Cottleco VOYAGER Owner's Manual
1
VOYAGER
(Propane Cylinder
Not Included)
LP GAS COOKER
OWNER’S MANUAL
Safety Alerts, Assembly, Operating Instructions,
General Maintenance, and Storage
This Instruction Manual contains important information necessary for the proper assembly and safe
use of this appliance. You must carefully read and follow all warnings and instructions in this
manual before assembling and using this appliance.
KEEP THIS MANUAL FOR FUTURE REFERENCE
WARNING
The maximum size cooking disc for use with this cooker is 24 inches.
The maximum size cooking vessel for boiling, frying, or steaming with this cooker is 36 quarts.
NOT FOR COMMERCIAL USE
For Questions or Information Call: 1-505-980-3349 • Monday–Friday, 8:00am–5:00pm CST
CottleCo LLC. • Albuquerque, NM • www.cottleco.com
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TABLE OF CONTENTS
TABLE OF CONTENTS ....................................................................................................................................................................................................................... 2
List of Figures ....................................................................................................................................................................................................................................... 3
LIMITED WARRANTY ....................................................................................................................................................................................................................... 4
NOTE TO CONSUMER ........................................................................................................................................................................................................................ 5
SAFETY SYMBOLS ............................................................................................................................................................................................................................... 6
SAFETY PRECAUTIONS AND WARNINGS ................................................................................................................................................................................ 7
ASSEMBLY INSTRUCTIONS ......................................................................................................................................................................................................... 15
—VOYAGER DISC COOKER—................................................................................................................................................................................................ 15
LP GAS CYLINDER INFORMATION ........................................................................................................................................................................................... 17
REGULATOR HOSE ASSEMBLY .................................................................................................................................................................................................. 19
—CONNECTING REGULATOR HOSE ASSEMBLY TO COOKER— .......................................................................................................................... 19
—CONNECTING REGULATOR HOSE ASSEMBLY TO LP GAS CYLINDER—...................................................................................................... 20
—GAS LEAK TESTING— ......................................................................................................................................................................................................... 20
—GAS LEAK TEST INSTRUCTIONS— ................................................................................................................................................................................ 21
PRE-COOKING CHECKLIST .......................................................................................................................................................................................................... 22
POSITIONING THE COOKER........................................................................................................................................................................................................ 23
LIGHTING INSTRUCTIONS ........................................................................................................................................................................................................... 24
—BEFORE LIGHTING— ........................................................................................................................................................................................................... 24
—LIGHTING— ............................................................................................................................................................................................................................. 24
—BURNER FLAME CHECK— ................................................................................................................................................................................................ 25
—HOW TO REIGNITE VOYAGER BURNER UNIT— ..................................................................................................................................................... 25
—TURNING OFF VOYAGER BURNER UNIT AND DISCONNECTING HOSE— .................................................................................................. 25
—SHUTTING DOWN— ............................................................................................................................................................................................................. 25
OPERATING INSTRUCTIONS ...................................................................................................................................................................................................... 26
—TWO-STEP THERMOMETER TEST INSTRUCTIONS—.......................................................................................................................................... 26
—THERMOMETER PLACEMENT— .................................................................................................................................................................................... 27
—FRYING OIL/GREASE LEVEL DETERMINATION— ................................................................................................................................................ 27
FRYING INSTRUCTION .................................................................................................................................................................................................................. 29
COOKING OIL: IMPORTANT FACTS TO KNOW ................................................................................................................................................................... 31
—COOKING OIL FACTS TO REMEMBER— ..................................................................................................................................................................... 32
TROUBLE SHOOTING TIPS .......................................................................................................................................................................................................... 33
—PROBLEMS WITH PROPER GAS FLOW— ................................................................................................................................................................... 33
CARE AND USE INSTRUCTIONS FOR COOKWARE ........................................................................................................................................................... 34
—STEEL OR CAST IRON COOKWARE SEASONING INSTRUCTIONS— .............................................................................................................. 34
— CARE AND CLEANING INSTRUCTIONS — ................................................................................................................................................................. 35
—POLISHED ALUMINUM POTS— ...................................................................................................................................................................................... 36
—STAINLESS STEEL COOKWARE— .................................................................................................................................................................................. 36
GENERAL MAINTENANCE AND STORAGE ........................................................................................................................................................................... 37
QUESTIONS OR CONCERNS ......................................................................................................................................................................................................... 38
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List of Figures
Figure 1. Leg Assembly View ............................................................................................................................................................................ 15
Figure 2. LP Gas Cylinder Hardware ............................................................................................................................................................. 17
Figure 3. LP Gas Cylinder Warnings .............................................................................................................................................................. 18
Figure 4. LP Gas Cylinder Connection ........................................................................................................................................................... 19
Figure 5. LP Cylinder/Regulator Hose .......................................................................................................................................................... 20
Figure 6. Hose is a trip hazard. DO NOT walk between cooker and cylinder. .............................................................................. 23
Figure 7. Keep objects on shelves away from disc while cooking. .................................................................................................... 23
Figure 8. Burner Flame ....................................................................................................................................................................................... 25
Figure 9. Air Control Shutters .......................................................................................................................................................................... 25
Figure 10. Thermometer Placement.............................................................................................................................................................. 27
Figure 11. Oil/Grease Level ............................................................................................................................................................................... 27
Figure 12.Oil/Grease Strainer .......................................................................................................................................................................... 27
Figure 13. Control Knob Closed Position ..................................................................................................................................................... 33
Figure 14. Venturi Tubes .................................................................................................................................................................................... 33
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LIMITED WARRANTY
If you have a missing or damaged part, call CottleCo LLC. for assistance:
1-505-980-3349; Monday–Friday, 8:00am–5:00pm MST.
CottleCo LLC. ("Vendor") warrants to the original retail purchaser of this gas fryer/cooker and no other person, that if this gas
fryer/cooker is assembled and operated in accordance with the printed instructions accompanying it, then for a period of Ninety
(90) days from the date of purchase, all parts in such gas fryer/cooker shall be free from defects in material and workmanship.
Vendor may require reasonable proof of your date of purchase from an authorized retailer or distributor. Therefore, you shoul d
retain your sales slip or invoice. This Limited Warranty shall be limited to the repair or replacement of parts, which prove
defective under normal use and service and which Vendor shall determine in its reasonable discretion upon examination to be
defective. Before returning any parts, you should contact Vendor's Customer Service Department using the contact information
listed below. If Vendor confirms, after examination, a defect covered by this Limited Warranty in any returned part, and if Vendor
approves the claim, Vendor will replace such defective part without charge. If you return defective parts, transportation charges
must be prepaid by you. Vendor will return replacement parts to the original retail purchaser, freight or postage prepaid.
This Limited Warranty does not cover any failures or operating difficulties due to accident, abuse, misuse, alteration,
misapplication, improper installation or improper maintenance or service by you or any third party, or failure to perform normal
and routine maintenance on the gas fryer/cooker, as set out in this owner's manual. In addition, the Limited Warranty does not
cover damage to the finish, such as scratches, surface chips and cracks, discoloration, rust or other weather damage, after
purchase.
This Limited Warranty is in lieu of all other express warranties. Vendor disclaims all warranties for products that are purchased
from sellers other that authorized retailers or distributors. AFTER THE PERIOD OF THE ONE (1)-YEAR EXPRESS WARRANTY,
VENDOR DISCLAIMS ANY AND ALL IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. FURTHER, VENDOR SHALL HAVE NO LIABILITY
WHATSOEVER TO PURCHASER OR ANY THIRD PARTY FOR ANY SPECIAL, INDIRECT, PUNITIVE, INCIDENTAL, OR
CONSEQUENTIAL DAMAGES. Vendor assumes no responsibility for any defects caused by third parties. This Limited Warranty
gives the purchaser specific legal rights; a purchaser may have other rights depending upon where he or she lives. Some
jurisdictions do not allow the exclusion or limitation of special, incidental or consequential damages, or limitations on how long a
warranty lasts, so the above exclusion and limitations may apply to you.
Vendor does not authorize any person or company to assume for it any other obligation or liability in connection with the sale,
installation, use, removal, return, or replacement of its equipment, and no such representations are binding on Vendor.
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NOTE TO CONSUMER
WARNING
Read this manual and all warning tags completely before assembling or operating Cooker.
This LP Gas Cooker is a specialized, low pressure gas appliance with greater heat output than traditional
kitchen stoves. It is referred to as a Cooker and Appliance in this manual and on warning tags.
This Cooker provides multiple cooking options such as frying fish, french fries, hushpuppies, wings and
onions. You can also use this cooker to cook soups, stews, and gumbo as well as boil or steam seafood, crawfish,
and vegetables. Follow and comply with all Safety Precautions and Instructions to achieve safe and satisfactory
cooking results. Restrict the use of this appliance to adults who can read, understand, and follow the warnings and
instructions in this manual and on the cooker.
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SAFETY SYMBOLS
The purpose of this safety alert symbol is to attract
your attention to possible hazards as you assemble and
use this product.
When you see the safety alert symbol pay close
attention to the information that follows.
CAUTION
Hazard or unsafe practices that could result in minor
personal injury, product, or property damages.
WARNING
Hazard or unsafe practices that could result in severe
property damages, personal injury, or death.
DANGER
Indicates an imminently hazardous situation that, if
not avoided, will result in death or serious injury.
WARNING
Read all installation, operation, and maintenance instructions as well as safety precautions and
warnings thoroughly before operating or servicing this equipment. DO NOT skip any of the warnings or
instructions!
Failure to follow these instructions could result in fires or explosions that could cause property
damage, personal injury, or death.
Keep this manual for future reference.
The symbols and boxes shown below explain the meaning if each safety symbol and heading. Read and follow
all of the safety warnings and instructions contained in this manual and on warning tags.
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SAFETY PRECAUTIONS AND WARNINGS
WARNING
This cooker does not have automatic thermostat controls.
Failure to follow these instructions could result in fire or explosion, which could cause property
damage, personal injury or death!
ALWAYS
operate in a open area
a minimum of 10-ft from
buildings, trees,
and overhangs.
OUTDOOR USE ONLY!
DO NOT operate inside
garages, carports,
or patios.
NEVER
leave cooker
unattended!
NEVER
use under any
roof or overhang.
NEVER
use on decks, boats or
any flammable surface!
NEVER
place flammable or
combustible materials
within 25-ft of cooker.
NEVER
cover Disc with lid when
pre-heating oil or frying.
NEVER
allow children or pets near
the cooking area
during or after use.
NO
bare feet or sandals
when cooking.
HOT!
Extremely hot during and after use.
Allow appliance to cool
below 115°F (45°C)
before cleaning or storing
ALWAYS
wear protective mitts, gloves,
goggles, and long sleeve
clothing when cooking.
ALWAYS
use an accurate thermometer
to monitor temperature when
pre-heating oil or frying.
Remember: Think Safety and Use Common Sense.
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WARNING
This cooker is a low-pressure gas appliance for outdoor use only.
This cooker does not have automatic thermostat controls so must be attended and monitored at all
times during use.
DO NOT use a cooking Disc larger than 24" outside diameter on this cooker.
DO NOT use a cooking vessel larger than (14” outside diameter / 36-quart) for boiling, cooking or for
frying on this cooker.
DO NOT use this Cooker if you feel uncomfortable about operating this product. Contact the seller for
return and refund.
Follow instructions contained in this manual for proper assembly and positioning of the cooker, gas
leak and thermometer test, determining proper amount of oil to use, heat-up and frying operation,
cleanup, and storage.
The warnings and safety instructions in this manual must be followed to provide reasonable safety and
efficiency in using the appliance.
For Questions Call: 1-505-980-3349; Monday–Friday, 8:00am–5:00pm MST.
Remember: Think Safety and Use Common Sense!
WARNING
Cooking with Oil or Grease
For frying with this cooker, DO NOT use a cooking vessel larger than 36-quart or smaller than 12 inches
diameter. This appliance is not for frying Turkeys!
When cooking with oil/grease, a thermometer must be used. Follow instructions in this manual for
proper testing, installation and use of your frying thermometer.
Cooking oil pre-heat up to over-heat times can vary significantly with relatively small adjustments to
regulator; variable wind, ambient temperature, altitude, starting oil temperature, and type of cooking
oil used.
DO NOT allow cooking oil/grease to exceed 400°F (200°C) which is the FIRE HAZARD zone on the
thermometer. Cooking oil/grease will ignite and catch fire at 550°F to 700°F (287°C to 371°C).
Due to varying heating and cooking times, check your thermometer every three (3) minutes to ensure
cooking oil does not exceed 400°F (200°C). This is an ATTENDED appliance. DO NOT leave appliance
unattended while heating oil/grease, cooking food or cool down period after use.
This cooker can heat three (3) quarts of cooking oil/grease to 350°F (175°C) in five (5) to eight (8)
minutes.
DO NOT use a lid when pre-heating or cooking with oil. Using a lid when frying greatly increases the
potential of over-heating the oil to ignition and fire.
Smoking oil is an indication that the oil is too hot and may ignite. Regardless of thermometer reading, if
the oil/grease starts to smoke, turn OFF fuel supply to the burner and STOP COOKING IMMEDIATELY.
This indicates the thermometer is not working properly. Discard the thermometer and a replacement
thermometer must be obtained before frying with this cooker.
Never overfill the cooking vessel with oil/grease or water. Follow instructions in this manual for
establishing proper liquid levels for cooking.
When frying with oil or grease, all food products MUST be completely thawed and towel dried to
remove excess water. Failure to completely thaw and dry foods may cause oil or grease to overflow
from cooking vessel. If ice is present on the food, it means the thawing process is not complete and may
cause a boil-over when placed into HOT oil causing a fire and severe burns.
Never drop food or accessories into hot liquids. Wear protective gloves and S-L-O-W-L-Y lower food and
accessories into cooking oil in order to prevent splashing or overflow. Be careful when removing food
from oil. It is hot and could cause burns.
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WARNING
In the event of rain, snow, or severe weather while cooking with oil, cover the cooking vessel and
immediately turn off the burner and gas supply. DO NOT MOVE cooker or cooking vessel.
When cooking with oil/grease, have a BC or ABC type fire extinguisher readily accessible. The cooking
vessel remains at scalding temperatures long after cooking has ended. Allow appliance to cool below
115°F (45°C) before cleaning or storing. Cool down period varies with amount of oil/grease used, wind
and ambient temperature.
WARNING
1. DO NOT store a spare LP cylinder under or near a gas cooker appliance.
2. Never fill the cylinder beyond 80% full.
3. If the information in (1) and (2) are not followed exactly, a fire causing death or
serious injury may occur.
WARNING
Placement of Cooker
This cooker shall be used OUTDOORS ONLY. DO NOT use in a building, home, garage, balcony, porch,
tent or any other enclosed area. Gas cookers shall not be used on or under apartment, condominium
balcony or deck. DO NOT install or use in or on recreational vehicles and/or boats.
DO NOT operate this Gas Cooker closer than 10 feet (3m) from any flammable materials including walls
or railing, or under overhead construction and tree branches as these materials could ignite should
oil/grease fire occur.
The cooker must be positioned on a level, stable, non-flammable surface such as brick, concrete or dirt.
DO NOT position cooker on wood, asphalt or plastic which may burn, blister or melt. DO NOT use on
flammable flooring or surfaces such as wooden decks.
Keep the cooking area clear and free of any flammable material such as household chemicals, paint,
gasoline and other flammable vapors and liquids. DO NOT store or use gasoline or other
liquid/aerosols with flammable vapors within 25 feet (7.5m) of this cooker.
Prior to lighting the burner, check wind direction for placement of cooker DOWNWIND from upright LP
cylinder. The cooker must be DOWNWIND and least 2 feet away from LP cylinder to keep heat away
from cylinder.
Refer to instructions for Positioning the Cooker on page 23 in this manual.
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WARNING
Thermometer and Oil Temperature
When cooking with oil or grease, a thermometer MUST be obtained and used for reasonable
temperature reading. Follow instructions for proper testing and use of a thermometer on page 26 in
this manual.
Test your thermometer before each use. If your thermometer does not function properly, a
replacement thermometer must be obtained before frying with this cooker.
Carefully monitor the temperature of cooking oil with your thermometer and regulate temperature so
it does not reach the "Fire Hazard" zone on your thermometer. If necessary, turn the gas OFF to the
cooker to allow the oil to cool.
Oil ignites at varying temperatures depending on type of oil used, altitude, ambient temperature and
wind. Check your thermometer every 3 minutes to ensure cooking oil does not exceed 400°F (200°C).
DO NOT allow oil or grease to exceed 400°F (200°C). Oil or grease will ignite and catch fire at 550°F to
700°F (287°C to 371°C). If cooking oil or grease reaches 400°F (200°C), turn burner OFF. Wait for the
cooking oil or grease temperature to decrease to less than 350°F (117°C) before relighting burner.
Regardless of thermometer reading, if the oil/grease starts to smoke, turn OFF fuel supply to the
burner and STOP COOKING IMMEDIATELY. This indicates the thermometer is not working properly.
Discard and replace with a new thermometer.
WARNING
Regulator Hose Assembly
The pressure regulator hose assembly supplied with this
cooker must be used. Clean and inspect the hose before each
use of the cooker. If there is evidence of abrasion, wear, cuts or
leaks, the hose must be replaced prior to the cooker being put
into operation. Only use replacement regulator hose assembly
#69463. This part can be obtained by contacting CottleCo LLC.
At 1-505-890-3344 Replace regulator hose assembly at least
every two years. Keep the fuel supply hose away from any heated surface.
Refer to instructions for connecting regulator hose assembly to LP gas cylinder and burner in this
manual on page 19.
Check all gas connections by following the Gas Leak Testing Instructions on page 21 in this manual.
Never test for gas leaks with a lighted match or open flame.
DO NOT operate this cooker with a gas leak.
Follow Lighting Instructions as stated in this manual on page 24.
11
WARNING
LP Gas Cylinder
Use only a 20 pound LP Gas Cylinder or smaller with a protective collar.
LP (propane) gas is colorless, tasteless, and heavier than air, and it is both flammable and explosive.
Combustion of propane consumes oxygen and produces carbon monoxide, a poisonous gas. Therefore,
never operate an outdoor cooker appliance inside a building or confined area where ventilation may
be restricted. Make sure the LP cylinder and the cooker are placed in an open area. DO NOT obstruct
the flow of combustion and ventilation air.
Never use a gas cylinder if it shows signs of dents, gouges, bulges, fire damage, erosion, leakage,
excessive rust, or other forms of visible external damage. The cylinder may be hazardous and should be
checked by a qualified liquid propane supplier.
Never attach a gas cylinder, move, or alter fittings while cooker is hot or in operation.
DO NOT attempt to disconnect the regulator hose assembly while cooker is in operation.
When cooker use is complete, always turn the LP cylinder valve OFF first, then turn the regulator
control valve OFF. Turning the cylinder OFF first allows remaining gas to flow out of the regulator hose
assembly before the regulator control valve is turned OFF.
DO NOT use external electrical sources with this appliance.
Storage of this appliance indoors is permissible only if the cylinder is disconnected and removed from
the appliance and left outdoors. Cylinders must be stored outdoors out of the reach of children and
must not be stored in a building, garage or any other enclosed area.
The installation of this appliance must conform with local codes or, in the absence of local codes, with
the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Storage and Handling of Liquefied Petroleum Gases,
ANSI/NFPA 58, Natural Gas and Propane Installation Code, CSA B149.1, Propane Storage and Handling,
CSA B149.2, or the Standard for Recreational Vehicles, ANSI A119.2/NFPA 1192 and the Recreational
Vehicle Code, CSA z240 RV Series.
Refer to LP Gas Cylinder Information on page 17 in this manual.
12
WARNING
General Operating
This appliance does not have automatic thermostat controls so must be attended and monitored at all
times during use.
Use only the regulator hose assembly that is supplied with this appliance or replacement Part #69463
This appliance has an open flame. In sunlight or other bright light, the flame may be almost invisible.
Use extreme caution keeping hands, hair and clothing away from the cooker. DO NOT lean over the
cooker when lighting burner. Loose hair and clothing can catch fire during lighting and operation.
This is an ATTENDED appliance. DO NOT leave this appliance unattended while heating oil, grease or
water, cooking food or when hot after use (oil, grease or water above 115°F: 45°C).
Heated liquid can remain at scalding temperatures long after cooking has ended.
This appliance is not for frying Turkeys
When cooking with oil/grease, a thermometer must be used to monitor temperature. Oil/grease heated
above 400°F (200°C) will ignite and catch fire causing property damage, personal injury or death.
Even when burner is set at a low flame, never leave the cooker unattended. Cooking oil/grease will heat
up quickly and ignite at 550°F to 700°F (287°C to 371°C).
Keep children and pets away from the cooking area at all times. Carefully monitor all activity around
cooker to avoid burns or other injuries.
This appliance will be hot during and after use. Use insulated oven mitts or gloves for protection from
hot surfaces or splatter from cooking liquids. Always wear closed toe shoes while cooking with this
appliance.
Use caution when walking or standing near cooker when cooking with oil as splattered oil may have
created a slick surface. DO NOT walk between cooker and propane tank as this creates a trip hazard.
Tripping over the hose could overturn the cooker. Avoid bumping of or impact with the appliance to
prevent spillage or splashing of hot cooking liquid which can cause severe burns.
DO NOT move the appliance when in use. Allow cooking disc to cool down to 115°F (45°C) before
moving, cleaning or storing.
Should the burner flame go out during use, turn all gas valves off. Wait 5 minutes for gas to evacuate
before re-lighting. See instructions in this manual for correct procedures.
Never overfill a cooking Disc with oil, grease or water. Overfilled cooking Disc can boil over and cause a
fire. Follow instructions in this manual for establishing proper oil or water level.
After a period of storage or nonuse, check this appliance for gas leaks and burner obstructions before
use. See instructions in this manual for correct procedures.
Sober adult operation ONLY! Read and understand this manual before using this appliance. The use of
alcohol, prescription or nonprescription drugs may impair ability to properly assemble or safely
operate this appliance.
DO NOT keep an empty cooking Disc on the cooker while in operation for extended period of time.
Use caution when placing anything in a cooking vessel while the appliance is in operation.
Children can fall into cooking Disc and drown in even a small amount of liquid. Keep cooking Disc out of
reach of children. DO NOT store your cooking Disc with liquid inside. When cooking with oil/grease,
have a Type BC or ABC fire extinguisher readily accessible.
This appliance is not intended for and should never be used as a heater.
DO NOT use this cooker for other than its intended purpose.
Combustion by-products from the use of this product contain chemicals known to the State of California
to cause cancer, birth defects, or other reproductive harm.
Never use glassware, plastic, or ceramic cookware on this appliance.
Only use replacement/accessory parts manufactured by CottleCo LLC. Repairs should be performed by
CottleCo LLC.
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