Countax A20, A50 User Manual

OPERATORS MANUAL
SPECIFICATION SUMMARY
Engine Lubricant
1.7 litres
Recommended SAE30 or 10W - 30 high quality detergent oil classified for service; SG, SF, SE.
Read and follow the instructions in the engine manufacturer’s handbook.
Fuel Tank Capacity
7 litres (1.5 gallons)
Transmission
Tuff Torq Heavy Duty Hydrostatic K62, infinitely variable speed control with Diff lock. Sealed for life lubrication.
Dimensions (approx.)
Length 1.96m (78”) Inc Sweeper 3.07m (121”) Height 1.17m (46”) Width 1.3m (51”) (excluding Deck)
Weight
A20/50 325Kg Sweeper 62Kgs Net 36Kgs
PGC Capacity
390 litres
Forward Speeds
0-7mph
Countax Limited, Countax House, Great Haseley, Oxford OX44 7PF
Tel: (01844) 278800 Fax: (01844) 278792
Email: email@countax.com Website:www.countax.com
®
All figures are approximate. We reserve the right to change specification and price without notice E&OE
© copyright 2002 Countax Limited
Turning Radius
125cm
Recommended Tyre Pressure
FRONT
0.8-1.1KgF/cm (12-16lb PSI)
REAR
0.43-0.7KgF/cm (6*-10lb*PSI)
* Pressure recommended for maximum grip.
NEVER INFLATE ABOVE THE
MAXIMUM PRESSURE SHOWN
A20-50
Page 2 Page 27
Notes:Safety Instructions
CERTIFICATE OF CONFORMITY
EC Declaration of Conformity
I, the undersigned A. Bennett of Countax Limited Great Haseley Oxford OX44 7PF declare that the Lawnmowers described below :
Model A20/ 50 Power (kW) 14.9 Maximum blade rotation (rpm) 3100 Engine Manufacturer Briggs & Stratton Engine Type 4 stroke Petrol Guaranteed Maximum Sound Power level 105dB(A) Max. Vibration m/s_ (Hands) 2.05 Max. Vibration m/s_ (Seat) 0.53 Cutting Device Cutter Cutting Device Width 127cm
Complies to the provision of the directive 89/392/EEC amended by 98/37/EC and the regulations transposing it into national law. Complies with the provisions of "noise emission in the environment by equipment for use outdoors" directive 2000/14/CE and the regulations transposing it into national law Complies with the provisions of "electro­magnetic compatibility" 89/336/EEC directives and the regulations trans­posing it into national law. Tested at : Oxford, England Signed:
A.Bennett 1/2/02
MANDATORY SAFETY INSTRUCTIONS FOR
THE OPERATION OF GARDEN TRACTORS
1. Read the instructions carefully. Be familiar with the controls and the use of equipment.
2. Never allow children or people unfamiliar with these instructions to use the mower.
3. Never mow while people, especially children, or pets are nearby.
4. The operator or user is responsible for accidents or hazards occurring to other people or their property.
5. Do not carry passengers.
6. All drivers should seek to obtain professional and practical instruction. Such instruction should emphasise:
• The need for care and concentration when working with this machine.
• Control of a Tractor sliding on a slope will not be regained by the application of the brake.
The main reasons for loss of control are:
• Insufficient wheel grip.
• Driving too fast.
• Inadequate braking.
• Incorrect load distribution.
1. Check that the machine complies with all applicable regulations, including those in force when used on the public highway.
2. When mowing always wear substantial footwear and long trousers. Do not operate when barefoot or with open toe sandals.
3. Warning – petrol is highly flammable:
• Store fuel in containers specifically designed for this purpose.
• Refuel outdoors only and do not smoke when refuelling.
• Add fuel before starting the engine. Never remove the cap from the fuel tank or add petrol while engine is running or when engine is hot.
• If petrol is spilled, do not attempt to start engine but move the machine away from area of spillage and avoid creating a source of ignition until petrol vapours have dissipated.
• Replace the fuel tank cap securely.
TRAINING
PREPARATION
Contents Summary:
Safety Instructions -Page 2 and 3 Controls and Indicators - Dashboard -Page 4 Controls -Page 5 and 6 Mulch Deck -Page 7 Rear Discharge Deck -Page 8 Cutter Deck Removal -Page 9 Cutter Deck - Check List -Page 10 Deck Levels - Front to Back -Page 11 Cutter Levelling Side to Side -Page 12 Cutter - Drive Belt -Page 13 Powered Collector -Page 14 CollectorAdjustments -Page 15 Collector Drive Belts -Page 16 Collector Brush -Page 17 Tyres - Check List -Page 18 Tyres - Removal of Wheels -Page 19 Engine - Oil -Page 20 Engine - General Maintenance -Page 21 Electrical -Page 22 A20/50 Wiring Diagram -Page 23
READ THE INSTRUCTION MANUAL BEFORE USING
THE GARDEN TRACTOR AND ENSURE THE
OPERATORS STUDY IT FOR THEIR OWN SAFETY.
THE FOLLOWING PRECAUTIONS ARE OUTLINED
TO HELP PREVENT ACCIDENTS. A CAREFUL
OPERATOR WHO USES COMMON SENSE IS THE
SAFEST OPERATOR.
THESE SAFETY PRECAUTIONS ARE IN ADDITION
TO THOSE IN THE INSTRUCTION MANUAL.
THIS SYMBOL MEANS BE ALERT
CAUTION
Page 26 Page 3
Safety InstructionsNotes:
4. Replace faulty silencers.
5. Before using always inspect to see that the blades, bolts and cutter assembly are not worn or damaged.
6. Check the condition of the tyres and ensure that they are inflated to the correct pressure (refer to the specifications). This is particularly important if the machine is to be taken on the public highway.
7. Check the mower is in good working order, paying particular attention to brakes and steering.
8. Check that all linkages, connections, and pivot nuts are secure and that the wheel nuts are torqued correctly.
1. Do not operate the engine in a confined space where dangerous fumes can collect.
2. Mow only in daylight or in good artificial light.
3. Before starting the engine, disengage blade and attachment drives and shift into neutral.
4. Take care on slopes of more than 10º incline or decline (Maximum safe operation is at 15º).
5. Remember that there is no such thing as a ‘safe’slope. Travel on grass slopes requires particular care to guard against overturning:
• Do not stop or start suddenly when going up or downhill.
• Engage clutch slowly. Always keep machine in gear, especially when travelling downhill.
• Machine speed should be kept low on slopes and in tight turns.
• Stay alert for humps and hollows and other hidden hazards.
• Avoid mowing across the face of the slope.
6. Watch out for traffic when crossing or near roadways.
7. Stop the blades rotating before crossing surfaces other than grass.
8. When using the machine, never direct discharge of material toward bystanders or allow anyone near the machine while in operation.
9. Never operate the mower with defective guards, shields or without safety protective devices in place and in good working order.
10.Do not change governor settings to increase the revs of the engine. Operating an engine at excessive speed increases the risk of injury.
11.Before leaving the operators position:
• Disengage the drive to the cutter blades and attachments and lower the attachments.
• Change to neutral and set the parking brake.
• Stop the engine and remove the ignition key.
12 .Disengage drive to attachments, stop the engine and
disconnect the spark plug lead or remove ignition key before:
• Clearing blockages.
• Checking, cleaning or working on the mower.
• Refuelling.
• Removing the grass catcher.
• After striking a foreign object. (Inspect the mower for
damage and make repairs before restarting the Tractor).
• If the machine starts to vibrate abnormally check immediately and call dealer if necessary.
13.Disengage drive to attachments when transporting or not in use.
14.Reduce the throttle setting during engine run-out.
15.Never work on the mower when the engine is running.
1. Check that all nuts, bolts, and screws are tight to be sure the equipment is in safe working condition.
2. Never store the equipment with petrol in the tank inside a building where fumes may reach open flame or spark.
3. Allow the engine to cool before storing in any enclosure.
4. To reduce the risk of fire keep the engine, silencer and battery compartment free of grass, leaves, petrol or excessive grease.
5. Check the grass catcher frequently for wear and tear or deterioration.
6. Replace worn or damaged parts for safety.
7. If the tank has to be drained, this should be done outdoors.
8. Be careful during adjustments of the machine to prevent entrapment of the fingers between moving blades and fixed parts of the machine.
9. Do not use steam cleaners or high pressure washers directly towards bearings or electrical components (Countax do not recommend the use of these power cleaners).
SUPPLEMENTARY INSTRUCTIONS FOR USE
OF COUNTAX A20/50 TRACTOR
1. Use good sense at all times and, to ensure this Tractor is safe and serviceable, fit only original manufacturers’ supplied spares.
2. When inspecting the area to be cut, note also the position of any stumps, manhole covers, bumps and depressions and avoid them to prevent damaging the blade.
3. We recommend the use of standard UNLEADED fuel and that you ensure the fuel tank is full before you start the machine.
4. Always disconnect both battery terminals before attempting any work in the engine compartment.
5. Do not leave the Tractor unattended and running.
6. Do not put hands near moving belts or the Power Take-Off pulley while it is rotating.
OPERATION
MAINTENANCE AND STORAGE
Page 4 Page 25
Notes:Controls and Indicators - Dashboard
IGNITION
The ‘Key Start’controls both the ignition and the starter. Insert the key and turn to the 1st position, the dashlights will come on (check that all is ready to start), then turn further to activate the starter. Release when engine starts. To stop, turn the key to the left (having first switched off both cutter and PTO).
IT IS ALWAYS GOOD PRACTICE
TO REMOVE THE KEYAND KEEP
IT SAFE.
As with a car, it is important to prevent unauthorised use by children who could injure themselves.
CHOKE
An independent choke is fitted to the A20/50. This choke should be used in combination with a fast throttle setting to start a cold engine. Cancel as soon as possible. Do not use choke on a warm engine.
CUTER ON/OFF SWITCH
The cutter switch controls the Electromagnetic Blade Clutch. It works like a light switch (but in reverse) – UP for ON and DOWN for OFF. Although it always returns to the central position and the cutter deck will automatically be turned off when the engine is switched off, it is not good practice to rely on this. The cutter deck should always be switched
OFF as soon as you have finished cutting and certainly BEFORE stopping the engine or getting off the Tractor.
THROTTLE
The lever is pushed forward and up for FAST, back and down for SLOW. A cold engine is started on the
FAST
setting with choke, a warm one on the FAST setting. The Choke setting should be cancelled as soon as possible and the engine operated on
FAST setting at all
times.
HEADLIGHT SWITCH
The headlights are turned ON by switching the rocker switch on. The headlights will not operate when the ignition is
OFF. Turn the headlights OFF before starting or stopping.
O
Page 24 Page 5
Controls - Forward/ReverseHE Wiring Diagram
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