3Dip Switch (S1~S8)12CAN2 Port (only to be used in parallel mode)
4DC Input -13CAN1 Port (only to be used in parallel mode)
5DC Input +14
6Chassis Ground15Green terminal (Remote and Parallel select)
7AC Output16Remote / RS-232 port
8By-pass AC Input17FAN
9AC input circuit breaker
Table 3. SD front panel / rear panel introduction
LCM Port (Connection for LCD remote control
panel)
3-1. Power ON / OFF / REMOTE (Main) switch
A. Before installing the inverter, please ensure the main switch is in the OFF position.
B. Before using the remote unit, please ensure the main switch is in the REMOTE
position.
C. Main switch ON / OFF will not control AC Grid input, therefore for any
maintenances please remove the AC Grid connection to prevent damage of SD
series, then turn off the Main switch to OFF position for maintenance service.
3-2. LED Indicator
Green LED
Solid
Slow Blink
Intermittent Blink
Orange LEDLED SignalStatus
Fast Blink
Slow Blink
Red LEDLED SignalStatus
Intermittent BlinkOTP
Fast Blink
Slow Blink
Solid
Intermittent Blink
Intermittent Blink
LED SignalStatus
Power OK
Power Saving
Bypass
OVP
UVP
OVP- Shut-down
UVP- Shut-down
OLP
Fan Failure
Component Failure
Table 4. SD LED indicator
10
Page 15
3-3. DIP Switch (S1~S8) Assignment
PIN#PIN Assignment
1AC output voltage setting
2AC output voltage setting
3AC output frequency setting
4To set-up 3 Phase output or Energy-saving level
5To set-up 3 Phase output or Energy-saving level
6To set-up 3 Phase output or Energy-saving level
3. Introduction
1=ON/0=OFF
Figure 7. DIP switch (S1~S8)
7To set-up DIP Switch S4~S6 for power saving or 3 Phase output
8To set-up function parameters adjustment via LCM port or DIP switch
Table 5. DIP switch (S1~S8) PIN assignment
3-3-1. DIP switch set-up
S1S2S3S4S5S6S7S8Scenario
00XXXXXXAC output voltage
10XXXXXXAC output voltage 110VAC/220VAC
01XXXXXXAC output voltage
11XXXXXXAC output voltage 120VAC/240VAC
XX0XXXXXAC output frequency
XX1XXXXXAC output frequency 60Hz
XXXXXX0X
XXXXXX1X3 Phase output setting (S4~S6)
XXXXXXX0Adjust function parameters via LCM port
XXXXXXX1Adjust function parameters via DIP switch
1=ON / 0=OFF
Table 6. DIP switch set-up
Power saving mode setting (S4~S6); No
master-slave in parallel
100VAC/200VAC
115VAC/230VAC
50Hz
3-3-2. Power Saving Mode
Power Saving Mode is adjustable and set by the Dip Switches,S4, S5 and S6 on the
front panel. Example SD2500 Saving set 2%, the load is below 50W 10 sec. will into
saving mode, more than 150W or more leave saving mode.
A. Power device enter the saving mode
The rate power x setting % = the threshold enter the power saving model
In case the load less than threshold value 5 seconds, the power device will enter
the saving mode.
11
Page 16
B. Power device leaving saving mode(re-start)
Restart threshold = rate power x setting % x 2~3
In case the power over the restart threshold, the power device will re-start and
provide the AC power.
S1S2S3S4S5S6S7S8Scenario
XXX0000XPower saving DISABLE
XXX1000X
XXX0100X
XXX1100X
XXX0010X
XXX1010X
XXX0110X
XXX1110X
1=ON / 0=OFF
Table 7. Power saving mode set-up
Go in power saving mode when output load is
under 2% of rating power
Go in power saving mode when output load is
under 3% of rating power
Go in power saving mode when output load is
under 4% of rating power
Go in power saving mode when output load is
under 5% of rating power
Go in power saving mode when output load is
under 6% of rating power
Go in power saving mode when output load is
under 7% of rating power
Go in power saving mode when output load is
under 8% of rating power
3-3-3. S4~S6 Set-up for parallel application
S1S2S3S4S5S6S7S8Scenario
Master (0°); "R" Phase
XXX0001X
XXX0011X
XXX0111X
XXX1001X
XXX1011X
XXX1111XDisable parallel function
1=ON / 0=OFF
Table 8. Parallel application set-up
to be used for 1Ø3W output in series
connection(Master) or 3Ø4W output
connection("R" Phase)
Slave (0°) with current sharing
to be used in parallel connection only
Slave (180°), to be used for 1Ø3W output in
series connection(L-NN-L)
Slave (-120°), "S" Phase
to support "S" Phase be(-120°) in 3Ø4W
output connection
Slave (120°), "T" Phase
to support "T" Phase be(120°) in 3Ø4W
output connection
3-3-4. Parameter select: “S8” select SD’s parameter setting by dip switch or LCM port
Set ValueS8
LCM port0
DIP switch1
1=ON / 0=OFF
Table 9. Parameter select
3-4. DC Input - (please refer to DC wiring connections on p.17)
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Page 17
3. Introduction
3-5. DC Input + (please refer to DC wiring connections on p. 17)
3-6.Chassis GroundConnect the wire # 8 AWG to vehicle chassis
WARNING!
Operating the inverter without a proper ground connection may cause electrical
safety hazard.
3-7. AC Output (Please refer to hard wiring installation on p. 19)
3-8. By-pass AC input (please refer to hard wiring installation on p. 19)
3-9. AC input circuit breaker
The AC input circuit breaker protects the model from overload. When an overload
condition exists, the circuit breaker stops supplying output AC grid power. To reset it,
push the circuit breaker switch then the model will be back in normal operation. The
source fault should be corrected before you reset it.
3-10. AC output socket (please refer to 4-2-3. on p. 22)
3-11. Reset Button (only to be used for Ethernet interface)
The Reset Button is to be used to resume the IP address to factory default value
IP192.168.100.181
Subnet Mask255.255.255.0
3-12. CAN1 and CAN2 Port (only to be used in parallel mode)
Figure 8. CAN1 and CAN2 port
1. Before using parallel mode, you need to ensure the green terminal’s parallel jump
status is set to ON.
2. Use the RJ-45 line (RJ-45 network cableparallel connection) to link one of the
SD Series CAN1 (CAN2) port to the other CAN1 (CAN2) port.
PIN#LCM portCAN1 portCAN2 port
1CANHCAN_HCAN_H
2CANLCAN_LCAN_L
3P1ReservedReserved
4VCC-ReservedReserved
5VCC+ReservedReserved
6DISReservedReserved
75VS-RNDRND
85VS+ReservedReserved
Table 10. LCM, CAN1, CAN2 port PIN number and signal description
13
Page 18
WARNING!
LCM port is for remote control connection only.
Please make sure the connection is correct. (CAN cable to CAN1 / CAN2
port , Remote cable to LCM port)
If CAN cable is connected to LCM port, or vice versa, the inverter will be
damaged.
3-13. LCM Port
Connection for LCD remote control panel, you can set and display the SD-series
operation status.
Figure 9. LCM port
Figure 10. LCM cable
LCD Remote Control PanelSD Series
PIN Num.Signal DescriptionPIN Num.
1CANH1
2CANL2
3PON3
4VCC-4
5VCC+5
6DIS6
75VS-7
85VS+8
Table 11. PIN number and signal description for LCD remote control
Note
14
The cables should be as short as possible (less than 32.8 feet / 10 meters) so
that they can handle the signal.
Page 19
3-14. Green terminal (Remote and Parallel select)
Figure 11. Green terminal
PIN #PIN Assignment
1GND
2-ENB
3ENB
4Parallel Jump
5Parallel Jump
Table 12. Green terminal PIN assignment
3-14-1. Parallel Jump Function (please refer to section 5 for further detailed info.)
1. Before installing the inverter, you need to ensure the main switch is in the
3. Introduction
OFF position.
2. Use 20 ~ 24 #AWG wire to connect the parallel jump terminal.
3-14-2. Remote Control Function
1. Before installing the inverter, please ensure that the main switch is in the
OFF position.
2. Before using the remote control terminal, please ensure the main switch is
in the REMOTE position.
3. Use 20 ~ 24 #AWG wire to connect the remote control terminal.
4. Remote control ON/OFF inverter setup status.
Figure 12. Remote control function setting
Note
The above 4 methods can be used to turn ON/OFF.
3-15. RS-232 Port
RS-232 PortSerial port monitoring and control through computer’s interface.
2.OVP Recovery <FUNC1>When the DC input voltage is higher than the
OVP setting, the SD-series shuts-down; once the input voltage falls below
the set OVP value, the SD-series will automatically restart.
Default = 15 VDC @ 12V Model, 30 VDC @ 24V Model, 60 VDC @ 48V
Model
ModelSetting value range
12 V13 VDC ~ 15 VDC
24 V26 VDC ~ 30 VDC
48 V52 VDC ~ 60 VDC
Table 30. OVP Recovery <FUNC1>
3.UVP Setting <FUNC2>Setting Under Voltage
Protection (UVP) and Shut-down on the inverter operation.
Default = 10 VDC@ 12V Model, 20 VDC @ 24V Model, 40VDC @ 48V
Model
ModelSetting value range
12 V10 VDC ~ 11 VDC
24 V20 VDC ~ 22 VDC
48 V40VDC ~ 44 VDC
Table 31. UVP Setting <FUNC2>
4.UVP Recovery <FUNC3>When the DC input voltage is below the set UVP
value, the SD-series shuts-down; Once the input voltage rises above the set
UVP value, the SD-series will automatically restart.
Default = 12.5VDC @ 12V Model, 25 VDC @ 24V Model, 50VDC @ 48V
Model
ModelSetting value range
12 V11.5 VDC ~ 13.5 VDC
24 V23 VDC ~ 27 VDC
48 V46 VDC ~ 54 VDC
Table 32. UVP Recovery <FUNC3>
5.UV Alarm <FUNC4>Setting Under Voltage (UV) alarm. When the input
voltage is lower than the set value, the SD-series will sound a “beep” to
remind you that the unit is going to shut-down.
Default = 10.5 VDC @ 12 V Model, 21 VDC @ 24 V Model, 42 VDC @ 48 V
Model
36
ModelSetting value range
12 V10.5 VDC ~ 11.5 VDC
24 V21 VDC ~ 23 VDC
48 V42 VDC ~ 46 VDC
Table 33. UV Alarm <FUNC4>
Page 41
6. RS-232 Command
Note
The value of the voltage set for the “UV Alarm” should be equal to or
higher than the value set for “UVP” or else the unit will shut-down
without any audible warning.
6.O/P Voltage <FUNC5>Setting the SD-series output voltage on the inverter
operation.
Default = 110 VAC @ 110 V Model, 230 VAC @ 230 V Model
ModelSetting value range
110 V97 VAC ~ 123 VAC
230 V194 VAC ~ 246 VAC
Table 34. O/P Voltage <FUNC5>
7.RS-232 Baud rate <FUNC6>
Default setting4800
Setting Menu
RS-232
Baud rate
Table 35. RS-232 Baud rate <FUNC6>
SETT<value>
01200
12400
24800
39600
419200
8.O/P Frequency <FUNC7>Setting the SD-series output frequency on the
inverter operation.
Default = 60 Hz @ 110 V Model, 50 Hz @ 230 V Model.
ModelSetting value range
110 V47 Hz ~ 63 Hz
230 V47 Hz ~ 63 Hz
Table 36. O/P Frequency <FUNC7>
9.Sync Frequency <FUNC8>If a generator is distorted. The output waveform
(too low frequency) is used as AC source, the allowed frequency window for
the incoming AC power can be enlarged.
Example1
AC input = 230 VAC / 50Hz, User setting Value= 7Hz
When the SD-series “Output frequency” is within The Range of 43 Hz~57 Hz,
the internal transfer relay will close. When the output frequency is less than
43 Hz or more than 57 Hz, the internal transfer relay will still open.
37
Page 42
Example2
When user setting value= Disable, the SD-series “Output frequency” is
within the range of 47 Hz~63 Hz, the internal transfer relay will close.
Default= 7Hz
ModelSetting value range
110 V0 ~ 7 Hz
230 V0 ~ 7 Hz
Table 37. Sync Frequency <FUNC8>
10. Overload Alarm <FUNC9>Set the overload alarm. When the SD-series
output power is higher than the set value, the SD-series will sound a “beep”
to remind you that the unit is going to shut-down. At the same time, the
internal Dry Contact Relay will open/close.
Default = 104%
Setting range = 50%~110%
11. Shut-down retry <FUNC10>
When SD-series is shut-down under OVP, UVP,
Overload or short circuit conditions, the inverter will automatically try to
restart according to the setting value.
Default = 5
Setting range0 ~ 15
12. Saving Level <FUNC11>Setting the SD-series to power saving to reduce
consumption from the batteries.
Default = 0
Setting range = 0 ~ 7
Setting ValueStatus
0Default
12%
23%
34%
45%
56%
38
67%
78%
Table 38. Saving Level <FUNC11>
13. Saving Interval <FUNC12>When SD-series inverter enters power saving
mode, it will detect AC Load periodically.
Default = 2.0 Seconds
Setting range = 1.0S ~ 2.0S
Page 43
6. RS-232 Command
If the AC Load is 3 times higher than Saving Level, inverter will recover and
output normally to AC Load.
14. Bypass Relay <FUNC13>The setup is provided in one of the following two
ways.
On-line Mode or Off-line Mode ( Exacting, Normal, Haphazard).
Default = Normal (Off line).
ModelSETT <value>
Haphazard0
Normal1
Exacting2
On-line3
Transfer Relay
Switching Feature
The transfer relay will switch “ON” or “OFF”.
Conformance to, phase and frequency
synchronization will not be considered.
The transfer relay will be “ON” if AC input (Grid)
power is available. The DC-AC inverter will remain
synchronized and Phase with the incoming AC power
(Grid). The relay will NOT switch off if the grid
frequency is beyond the range set under Sync
Frequency window.
The transfer relay will switch “ON” or “OFF” based on
conformance to, the Phase and Sync Frequency.
Always supplied by battery until which has run down
(UVP) then switch to grid.
Table 39. Bypass Relay <FUNC13>
Figure 34. Frequency and phase synchronous
39
Page 44
Transfer-Time Table
Mode
Transfer Switch
Haphazard
Normal
Exacting
Online
Inverter to utility AC: 8~10ms.;
Utility AC to inverter: 16~50ms.
Inverter to utility AC: 8~10ms.;
Utility AC to inverter: 16~25ms.
Inverter to utility AC: 8~10ms.;
Utility AC to inverter: 16~50ms.
Inverter to utility AC: 8~10ms.;
Utility AC to inverter: 16~25ms.
ATSSTS
Frequency is synchronized: < 4ms.;
Frequency is not synchronized:
Inverter to utility AC: < 4ms.;
Utility AC to inverter: 16~50ms.
Inverter to utility AC: < 4ms.;
Utility AC to inverter: 16~50ms.
Table 40. SD series transfer time
15. LCD contrast <FUNC14>Sets the LCD screen contrast.
Default = 50%
Setting range = 0% ~ 100%
Setting MenuStatus <value>
LCD Contrast0 ~ 100
< 4ms
< 4ms
Table 41. LCD contrast <FUNC14>
16. LCD Auto-off <FUNC15>Sets the LCD screen backlight auto off timer.
Default = 120 seconds
Setting range = 0 ~ 120 seconds.
Setting MenuStatus <value>
LCD Auto-off0 ~ 120
Table 42. LCD Auto-off <FUNC15>
17. Buzzer setting <FUNC16> Set the LCD remote control for the buzzer sound
19. Language <FUNC18>The SD-series have different languages available
and are selectable.
Default = English
SettingEnglish / Italian / Spanish / French / German
ModelSetting value
English0
Italian1
Spanish2
French3
German4
Table 45. Language <FUNC18>
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7.Troubleshooting
Problems and SymptomsPossible CauseSolutions
A. Power status red light is
blinking fast.
B. Power status red light is
Blinking slowly.
C. Power status red light is
blinking Intermittently.
D. Power status is solid red
Over input voltage. (OVP)
Low input voltage. (UVP)
Thermal shut-down. (OTP)
Short circuit.
Wiring error.
Over Loading (OLP)
Table 46. SD series Troubleshooting
Check input voltage.
Reduce input voltage.
Recharge battery. Check connections
and cables.
Improve ventilation. Make sure
ventilation, shafts of the inverter are
not obstructed. Lower ambient
temperature.
Check AC wiring for short circuit.
Reduce load.
8.Warranty
We guarantee this product against defects in materials and workmanship for a period of
24 months from the date of purchase. Please contact with your local COTEK authorized
distributor for RMA (Return material Authorization) service. Please note that COTEK will
ensure our products are operational before delivery and the warranty service is offered to
the unit which has defect caused under normal use, in the judgment of COTEK’s
technician. The warranty is null and void under the following circumstances
(a) If the unit has been damaged through abuse, misuse, negligence (such as bumping,
wetting), fault voltage supply, air/water pollution accidents and natural calamities.
(b) If the serial number has been altered, effaced or removed.
42
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Page 48
No. 33, Sec. 2, Renhe Rd., Daxi Dist., Taoyuan City 33548, Taiwan
Phone
+886-3-3891999FAX+886-3-3802333
http
// www.cotek.com.tw
2016.07._A7
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