① DC Input Negative(-)④ Dry Contact Terminal⑦ AC Output Socket
② DC Input Positive(+)⑤ Standard RS-232⑧
Remote Contact
③
Terminal
3-1-1. DC Input Connection ①②
Follow the instructions to connect the battery cables to the DC input terminals of
the inverter. The cables should be as short as possible (less than 6 feet / 1.8
meters ideally) so that they can handle therequired current in accordance with the
Electrical Codes and Regulations. The size of the cable should be thick enough to
limit the voltage drop to less than 2% when carrying the maximum input current
to prevent freque
nt low-input voltage warnings, an
Voltage Protection) warning may result if there is excessive voltage drop across
the DC cables between the batteries and the inverter. Increasing your DC cable
size will help improve the situation.
⑥ Chassis Ground⑨ AC Output Breaker
d shutdown. UVP (Under
AC Input Socket /
AC Input Terminal
Batteries are capable of providing very large currents in case of short circuit. In
case there is a short circuit in the cable run between the batteries and the input
terminals of the inverter, it will result in over
heating / melting of the cables and
consequent risk of fire and injury, To prevent possibility of this hazard, use Very
Fast Acting DC Fuse in line with the positive cable. The fuse should be as close to
the positive battery terminal as possible. Use Bussmann ANN series fuses
8
Page 12
( will also require Fuse Block 4164) or equivalent.
The following sizes of cables and fuses are recommended for up to 6 ft. distance
between the batteries and the inverter. (Applies to both 120 VAC and 230 VAC
versions)
Model No.Wire AWGInline Fuse
A 084 #422 / 421-T0001RS/0001RS
A 046 #842 / 841-T0001RS/0001RS
Connect DC input terminals to 24V / 48V battery or other DC power source.
[ + ] is positive, [ - ] is negative. Reverse polarity connection can blow the
internal fuse and may damage the inverter permanently.
WARNING!
Make sure that all the DC connections are tight (torque to 9 – 10 ft-lbs,
11.7 – 13 Nm). Loose connections could result in overheating and can be
a potential hazard.
M8 SCREW
PVC WIRE
RING
NEGATIVE -
TERMINAL
(AWG#4 - #6)
RING
TERMINAL
POSITIVE +
PVC WIRE
(AWG#4 - #6)
WARNING!
The recommended inline fuse should be installed as close to the battery
positive terminal as pos
sible Failure to use a fuse on the “+” cable running
between the inverter and battery may cause damage to the cable /
inverter and will void warranty.
Also, only use high quality copper wire and keep the cable length short which is a
maximum of 3 - 6 feet.
9
Page 13
NEGATIVE -
POSITIVE +
INLINE FUSE
B
A
T
TE
R
Y
3-1-2. Remote control and Dry contact terminal ③④
Remote Control TerminalDry Contact Terminal
NO
COM.
ENB
NC
GND
ENB
RELAY
GOUND
ENABLE -
ENABLE +
Normally Open
Common
Normally Closed
Remote Control Terminal ③
1. Before installing the inverter, ensure that the main switch “OFF”.
2. Before using the remote function, ensure that the main switch pressed
toward “REMOTE”.
3. Ensure that the remote contacts are off.
4. Use 20 ~ 24 #AWG wire to connect the remote control terminals.
5. Remote control ON/OFF inverter setup status
10
Page 14
ENB
ENB
ENB
GND
TR
HI : INV. ON (TR ON)
LOW : INV. OFF (TR OFF)
ON : INV. ON
OFF : INV. OFF
+
DC
POWER
-
GND
ENB
ON : INV. ON
OFF : INV. OFF
BAT+
BAT-
ON : INV. ON
OFF : INV. OFF
GND
Note At one time, only one remote function should used to control the inverter.
The maximum voltage value is 60VDC.
Dry Contact TerminalRelay
tcatnoc nommoC.MOC
tcatnoc desolc yllamroN.C.N
tcatnoc nepo yllamroN.O.N
Dry Contact Terminals ④
Dry contact terminals may be connected to a Form C relay for “FAULT”
indication. When “FAULT” occurs, the relay switches.
Fault conditions include Input under/over voltage, Output Short Circuit,
Note
Over Temperature, Over-load and, Fan Failure.
3-1-3. Standard RS-232 ⑤ Serial port monitoring and control through computer
interface.
3-1-4. Chassis Ground
⑥ Must be connected to earth ground prior to making any
other connections to the equipment.
11
Page 15
3-1-5. AC output socket ⑦
110VAC
230VAC
NEMAI.E.C 60320 C13
3-1-6. AC wiring connections ⑧
SR1000:AC socket
L
FG
N
AC output receptacles
or
for 120VAC version
N
L
AC output sockets for 230VAC
(IEC 60320 C 13 receptacles)
(NEMA5-15R)
FG
output version
N
L
SR1000T AC input and AC output terminal
TRANSFER RELAY
BYPASS RELAY
AC INPUT
BREAKER
INVERTER
"L"
RL3
RL2
INVERTER
"N"
AC Input Receptacle
(IEC 60320 C 14)
FG
LN
FG
AC OUTPUT / N
(LOAD)
AC OUTPUT / L
CASE
GND
INVERTER / L
INVERTER / N
AC INPUT
BREAKER
CONNECTOR
AC INPUT / N
(GRID)
AC INPUT / L
12
Page 16
z Connect AC input wiring to the inverter socket.
Please use the following information as your reference.
SR1000 Version
Socket
AC Output
AC Input
Chassis GroundGreen / Yellow or Bare copper
Line (L)
Neutral (N)
Line (L)
Neutral (N)
Wire color
120 VAC230 VAC
NEMAI.E.C C13
I.E.C C14
Wire length / gauge
Within 16 feet / AWG # 14~16
26~32 feet / AWG # 12~14
Note Please double check and review all the connections to ensure that the wires
are connected to the correct inlet.
SR1000T Version
Socket
AC Output
AC Input
Chassis GroundGreen / Yellow or Bare copper
Line (L)BlackBrown
Neutral (N)WhiteBlue
Line (L)BlackBrown
Neutral (N)WhiteBlue
Wire color
120 VAC230 VAC
Wire length / gauge
Within 16 feet / AWG # 14~16
26~32 feet / AWG # 12~14
Note Please double check and review all the connections to ensure that the wires
are connected to the correct terminals and that the connections are tight.
3-1-7. AC input breaker
⑨
The AC input circuit breaker protects the unit from overload. When an overload
condition occurs, the circuit breaker trips and disconnects the AC grid power input.
To reset it, push the circuit breaker button. The cause of tripping should be
ascertained and corrected before the unit is reset .
13
Page 17
3-2. Front Panel
AB
CD
E
No. DescriptionNo. DescriptionNo. Description
A
Main Switch
B
LED Indicators
3-2-1. Main Switch
A
C
LCD Display
D
LCD Display Selection Buttons
E
Fan Ventilator
These are the 3-stage rocker switches for turning on, turning
off and remote mode.
B
3-2-2. LED Indicators
3-2-3. LCD Display Selection Buttons
See details in Section 5-1.
D
Data pertaining to the DC input voltage, AC output voltage, AC output
frequency, AC output current, etc. and system status can be shown
sequentially on the LCD display by pressing these buttons. Please refer to
chapter 5 for more information.
E
3-2-4. FAN Ventilation
The fans behind the ventilation grilles provides cooling.
DOT NOT obstruct these vents!
3-3. Maintenance
3-3-1. Make sure that the fan vents are not blocked.
3-3-2. Use a vacuum cleaner to remove any dust from the fan area.
3-3-3. When cleaning the case or front panel, use a soft, dry cloth, only. If the case
or front panel is very dirty, use a neutral, non-abrasive detergent. Do not use
alcohol or ammonia based solutions.
3-3-4. Regular service, and relocation of the inverter, should be performed by a
qua
lified service technician.
3-3-5. Avoid spilling liquid on the inverter.
14
Page 18
4. Operation
4-1. Connecting the input power
Before making the DC input side connections, the main switch must be “OFF”.
4-2. Connecting the loads
z Calculate the total power consumption(W) of the output load. Make sure that the
total power consumption does not exceed the rated load.
z Should the total load exceed the rated capacity of the inverter, remove the
non-critical loads until the rated total has been reached.
4-3. Inverter Operation
z Set the power switch to the “ON” position. The buzzer will sound “beep beep”. The
inverter will carry out self-diagnosis and the LED will also appear various colors.
At the same time the LCD will display ”SR-1000 INVERTER INITIALIATION.”.
Finally, the buzzer will sound another “beep” and the “INVERTER” and status LED
will turn “Green”. The LCD Display will display “Vi, Vo, FQ, Io“.
The inverter will start operating normally.
z Set the power switch to the “OFF” position. THE, inverter stops and all the lights
5-1-1. Set the Power Switch to the “ON” position. THE, inverter starts working
normally. The inverter will be operating in normal condition when either of the
following messages are displayed on the LCD screen
Vi =24.0 Vo=115
FQ=60.0 Io =8.5
LED
INDICATORS
LCD
DISPLAY
LCD DISPLAY
SELECTION BUTTONS
5-1-2. LED Indications
AC GRID Displays AC input status.
AC InputLED Status
AC input and DC-AC Inverter Output are SynchronousGreen
egnarONO tupni CA
ffOFFO tupni CA
Note Synchronous means that the grid AC input frequency and DC-AC inverter
output frequency or phase are the same (See details in Section 5-3-3).
INVERTER Displays DC-AC inverter status.
DC-AC InverterLED Status
Power OKGreen
Power Not GoodRed
BYPASS Displays Bypass relay status.
BypassLED StatusAC Output (Load)
From DC-AC inverter
(On-line Mode)
From AC input bypass
(Off-line Mode)
OrangeAC Input
OffDC-AC Inverter
GreenAC Input
OffDC-AC Inverter
ALARM Displays status of the Failure Alarm.
AlarmLED Status
egnarOmralA NAF/mralA rednU/revO
Set alarm in the inverter to operate normallyoff
Note For instructions on setting the alarm, see details in Section 5-3.
16
Page 20
5-1-3. LCD Display Selection Buttons
Function of Various Keys
Function <Up> You can use the “up” button to scroll through the menus.
or to select the value for set up under setting mode.
Function <Page Up>
You can use the “Page Up” button to scroll through
the menus.
Function <Page Down>
You can use the “Page Down” button to scroll
through the menus.
Function <Enter Setup Menu>
Press the button longer than 2 seconds,
the inverter will change to “Setup Menu Mode” which appears on the LCD
screen for the user to set functions.
Function <Enter>
5-1-4. LCD Display
Displays inverter’s operational status.
Confirms a selection or value.
5-2. Startup Sequence and Standby Status
5-2-1. Once turn on the inverter, the display shows “SR-1000 INVERTER
INITIALIATION.”, then checks the inverter.
Status flow is as follows
POWER SWITCH
LCD OFF
ONOFF
SR-1000 INVERTER
INITIALIATION ..
17
FAILURE
Vi =XX.X
UVP Shutdown
OVP Shutdown
OTP Shutdown
OLP Shutdown
OR
Vi =XX.X
OR
Vi =XX.X
OR
Vi =XX.X
CHECK INVERTER
OK
Vi =XX.X Vo=XXX
FQ=XX.X Io =X.X
ALARM
Vi =XX.X Vo=XXX
FQ=XX.X Io =X.X
Alert:
Undervoltage!!
OR
Alert:
Overload!!
OR
Alert:
Fan Failure!!
1Sec
Exchange
Page 21
5-3. Setup Menu – Operation and Instructions
Entering Setup Menu
Press Buttonlonger than 2 seconds. The inverter, enters the Setup Menus
consisting of three layers
(1)Select Menu Heading (2)Select Menu Item (3)Setting Value
6). OVP Setting Sets the Over Voltage Protection (OVP) and shutdown.
Default= 34 VDC for 24V Model, 60 VDC for 48V Model
ModelSetting Value Range
24 V30 VDC ~ 34 VDC
48 V60 VDC MAX.
7). OVP Recovery When the DC input voltage is higher than the OVP setting, the
inverter shuts-down; Once the input voltage falls below the set OVP value, the
inverter will automatically restart.
Default= 30 VDC for 24V Model, 56VDC for 48V Model
19
ModelSetting Value Range
24 V28 VDC ~ 32 VDC
48 V56 VDC ~ 60 VDC
8). UVP Setting Setting the inverter’s Under Voltage Protection (UVP) and
Shutdown.
Default= 18 VDC for 24V Model, 36 VDC for 48V Model
ModelSetting Value Range
24 V18 VDC ~ 22 VDC
48 V36 VDC ~ 44 VDC
Page 23
9). UVP Recovery When the DC input voltage is below the set UVP value the
inverter shuts-down; Once the input voltage rises above the set UVP value, the
inverter will automatically restart.
Default= 25 VDC for 24 V Model, 50 VDC for 48 V Model
ModelSetting Value Range
24 V23 VDC ~ 27 VDC
48 V46 VDC ~ 54 VDC
10). UV Alarm Sets Under Voltage (UV) alarm. When the input voltage is lower
than the set value, the unit will sound “beep” to remind that the unit is going to
shutdown. At the meantime, the contact in the internal Dry Contact Relay will
open / close (See details in Section 3-1-6).
Default= 21 VDC for 24V Model, 42 VDC for 48V Model
ModelSetting Value Range
24 V19 VDC ~ 23 VDC
48 V38 VDC ~ 46 VDC
Note The value of voltage set for the “UV Alarm” should be equal to or higher
than the value set for “UVP” or else the unit will shut down without any audible
warning.
5-3-3. O/P Parameters
11). O/P Voltage Set the inverter output voltage.
Default= 110 VAC for 110V Model, 230 VAC for 220V Model
ModelSetting Value Range
110V97 VAC ~ 123 VAC
220V194 VAC ~ 246 VAC
12). O/P Frequency Set the inverter output frequency.
Default= 60 Hz for 110V Model, 50 Hz for 220V Model.
ModelSetting Value Range
110V47 Hz ~ 63 Hz
220V47 Hz ~ 63 Hz
13). Sync Frequency Sets the AC output synchronous frequency.
Example
AC input= 230 VAC / 50Hz,User setting Value= 7Hz
When the DC to AC inverter “Frequency” is within The Range of 43 Hz~57 Hz,
the internal bypass relay will operate normally. When the “Frequency” is less
20
Page 24
than 43 Hz or more than 58 Hz, the internal bypass relay will de-energize.
(See details in Section 2-2)
Default= 0.1Hz ~ 7Hz.
ModelSetting Value Range
110V0.1 Hz ~ 7 Hz
220V0.1 Hz ~ 7 Hz
14). Bypass Relay The setup is provided in one of the following two ways On
line Mode or Off line Mode (Exacting, Normal, Haphazard).
Default= Normal (Off line).
ModeMenuBypass Relay Switching Feature
The bypass relay will switch “ON” or “OFF”
based on conformance to, the Phase and
Sync Frequency window that has been set
(Function Code 13)
The bypass relay will be “ON” if AC input
(Grid) power is available. The DC-AC
inverter will remain synchronized and Phase
with the incoming AC power (Grid). The
relay will NOT switch off if the grid
frequency is beyond the range set under
Sync Frequency window (Function Code
13).
The bypass relay will switch “ON” or “OFF”.
Conformance to, phase and frequency
synchronization will not be considered.
(See details in Section 5-3)
OFF LINE
(See details in Section
5-3)
ON LINE
Exacting
Normal
Haphazard
21
Page 25
15). Overload AlarmSets the overload alarm. When the output power is higher
than the set value, the unit will sound “beep”to remind that the unit is going to
shutdown. At the same time, the internal Dry Contact Relay will open/close
(See details in Section 3-1-6).
Default= 100%
Setting range= 50%~110%
6. RS-232 Communication and Operation
6-1. Operation of RS-232 Serial Port
6-1-1. This unit uses a standard 9-Pole D connector and three of the RS-232 signal
lines
Signal descriptionPIN
N.C1
RXD2
TXD3
DTR4
GND5
DSR6
RTS7
CTS8
N.C9
12 34 5
6 78 9
6-1-2. The connection between this unit and the computer is as follows
Computer
RXD
GND
DTR
DSR
RTS
CTS
Power Inverter
RXD
DXTDXT
GND
6-1-3. The RS-232 interface of this unit employs ASCII code to implement the
asynchronous serial transmission control.
The byte structure is START-BIP – 8 BIT DATA-STOP BIT.
Baud rate
1200/2400/4800/9600(See details in Section 5-3-1).
22
Page 26
6-1-4. Coupled with PC software application port. Operation is as detailed in Section
6-2.
6-2. Interface Commands
The buffer size used for the RS-232 port is 12-byte. This unit will ignore all bytes
more than this value. During transmission, this unit will indicate it is ready to receive
data from computer by this DTR line. A computer has to check the DTR line before
sending any information to this unit. This unit is normally always ready to receive
data while operating. When a LF character (ASCII code 0AH) is received, this unit
would finish the receiving by clearing the DTR status and begin to interpret the
received information. The unit would execute the received command (AND/OR data)
if it is correct. Irrespective of whether the command is accepted or not, the unit will
always send back a response signal to the computer and set DTR to ready for
receiving more incoming information.
6-2-1. The Baud-rate of the RS-232 interface can be set with the help of the Setup
Menu (See details in Section 5-3-1).
You have to reset the unit after adjustment to activate the new setting.
Note
6-3. Example of the RS-232 Operation
6-3-1. RS-232 command
Command format
This unit uses high-level language commands with a CR (0DH) and LF (0AH) as the
end of the command.
The system would interpret and execute the command only after these two
characters are received. After the unit execute the command, it would send a
response string to the computer. The response string is as follows
= > CR LFCommand executed successfully
? > CR LF
! > CR LF
If the command needs any information from the unit, the unit would send the
information back to the computer (with CR and LF) and then send the response
string to the computer.
Command error, not accepted
Command correct but execution error (e.g. parameters out of range).
6-3-2. Command format
This unit supports the following command format.
There should always be a CR (0DH) and a LF (0AH) appended to the command
while sending the command to this unit.
23
Page 27
1). Command to switch the Power ON/OFF
Format Power <value>
Example
A space (ASCII code 20H) is needed between Power and <value>.
<value> can be one of the following.
Power off
“0”
Power on
“1”
2). Command to query the Output Frequency
Format FRQ?
After “Enter”, the unit’s “Output Frequency” appears on the PC screen.
3). Command to query the Output Voltage
Format VOL?
After “Enter”, the unit’s “Output Voltage” appears on the PC screen.
4). Command to query the Output Current
Format AMP?
After “Enter”, the unit’s “Output Current” appears on the PC screen.
5). Command to query the Input Battery Voltage
Format BAT?
After “Enter”, the unit’s “Input Voltage” appears on the PC screen.
6-3-3. Command for accessing Setup Menus and adjusting values
1). Select the Setup Menus with the help of Function Codes
Format FUNC <Function Code>
After “Enter”, the Setup Menu for the Function Code will be called.
The <Function Code>= 0~17, as follows
<Function Code>Setting Menu<Function Code>Setting Menu
0LCD Contrast9UVP Recovery
1LCD Auto-off10UV Alarm
2RS-232 Baud-rate11O/P Voltage
3Buzzer Setting12O/P Frequency
4Alert Setting13Sync Frequency
5NOT USED14Bypass Relay
6OVP Setting15Overload Alarm
7OVP Recovery16NOT USED
8UVP Setting17NOT USED
2). Command to query the Functions No
Format FUNC?
After “Enter”, the unit’s “Function Code” appears on the PC screen.
24
Page 28
3). Command to query the set value of the Function
Format SETT?
After “Enter”, the existing set value of the function appears on the PC screen.
4). Command to set or adjust the value of the Function
Format SETT <value>
After “Enter”, the new value of the Function is set Choose the <value> of the
function as follows
FUNC 0 LCD Contrast
Setting MenuSETT <value>
LCD Contrast0~100
FUNC 1 LCD Auto-off
Setting MenuSETT <value>
LCD Auto-offDisable~250
FUNC 2 RS-232 Baud rate
Setting MenuSETT <value>Baud rate
01200
RS-232
Baud rate
12400
24800
39600
FUNC 3 Buzzer Setting
Setting MenuSETT <value>Buzzer (Beep sound)
0Disable
1Shutdown
2Alert
Buzzer Setting
3Alert , SHDN
4Message
5Message , SHDN
6Message , Alert
7Msg , Alert , SHDN
25
FUNC 4 Alert Setting
Setting MenuSETT <value>Alert
0Disable
Alert Setting
1Shutdown
2Alert
3Alert , SHDN
Page 29
FUNC 6 OVP Setting
Setting MenuSETT <value>Model
30~34
OVP Setting
60 MAX.
SR1000/SR1000T-124
SR1000/SR1000T-224
SR1000/SR1000T-148
SR1000/SR1000T-248
FUNC 7 OVP Recovery
Setting MenuSETT <value>Model
28~32
OVP Recovery
56~60
SR1000/SR1000T-124
SR1000/SR1000T-224
SR1000/SR1000T-148
SR1000/SR1000T-248
FUNC 8 UVP Setting
Setting MenuSETT <value>Model
18~22
UVP Setting
36~44
SR1000/SR1000T-124
SR1000/SR1000T-224
SR1000/SR1000T-148
SR1000/SR1000T-248
FUNC 9 UVP Recovery
Setting MenuSETT <value>Model
23~27
UVP Recovery
46~54
SR1000/SR1000T-124
SR1000/SR1000T-224
SR1000/SR1000T-148
SR1000/SR1000T-248
FUNC 10 UV Alarm
Setting MenuSETT <value>Model
19~23
UV Alert
38~46
SR1000/SR1000T-124
SR1000/SR1000T-224
SR1000/SR1000T-148
SR1000/SR1000T-248
26
Page 30
FUNC 11 O/P Voltage
Setting MenuSETT <value>Model
97~123
O/P Voltage
194~246
SR1000/SR1000T-124
SR1000/SR1000T-148
SR1000/SR1000T-224
SR1000/SR1000T-248
FUNC 12 O/P Frequency
Setting MenuSETT <value>
O/P Frequency47~63
FUNC 13 Sync Frequency
Setting MenuSETT <value>
Sync Frequency0.1~7
FUNC 14 Bypass Relay
Setting MenuSETT <value>Alert
0ON LINE
Bypass Relay
1Haphazard (OFF LINE)
2Normal (OFF LINE)
3Exacting (OFF LINE)
FUNC 15 Overload Alarm
Setting MenuSETT <value>
Overload Alarm50~110
27
Page 31
7. Information
7-1. Troubleshooting
WARNING!
Do not open or disassemble the SR series Inverter.
Attempting to service the unit may cause risk of electrical shock or fire.
Problems and SymptomsPossible CauseSolutions
No AC Power “Output”
a. LCD Panel Display “OLP
Shutdown”
b. LCD Panel Display “OVP
Shutdown”
c. LCD Panel Display “UVP
Shutdown”
d. LCD Panel Display “OTP
shutdown”
7-2. Warranty
We guarantee this product against defects in materials and workmanship for a
period of 36 months from the date of purchase and will repair or replace any
defective power inverters if you directly returned them to us with postage paid.
Short circuit , wiring error.
over loading.
Over input voltage (OVP) Check input voltage.
Low input voltage. (UVP)Recharge battery.
Thermal shutdown. (OTP) Improve ventilation.
Check AC wiring for short
circuit .
Reduce load.
Reduce input voltage.
Check connections and
cables.
Make sure ventilation, grilles /
slots of the inverter are not
obstructed. Lower ambient
temperature.
Please note that COTEK is only responsible for ensuring our products are
operational before delivering. This warranty will be considered void if the unit has
been misused, altered, or accidentally damaged. COTEK is not liable for anything
that occurs as a result of the user’s fault.
28
Page 32
No.33, Sec. 2, Renhe Rd., Daxi Dist., Taoyuan City 33548, Taiwan
Phone
+886-3-3891999FAX +886-3-3802333
http
// www.cotek.com.tw
2016.06._A1
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