COX Stockman 4000 A16314E Owner's/operator's Manual

READ THIS MANUAL BEFORE OPERATING MACHINE

DEATH, PERSONAL INJURY AND/OR PROPERTY DAMAGE MAY OCCUR UNLESS INSTRUCTIONS IN THIS MANUAL ARE FOLLOWED

NOTE: Bring this Manual when Service & or Warranty work is required.

RIDE-ON MOWER

OWNER/OPERATORS MANUAL

Model A16314E

Live Axle Drive

CS4L17B32-17.5hp Briggs & Stratton 805mm (32”) Cut

CS4L17B38-17.5hp Briggs & Stratton 960mm (38”) Cut

CS4L16H32-16.0hp Honda 805mm (32”) Cut

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OWNERS MANUAL FOR MODEL A16314E rev 1

OWNERS INFORMATION

COX MODEL NO: _________________________________

COX INVENTORY CODE NO: ________________________

COX SERIAL NO:_______________________

Located on Label inside Transmission Housing

B&S ENGINE MODEL NO:______________TYPE:____________ CODE:_______________

Located on Engine refer Engine Owners Manual

HONDA ENGINE MODEL NO:____________SERIAL NO:_______________

Located on Engine refer Engine Owners Manual

DATE OF PURCHASE:__________________________________

OWNERS NAME:

ADDRESS:

TOWN/CITY:

STATE:

AUTHORISED COX DEALER/ DISTRIBUTOR:

ADDRESS:

TOWN/CITY:

STATE:

PRE DELIVERY CHECK LIST

Check parts  Assemble  Service  Instruction 

ALWAYS KEEP THIS MANUAL IN A SAFE PLACE.

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OWNERS MANUAL FOR MODEL A16314E rev 1

 Read, understand, & follow all instructions in the

Owner/Operators manual.

 Know the controls and how to stop the engine

quickly in an emergency.

 Allow only responsible adults, who are familiar with

the instructions in this manual, to operate the machine.

 Clear the area to be mowed of loose objects such as

sticks, stones, bones, wire, toys, debris, etc., which could be picked up and thrown by the blades.

 DO NOT mow whilst people, especially children, or

pets are in the mowing area.

 DO NOT mow either direction on slopes beyond 15

degrees, (1 in 3.75), (27%).

 Exercise extreme caution on slopes.  Reduce speed on slopes and in sharp turns to pre-

vent overturning or loss of control.

 Start or stop slowly when on slopes.  Mow up and down slopes, not across the slope.  Stay alert for holes or bumps in the terrain and other

hidden hazards.

 Use care when pulling loads-

a] Use only approved hitch point; b] limit loads to those you can safely control; c] Do not turn sharply; d] use care when backing up.

 Watch out for traffic when crossing or operating the

mower near roadways.

 Stop the blades rotating before crossing surfaces

other than grass.

 When using attachments, never direct discharge of

material toward bystanders nor allow anyone near the machine while it is in operation.

 Before leaving the operators position-

a] Disengage all clutches and secure cutting units; b] Return drive pedal to neutral position and set the parking brake; c] Stop the engine and remove the key.

 Disengage drive to attachments and stop engine-

a] Before refueling. b] Before removing grass-catcher; c] Before clearing blockages from chute; d] Before checking, cleaning or working on the mower; e] After striking a foreign object (check the mower for damage and make repairs before restarting and operating the equipment); f] If machine starts to vibrate abnormally (check immediately).

 Disengage drive to attachments when transporting or

not in use.

 A mower operator should be in good physical and

mental health and not under the influence of alcohol or any drug which might impair vision, co-ordination or judgment.

 Never mow while barefoot or wearing open sandals

or thongs. Wear long trousers and heavy shoes.

 It is advisable to wear suitable eye protection when

operating a mower.

 Mow only in daylight or good artificial light.  Before using, always visually inspect to see that

blades, bolts and cutter assembly are not worn or damaged. Replace worn or damaged blades and bolts in sets to preserve balance.

 Check all nuts, bolts, and screws often; always be

sure the mower is in safe operating condition.

 Keep safety devices (guards and switches) in place

and in working order.

 Never use the mower unless the grass catcher, or

guards provided by the manufacturer, are in position.

 Ensure any replacement parts used comply with the

original manufacture’s recommendations and specifi-

cations.

 Replace worn or faulty silencers.  Keep machine free of grass, leaves or other debris,

excessive oil, grease, or spilt fuel. These can be a fire hazard.

 Refuel outdoors only. Do not smoke while fueling

engine. Never remove the cap of the fuel tank or add petrol while the engine is running or the engine is hot. Remove fuel cap slowly to relieve any tank pressure. If fuel is spilled, do not attempt to start the engine but move machine away from the area of the spill and avoid creating any source of ignition until fuel vapors have dissipated.

 Check for fuel leaks while refueling, before and while

using the mower. If a fuel leak is found, do not start or run the engine until the fuel leak is fixed and spilled fuel is wiped away.

 Do not operate engine in a confined space where

exhaust fumes (carbon monoxide) can collect.

 Always mount the mower from the left or the oppo-

site side to the discharge chute.

 Start the engine carefully with the cutting means dis-

engaged.

 Do not over-speed the engine or alter governor set-

tings. Excessive speed is dangerous and shortens mower life.

 Stop the engine whenever you leave the mower,

even for a moment.

 Store the mower in a well-ventilated room away from

naked flames such as may be found in hot water heaters.

 Do not lend or sell the mower, without the owners/

operators Manual.

SAFETY INSTRUCTIONS

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OWNERS MANUAL FOR MODEL A16314E rev 1

INTRODUCTION:

The purpose of this procedure is to ensure the dealer/ distributor has assembled & made the necessary checks, & adjustments, before the mower is operational, and instructed the owner in its safe operation & maintenance. This procedure begins upon receiving the crated mower and is finalised once the mower has been either sold or leaves the dealer/distributors premises. This is the minimum amount of work required, however it should not be limited to only the areas detailed in this procedure.

RESPONSIBILITY:

It is the responsibility of the dealer/distributors to ensure that before a mower is delivered to a customer, it is in perfect operational condition.

PROCEDURE:

CHECK SHIPPING CRATE & CONTENTS FOR DAMAGE

UNCRATE THE MOWER

CHECK COMPONENTS SUPPLIED IN SEAT PROTECTION BAG

Engine owners Manual 1 Owner/Operator Manual 1 Tube Spanner (AM006C1) 1 Tommy Bar (AM007) 1 Ignition Keys (AM015) 2 Spark plug tube Spanner (AM295 B&S or AM005G0 16HP Honda) 1 Steering Wheel (SW13) 1 Roll Pin (DP10) 1 Drive cone clearance Gauges (13126) 2 Seat Springs (A163060) 2 Screws M 8X 20 2 Seat spring Washers 5/16” 2 Nuts M 8 Nyloc 2 Warranty Card 1 Pre-delivery instruction Sheet 1

REMOVE SEAT PROTECTION BAG

Remove the four screws, lock washers and plain washers securing the seat to the seat mount & remove the plastic bag from the seat. Install the four screws, spring washers, and plain washers, through the slots in the seat mount and adjusted the seat to the desired position using the slots provided, & tighten screws.

ASSEMBLE STEERING WHEEL TO MOWER (see page 5 for exploded view) Roll Pin Type—

To attach the steering wheel, align the hole in the steering wheel boss to the hole in the steering shaft and use a hammer and suitable punch to drive the DP10 roll pin in, through the hole in the steering shaft cover into the steering wheel and shaft. Ensure that the pin is situated centrally in the steering wheel boss and that the steering is free to turn.

Press the steering wheel center cover into place using hand pressure only.

ASSEMBLE SEAT MOUNT & SEAT SPRINGS TO MOWER (see page 5 for exploded view)

Install the two seat springs using the screws, washers, nuts, to the transmission cover, and tighten the screws, washers, and nuts.

Install the Seat & Mounting to the Transmission Housing using the Screws and Nuts.

CHECK TYRE PRESSURE

Before operation ensure that all tyre pressures are equal. The recommended pressure is 140 kpa (20 P.S.I.).

CHECK ENGINE OIL

Before operation ensure that engine oil level is to the full mark on the dipstick. (Refer engine owners manual for procedure & if some oil needs to be added refer Engine owners Manual for Correct Grade).

CHECK FUEL

Ensure the fuel tap at the bottom left side of fuel tank is turned to the on position before attempting to start engine. (Use unleaded fuel only).

Turn off fuel tap after use.

CHECK CLUTCH PLATE ADJUSTMENT

Engage and disengage the cutter disengage lever a few times and leave in the engaged position, this will centre the clutch arm assembly in the neutral position. Loosen the four square head set screws on the clutch plates using tube spanner (AM006C1) and tommy bar (AM007). Insert the clearance gauges supplied, one between the forward clutch plate and cone and the other between the reverse clutch plate and cone and hook them onto the intershaft. Slide both clutch plates against the clearance gauges and drive cone, tighten the set screws firmly onto the flat on the intershaft. Remove gauges.

CHECK SAFETY SWITCH OPERATION Foot Switch - With cutter disengage lever in disengaged

position, attempt to start the engine without depressing the foot switch. Engine should not start.

Disengagement Switch - While sitting on seat with foot on foot switch and cutter lever in engaged position, attempt to start the engine. Engine should not start.

Start Switch With Cutter Lever in disengaged position & foot switch depressed start engine.

Seat Switch - While sitting on seat with engine running engage cutter and lift weight from seat. Engine should cut out.

CHECK CUTTER BELT DISENGAGEMENT

Ensure that when the cutter belt is in the disengaged position that the belt does not overlap when squeezed together, if this occurs adjust the cutter engage lever until correct disengagement is achieved.

A16314E PRE-DELIVERY INSTRUCTIONS

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OWNERS MANUAL FOR MODEL A16314E rev 1

ITEM PART NO DESCRIPTION QTY

1 A163064R Cover, Transmission, Red 1

2 NM8NT Nut, Hex, Nyloc, Thin, M 8,Pc6,Znpl 4

3 SH0820M Screw ,Hex, M 8x 20,Pc8.8,Znpl 6

4 W051218 Washer, Flat, 5/16"X3/4"X18g,Znpl 4

5 Sub Assembled Seat 1

6 SH0825M Screw, Hex ,M 8x 25,Pc8.8,Znpl 2

7 A163060 Spring, Conical, Seat, Heavy 2

8 W05m202 Washer, Flat 5/16"X3/4"X14g 2

9 SW13 Wheel,Steering,13",W/ Cover 1

10 DP10 Pin,Roll,Spring,1/4"X1-3/4",Znpl 1

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OWNERS MANUAL FOR MODEL A16314E rev 1

IMPORTANT

RECOMMENDED FUEL

Unleaded fuel is recommended by all manufacturers of engines fitted to Cox products.

DRIVE PRESSURE

Ensure when applying pressure to the drive pedal the wheels start rotating, failure to adhere to this will result in clutch plate and clutch cone damage.

SAFETY SWITCHES

Before operating machine, ensure that all safety switches are operating correctly. Do not operate machine with faulty, missing or damaged safety switches.

STARTING MACHINE

When starting machine, place right heel on foot switch located on rear of footrest. Ensure that cutter is disengaged, otherwise electric starter motor will not engage. If engine is cold move engine speed control to choke start position and return to desired engine speed setting when engine starts. Do not attempt to operate engine with engine speed control lever in choke position. (Note electric start engines fitted with recoil can be manually started with cutter disengaged and ignition on).

BLADE WARNING

Do not use mowing attachment with broken or bent blades,

damaged or worn bolts and nuts or damaged cutter disc,

otherwise damage and premature wear will result from

vibration. Replace blades, bolts and nuts only in pairs to

maintain correct balance. Recommended blade nut torque is 36

-40Nm. Do not over tighten.

Keep both feet and hands clear

of the mowing attachment at all

times while attempting to start

or operate the machine.

WARNING

DO NOT OPERATE WITHOUT MOWING ATTACHMENT

DEFLECTOR FITTED & DOWN OR DO NOT OPERATE

WITHOUT GRASS CATCHER FITTED.

Safety footwear is recommended when operating machine. Mount and dismount only from left hand side of machine. Reference to left or right hand side of machine is determined by sitting in the operating position on the machine. Ensure machine has park brake engaged when attempting to start engine. Never allow engine revs to exceed more than 3600 RPM.

TO OPERATE

BEFORE STARTING/STOPPING:

See Engine Maintenance/Instruction Sheet. When stopping engine, disengage cutter, return engine speed control to slow position and switch off

DISENGAGING MOWING ATTACHMENT:

The cutter disengaging lever is situated on the right hand side by the steering column. Before starting, disengage mowing attachment by pulling lever fully back towards the operator.

For safety it is advisable at all times, other than when mowing, that the mowing attachment be kept in the disengaged position.

TO DRIVE FORWARD/REVERSE:

Engine speed is regulated by the engine speed control, set engine speed control to desired engine power. Press down on the forward section of the drive pedal for forward movement, on the rear of the drive pedal for reverse. The amount of pressure can be used to control the ground speed, especially in heavier conditions. When operating the mower on slopes greater than 10 degrees but less than 15 degrees for a prolonged period, you may experience minor clutch fade, should this occur, vary your mowing style eg: mow around some flat areas, then the slope followed by the flat area again. This will allow the drive to cool before travelling up the slope again. N.B. Ensure that when pressure is applied to the drive pedal wheels are rotating or damage will occur to clutch plates.

MANOEUVRING:

Owing to the heel and toe type action of the drive pedal, it is possible to take the machine straight from forward to reverse and vice versa. This instant forward and reverse operation makes the machine very manoeuvrable and the sharpest turns can be negotiated easily and quickly.

TO BRAKE (WITH ENGINE RUNNING):

The drive pedal may be used to stop the machine. If travelling forward push the pedal into reverse until machine stops, then bring the pedal back to neutral position or vice versa if travelling in reverse. Should a drive failure occur during operation use the brake pedal situated on the left hand side and forward of where your foot would rest during normal operation.

TO BRAKE (WITH ENGINE STOPPED):

Use foot brake pedal only. Damage to drive cone will occur if drive pedal is used to brake the machine with the engine stopped.

PARKING AND TRANSPORTATION BRAKE:

Depress the lever protruding out of the left hand mudguard downward and shift the lever to the left to engage the park brake. Depress and shift to the right to release. Do not engage parking brake unless the machine has completely stopped. Do not attempt to drive with park brake engaged damage will occur to clutch plates and or large drive sprockets.

CUTTING HEIGHT ADJUSTMENT:

The height adjustment lever is located on the left hand side of the machine and may be altered to suit varying conditions,

while the machine is in motion.

NOTE: When mowing slopes, keep drive pedal in forward or reverse, depending on direction of travel. The low gearing will prevent it from picking up excessive speed. If very steep it may be necessary to slow engine speed slightly and /or, apply light drive pedal pressure to the opposite drive direction. i.e. move drive pedal into reverse when going forward down slope or into forward when reversing down slope.

AVOID HOLDING MACHINE STATIONARY ON SLOPES USING DRIVE PEDAL WITH ENGINE RUNNING AS DAMAGE WILL OCCUR TO CLUTCH PLATES.

OPERATING INSTRUCTIONS

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OWNERS MANUAL FOR MODEL A16314E rev 1

It is the owner’s responsibility to ensure that all-periodical checks, necessary adjustments, services and repairs are carried out.

STOP ENGINE - Never attempt any maintenance with the engine running, remove spark plug lead and ensure the blades have stopped rotating.

Before servicing, disconnect spark plug wire and ground it, disconnect battery at negative terminal, to prevent accidental starting.

1. OIL CHANGING & FILTER REPLACEMENT (ENGINE): See Engine Maintenance/Instructions Sheet and carry out as per Engine Manufacturers Recommendations. SERVICING ENGINE AIR CLEANER FOAM PRE-CLEANER— See engine owners manual for correct method to check and service engine air cleaner foam pre-cleaner.

2. LUBRICATION OF MACHINE: Lubrication of machine must be carried out every 25 hours of operation or once a month, whichever occurs first. More frequently when operated under adverse conditions. A. OILING: A few drops of oil should be placed at the following points: Steering linkage, disengaging linkages, height adjustment mechanism, pivot bolt and linkages on clutch arm and clutch pedal. B. CHAIN: Use only chain lube for lubrication of the drive and steering chains. C. GREASE POINTS: Grease nipples are located on top of the front wheel stub axle. Under no circumstances allow grease or oil to come into contact with the Drive Cone or Clutch Plates. Should this problem occur, clean off immediately with petrol whilst surface areas are cool and allow to dry before operating machine.

3. TO CHECK BLADES: Stop engine. Remove spark plug lead. Side Discharge Only, lift deflector and height adjustment control to highest position. If necessary simply remove the blade bolt and nut using a suitable spanner and replace worn parts.

4. ENGINE TO CLUTCH VEE BELT ADJUSTMENT: Loosen the four engine mounting bolts. Move engine forward and adjust belt firmly. Do not over tension belt. While maintaining tension on the engine re-tighten bolts. Check belt tension at machine service period (25hrs) or more frequently under heavy mowing conditions.

5. CLUTCH TO CUTTER VEE BELT ADJUSTMENT: Tension is automatically adjusted by the belt tensioning springs.

6. CUTTER HEIGHT ADJUSTMENT: If the Mowing Attachment can not be positioned to give a satisfactory grass cut height using the available notches on the chassis the adjustable link can be used to raise the Mowing Attachment to the desired height. Position the mower on a smooth level surface and engage the mowing attachment, lock the park brake on, and lower the Mowing Attachment to the notch above the desired cut height. Place equal height spacers of the desired height under the mowing attachment that can support the mowing attachments weight and lower the Mowing Attachment onto them. Loosen the 2 Screws located together on the front of the Rear Link located below the front of the left foot rest. Push the Rear Link rearwards until it stops and retighten the 2 screws. Adjust the rear lifting link located on the middle rear of the mowing attachment by tightening the nut until it just lifts the rear oif the mowing attachment of the spacers. Lift the Mowing attachment off the spacers and remove the spacers and check the cut height is as desired and the deck is level to slightly higher (3—5 mm) at the back. Adjust height again if required.

7. CUTTER BRAKE ADJUSTMENT: With disengagement handle in engaged position and mowing attachment in low cut, normal clearance between cutter head pulley and cutter head brake pad is approximately 3mm (1/8"). To adjust clearance, remove 'R' pin from brake pull rod, adjust to give required clearance, replace brake pull rod and 'R' pin. Check operation after adjustment.

8. CLUTCH PLATE ADJUSTMENT: Periodically it will be found necessary to adjust the clutch plates as the clutch cone wears. Carry out this operation, with engine off and cutter in the engaged position. Engage and disengage the cutter lever a few times and leave in the engaged position, this will centre the clutch arm assembly into the neutral position. Loosen the four square head set screws on the clutch plates using tube spanner (AM006C1) and tommy bar (AM007). Insert the clearance gauges supplied, one between the forward clutch plate and cone and the other between the reverse clutch plate and cone and hook them onto the intershaft. Slide both clutch plates against the clearance gauges and clutch cone, tighten the set screws firmly onto the flat on the intershaft. Remove gauges.

9. CUTTER DISENGAGING ADJUSTMENT: With the engine switched off, engage the mowing attachment, then fully lower. Place a straight edge vertically against the front of the front axle beam and in line with the disengagement lever. Measure the distance between the straight

edge and the 8mm dia pin fitted with the small ‘R’ pin for the threaded

adjuster. Disengage mowing attachment and using the same method, check the new distance. The difference should be 20 – 22mm. Engage

mowing attachment, remove ‘R’ pin and adjust threaded adjuster accordingly. Install ‘R’ pin and re-check measurement. Due to normal

wear in clutch to cutter vee belt, the cutter disengagement lever will move lower and touch the foot rest. When this occurs the amount of travel will need to be re-adjusted. If a new vee belt is installed the above settings will apply. Start engine and raise cutter to full height stop, cutter belt should not engage. If this occurs switch off engine, engage cutter then screw adjuster out 1 – 2 turns then retest.

10. DRIVE CHAIN: Machines are fitted with automatic chain adjusters. No adjustment is required. Replace chain when chain has sagged enough to expose half the depth of the teeth on the bottom of the large sprocket. Failure to replace worn chain will cause premature wear of sprockets.

11. TO ADJUST STEERING CHAIN: Adjust chain by loosening the four bolts which hold the steering idler shaft mounting brackets (AM255) in position, slide forward to tension chain then retighten bolts.

12. TO REMOVE MOWING ATTACHMENT: Fully lower mowing attachment and engage, remove weight compensating spring, remove

'R' pin from rear lifting link and disconnect, remove ‘R’ pin from cutter

brake adjusting rod and disconnect, disengage mowing attachment, remove belt, remove front pivot pin, Turn steering wheel to the left to slide out mowing attachment. To refit, reverse the above.

13. TYRE PRESSURE: 140 Kpa (20.P.S.I.) approximately front and rear. Uneven pressure can give an uneven finish when mowing and may cause damage to tyres and/or tubes.

14. BATTERY MAINTENANCE: When not in use, a battery discharges by as much as 1% a day, more when the climate is warm. To make up for this loss, a boosting charge should be given once a month. Disconnect battery terminals to charge, then allow to stand minimum 1/2hr before re-connecting (re-check electrolyte level). If a battery is not used for a period of more than three (3) months, the terminals should be disconnected and trickle charged at two (2) amps for two (2) hours once every three (3) months or before use.

15. SEAT ADJUSTMENT: Loosen four seat mounting bolts and slide seat into desired position in slots and re-tighten bolts.

16. REPLACE DRIVE CHAIN: Engage park brake, jack up rear of machine, and remove L/H wheel. Push chain tensioner arms, one at a time, away from chain and using a suitable spanner tighten pivot bolt lock nuts to hold them out. Release park brake then turn rear axle to bring chain into a suitable position for removal of the chain connecting link. Remove connecting link and chain. Inspect both sprockets for wear or damage, replace if necessary. Install new chain and connecting link with the link clip between the wheel and chain. Release pivot arm nuts until arm moves freely back to chain. Engage park brake, install wheel and lower machine.

17. CLEANING AND POLISHING POLYETHYLENE BONNET AND REAR MUDGUARD: To keep scratches on bonnet and mudguard to

minimum, do not rub or brush off with bare hands, use a soft cloth or a light flow of compressed air. For dirt, wash with a steady stream of water only (no detergent), then blow off excess water with air. To polish remove excess dust or dirt. When surface is dry, spray on an automotive type plastic preservative and leave on for 30 to 60 seconds. Using a dry soft cloth (i.e. cheesecloth) wipe off to bring up lustre. GENUINE SPARE PARTS: Always use Genuine Cox Factory Made Spare Parts. Use of non-genuine COX spares will void your warranty. SAFETY FIRST: The use of any mechanical device can cause injury if incorrect procedures are used. Please ensure that all family members of intended operators read safety section of this manual thoroughly.

TORQUE SETTINGS

1/4” UNC BOLT/NUT 10Nm (84lbf in) 5/16” UNC BOLT/NUT 20Nm (180lbf in) 3/8” UNC BOLT/NUT 36Nm (27lbf ft) 7/16” UNF BOLT 68Nm (50lbf ft)

6mm BOLT/NUT 9Nm (80lbf in) 20mm NUT 100Nm (74lbf ft) 5/8” UNF NUT 100Nm (74lbf ft)

MAINTENANCE INSTRUCTIONS

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OWNERS MANUAL FOR MODEL A16314E rev 1

BEFORE EXTENDED STORAGE

DATE / / HOURS..........................DEALER................................................

MAINTENANCE SCHEDULE

BEFORE EACH USE

Check engine oil level, adjust if required Check engine air cleaner foam pre-cleaner, service if required Check engine rotating screen/finger guard, clean if required Check operation of safety switches, service if required Check foot brake operation, adjust if required. Check tyre pressures, adjust if required

Check for loose fasteners, tighten if required Lubricate stub axles Lubricate Drive Chain Check mowing attachment cutter blades, bolts, nuts, disc/s, housing, and guards for wear or damage, replace if required

Change engine oil - Clean machine - Lubricate as per required

EVERY 5 HOURS

Check engine oil level, adjust if required Check engine air cleaner foam pre-cleaner, service if req. Check engine rotating screen/finger guard, clean if required Check operation of safety switches, service if required Check foot brake operation, adjust if required. Check tyre pressures, adjust if required

Check for loose fasteners, tighten if required Lubricate stub axles Check mowing attachment cutter blades, bolts, nuts, disc/s, housing, and guards for wear or damage, replace if required

1 MONTH OR 5 HOURS W

HICH EVER OCCURS FIRST

Change engine oil Check engine air cleaner foam pre-cleaner , service if required Check engine rotating screen/finger guard, clean if required Check foot brake operation, adjust if required Check operation of safety switches, service if required Check tyre pressures, adjust if required Lubricate stub axles Check mowing attachment cutter blades, bolts, nuts, disc/s, housing , and guards for damage, replace if required

Check clutch arm action, adjust if required Check and adjust engine to clutch vee belt if required.. Check for loose fasteners, tighten if required Check clutch to cutter vee belt and adjust cutter housing level if required

DATE / / HOURS.......................CUSTOMER................................................

3 MONTH OR 25 HOURS

WHICH EVER OCCURS FIRST

Change engine oil if operating under heavy load or high ambient temperature Check engine air cleaner foam pre-cleaner, service if required * Check engine rotating screen/finger guard, clean if required * Check foot brake operation, adjust if required Check operation of safety switches and replace if required Check tyre pressures, adjust if required Lubricate stub axles

Check mowing attachment cutter blades, bolts, nuts, disc/s, housing , and guards for wear or damage, replace if required Check and adjust engine to clutch vee belt if required.. Check battery condition, service if required Check clutch to cutter vee belt and adjust cutter housing level if required Check for loose fasteners, tighten if required

*Service more often under dusty conditions, or where air borne debris is present

DATE / / HOURS..........................DEALER................................................

Check mowing attachment cutter blades, bolts, nuts, disc/s, housing ,and guards for wear or damage, replace if required Check for loose fasteners, tighten if required Check and adjust engine to clutch vee belt if required.. Check battery condition, service if required Check clutch to cutter vee belt and adjust cutter housing level if required

6 MONTH OR 50 HOURS

WHICH EVER OCCURS FIRST

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OWNERS MANUAL FOR MODEL A16314E rev 1

*Service more often under dusty conditions, or where air borne debris is present

15 MONTHS OR 125 HOURS WHICH EVER OCCURS FIRST

9 MONTHS OR 75 HOURS WHICH EVER OCCURS F

IRST

Check for loose fasteners, tighten if required Check battery condition, service if required Check clutch to cutter vee belt and adjust cutter housing level if required Check and adjust engine to clutch vee belt if required..

12 MONTHS OR 100 HOURS WHICH EVER OCCURS FIRST

*Service more often under dusty conditions, or where air borne debris is present

DATE / / HOURS...............CUSTOMER/DEALER................................................

DATE / / HOURS..........................DEALER................................................

*Service more often under dusty conditions, or where air borne debris is present

DATE / / HOURS................CUSTOMER/DEALER................................................

18 MONTHS OR 150 HOURS WHICH EVER OCCURS FIRST

*Service more often under dusty conditions, or where air borne debris is present

DATE / / HOURS..........................DEALER................................................

Change engine oil filter Change engine oil Check engine spark plug, clean, adjust, or replace if required If fitted clean engine exhaust spark arrester Check engine air cleaner foam pre-cleaner , service if required * Check engine air cleaner cartridge, service if required* Clean engine cooling system* Check clutch arm action, adjust if required Replace in-line fuel filter Check foot brake operation and lining for ware, adjust or replace if req Lubricate stub axles Check for loose fasteners, tighten if required Check operation of safety switches, service if required Check tyre pressures, adjust if required

Check drive chain and sprockets for wear, replace if required Check steering chain an sprockets or wear, adjust if required Check mowing attachment cutter blades, bolts, nuts, disc/s, housing, and guards for wear or damage, replace if required Check clutch arm action, adjust if required Re-tension rear wheel retaining nut/s Check battery condition, service if required Check drive clutch plates and cone for wear or damage, adjust or service if required Check belts for wear or damage, replace if required Check and adjust engine to clutch vee belt if required..

Check clutch to cutter vee belt and adjust cutter housing level if required

Change engine oil if operating under heavy load or high ambient temperature Check engine air cleaner foam pre-cleaner, service if required * Check engine rotating screen/finger guard, clean if required * Check operation of safety switches and replace if required Check foot brake operation, adjust if required Lubricate stub axles Check tyre pressures, adjust if required Check battery condition, service if required

Check mowing attachment cutter blades, bolts, nuts, disc/s, housing, and guards for wear or damage, replace if required Check for loose fasteners, tighten if required Check clutch to cutter vee belt and adjust cutter housing level if required Check and adjust engine to clutch vee belt if required..

Change engine oil If fitted clean engine exhaust spark arrestor Check engine air cleaner foam pre-cleaner , service if required * Check engine rotating screen/finger guard , clean if required * Check foot brake operation and lining for ware, adjust or replace if required Check operation of safety switches, service if required Check tyre pressures, adjust if required Lubricate stub axles Check steering chain an sprockets or wear, adjust if required Check mowing attachment cutter blades, bolts, nuts, disc/s, housing, and guards for wear or damage, replace if required Check belts for wear or damage, replace if required Check drive chain and sprockets for wear, replace if required If fitted check mowing attachment brake pad for wear, replace if required

Check drive clutch plates and cone for wear or damage, adjust or service if required Check clutch arm action, adjust if required Check battery condition, service if required Check for loose fasteners, tighten if required Check and adjust engine to clutch vee belt if required.. Check clutch to cutter vee belt and adjust cutter housing level if required

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OWNERS MANUAL FOR MODEL A16314E rev 1

21 MONTHS OR 175 HOURS WHICH EVER OCCURS FIRST

Check mowing attachment cutter blades, bolts, nuts, disc/s, housing , and guards for wear or damage, replace if required Check battery condition, service if required Check for loose fasteners, tighten if required Check clutch to cutter vee belt and adjust cutter housing level if required Check and adjust engine to clutch vee belt if required..

24 MONTHS OR 200 HOURS WHICH EVER OCCURS FIRST

*Service more often under dusty conditions, or where air borne debris is present

DATE / / HOURS...............CUSTOMER/DEALER................................................

Replace engine oil filter Change engine oil Check engine spark plug, clean, adjust, or replace if required If fitted clean engine exhaust spark arrestor Check engine air cleaner foam pre-cleaner , service if required * Check engine air cleaner cartridge, service if required Clean engine cooling system* Check foot brake operation and lining for ware, adjust or replace if required Check operation of safety switches, service if required Check tyre pressures, adjust if required Lubricate stub axles Check steering chain an sprockets or wear, adjust if required

Check mowing attachment cutter blades, bolts, nuts, disc/s, housing, and guards for wear or damage, replace if required Check belts for wear or damage, replace if required Check drive chain and sprockets for wear, replace if required Check drive clutch plates and cone for wear or damage, adjust or service if required Check clutch arm action, adjust if required Check battery condition, service if required Check for loose fasteners, tighten if required Check and adjust engine to clutch vee belt if required.. Check clutch to cutter vee belt and adjust cutter housing level if required

*Service more often under dusty conditions, or where air borne debris is present

DATE / / HOURS..........................DEALER................................................

27 MONTHS OR 225 HOURS WHICH EVER OCCURS FIRST

*Service more often under dusty conditions, or where air borne debris is present

DATE / / HOURS................CUSTOMER/DEALER................................................

30 MONTHS OR 250 HOURS WHICH EVER OCCURS FIRST

Check belts for wear or damage, replace if required Check drive chain and sprockets for wear, replace if required Check drive clutch plates and cone for wear or damage, adjust or service if required Check clutch arm action, adjust if required Check battery condition, service if required Check for loose fasteners, tighten if required Check and adjust engine to clutch vee belt if required.. Check clutch to cutter vee belt and adjust cutter housing level if required

*Service more often under dusty conditions, or where air borne debris is present

DATE / / HOURS..........................DEALER................................................

19 March 2015

Page 11

OWNERS MANUAL FOR MODEL A16314E rev 1

33 MONTHS OR 275 HOURS WHICH EVER OCCURS FIRST

*Service more often under dusty conditions, or where air borne debris is present

DATE / / HOURS.................CUSTOMER/DEALER................................................

36 MONTHS OR 300 HOURS WHICH EVER OCCURS FIRST

*Service more often under dusty conditions, or where air borne debris is present

DATE / / HOURS..........................DEALER................................................

We are proud that you have purchased a Cox product and urge you to follow these instructions

to obtain the maximum life for your machine. If in doubt check with your supplier.

19 March 2015

Page 12

OWNERS MANUAL FOR MODEL A16314E rev 1

EXPLODED VIEW: A16314E BODY- SEAT & STEERING WHEEL

19 March 2015

Page 13

OWNERS MANUAL FOR MODEL A16314E rev 1

ITEM PART NO DESCRIPTION QTY

1 A163064R Cover, Transmission, Red 1

2 NM8NT Nut, Hex, Nyloc, Thin, M 8,Pc6 4

3 SH0820M Screw ,Hex, M 8x 20,Pc8.8 6

4 W051218 Washer, Flat, 5/16"X3/4"X18g 4

5 A163056 Seat 1

6 SH0825M Screw, Hex ,M 8x 25,Pc8.8 2

7 A163060 Spring, Conical, Seat, Heavy 2

8 W05m202 Washer, Flat 5/16"X3/4"X14g 2

9 SW13 Wheel,Steering,13",W/ Cover 1

10 DP10 Pin,Roll,Spring,1/4"X1-3/4" 1

PARTS LIST: A16314E BODY- SEAT & STEERING WHEEL

19 March 2015

Page 14

OWNERS MANUAL FOR MODEL A16314E rev 1

EXPLODED VIEW: A16314E BODY- SEAT, COVER & MUDGUARD

19 March 2015

Page 15

OWNERS MANUAL FOR MODEL A16314E rev 1

ITEM PART NUMBER DESCRIPTION QTY

1 A163012 Mudguard, Rear, Red 1

2 W041216 Washer, Flat, Bright, 1/4"X3/4"X16g 8

3 NM6NT Nut, Hex, Nyloc, Thin, M 6,Pc6 4

4 SPPK6X20 Screw, Pan 2

5 BHSSM6X16 Screw, Button, Hex Soc, M 6x 16,Pc10.9 2

6 SH0616M Screw, Hex, M 6x 16,Pc4.6 4

7 A140110 Seat 1

8 AM16512F Switch, Seat 1

8.1 SP1PNCSM Switch, Plunger 1

9 BHSSC0410 Screw, Button, Hex Soc,Unc,1/4"X 5/8",Pc10.9 2

10 WS040816 Washer, Lock, Spring, 1/4"X3/32"X1/16" 2

11 W040818 Washer, Flat, 1/4"X1/2"X18g 2

12 W103208 Washer, Flat, 10.5x32x8 4

13 A163062R Mount, Seat 1

14 W0620HD Washer, Flat, 3/8"X1-1/4"X3 4

15 WS06081.5 Washer, Lock, Spring, 3/8"X1/8"X3/32" 4

16 B0620C Bolt, Hex, Unc, 3/8"X1-1/4",Gr5 4

17 CABLETIES Cable Ties 1

18 DEC246 Decal, Instruct, Wiring, Switch, Seat 1

PARTS LIST: A16314E BODY- SEAT, COVER & MUDGUARD

+ 35 hidden pages

COX Stockman 4000 A16314E Owner's/operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual