpl 6
4 W051218 Washer, Flat, Bright, 5/16"X3/4"X18g 12
5 A163056 Sub-Assy, Seat 1
6 SH0825M Screw, Hex, M 8x 25, Pc8.8, Znpl 2
7 A163060 Spring, Compression, Conical, Seat, Heavy 2
8 W05M202 Washer, Flat, Bright, 5/16"X3/4"X14g 4
9 SW13 Wheel, Steering Incl Cover 1
10 DP10 Pin, Roll, Spring, 1/4"X1-3/4", Znpl 1
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Owners Manual for Model A16514E rev 1
12 February 2016
IMPORTANT
RECOMMENDED FUEL
Unleaded fuel is recommended by all manufacturers of
engines fitted to Cox products.
SAFETY MICRO SWITCHES
Before operating machine, ensure that all micro-safety
switches are operating correctly. Do not operate machine
with faulty, missing or damaged safety micro-switches.
STARTING MACHINE
When starting machine; Ensure parking brake is set. Ensure
that cutter is disengaged, otherwise electric starter motor will
not engage. If engine is cold move throttle to cold start
position and return to desired throttle setting when engine
starts. Do not attempt to operate engine with throttle lever in
cold start (choke) position. (Note electric start engines fitted
with recoil can be manually started with cutter disengaged
and ignition on).
BLADE WARNING
Do not use mowing attachment with broken or bent blades,
damaged or worn bolts and nuts or damaged cutter disc,
otherwise damage and premature wear will result from
vibration. Replace blades, bolts and nuts only in pairs to
maintain correct balance. Recommended blade nut torque is
36-40Nm. Do not over tighten.
Keep both feet and hands clear at
all times of the mowing attachment
while attempting to start or operate
the machine.
WARNING
DO NOT OPERATE WITHOUT MOWING
ATTACHMENT DEFLECTOR FITTED & DOWN.
Safety footwear is recommended when operating machine.
Mount and dismount only from left hand side of machine.
Reference to left or right hand side of machine is determined
by sitting in the operating position on the machine.
Ensure machine has parking brake engaged when attempting
to start engine.
Never allow engine revs to exceed more than 3600 RPM.
TO OPERATE
BEFORE STARTING/SWITCHING OFF:
See Engine Maintenance/Instruction Sheet. When stopping
engine disengage cutter return throttle to slow position and
switch off
ENGAGING & DISENGAGING MOWING ATTACHMENT:
The Disengaging lever is situated on the right hand side by
the steering column. Before starting, disengage mowing
attachment by pulling lever fully to the operator. Before
engaging mowing attachment ensure cutter height
adjustment is in high position. Select preferred cutting height
after engaging mowing attachment. For safety it is advisable
at all times, other than when mowing, that the mowing
attachment be kept in the disengaged position.
TO DRIVE FORWARD/REVERSE:
Power is regulated by the throttle, set throttle control to
desired engine power. Press down on the forward section of
the drive pedal for forward movement, on the rear of the
drive pedal for reverse. The amount of movement controls
the ground speed, less movement from the neutral position
results in less ground speed, use this feature especially in
heavier conditions.
MANOEUVRING:
The forward and reverse operation makes the machine very
manoeuvrable and the sharpest turns can be negotiated easily
and quickly, however;
Owing to the hydrostatic transmission, when manoeuvring the
machine you must allow the machine to come to a complete
stop before moving off in the opposite direction. This means
that if you are travelling forward and need to reverse out of
an area etc, you must return the pedal to the neutral position
come to a complete stop and then select reverse drive and
Vice Versa for travelling from reverse to forward.
TO BRAKE:
The drive pedal may be used to slow/brake the machine. If
travelling forward ease the pedal back into the neutral
position and the machine will slow and stop. When travelling
in reverse ease the pedal forward into the neutral position.
Should a failure to drive occur during operation use the brake
pedal situated on the left side of the mower.
PARKING AND TRANSPORTATION BRAKE:
TO ACTIVATE: Fully depress the brake pedal situated at the
left side of the mower. Raise park brake knob protruding out
of the right hand side of the console and release brake pedal
to engage the park brake in lock & release knob. Depress
pedal and the mechanism will release.
Do not engage parking brake unless the machine has
completely stopped.
Do not attempt to drive with park brake engaged.
CUTTING HEIGHT ADJUSTMENT:
The height adjustment lever is located on the left hand side of
the machine and may be altered to suit varying conditions.
NOTE: When mowing slopes, keep drive pedal in
forward or reverse, depending on direction of travel.
The low gearing will prevent it from picking up
excessive speed. If very steep it may be necessary to
throttle back slightly and /or, decrease pedal travel.
!
OPERATING INSTRUCTIONS
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Owners Manual for Model A16514E rev 1
12 February 2016
It is the owner’s responsibility to ensure that all-periodical
checks, necessary adjustments and services are carried out.
STOP ENGINE - Never attempt any maintenance with
the engine running, remove spark plug lead and ensure
the blades have stopped rotating. Before servicing,
disconnect spark plug wire and ground it, disconnect battery at
negative terminal, to prevent accidental starting.
1. OIL CHANGING & FILTER REPLACEMENT (ENGINE): See
Engine Maintenance/Instructions Sheet and carry out as per Engine
Manufacturers Recommendations.
SERVICING ENGINE AIR CLEANER FOAM PRE-CLEANER— See
engine owners manual for correct method to check and service engine air
cleaner and or foam pre-cleaner.
TRANSAXLE— Type of Oil- top up with 10w30 oil At 50 hours replace
with 5W50 synthetic oil and every 250 hours thereafter— Quantity
2300mls.
2. LUBRICATION OF MACHINE: Lubrication of machine must be
carried out every 25 hours of operation or once a month, whichever falls
first. More frequently when operated under adverse conditions.
A. OILING: A few drops of oil should be placed at the following
points: Steering linkages and pivot points, disengaging linkages and
height adjustment mechanism.
B. CHAIN: Use only chain lube for lubrication of the steering
chain.
3. TO CHECK BLADES: Stop engine. Remove spark plug lead.
Side Discharge Only, lift deflector and height adjustment control to
highest position. If necessary simply remove the blade bolt and nut
using a suitable spanner and replace worn parts.
4. ENGINE TO PTO VEE BELT ADJUSTMENT: Loosen the four
engine mounting bolts. Move engine forward and adjust belt firmly.
Do not over tension. While maintaining tension on the engine
re-tighten bolts. Check belt tension at machine service period
(25hrs B&S) (50hrs Honda) or more frequently under heavy mowing
conditions.
5. PTO TO CUTTER VEE BELT ADJUSTMENT: Tension is
automatically adjusted by the belt tensioning springs. However, as
the belt stretches it will be necessary to lower the rear of the cutter
housing by loosening the rear lifting link nut, and visa versa when a
new belt is fitted.
6. CUTTER HEIGHT ADJUSTMENT: If the Mowing Attachment can
not be positioned to give a satisfactory grass cut height using the
available notches on the chassis the adjustable link can be used to
raise the Mowing Attachment to the desired height. Position the
mower on a smooth level surface and engage the mowing
attachment, lock the park brake on, and lower the Mowing
Attachment to the notch above the desired cut height. Place equal
height spacers of the desired height under the mowing attachment
that can support the mowing attachments weight and lower the
Mowing Attachment onto them. Loosen the 2 Screws located
together on the front of the Rear Link located below the front of the
left foot rest. Push the Rear Link rearwards until it stops and
retighten the 2 screws. Adjust the rear lifting link located on the
middle rear of the mowing attachment by tightening the nut until it
just lifts the rear oif the mowing attachment of the spacers. Lift the
Mowing attachment off the spacers and remove the spacers and
check the cut height is as desired and the deck is level to slightly
higher (3—5 mm) at the back. Adjust height again if required.
7. CUTTER BRAKE ASSEMBLY ADJUSTMENT: With
disengagement handle in engaged position and mowing attachment
in low cut, normal clearance between cutter head pulley and cutter
head brake pad is approximately 3mm (1/8"). To adjust clearance,
remove 'R' pin from brake pull rod, adjust to give required
clearance, replace brake pull rod and 'R' pin. Check operation after
adjustment.
8. DISENGAGING ADJUSTMENT: With the engine switched off,
engage the mowing attachment, then fully lower. Place a straight
edge vertically against the front of the front axle beam and in line
with the disengagement lever. Measure the distance between the
straight edge and the 8mm dia pin fitted with the small ‘R’ pin for
the threaded adjuster. Disengage mowing attachment and using the
same method, check the new distance. The difference should be 20
– 22mm. Engage mowing attachment, remove ‘R’ pin and adjust
threaded adjuster accordingly. Install ‘R’ pin and re-check
measurement. Due to normal wear in transmission to cutter vee
belt, the disengagement lever will move lower and touch the foot
rest. When this occurs the amount of travel will need to be re adjusted. If a new vee belt is installed the above settings will apply.
Start engine and raise cutter to full height stop, cutter belt should
not engage. If this occurs switch off engine, engage cutter then
screw adjuster out 1 – 2 turns then retest.
9. TO ADJUST STEERING CHAIN: Adjust chain by loosening the
four bolts which hold the steering idler shaft mounting brackets
(AM255) in position, slide forward to tension chain then retighten
bolts.
10. TO REMOVE MOWING ATTACHMENT: Fully lower mowing
attachment and engage, remove weight compensating spring,
remove 'R' pin from rear lifting link and disconnect, remove ‘R’ pin
from cutter brake adjusting rod and disconnect, disengage mowing
attachment, remove belt, remove front pivot pin, Turn steering
wheel to the left to slide out mowing attachment. To refit, reverse
the above.
11. MOWING ATTACHMENT VEE BELT ADJUSTMENT: Automatic
by springs on mowing attachment.
12.TYRE PRESSURE: 140 Kpa (20.P.S.I.) approximately front and
rear. Uneven pressure can give an uneven finish when mowing and
may cause damage to tyres and/or tubes.
13. BATTERY MAINTENANCE: Maintain electrolyte fluid level just
above plates by topping regularly with distilled water. When not in
use, a battery discharges by as much as 1% a day, more when the
climate is warm. To make up for this loss, a boosting charge should
be given once a month. Disconnect battery terminals to charge,
then allow to stand minimum 1/2hr before re-connecting (re-check
electrolyte level). If a battery is not used for a period of more than
three (3) months, the terminals should be disconnected and trickle
charged at two (2) amps for two (2) hours once every three (3)
months or before use.
14. SEAT ADJUSTMENT: Loosen four seat mounting bolts and slide
seat into desired position in slots and re-tighten bolts.
15. CLEANING AND POLISHING POLYETHYLENE BONNET
AND REAR MUDGUARD: To keep scratches on bonnet and
mudguard to minimum, do not rub or brush off with bare hands, use
a soft cloth or a light flow of compressed air. For dirt, wash with a
steady stream of water only (no detergent), then blow off excess
water with air. To polish remove excess dust or dirt. When surface
is dry, spray on an automotive type plastic preservative and leave on
for 30 to 60 seconds. Using a dry soft cloth (i.e. cheesecloth) wipe
off to bring up lustre.
16. GENUINE SPARE PARTS: Always use Genuine Cox Factory
Made Spare Parts. Use of non-genuine COX spares will void your
warranty.
17. SAFETY FIRST: The use of any mechanical appliance can cause
injury if incorrect procedures are used. Please ensure that all family
members of intended operators read this manual thoroughly.
TORQUE SETTINGS
1/4” UNC BOLT/NUT 10Nm (84lbf in)
5/16” UNC BOLT/NUT 20Nm (180lbf in)
3/8” UNC BOLT/NUT 36Nm (27lbf ft)
7/16” UNF BOLT 68Nm (50lbf ft)
6mm BOLT/NUT 9Nm (80lbf in)
20mm NUT 100Nm (74lbf ft)
5/8” UNF NUT 100Nm (74lbf ft)
We are proud that you have purchased a Cox product and urge you to follow these instructions
to obtain the maximum life for your machine. If in doubt check with your supplier.
MAINTENANCE INSTRUCTIONS
Page 8
Owners Manual for Model A16514E rev 1
12 February 2016
Check engine oil level, adjust if required
Check engine air cleaner foam pre-cleaner, service if required
Check engine rotating screen/finger guard, clean if required
Check operation of safety switches, service if required
Check foot brake operation
Check tyre pressures, adjust if required
Check for loose fasteners, tighten if required
Lubricate stub axles
Check mowing attachment cutter blades, bolts, nuts, disc/s,
housing, and guards for wear or damage, replace if required
Check transaxle vent cap and oil
DATE / / HOURS..........................DEALER................................................
EVERY 5 HOURS
EVERY 5 HOURS
EVERY 5 HOURS
Check engine oil level, adjust if required
Check engine air cleaner foam pre-cleaner, service if req.
Check engine rotating screen/finger guard, clean if required
Check operation of safety switches, service if required
Check foot brake operation
Check tyre pressures, adjust if required
Check for loose fasteners, tighten if required
Lubricate stub axles
Check mowing attachment cutter blades, bolts, nuts, disc/s, housing,
and guards for wear or damage, replace if required
1 MONTH OR 5 HOURS W
1 MONTH OR 5 HOURS W
1 MONTH OR 5 HOURS W
HICH EVER OCCURS FIRST
HICH EVER OCCURS FIRST
HICH EVER OCCURS FIRST
Change engine oil
Check engine air cleaner foam pre-cleaner , service if required
Check engine rotating screen/finger guard, clean if required
Check foot brake operation, adjust if required
Check operation of safety switches, service if required
Check tyre pressures, adjust if required
Lubricate stub axles
Check mowing attachment cutter blades, bolts, nuts, disc/s, housing ,
and guards for damage, replace if required
Check and adjust engine to transmission vee belt if required..
Check for loose fasteners, tighten if required
Check transmission to cutter vee belt and adjust cutter housing level if
required
DATE / / HOURS.......................CUSTOMER................................................
3 MONTH OR 25 HOURS
3 MONTH OR 25 HOURS
3 MONTH OR 25 HOURS
WHICH EVER OCCURS FIRST
WHICH EVER OCCURS FIRST
WHICH EVER OCCURS FIRST
Change engine oil if operating under heavy load or high ambient temperature Check engine air cleaner foam pre-cleaner, service if required *
Check engine rotating screen/finger guard, clean if required *
Check foot brake operation
Check operation of safety switches and replace if required
Check tyre pressures, adjust if required
Lubricate stub axles
Check mowing attachment cutter blades, bolts, nuts, disc/s, housing ,
and guards for wear or damage, replace if required
Check and adjust engine to transmission vee belt if required..
Check battery condition, service if required
Check transmission to cutter vee belt and adjust cutter housing level if
required
Check for loose fasteners, tighten if required
*Service more often under dusty conditions, or where air borne debris is present
*Service more often under dusty conditions, or where air borne debris is present
DATE / / HOURS..........................DEALER................................................
Change engine oil if operating under heavy load or high ambient temperature
Check engine air cleaner foam pre-cleaner, service if required *
Check engine rotating screen/finger guard, clean if required *
Check foot brake operation
Check operation of safety switches and replace if required
Check tyre pressures, adjust if required
Lubricate stub axles
Check mowing attachment cutter blades, bolts, nuts, disc/s, housing ,and guards for wear or damage, replace if required
Check for loose fasteners, tighten if required
Check and adjust engine to transmission vee belt if required..
Check battery condition, service if required
Check transmission to cutter vee belt and adjust cutter housing level if
required
6 MONTH OR 50 HOURS
6 MONTH OR 50 HOURS
6 MONTH OR 50 HOURS
WHICH EVER OCCURS FIRST
WHICH EVER OCCURS FIRST
WHICH EVER OCCURS FIRST
BEFORE EXTENDED STORAGE
BEFORE EXTENDED STORAGE
BEFORE EXTENDED STORAGE
BEFORE EACH USE & EVERY 5 HOURS
BEFORE EACH USE & EVERY 5 HOURS
BEFORE EACH USE & EVERY 5 HOURS
Change engine oil - Clean machine - Lubricate as per required
MAINTENANCE SCHEDULE
Page 9
Owners Manual for Model A16514E rev 1
12 February 2016
9 MONTHS OR 75 HOURS WHICH EVER OCCURS F
9 MONTHS OR 75 HOURS WHICH EVER OCCURS F
9 MONTHS OR 75 HOURS WHICH EVER OCCURS F
IRST
IRST
IRST
Change engine oil if operating under heavy load or high ambient
temperature
Check engine air cleaner foam pre-cleaner, service if required *
Check engine rotating screen/finger guard, clean if required *
Check foot brake operation
Check operation of safety switches and replace if required
Check tyre pressures, adjust if required
Lubricate stub axles
Check mowing attachment cutter blades, bolts, nuts, disc/s, housing ,
and guards for wear or damage, replace if required
Check for loose fasteners, tighten if required
Check battery condition, service if required
Check transmission to cutter vee belt and adjust cutter housing level if
required
Check and adjust engine to transmission vee belt if required.
12 MONTHS OR 100 HOURS WHICH EVER OCCURS FIRST
12 MONTHS OR 100 HOURS WHICH EVER OCCURS FIRST
12 MONTHS OR 100 HOURS WHICH EVER OCCURS FIRST
*Service more often under dusty conditions, or where air borne debris is present
DATE / / HOURS...............CUSTOMER/DEALER................................................
*Service more often under dusty conditions, or where air borne debris is present
DATE / / HOURS................CUSTOMER/DEALER................................................
18 MONTHS OR 150 HOURS WHICH EVER OCCURS FIRST
18 MONTHS OR 150 HOURS WHICH EVER OCCURS FIRST
18 MONTHS OR 150 HOURS WHICH EVER OCCURS FIRST
Change engine oil filter
Change engine oil
Check engine spark plug, clean, adjust, or replace if required
If fitted clean engine exhaust spark arrester
Check engine air cleaner foam pre-cleaner , service if required *
Check engine air cleaner cartridge, service if required*
Clean engine cooling system*
Replace in-line fuel filter
Check foot brake operation
Lubricate stub axles Check for loose fasteners, tighten if required
Check operation of safety switches, service if required
Check tyre pressures, adjust if required
Check steering chain an sprockets or wear, adjust if required
Check mowing attachment cutter blades, bolts, nuts, disc/s, housing,
and guards for wear or damage, replace if required
Re-tension rear wheel retaining nut/s
Check battery condition, service if required
Check belts for wear or damage, replace if required
Check and adjust engine to transmission vee belt if required..
Check transmission to cutter vee belt and adjust cutter housing
level if required
15 MONTHS OR 125 HOURS WHICH EVER OCCURS FIRST
15 MONTHS OR 125 HOURS WHICH EVER OCCURS FIRST
15 MONTHS OR 125 HOURS WHICH EVER OCCURS FIRST
DATE / / HOURS..........................DEALER................................................
*Service more often under dusty conditions, or where air borne debris is present
Change engine oil if operating under heavy load or high ambient temperature
Check engine air cleaner foam pre-cleaner, service if required *
Check engine rotating screen/finger guard, clean if required *
Check operation of safety switches and replace if required
Check foot brake operation
Lubricate stub axles Check tyre pressures, adjust if required
Check battery condition, service if required
Check mowing attachment cutter blades, bolts, nuts, disc/s, housing,
and guards for wear or damage, replace if required
Check for loose fasteners, tighten if required
Check transmission to cutter vee belt and adjust cutter housing level if
required
Check and adjust engine to transmission vee belt if required..
21 MONTHS OR 175 HOURS WHICH EVER OCCURS FIRST
21 MONTHS OR 175 HOURS WHICH EVER OCCURS FIRST
21 MONTHS OR 175 HOURS WHICH EVER OCCURS FIRST
Change engine oil if operating under heavy load or high ambient
temperature
Check engine air cleaner foam pre-cleaner, service if required *
Check engine rotating screen/finger guard, clean if required *
Check foot brake operation
Check operation of safety switches and replace if required
Check tyre pressures, adjust if required
Lubricate stub axles
Check mowing attachment cutter blades, bolts, nuts, disc/s, housing ,
and guards for wear or damage, replace if required
Check battery condition, service if required
Check for loose fasteners, tighten if required
Check transmission to cutter vee belt and adjust cutter housing level if
required
Check and adjust engine to tranmission vee belt if required..
*Service more often under dusty conditions, or where air borne debris is present
DATE / / HOURS...............CUSTOMER/DEALER................................................
*Service more often under dusty conditions, or where air borne debris is present
DATE / / HOURS..........................DEALER................................................
Change engine oil
If fitted clean engine exhaust spark arrestor
Check engine air cleaner foam pre-cleaner , service if required *
Check engine rotating screen/finger guard , clean if required *
Check engine air inlet console screen , clean if required *
Check foot brake operation
Check operation of safety switches, service if required
Check tyre pressures, adjust if required
Lubricate stub axles
Check steering chain an sprockets or wear, adjust if required
Check mowing attachment cutter blades, bolts, nuts, disc/s, housing,
and guards for wear or damage, replace if required
Check belts for wear or damage, replace if required
Check mowing attachment brake pad for wear, replace if required
Check clutch arm action, adjust if required
Check battery condition, service if required
Check for loose fasteners, tighten if required
Check and adjust engine to transmission vee belt if required..
Check Transmission to cutter vee belt and adjust cutter housing level if
required
Page 10
Owners Manual for Model A16514E rev 1
12 February 2016
*Service more often under dusty conditions, or where air borne debris is present
Change engine oil if operating under heavy load or high ambient temperature
Check engine air cleaner foam pre-cleaner, service if required *
Check engine rotating screen/finger guard, clean if required *
Check foot brake operation
Check operation of safety switches and replace if required
Check tyre pressures, adjust if required
Lubricate stub axles
Check mowing attachment cutter blades, bolts, nuts, disc/s, housing ,
and guards for wear or damage, replace if required
Check battery condition, service if required
Check for loose fasteners, tighten if required
Check transmission to cutter vee belt and adjust cutter housing level if
required
Check and adjust engine to transmission vee belt if required..
24 MONTHS OR 200 HOURS WHICH EVER OCCURS FIRST
24 MONTHS OR 200 HOURS WHICH EVER OCCURS FIRST
24 MONTHS OR 200 HOURS WHICH EVER OCCURS FIRST
Replace engine oil filter
Change engine oil
Check engine spark plug, clean, adjust, or replace if required
If fitted clean engine exhaust spark arrestor
Check engine air cleaner foam pre-cleaner , service if required *
Check engine air cleaner cartridge, service if required
Clean engine cooling system*
Check foot brake operation
Check operation of safety switches, service if required
Check tyre pressures, adjust if required
Lubricate stub axles
Check steering chain and sprockets for wear, adjust if required
Check mowing attachment cutter blades, bolts, nuts, disc/s, housing,
and guards for wear or damage, replace if required
Check belts for wear or damage, replace if required
Check battery condition, service if required
Check for loose fasteners, tighten if required
Check and adjust engine to transmission vee belt if required..
Check transmission to cutter vee belt and adjust cutter housing level if
required
*Service more often under dusty conditions, or where air borne debris is present
DATE / / HOURS..........................DEALER................................................
27 MONTHS OR 225 HOURS WHICH EVER OCCURS FIRST
27 MONTHS OR 225 HOURS WHICH EVER OCCURS FIRST
27 MONTHS OR 225 HOURS WHICH EVER OCCURS FIRST
DATE / / HOURS................CUSTOMER/DEALER................................................
30 MONTHS OR 250 HOURS WHICH EVER OCCURS FIRST
30 MONTHS OR 250 HOURS WHICH EVER OCCURS FIRST
30 MONTHS OR 250 HOURS WHICH EVER OCCURS FIRST
Change engine oil
If fitted clean engine exhaust spark arrestor
Check engine air cleaner foam pre-cleaner , service if required *
Check engine rotating screen/finger guard , clean if required *
Check foot brake operation
Check operation of safety switches, service if required
Check tyre pressures, adjust if required
Lubricate stub axles
Check steering chain an sprockets or wear, adjust if required
Check mowing attachment cutter blades, bolts, nuts, disc/s, housing,
and guards for wear or damage, replace if required
Check belts for wear or damage, replace if required
Check battery condition, service if required
Check for loose fasteners, tighten if required
Check and adjust engine to transmission vee belt if required..
Check transmission to cutter vee belt and adjust cutter housing level if
required
*Service more often under dusty conditions, or where air borne debris is present
DATE / / HOURS..........................DEALER................................................
33 MONTHS OR 275 HOURS WHICH EVER OCCURS FIRST
33 MONTHS OR 275 HOURS WHICH EVER OCCURS FIRST
33 MONTHS OR 275 HOURS WHICH EVER OCCURS FIRST
Change engine oil if operating under heavy load or high ambient
temperature
Check engine air cleaner foam pre-cleaner, service if required *
Check engine rotating screen/finger guard, clean if required *
Check foot brake operation
Check operation of safety switches and replace if required
Check tyre pressures, adjust if required
Lubricate stub axles
Check mowing attachment cutter blades, bolts, nuts, disc/s, housing ,
and guards for wear or damage, replace if required
Check battery condition, service if required
Check for loose fasteners, tighten if required
Check transmission to cutter vee belt and adjust cutter housing level if
required
Check and adjust engine to transmission vee belt if required..
*Service more often under dusty conditions, or where air borne debris is present
DATE / / HOURS.................CUSTOMER/DEALER................................................
36 MONTHS OR 300 HOURS WHICH EVER OCCURS FIRST
36 MONTHS OR 300 HOURS WHICH EVER OCCURS FIRST
36 MONTHS OR 300 HOURS WHICH EVER OCCURS FIRST
Replace engine oil filter
Change engine oil
Check engine spark plug, clean, adjust, or replace if required
If fitted clean engine exhaust spark arrestor
Check engine air cleaner foam pre-cleaner , service if required *
Check engine air cleaner cartridge, service if required
Clean engine cooling system*
Check foot brake operation
Check operation of safety switches, service if required
Check tyre pressures, adjust if required
Lubricate stub axles
Check steering chain an sprockets or wear, adjust if required
Check mowing attachment cutter blades, bolts, nuts, disc/s, housing,
and guards for wear or damage, replace if required
Check belts for wear or damage, replace if required
Check battery condition, service if required
Check for loose fasteners, tighten if required
Check and adjust engine to transmission vee belt if required..
Check transmission to cutter vee belt and adjust cutter housing level if
required
*Service more often under dusty conditions, or where air borne debris is present
DATE / / HOURS..........................DEALER................................................
Page 11
Owners Manual for Model A16514E rev 1
12 February 2016
EXPLODED VIEW: A16514E BODY- SEAT & STEERING WHEEL
ITEM PART NUMBER DESCRIPTION QTY
1 A165064R Cover, Transmission, Hydro, Red 1
2 NM8NT Nut, Hex, Nyloc, Thin, M 8, Pc6 14
3 SH0820M Screw, Hex, M 8x 20, Pc8.8 6
4 W051218 Washer, Flat, Bright, 5/16"X3/4"X18g 12
5 A163056 Sub-Assy, Seat 1
6 SH0825M Screw, Hex, M 8x 25, Pc8.8 2
7 A163060 Spring, Compression, Conical, Seat, Heavy 2
8 W05M202 Washer, Flat, Bright, 5/16"X3/4"X14g 4
9 SW13 Wheel, Steering Incl Cover 1
10 DP10 Pin, Roll, Spring, 1/4"X1-3/4" 1
Page 12
Owners Manual for Model A16514E rev 1
12 February 2016
EXPLODED VIEW: A16514E BODY- SEAT, COVERS & MUDGUARD
Page 13
Owners Manual for Model A16514E rev 1
12 February 2016
PARTS LIST: A16514E BODY- SEAT, COVERS & MUDGUARD
ITEM PART NUMBER DESCRIPTION QTY
1 NCM6x2.6x9.5 Nut, Cage, M6, 2.6 Panel, 9.5sq Hole 2
2 A165070R Cover, Rear, Red 1
3 A163012 Mudguard, Rear, Red 1
4 W041216 Washer, Flat, Bright, 1/4"X3/4"X16g 8
5 NM6NT Nut, Hex, Nyloc, Thin, M 6, Pc6 4
6 SPPK6X20 Screw, Pan, Posi3, K 6x 20 2
7 BHSSM6X16 Screw, Button, Hex Soc, M 6x 16, Pc10.9 2
8 SH0616M Screw, Hex, M 6x 16, Pc4.6 4
9 WS040816 Washer, Lock, Spring, 1/4"X3/32"X1/16" 2
10 W06MN Washer, Flat, Bright, M 6x 12.5x1.2 2
11 A140110 Seat 1
12 AM16512F Switch, Seat 1
12.1 SP1PNCSM Switch, Plunger, 1 Pole, Nc, Snap Mtg 1
13 BHSSC0410 Screw, Button, Hex Soc, Unc, 1/4"X 5/8", Pc10.9 2
14 WS040816 Washer, Lock, Spring, 1/4"X3/32"X1/16" 2
15 W040818 Washer, Flat, Bright, 1/4"X1/2"X18g 2
16 W103208 Washer, Flat, 10.5x32x8 4
17 A163062R Mount, Seat 1
18 W0620HD Washer, Flat, 3/8"X1-1/4"X3 4
19 WS06081.5 Washer, Lock, Spring, 3/8"X1/8"X3/32" 4
20 B0620C Bolt, Hex, Unc, 3/8"X1-1/4", Gr5 4
21 CABLETIES Cable Ties 1
22 DEC246 Decal, Instruct, Wiring, Switch, Seat 1
Page 14
Owners Manual for Model A16514E rev 1
12 February 2016
EXPLODED VIEW: A16514E BODY- BONNET & BUMPER
Page 15
Owners Manual for Model A16514E rev 1
12 February 2016
PARTS LIST: A16514E BODY- BONNET & BUMPER
ITEM PART NUMBER DESCRIPTION QTY
1 A163066R Bar, Bumper, Red 1
2 Sub-Assy, Bonnet, Sman 4000 1
3 A163014 Bumper, Front 1
4 SH0816M Screw, Hex, M 8x 16, Pc8.8 2
5 NM8NT Nut, Hex, Nyloc, Thin, M 8, Pc6 8
6 SH0620M Screw, Hex, M 6x20, Pc4.6 2
7 W041216 Washer, Flat, Bright, 1/4"X3/4"X16g 4
8 NHM6 Nut, Hex, M 6, Pc5 2
9 NM6NT Nut, Hex, Nyloc, Thin, M 6, Pc6 2
10 SH0820M Screw, Hex, M 8x 20, Pc8.8 6
11 W051218 Washer, Flat, Bright, 5/16"X3/4"X18g 8
12 BCHSNM8X30 Bolt, Cup, Sq Neck, M8 X 30 Pc4.6 2
13 W10M Washer 2
14 NHM8 Nut, Hex, M8 2
15 W052003 Washer, Flat, Black, 5/16"X1-1/4"X3 4
16 W05M202 Washer, Flat, Bright, 5/16"X3/4"X14g 2
17 B0835M Bolt, Hex, M8 X 35, Pc8.8 2
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