,
COOKTOP
COS-DIC304
COS-DIC366
Cosmo is constantly making efforts to improve the quality and
performance of our products, so we may make changes to our
appliances without updating this manual. Visit
www.cosmoappliances.com to download the latest version of this manual.
To prevent harm to any person or damage to the
product, you must read all instructions supplied
before installing or using the appliance.
IMPORTANT SAFETY INSTRUCTIONS
If the information in this manual is not followed exactly, a fire
or explosion may result causing property damage, personal
injury or death.
Do not store or use gasoline or other flammable vapors and
liquid in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
- Do not try to light any appliance.
- Do not touch any electrical switch.
- Do not use any phone in your building.
- Immediately call your gas supplier from a neighbor’s phone.
Follow the gas supplier’s instructions.
- If you cannot reach your gas suppliers, call the fire department.
Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
!
WARNING
IMPORTANT:
SAVE FOR LOCAL ELECTRICAL INSPECTOR’S USE.
READ AND SAVE THESE INSTRUCTIONS FOR FUTURE
REFERENCE. OBSERVE ALL GOVERNING CODES AND
ORDINANCES.
The manufacturer will not be responsible for any damage to
property or to persons caused by incorrect installation or improper
use of the appliance.
The manufacturer reserves the right to make changes to its
products when considered necessary and useful, without affecting
the essential safety and operating characteristics.
This appliance has been designed for non-professional, domestic
use only.
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TABLE OF CONTENTS
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IMPORTANT SAFETY INSTRUCTIONS
INSTALLATION GUIDE
USE GUIDE
CARE GUIDE
REFERENCE FIGURES
WARRANTY
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INSTALLATION GUIDE
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This appliance shall only be installed by an authorized person.
This appliance shall be installed in accordance with the manufacturers
installation instructions,
IMPORTANT: this appliance must be installed in accordance with the
norms in force of the country concerned.
The installation of this appliance must conform to local codes and
ordinances. In the absence of local codes, Installations must conforms
to American National Standards, National Fuel Gas Code
ANSI Z223.1 – latest edition** or B149.1.
If local codes permit, a flexible metal appliance connection with the
new AGA or CGA certified design, max. 5 feet (1,5 m) long, 1⁄2” I.D.
recommended for connecting this cooktop to the gas supply line.
Do not bend or damage the flexible connector when moving the
cooktop. The pressure regulator has 1⁄2” female pipe thread.
You will need to determine the fitting required, depending on the
size of your gas supply line, the flexible metal connector and the
shutoff valve.
The appliance, when installed, must be electrically grounded in
accordance with local codes or, in the absence of local codes,
with the National Electrical Code, ANSI/NFPA 70.
The appliance and its individual shutoff valve must be disconnected
from the gas supply piping system any pressure testing of that system
at test pressure in excess of 1⁄2 psi (3,5 kPa).
The appliance must be isolated from the gas supply piping system by
closing its individual manual shutoff valve during any pressure testing
of the gas supply piping system at test pressures equal to or less than
1⁄2 psi (3.5 kPa).
For use with a pressure regulator. The regulator supplied must be
used with this appliance.
The gas appliance pressure regulator must be set for the gas with
which the appliance is used.
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INSTALLATION GUIDE
This appliance can be used with Natural Gas and LP Gas. It is shipped
from the factory adjusted for use with Natural Gas. Propane conversion
kits can be purchased separately.
The maximum inlet gas supply pressure incoming to the gas appliance
pressure regulator is 20’’ water column (5 kPa)
The minimum gas supply pressure for checking the regulator setting
shall be at least 1“ w.c. (249 Pa) above the inlet specified manifold
pressure to the appliance (this operating pressure is
4” w.c. (1.00 kPa) for Natural Gas and 10” w.c. (2.75 kPa) for LP Gas).
ATTENTION
A manual valve shall be installed in an accessible location in the gas
line external to the appliance for the purpose of turning on or shutting
off gas to the appliance
WARNING: Do not use aerosol sprays in the vicinity of this appliance
while it is in operation
INSERTING THE COOKTOP
After having removed the various loose parts from the internal and
external packing, make sure that the cooktop is not damaged and is
suitable for the specific gas usage. The gas type label is on the
underside of the cooktop base.
In case of doubt, do not use the appliance and contact skilled
personnel.
Keep all the packaging parts (polystyrene foam, cardboard, staples,
etc.) away from children.
Consider the critical dimensions of the appliance, before making an
opening in the top surface of the countertop. (relative measurements
as per Fig 1- 2).
INSTALLATION GUIDE
6
ATTACHING THE COOKTOP
To prevent liquids from leaking accidentally into the underlying
storage space, the appliance is equipped with a special gasket.
To apply this gasket, carefully follow the instructions in Fig. 3. Lay out
the protective sealing strips along the edges of the opening in the
countertop and carefully overlap the strip end. (See Fig. 3). Insert the
cooktop into the countertop opening. With a screwdriver assemble
the brackets A to the cooktop bottom by means of the screws B.
(See Fig. 4). Slide the hooks into position and secure them with the
screws.Trim the part of the sealing strips which extend beyond the
hotplate base
GAS CONNECTION
Before connecting the appliance to the gas supply, first remove the
plastic plug on which is press- fitted into the gas inlet union; to
remove, just pull it off.
1. Check the ‘gas type’ sticker attached to the cooktop. Details of the
injector sizes used are recorded on the data plate located on the
base of the appliance.
2. This appliance shall be installed in accordance with installation
requirements of the local gas authority of the appropriate
installation code.
3. Before installing the cooktop consider the location of the gas
supply and routing the gas line.(Refer fig.6)
4. For LPG models: the gas supply is connected to the regulator
which is supplied loose. The inlet connection has a 1/2” B.S.P.
male thread. IT IS ESSENTIAL THAT THE ELBOW ON THE
APPLIANCE BE HELD FIRMLY WITH A SPANNER WHEN
CONNECTING THE SUPPLY. DO NOT OVER TIGHTEN.
The regulated pressure For LPG is 10” w.c. (See Fig. 5).
INSTALLATION GUIDE
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5. For NG models the gas supply is connected to the regulator
which is supplied loose. The inlet connection has a 1/2” B.S.P.
male thread. IT IS ESSENTIAL THAT THE ELBOW ON THE
APPLIANCE BE HELD FIRMLY WITH A SPANNER WHEN
CONNECTING THE SUPPLY. DO NOT OVER TIGHTEN. The
regulated pressure for NG is 4” W.C.
(See Fig. 5).
6. For gas inlet position of appliance refer Fig 5, 6 and 7. After
installing the gas supply and making all connections, check
thoroughly for possible leaks. Turn all control knobs on the unit
to ‘OFF’ position. Open the valve on the gas supply. Using a soap
and water solution check each gas connection one at a time, by
brushing the solution over the connection. Presence of bubbles will
indicate a leak. Tighten the fitting and re- check for leaks. If it is not
possible to correct the leak, replace fitting. Under no
circumstances should matches or flames be used for checking
leaks. It is essential that the gasket and the pressure test point
stopper are properly installed to avoid gas leakage
7. To checking inlet pressure at the appliance, perform the following:
a) Disconnect electric power before checking pressure.
b) Take off one of the gas burner cap and the relative flame
spreader in order to gain access to the burner injector.
c) Put the pressure detector directly on the burner injector.
Afterwards, open the relative burner knob at maximum position
keeping it pressed, then measure the outlet pressure from the
burner injector.
d) Once the pressure checking has been carried out, replace the
burner cap and flame spreader in the correct and original
position and re-connect electric power to the appliance.
8. Turn on appliance control and light each burner. Check for a
clear blue flame without yellow tipping. If burners show any
abnormalities, check that they are situated properly and in line with
the injector nipple.
INSTALLATION GUIDE
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9. Sometimes the burners will not ignite immediately and seem
to ‘blow’ slightly when they do ignite. This is usually due to air in
the gas lines, which will clear itself within minutes of use.
10. If after following the instructions given, satisfactory
performance cannot be obtained, contact your local gas authority
for advice and assistance.
ELECTRICAL CONNECTION
The connection of the hobs to mains is effected via the flex and the
three pin plug located underneath the hotplate. The appliance
operates at a main voltage of 120V a.c., frequency: 60Hz. Electric
power absorption is about 1W for 5 gas burners version or 2W for 6
gas burners version.
WARNING: Electrical Grounding Instructions: This appliance is
equipped with a (three-prong) grounding plug for your protection
against shock hazard and should be plugged directly into a properly
grounded receptable. Do not cut or remove the grounding prong
from this plug.
WIRING DIAGRAMS (see Fig. 12.)
Wiring diagram description:
1. Cable terminal 2. Ignition switch 3. Spark generator
4. Ignition spark L. Black N. White T. Green (earth)
INSTALLATION GUIDE
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GAS CONVERSION
Before carrying out any maintenance work, disconnect
the appliance from the gas and electric supply.
Changing the burner nozzles
Lift up the burners and unscrew the nozzles ( Fig. 8)
using an adjustable wrench of 7 mm and change the
nozzles with those designed for the new gas supply
according to the information given in TABLE A shown
below.
TABLE A
CAUTION: Save the orifices removed from the appliance for future use
INSTALLATION GUIDE
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PRESSURE REGULATOR ADJUSTMENT FOR GAS CONVERSION:
The pressure regulator supplied with the appliance is a convertible
type pressure regulator for use with Natural Gas at a nominal outlet
pressure of 4” W.C. or LP gas at a nominal outlet pressure of 10” W.C.
and it is pre-arranged from the factory to operate with one of these
gas/pressure as indicated in the pre-arranging labels affixed on the
appliance, package and Instruction booklet.
Your cooktop is shipped from the factory set for use with natural gas.
It can be converted for use with propane gas by following steps
below. Note: The agency performing this work assumes responsiblity
for the conversion.
1)
Unscrew by hand the upper metal stopper of the regulator (Fig. 5)
2)
Unscrew by hand the white plastic piece screwed under the above
mentioned metal stopper. Afterward, screw in this part again in
opposite way under the metal stopper (for gas reference see the
written “LP” and “NAT” with relative indicating arrows on the white
piece).
3))
Screw again by hand the metal stopper in the original position on
the regulator.
INSTALLATION GUIDE
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REGULATION OF BURNER FLAME INTENSITY
To regulate the minimum flame on the burners, carry out the
following procedure indicated below:
1) Turn on the burner and put the knob onto position MINIMUM
( small flame ).
2) Remove the knob ( Fig. 9) of the tap which is set for standard
pressure. The knob is found on the shaft of the valve itself.
3) Beside the valve shaft, use a small screwdriver that fits the
gold colored screw found on the lower part of the tap (auxiliary,
semirapid, rapid Fig. 9) (dual fig.10) and turn the adjustment
clock-wise or counter clock-wise until the minimum flame
reaches a desired intensity level.
4) Make sure that that the flame does not go out when changing
the position quickly from MAXIMUM to the MINIMUM position. If
it does, the minimum flame intensity needs to be increased.
USE GUIDE
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WARNING:
Keep appliance area clear and free from combustible
materials, gasoline and other flammable vapors and liquid.
• Do not store dangerous or flammable material in the cabinet areas
above appliance; store them in a safe place in order to avoid
potential hazards.
• For safe use of appliance, do not use it for space heating.
• Do not use aerosol sprays in the vicinity of this appliance while it is
in operation For description of hotplates refer to installation
instructions.
• This product is intended for the cooking of food and must not be
used for other purposes.
• Unstable or deformed pans should not be placed on the burners
or hot plates in order to avoid accidents caused by spill over.
• Addeds care should be taken when cooking with oil or fat.
• Always ensure that the knobs are in the "O" Off or Stop position
when the appliance is not in use.
• Before maintenance and cleaning, disconnect the appliance and
allow cooling down.
• For reasons of hygiene and safety, this appliance must be
regularly cleaned and maintained.
• Ensure that air can circulate around the gas appliance. Poor
ventilation can result in lack of oxygen and extinguish the flame.
• The use of a gas cooking appliance produces heat and humidity
in the room where it is installed.
USE GUIDE
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• Ensure good ventilation of the room. Keep adequate natural
ventilation or install an extractor hood with a discharge tube.
In case of doubt, ask a professional installer for advice.
• Supply the appliance with the type of gas stamped on the
relevant label situated in the immediate vicinity of the gas
connection tube.
• To facilitate ignition, light the burners before placing pans on
the grid. Check that the flame is regular. Always lower the
flame or turn it off before removing the pan.
• Ensure burner caps are installed correctly (See instruction as
below.)
BURNER CONTROLS
To light each burner, push the knob and turn it counter-clockwise to
maximum setting, and hold it for 3 to 5 seconds. The igniter will
spark and ignite the flame. At this position the gas supply is at the
maximum and the flame also at its maximum.
You can reduce the flame size by turning the knob in counterclockwise to your desired flame height. Should the burner fail to
light up, turn the knob to its original position and try again.
.
NOTE : When first used, the gas burner will not ignite immediately.
Hold the knob pressed down for an extended time for the gases to
fully fill the operating system.
Burner Recommended pan size inches (mm)
Auxiliary 3%"-51/2"(90 -140)
Semi Rapid 51/2"-101/4"(140 - 260)
Rapid 71/8"-101/4" (180-260)
Dual burner 82/3"-101/4" (220 - 260)
DO NOT USE AN OPEN FLAME WHEN CHECKING FOR LEAKS!
!
WARNING
USE GUIDE
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TIPS FOR USING PANS CORRECTLY
Always ensure that bottom and handles of pans do not protrude
from the worktop. When cooking with flammable fat such as oil, do
not leave the range unattended.Use pots of the appropriate size on
each burner following the indication of the diagram below.
When boiling liquids, turn the knob to the MINIMUM position once
boiling is reached to avoid overflow. Always use pots with matching
lid. Dry the bottom of pans before operation. Use pots with a flat,
thick bottom (except for wok cooking).
WOK COOKING: Always use the wok adapter supplied with the
range. Wok pan external diameter shall not be smaller than
10" (25cm) and larger than 16" (40cm).
CARE GUIDE
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Cleaning the worktop: Periodically clean the burner heads, the cast
iron pan supports and the burner caps using warm water. Remove
burned food and fat residues with a rubber spatula . If food residue
prevent the smooth operation of the control knobs,
call the customer service hotline to schedule service by a
factory-trained professional.
Cleaning stainless steel: For best results use a stainless steel cleaner
product with a soft sponge or wipe. Alternatively use a soft sponge or
cloth with a warm soap and water solution. Never use abrasive
powders or liquids!
Cleaning the burner caps: Lift the burner caps from the burner heads
and wash them in a warm soap and water solution. Dry thoroughly
before using them again. Before reinstalling them on the burner
head, check that the gas flow holes are not clogged with food
residues or cleaning product residues.
ATTENTION: For further details about cleaning of the appliance,
please contact your appliance retailer.
SERVICE & MAINTENANCE INSTRUCTIONS
Service and maintenance only to be carried out by an authorized
person
To replace parts such as burners, valves and electric components,
the cooktop must be removed from the countertop by releasing the
attachment hooks, loosening the attachment screws of each burner,
unscrewing the cooktop attachment nuts which are visible at the
bottom of the surface, removing the cooktop stainless steel top, and
finally replacing the defective parts.
CARE GUIDE
Note: If the valves must be replaced, first disassemble the ignition
1. Disassemble the valve body by loosening the two screws located
on the body of the valve. (See Fig. 13).
2. Extract and clean the seal cone and its housing with a rag soaked
with thinners.
3. Lightly grease the cone with a special grease.
4. Insert the cone, moving it several times, remove it again, remove
the excess grease and make sure that the gas passage ways
are unobstructed.
5. Replace all the pieces in reverse order and check that the valve o
perates correctly.
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switches wires.
It is recommended to replace the valve gaskets each time the valve
is replaced, thus ensuring a perfect seal between the body and the
gas manifold.
WARNING: Disconnect power before servicing unit.
For the location of the wall receptacle for the three-prong grounded
plug of the appliance, see Fig. 1- 2.
WARNING: After first installation of the appliance or after any service
intervention concerning main gas parts of the appliance, perform
leak test using water with soap on the gas connections in order to
verify proper installation. Do not use fire for gas leak testing.
GREASING THE VALVES
If it becomes difficult to operate the valve, it should be greased
immediately by following the steps below:
Fig. 1
Table n. 1
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Fig. 2
Fig. 3
Fig. 4
Fig. 5 Fig. 6
Fig. 7 Fig. 8 Fig. 9
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30" MODEL : W = 30" , D= 21"
36" MODEL : W= 36", D = 21"
A = 1.29"
B = 1.73"
A = 3.7"
B = 1.72"
E = 6.25"
F = 1.76"
Fig. 10 Fig. 11
Fig. 12 Fig. 13
Fig. 14
Fig. 15
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WARRANTY AND SERVICE
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For full warranty details or registering warranty
on this product, please visit:
www.cosmoappliances.com/warranty
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