Cosel PLA30F, PLA50F, PLA15F, PLA100F, PLA150F Instruction Manual

...

Basic Characteristics Data

Basic Characteristics Data
Inrush
current
protection
circuit
PCB/Pattern
Material
Single
sided
Double
sided
Model Circuit method
Switching frequency
[kHz]
Input
current
[A]
Rated
input fuse
PLA15F Flyback converter 100 0.4 *1 250V 2.5A Thermistor CEM-3 Ye s Ye s No
PLA30F Flyback converter 130 0.7 *1 250V 3.15A Thermistor CEM-3 Ye s Ye s No
Series/Parallel
operation availability
Series
operation
Parallel
operation
PLA50F
PLA100F
PLA150F
PLA300F
PLA600F
*1 The input current shown is at ACIN 100V and 100% load.
The input current sho
*2
The b
*3
urst mode frequency varies according to the operating conditions. Consult us for more details.
*4 Parallel operation is possible with the –W option. See “5. Options and Others” in Instruction Manual.
Active filter 60 to 440
Flyback converter 130
Active filter 40 to 160
Flyback converter 20 to 150
Active filter 40 to 160
Flyback converter 20 to 150
Active filter 60
Forward converter 140
Active filter 60
Forward converter 220
wn is at ACIN 100V and 90% load.
*3
*3
0.7 *1 250V 2.5A Thermistor CEM-3 Ye s Ye s No
1.2 *2 250V 3.15A Thermistor CEM-3 Ye s Ye s No
1.7 *2 250V 4A Thermistor CEM-3 Ye s Ye s No
3.4 *2 250V 10A Thermistor CEM-3 Yes Yes No
6.7 *2 250V 16A SCR FR-4 Ye s Ye s
*4
PLA-16
AC-DC Power Supplies Enclosed Type

Instruction Manual

1 Function
1.1 Input Voltage Range
1.2 Inrush Current Limiting
1.3 Overcurrent Protection
1.4 Overvoltage Protection
1.5 Thermal Protection
1.6 Output Ripple and Ripple Noise
1.7 Output Voltage Adjustment
1.8 Isolation
1.9 Low Power Consumption
1.10 Remote ON/OFF
1.11 Remote Sensing
1.12 LV Alarm
2 Series Operation and Parallel Operation
2.1 Series Operation
2.2 Parallel Operation
3 Assembling and Installation Method
PLA-18
PLA-18
PLA-18
PLA-18
PLA-18
PLA-19
PLA-19
PLA-19
PLA-19
PLA-19
PLA-19
PLA-19
PLA-19
PLA-20
PLA-20
PLA-20
PLA-20
3.1 Installation Method
3.2 Derating
3.3 Expected Life and Warranty
4 Ground
5 Options and Others
5.1 Outline of Options
5.2 Others
PLA-20
PLA-21
PLA-23
PLA-24
PLA-24
PLA-24
PLA-30
PLA-17
AC-DC Power Supplies Enclosed Type
1 Function
1.1 Input Voltage Range
The rated input voltage range of the power supply is AC85-264V
¡
(See SPECIFICATIONS for more details).
To comply with the safety standards, use the power supply with
¡
the input voltage range of AC100-240V (50/60Hz).
If the input voltage is outside the rated range, the power supply
¡
may not operate in accordance with the specications and/or start
hunting or fail.
If the input voltage changes suddenly, the output voltage may go
¡
out of the specications. Consult us for more details.
When the power supply is used with DC voltage input, an external
¡
DC fuse is required for protection. Consult us for more details.
PLA15F, PLA30F
¿
Power factor correction is not built-in. If multiple units are used in a
¡
same system, the input harmonic current standard may not be met.
Consult us more details.
PLA100F, PLA150F
¿
If the input voltage is more than AC250V, power factor correction
¡
does not work and the power factor deteriorates. Consult us for
more details.
PLA15F, PLA30F, PLA50F, PLA100F,
¿
PLA150F
The power supply is designed to handle instant voltage dip but out-
¡
put power derating is necessary.
-Use Conditions
Maximum output power
PLA15F 7.5W PLA30F 10W PLA50F 15W PLA100F 40W PLA150F 60W
Input AC50V (DC70V) Duty 1s/30s
¿
¡
1.2 Inrush Current Limiting
¡ ¡
Avoid using the power supply under the above-mentioned
*
conditions for more than 1 second continuously as the
power supply may be damaged.
PLA300F, PLA600F
The –U option is available for PLA300F and PLA600F to handle
instant voltage dip of less than AC85V but output power derating
is necessary. (See 5. Options and Others.)
Inrush current protection is built-in.
If you need to use a switch on the input side, select one that can
withstand an input inrush current.
Instruction Manual
PLA15F, PLA30F, PLA50F, PLA100F,
¿
PLA150F, PLA300F
Thermistor is used in the inrush current limiting circuit. When you
¡
turn the power supply on and off repeatedly within a short period
of time, have enough intervals for the power supply to cool down
before being turned on again.
PLA600F
¿
Thyristor technique is used in the inrush current limiting circuit.
¡
When you turn the power supply on and off repeatedly within a
short period of time, have enough intervals for the inrush current
protection to become active.
There will be primary inrush current and secondary inrush current
¡
owing because thyristor and TRIAC technique is used for the in-
rush current limiting circuit.
1.3 Overcurrent Protection
Overcurrent protection is built-in. It works at more than 105% of
¡
the rated output current. The power supply recovers automatically
when the overcurrent condition is removed. Do not use the power
supply under a short-circuit or overcurrent condition.
Intermittent Operation Mode
¡
When overcurrent protection works and the output voltage drops,
the output voltage goes into intermittent mode so that the average
output current can decrease.
If the power supply is turned on with an overcurrent load, it will im-
¡
mediately go into intermittent mode and may not start up. See the
characteristics below. ( PLA15F, 30F, 50F, 100F, and 150F)
Vo
100%
Not Intermittent operation
Intermittent operation
0%
Fig.1.1 Overcurrent protection characteristics
1.4 Overvoltage Protection
Overvoltage protection is built-in. If overvoltage protection works,
¡
shut down the input voltage, wait more than Table 1.1, and turn on
the input voltage again to recover the output voltage. The recovery
time varies depending on the input voltage, etc.
Table 1.1 Recovery time
Model name Recovery time
PLA15F, PLA30F, PLA50F,PLA100F,
PLA150F, PLA300F, PLA600F
Remarks :
Avoid applying an overrated voltage to the output terminals as
it may cause the power supply to malfunction or fail. In case the
above-mentioned situation is expected in operating such loads as
a motor, for example, consult us for advice.
100 105min
Load factor [%]
Intermittent operation start voltage
Io
3 minutes
PLA-18
AC-DC Power Supplies Enclosed Type
Instruction Manual
1.5 Thermal Protection
PLA15F, PLA30F, PLA50F, PLA100F, PLA150F
¿
These models are not equipped with thermal protection.
¡
PLA300F, PLA600F
¿
Thermal protection is built-in.
¡
Thermal protection will work under the following conditions and
the power supply will shut down.
When the operating temperature and the output current greatly
1
exceed the derating curve.
When the built-in cooling fan stops or the air ow from the fan is
2
obstructed.
If thermal protection works, switch off the input voltage and elimi-
nate the conditions causing thermal protection to work. Allow
enough time for the unit to cool off before switching on the input
voltage again to recover the output voltage.
1.6 Output Ripple and Ripple Noise
Output ripple noise may be inuenced by the measuring environ-
¡
ment. The measuring method shown in Fig. 1.2 is recommended.
+Vout
2C1
C
+
-Vout 150mm
Osiloscope/
Ripple noise meter
Bw:20MHz
1 :
C
Film capacitor 0.1μF
2 :
Aluminum electrolytic capacitor 22μF
C
Fig.1.2 Measuring method of Ripple and Ripple Noise
Remarks :
When measuring output ripple or ripple noise with an oscilloscope,
do not let the oscilloscope’s GND cable cross the magnetic ux
from the power supply. Otherwise there may be electrical potential
generated on the GND cable and the measuring result may not be
accurate.
Differential probe
Load
PLA300F, PLA600F
¿
With the option –V, the power supply comes with an external po-
¡
tentiometer instead of a built-in potentiometer. (See 5 Options and
Others).
1.8 Isolation
For a receiving inspection, such as Hi-Pot test, gradually increase
¡
(decrease) the voltage for the start (shut down). Avoid using Hi-
Pot tester with the timer because it may generate voltage a few
times higher than the applied voltage, at ON/OFF of a timer.
1.9 Low Power Consumption
PLA15F, PLA100F, PLA150F
¿
These power supplies are designed for low power consump-
¡
tion at no load. (No load power consumption: PLA15F:1.0W typ,
PLA100F/150F:1.5W typ)
When the load factor is 0 - 35% (PLA15F) and 0- 30% (PLA100F and
¡
PLA150F), the switching power loss is reduced by burst operation,
which will cause ripple and ripple noise to go beyond the specications.
Ripple and ripple noise during burst operation will change depending
¡
on the input voltage and the output current. Consult us for advice on
how to reduce ripple and ripple noise.
When there is a need to measure the stand-by power consumption,
¡
measure it by using the average mode of the tester. The measuring
environment may inuence the result. Consult us for more details.
1.10 Remote ON/OFF
PLA15F, PLA30F, PLA50F
¿
These models do not have the remote ON/OFF function.
¡
PLA100F, PLA150F, PLA300F, PLA600F
¿
The –R option is available for these models. With the –R option,
¡
remote ON/OFF is possible. See “5 Options and Others” for more
details.
1.11 Remote Sensing
Bad example Good example
Fig.1.3 Example of measuring output ripple and ripple noise
1.7 Output Voltage Adjustment
The output voltage can be adjusted within the specied range by
¡
turning the built-in potentiometer clockwise (up) or counterclock-
wise (down).
Please operate the potentiometer slowly.
¡
PLA15F, PLA30F, PLA50F, PLA100F,
¿
PLA150F, PLA300F
These models do not have the remote sensing function.
¡
PLA600F
¿
The –W option is available. With the –W option, remote sensing is
¡
possible. See “5 Options and Others” for more details.
1.12 LV Alarm
PLA15F, PLA30F, PLA50F, PLA100F,
¿
PLA150F, PLA300F
These models do not have the LV alarm function.
¡
PLA-19
Chassis of
s
C c
AC-DC Power Supplies Enclosed Type
PLA600F
¿
The –W option is available. With the –W option, the power supply
¡
can give an LV alarm. See “5 Options and Others” for more details.
Instruction Manual
3 Assembling and
Installation Method
2 Series Operation and
Parallel Operation
2.1 Series Operation
The power supplies can be used in series connection. The output
¡
current in series operation must be lower than the rated current of
the power supply with the lowest rated current among the power
supplies connected in series. Make sure no current exceeding the
rated current ows into a power supply.
Power
Power
+
Supply
-
Power
+
-
Supply
Fig.2.1 Examples of connecting in series operation
Load
2.2 Parallel Operation
Redundant operation is possible by wiring as shown below.
¡
I1 I3
Power Supply
Power Supply
Fig.2.2 Example of redundancy operation
Even a slight difference in output voltage can affect the balance
¡
between the values of I
Make sure the value of I
of the power supply.
PLA15F, PLA30F, PLA50F, PLA100F,
¿
+
-
I2
+
-
and I2.
1
does not exceed the rated output current
3
[ the rated current value
l
3
PLA150F, PLA300F
Parallel operation is not possible.
¡
Supply
Power Supply
+
-
LoadLoad
+
-
Load
3.1 Installation Method
Do not insert a screw more than 6mm away from the outside of
¡
a power supply to keep enough insulation distance between the
screw and internal components.
hassis of
ustomer system
Mounting Screw
Fig.3.1 Mounting screw
PLA15F, PLA30F, PLA50F, PLA100F, PLA150F
¿
Terminal block
(A)(B) (C)
If you use two or more power supplies side by side, please keep a
¡
sufcient distance between them to allow enough air ventilation.
Ambient temperature around each power supply should not ex-
¡
ceed the temperature range shown in the derating curve.
PLA300F
¿
More than
Terminal block
Vent hole
side
Terminal block
More than
30mm
Terminal block
30mm
side
Air flow
(A)
PLA series
PBA serie
6mm max
More than 20mm
Vent hole
More than
30mm
Terminal block
side
Terminal block
More than
30mm
F
Fan side
A N
Terminal block
PLA600F
¿
The –W option is available. With the –W option, parallel operation
¡
is possible. See “5 Options and Others” for more details.
Not allowed
(B)(C)
Terminal block
(E)
(D)
PLA-20
[
]
L
d
AC-DC Power Supplies Enclosed Type
Instruction Manual
PLA600F
¿
More than
30mm
Terminal block
side
Air flow
(A)
Terminal block
Terminal block
Vent hole
side
More than
30mm
Vent hole
side
More than
30mm
Terminal block
(B)(C)
Not allowed
(E)
Avoid installation method (E) as it gives excessive stress to the
¡
More than
30mm
F
Fan side
A N
Terminal block
(D)
Terminal block
mounting holes.
Do not block air ow of the built-in fan (terminal block and ventila-
¡
tion hole).
If the power supply is used in a dusty environment, use an air-
¡
lter. Make sure air ow is not blocked.
If the built-in fan stops, thermal protection will work and the output
¡
will stop.
The expected life (R(t)=90%) of the built-in fan varies depending
¡
on the operating condition.
3.2 Derating
Input Voltage Derating Curve
¡
The input voltage derating curve is shown in Fig. 3.2.
[%]
100
90
oa
80
(1) Temperature at Point A and Point B
PLA15F, PLA30F, PLA50F, PLA100F, PLA150F
¿
The operating temperature can also be designed by the case tem-
¡
perature with these models.
The temperatures in the tables show not the limit of use but the
temperature of an expected life.
Make sure the case temperature at point A and point B is less than
¡
the temperatures shown in Table 3.1 to Table 3.5.
When the power supply is used with a forced cooling, make sure the
¡
case temperature requirements shown in Table 3.1 to Table 3.5 are met.
The expected life of the power supply at the highest allowed tem-
¡
perature at point A and point B is 3 years. See “3.3 Expected Life
and Warranty” to prolong the expected life.
See External View for the position of Point A and Point B.
Table 3.1 Temperature of Point A PLA15F-
Mounting
Method
A, B, C
Load factor Max temperature [C]
50%<Io[100% 78
Io[50% 85
Table 3.2 Temperature of Point A PLA30F-
Mounting
Method
A
B, C
Load factor Max temperature [C]
50%<Io[100% 80
Io[50% 88
50%<Io[100% 72
Io[50% 82
Table 3.3 Temperature of Point A PLA50F-
Mounting
Method
A
B, C
Load factor Max temperature [C]
50%<Io[100% 78
Io[50% 81
50%<Io[100% 66
Io[50% 71
O
O
O
85 115
100
AC V
Fig.3.2 Input voltage derating curve
Ambient Temperature Derating Curve
¡
The derating curves by the ambient temperature are shown in Fig.
3.3 to Fig. 3.10.
The specications of ripple and ripple noise change in the shaded
*
area.
PLA-21
AC-DC Power Supplies Enclosed Type
Instruction Manual
Table 3.4 Temperature of Point A PLA100F-
Mounting
Method
Load factor Max temperature [C]
O
A, B, C Io[100% 81
Table 3.5 Temperature of Point A, Point B PLA150F-
Mounting
Method
Load factor
Max temperature [C]
Point A Point B
O
A, B, C Io[100% 85 78
(2) Derating Curves by Ambient Temperature
The derating curve by the ambient temperature shows the operat-
¡
ing temperature range for a 3-year continuous use. It shows not the
limit of use but the temperature of an expected life.
Consult us for the operation limit temperature.
PLA15F
¿
Load factor [%]
010
08
07
06
05
04 53
02
1Convection (A mount) 2Convection (B, C mount)
3
/min
)3Forced air(0.5m
3
12
010
08
06
05
04
Load factor [%]
02
10
-20-10008070605035 4030
1Convection (A mount) 2Convection (B, C mount)
3
/min
)3Forced air(0.5m
2010
45 55
3
12
[C]Ambient temperature
Fig.3.6 Ambient temperature derating curve for PLA50F-12, -15, -24
PLA100F, PLA150F
¿
010
08
06
05
04
30
Load factor [%]
02
-20-1000 80706055504030
1Convection (A mount) 2Convection (B, C mount)
12
3
/min
)3Forced air(0.5m
2010
3
[C]Ambient temperature
Fig.3.7 Ambient temperature derating curve for PLA100F/150F-12, -15
-20-1000807060504030
2010
[C]Ambient temperature
Fig.3.3 Ambient temperature derating curve for PLA15F
PLA30F
¿
010
08
07
06
05
04
Load factor [%]
02
-20-1000807060504030
1Convection (A mount) 2Convection (B, C mount)
3
/min
2010
12
)3Forced air(0.5m
[C]Ambient temperature
Fig.3.4 Ambient temperature derating curve for PLA30F
PLA50F
¿
010
08
06
05
04
Load factor [%]
02
10
-20-10008070605035 4030
1Convection (A mount) 2Convection (B, C mount)
2010
3
/min
12
)3Forced air(0.5m
[C]Ambient temperature
Fig.3.5 Ambient temperature derating curve for PLA50F-5
010
3
08
06
05
04
30
3
Load factor [%]
02
-20-1000 8070605535 45 504030
1Convection (A mount) 2Convection (B, C mount)
3
/min
2010
12
)3Forcedair (0.5m
[C]Ambient temperature
Fig.3.8 Ambient temperature derating curve for PLA100F/150F-24, -36, -48
PLA15F, PLA30F, PLA50F, PLA100F, PLA150F
¿
The ambient temperature should be measured 5 to 10 cm away
¡
from the power supply so that it won’t be inuenced by the heat
from the power supply. Please consult us for more details.
PLA300F
¿
100
3
80
60
50
40
Load factor [%]
20
0
02010-20-10
8060 70504030
Ambient temperature [C]
Fig.3.9 Ambient temperature derating curve for PLA300F
PLA-22
AC-DC Power Supplies Enclosed Type
Instruction Manual
PLA600F
¿
100
80
60
40
Load factor [%]
20
0
Fig.3.10 Ambient temperature derating curve for PLA600F
PLA300F, PLA600F
¿
The ambient temperature is dened as the temperature of the air
¡
(at the terminal block side) that the built-in cooling fan blows into
the power supply. Please pay attention to the heat generated by
the input and output wires. Please consult us for more details.
02010-20-10
Ambient temperature [C]
8060 70504030
3.3 Expected Life and Warranty
Expected Life
¡
The expected life of the power supply is shown below.
PLA15F, PLA30F
¿
Table 3.6 Expected lifetime (PLA15F, PLA30F)
Mounting
Method
A Convection
B, C Convection
A, B, C
PLA50F
¿
Mounting
Method
A, B, C Convection
A, B, C
Cooling
Method
Forced air cooling
Table 3.7 Expected lifetime (PLA50F-5)
Cooling
Method
Forced air cooling
Average ambient
temperature
Ta = 40 Ta = 50 Ta = 30 Ta = 40 Ta = 50 Ta = 60
Average ambient
temperature
Ta = 25 Ta = 35 Ta = 40 Ta = 50
Expected lifetime
Io[50% Io[100%
C C C C C C
C C C C
7 5 5 3 7 5 5 3 5 5 5 3
Expected lifetime
Io[50% Io[100%
7 5 5 3 7 5 7 3
[years]
[years]
PLA100F, PLA150F
¿
Table 3.9 Expected lifetime (PLA100F/PLA150F)
Mounting
Method
A Convection
B, C Convection
A, B , C
PLA300F, PLA600F
¿
Mounting
All
direction
This lifetime includes a built-in fan lifetime.
*
The built-in cooling fan should be changed periodically. The ex-
¡
pected life time (R (t) = 90%) of the built-in fan depends on the op-
erating condition as shown in Fig. 3.11 (PLA300F/PLA600F),Fig.
3.12 (PLA1000F/PLA1500F).
500,000
100,000
Expected Lifetime [H]
10,000
Fig.3.11 Expected lifetime of fan (PLA300F/PLA600F)
Cooling
Method
Forced air cooling
Table 3.10 Expected lifetime (PLA300F/PLA600F)
Cooling method
Forced air cooling
(internal fan)
Average ambient
temperature
Ta = 30 Ta = 40 Ta = 20 Ta = 30 Ta = 40 Ta = 55
Average ambient
temperature
Ta = 30 Ta = 40 Ta = 50
4020 30 50 60 70 80
Temperature of measurement point [C]
Expected lifetime
Io[50% Io[100%
C C C C C C
C C C
10 5
5 3
10 5
5 3
10 5
5 3
Expected lifetime
Io[50% Io[100%
10 7
7 5 5 3
[years]
[years]
Table 3.8 Expected lifetime (PLA50F-12, -15, -24)
Mounting
Method
A Convection
B, C Convection
A, B, C
Cooling
Method
Forced air cooling
Average ambient
temperature
Ta = 35 Ta = 45 Ta = 25 Ta = 35 Ta = 45 Ta = 55
Expected lifetime
Io[50% Io[100%
C C C C C C
7 5 5 3 7 5 5 3 7 5 7 3
[years]
PLA-23
AC-DC Power Supplies Enclosed Type
Instruction Manual
AIR FLOW
F A
Terminal block
Terminal block
Fig.3.12 Temperature of measurment point for fan lifetime (PLA300F, PLA600F)
Warranty
¡
The maximum warranty period is 5 years as shown in Table 3.11
to Table 3.15.
PLA15F, PLA30F
¿
Mounting
A Convection
B, C Convection
A, B, C
PLA50F
¿
Mounting
A, B, C Convection
A, B, C
Mounting
A Convection
B, C Convection
A, B, C
Power supply
(Top)
Power supply
(Side)
Table 3.11 Warranty (PLA15F/PLA30F)
Cooling method
Forced air cooling
Table 3.12 Warranty (PLA50F-5)
Cooling method
Forced air cooling
Table 3.13 Warranty (PLA50F-12, -15, -24)
Cooling method
Forced air cooling
N
20mm
AIR FLOW
F A N
20mm
Average ambient
temperature
Ta = 40
C
Ta = 50
C
Ta = 30
C
Ta = 40
C
Ta = 50
C
Ta = 60
C
Average ambient
temperature
Ta = 25
C
Ta = 35
C
Ta = 40
C
Ta = 50
C
Average ambient
temperature
Ta = 35
C
Ta = 45
C
Ta = 25
C
Ta = 35
C
Ta = 45
C
Ta = 55
C
Measurement point
Measurement point
Warranty [years]
Io[50% Io[100%
5 5 5 3 5 5 5 3 5 5 5 3
Warranty [years]
Io[50% Io[100%
5 5 5 3 5 5 5 3
Warranty [years]
Io[50% Io[100%
5 5 5 3 5 5 5 3 5 5 5 3
¿
Mounting
¿
Mounting
direction
¡
5.1 Outline of Options
¿
PLA100F, PLA150F
Table 3.14 Warranty (PLA100F/PLA150F)
Cooling method
A Convection
B, C Convection
A, B, C
Forced air cooling
Average ambient
temperature
Ta = 30 Ta = 40 Ta = 20 Ta = 30 Ta = 40 Ta = 55
Warranty [years]
Io[50% Io[100%
C C C C C C
5 5 5 3 5 5 5 3 5 5 5 3
PLA300F, PLA600F
Table 3.15 Warranty (PLA300F/PLA600F)
Forced air cooling
All
Cooling method
(internal fan)
Average ambient
temperature
Ta = 40 Ta = 50
Warranty [years]
Io[50% Io[100%
C C
5 5 5 3
4 Ground
When installing the power supply, make sure the FG terminal and
the chassis (at more than 2 places) are connected to the safety
earth ground.
5 Options and Others
–C
( PLA15F, PLA30F, PLA50F, PLA100F,
PLA150F, PLA300F, PLA600F
With the –C option, the internal PCB has a conformal coating for
-
anti-humidity.
)
PLA-24
AC-DC Power Supplies Enclosed Type
Instruction Manual
–G (PLA300F, PLA600F)
¿
With the –G option, the leakage current of the power supply is
-
reduced.
The differences between the option –G models and the standard
-
models are shown below.
Table 5.1 Low leakage current type
Leakage Current
(AC240V 60Hz)
Conducted Noise N/A
Output Ripple Noise
This is the result of measurement of the testing board with capaci-
*
tors of 22μF and 0.1μF placed at 150 mm from the output termi-
nals by a 20 MHz oscilloscope or a ripple-noise meter equivalent
to Keisoku-Giken RM103.
–V (PLA300F, PLA600F)
¿
With the –V option, the power supply comes with an external
-
potentiometer connector instead of a built-in potentiometer.
The appearance of the –V models is different from that of the
-
standard models. Contact us for more details.
Note that if the power supply is turned on with CN3 open, the
-
output voltage will make a big drop.
Please contact us for details about
CN3
0.15mA max
Ripple Noise
+V +V
–U (PLA300F, PLA600F)
¿
With the –U option, the power supply can handle an instanta-
-
neous input voltage dip (output power derating is required).
Operating condition (as per SEMI F-47)
-
Maximum output power *( ) is 5V output model.
PLA300F 120W (100W) PLA600F 240W
Input AC50V
Duty 1s/30s
Do not continue the above-mentioned operating conditions for
*
more than 1 second. Otherwise the power supply may be damaged.
–R
(
¿
PLA100F, PLA150F, PLA300F, PLA600F
PLA100F, PLA150F, PLA300F,
The –R option makes it possible to switch on or off the output by
-
applying voltage to the RC terminals of the power supply from
an external power source.
The appearance of the option –R models is different from that of
-
the standard models.
Designated harnesses for the RC terminals are available for
-
sale. See Optional Parts for more details.
The –R option models have extra connectors. Please contact us
-
for more details.
Table 5.2 Remote on/off operating conditions
Voltage between RC
and RCG [V]
Output ON Output OFF
Model Name
Built-in Resistor Ri [ W ]
780 4.5 - 12.5 0 - 0.5 (20max)
PLA600F
Input
Current
[mA]
)
V.ADJ
Fig.5.1 Front view of option-V (PLA600F)
Inside of a Power
SW
*1
R
External Power Source
Remote ON/OFF connector (Optional)
Fig.5.2 Example of using a remote ON/OFF circuit
1 If the external voltage applied to the –RC terminals is 4.5
*
-12.5V, the current limiting resistor is not necessary. If the volt-
age applied is more than 12.5V, make sure the current limiting
resistor R is used.
The value of the current limiting resistor is obtained by the follow-
ing formula:
Vcc-(1.1+RiX0.005)
R[W]=
Note that reversed connection damages internal components of
*
the power supply.
The remote control circuit is isolated from input, output and FG.
*
Input Current
0.005
Vcc : External Power Source
RC
RCG
Supply
Ri
PLA-25
CN1
AC-DC Power Supplies Enclosed Type
Instruction Manual
Remote on/off control for PLA100F, PLA150F, and PLA300F
¡
Remote control connectors are added. Contact us for more details.
-
Make sure there is an interval of more than 2 seconds in the on/
-
off cycle. If the interval is shorter, the start-up time may become
longer (approx. 2 seconds).
RCG 2
CN4
RC 1
Fig.5.3 Example of option -R (PLA100F, PLA150F)
Table 5.3 Pin conguration and function of CN4
PIN FUNCTION
1 RC : Remote ON/OFF 2 RCG :Remote ON/OFF (GND)
Table 5.4 Mating connectors and terminals on CN4
Connector Housing Terminal Mfr
BXH-001T-P0.6
CN4 B2B-XH-AM XHP-2
or
SXH-001T-P0.6
CN1
V.ADJ
1 RC 2 RCG
+V
+V -V -V
J.S.T.
Remote on/off control for PLA600F
¡
The appearance of the –R option model is different from that of
-
the standard model as CN1 is added. Contact us for more details.
CN1
+V -V+V -V
V.ADJ
AC
AC
(L)(N)
FG
Fig.5.5 Front view of option -R (PLA600F)
Table 5.7 Pin conguration and function of CN1
2
1
PIN FUNCTION
1 - :N.C.
CN1
2 - :N.C. 3 RC :Remote ON/OFF
10
9
4 RCG :Remote ON/OFF(GND) 5 - :N.C. 6 - :N.C. 7 - :N.C. 8 - :N.C. 9 - :N.C.
10 - :N.C.
Fig.5.6 Pin number
Table 5.8 Mating connectors and terminals on CN1
Connector Housing Terminal Mfr
Reel :SPHD-002T-P0.5
CN1
S10B-PHDSS PHDR-10VS
Loose :BPHD-001T-P0.5
:BPHD-002T-P0.5
J.S.T.
FG
(G)
AC AC
(N)
AC
(L)
Fig.5.4 Example of option -R (PLA300F)
Table 5.5 Pin conguration and function of CN1
PIN FUNCTION
1 RC : Remote ON/OFF 2 RCG :Remote ON/OFF (GND)
Table 5.6 Mating connectors and terminals on CN1
Connector Housing Terminal Mfr
CN1 XARR-02V XAP-02V-1
SXA-001T-P0.6
PLA-26
J.S.T.
1
9
1
9
AC-DC Power Supplies Enclosed Type
–W (PLA600F)
¿
The –W option model provides remote sensing, low output volt-
-
age alarm (LV alarm), and parallel operation.
The appearance of the –W option model is different from that of
-
the standard mode. Contact us for more details.
Designated harnesses are available for sale. See Optional
-
Parts.
The differences from the standard model are shown in Table 5.9.
-
Table 5.9 Specication differences of Option -W
Load regulation 1.5 times of standard spec.
Ripple 1.5 times of standard spec.
Ripple noise 1.5 times of standard spec.
CN1 H-SN-31
(install)
CN2
Fig.5.7 Front view of option -W (PLA600F)
Table 5.10 Pin conguration and function of CN1 and CN2
PIN FUNCTION
2
CN 1CN 2
10
2
1
2 +S :+Sensing 3 - :N.C. 4 - :N.C. 5 LV :LV alarm 6 LVG :LV alarm (GND) 7 CB :Current balance 8 - :N.C.
10
Fig.5.8 Pin number
9
10 -S :-Sensing
Table 5.11 Mating connectors and terminals on CN1 and CN2
Connector Housing Terminal Mfr
CN1
S10B-PHDSS PHDR-10VS
CN2
-V+V -V+V
FGAC(N) (L)
AC
+M : Self sensing terminal (Don’t
wire for external function)
-M : Self sensing terminal (Don’t
wire for external function)
Reel :SPHD-002T-P0.5
Loose :BPHD-001T-P0.5
:BPHD-002T-P0.5
J.S.T.
Instruction Manual
LV alarm
¡
The operating conditions of the LV alarm are shown in Table 5.12.
The internal circuit of the LV alarm is shown in Fig. 5.9. The LV
alarm is isolated from input, output, and FG.
100 kW0. 1 F
Fig.5.9 LV internal circuit
Table 5.12 LV alarm operating conditions
Alarm Output of alarm
If the output voltage drops or
stops, the LV and LVG terminals
give an alarm signal.
Note : 1In case of overcurrent,
LV
the alarm signal will be
unstable.
The alarm signal won’t
2
be given in parallel
operation if OR diodes
are not used.
Parallel operation
¡
For parallel operation, please take the following steps:
1 (Before wiring) set the output voltage of each unit to the desired
value. The output voltage difference between the units must be
less than 0.1V or 1% of the rated output voltage, whichever is
smaller.
2 Wire the power supplies as shown in Fig. 5.10. Make sure the
output wires of the units connected in parallel are of the same
length and the same type.
3 Make sure the total output current does not exceed the value
determined by the following formula:
Output current in
parallel operation
The rated
= X (Number of unit) X0.85
current per unit
*Make sure the current drawn from each unit is less than the
rated output current.
When adjusting the output voltage after wiring, repeat the above-
-
mentioned steps (1 to 3).
If the number of units in parallel increases, the input current in-
-
creases as well. Make sure the input equipment and wires have
enough current capacity.
The maximum number of units for parallel connection is 5.
-
Master-Booster operation is not possible.
-
LV
Current limiting resistor
External power source
LVG
Open collector method
Good : Low
(0 - 0.8V, 10mA max)
Fail : High or Open
50V 10mA max
PLA-27
M3.5
M4
AC-DC Power Supplies Enclosed Type
Instruction Manual
CB CB CB
-S -S -S
-
(+)(
)
Load
Fig.5.10 Parallel operation condition
If the output current is less than 10% of the rated output current,
-
the output voltage may uctuate.
The required minimum current is different depending on the model
and the number of units in parallel. Consult us for more details.
If the length of the output wires of each unit is different, the output
-
current from each unit will be unbalanced. Make sure to use out-
put wires of the same length for all units in parallel.
Remote sensing
¡
These models are equipped with a remote sensing function.
-
If the remote sensing is not used, the following terminals of CN1
must be shorted:
+S and +M
–S and –M
When the power supply is shipped from our factory, a designated
harness (H-SN-31) is attached to CN1. If remote sensing is not
used, there is no need to remove the harness.
The wire connection when remote sensing is used or not used is
-
shown in Fig. 5.11 - Fig. 5.12.
When using remote sensing, make sure to nish wiring +S and
-
–S rst. The designated harness is available for sale. Contact us
for more details.
When using remote sensing, pay attention to the following:
-
Wiring must be done carefully. If there is bad connection on the
1
load lines due to loose screws, etc., the load current ows into
the sensing lines and the internal circuit of the power supply may
be damaged.
Make sure the wires between the load and the power supply are
2
thick enough to keep the line drop less than 0.3V.
If the sensing wires are long, place C1 and R1 across the load
3
lines.
Use a twisted pair wire or a shielded wire for the sensing lines.
4
Do not draw the output current from +M, –M, +S or –S.
5
The impedance of the wiring or the load may cause the output
6
voltage to oscillate or uctuate.
Test to conrm remote sensing works ne. If the output voltage is
found to be unstable, the following methods are recommended:
- Remove the remote sensing line on the minus side and short
–S and –M.
- Use C1, R1, and R2.
Short at CN1 (H-SN-31)
C
1
Load
CN1
+
M
+
S
-
S
-
M
+
V
-
V
Fig.5.11 When not using remote sensing function
Wire the sensing lines as close as possible
+
M
+
CN1
S
-
S
-
M
+
V
R1
Load
-
V
1R2
C
Fig.5.12 When using remote sensing function
–T ( PLA15F, PLA30F, PLA50F, PLA100F,
¿
PLA150F)
The –T option models come with a vertical terminal block.
-
The appearance is different from that of the standard models.
Contact us for more details.
AC(L)
AC(N)
FG( )
Output terminal(
-
)
Output
+
)
terminal(
V.ADJ
Fig.5.13 Example of option -T(PLA100F)
–T2 (PLA300F, PLA600F)
¿
The –T2 option models come with a normal (non-screw-hold
-
type) terminal block. The appearance is different from that of the
standard models. Contact us for more details.
V.ADJ
Output
(
+
-
(
FG( ) AC(N) AC(L)
)
)
+V +V -V -V
(N)FG
(L)
AC
AC
terminal
Output terminal
PLA-28
Fig.5.14 Example of option -T2(PLA300F)
100
0
Ambient temperature [C]
Load factor [%]
AC-DC Power Supplies Enclosed Type
Instruction Manual
–J ( PLA15F, PLA30F, PLA50F, PLA100F,
¿
PLA150F)
The –J option models come with AMP connectors instead of a
-
terminal block.
The designated harnesses are available for sale. See Optional
-
Parts for more details.
The appearance is different from that of the standard models.
-
Contact us for more details.
Keep the drawing current less than 5A per pin.
-
UL508 does not apply to the –J option models.
-
CN1
AC(L)
AC(N)
FG
-
V
CN2
Fig.5.15 Example of option -J (PLA100F)
+
V
V.ADJ
–F4 (PLA300F, PLA600F)
¿
The –F4 option models come with a low-speed fan to reduce the
-
fan noise.
The differences from the standard fan versions are shown in
-
Fig. 5.16 - Fig. 5.17.
100
80
60
50
40
Load factor [%]
20
0
02010-20-10
Ambient temperature [C]
60 70504030
Fig.5.16 Ambient temperature derating curve for PLA300F (Option-F4)
80
60
50
40
20
Table 5.13 Mating connectors and terminals on CN1 and CN2 in option -J
(PLA15F, PLA30F, PLA50F)
I/O Connector Matching Housing Terminal
CN1 1-1123724-3 1-1123722-5
CN2 1-1123723-4 1-1123722-4
Reel : 1123721-1 Loose : 1318912-1 Reel : 1123721-1 Loose : 1318912-1
(Mfr. Tyco electronics AMP)
Table 5.14 Mating connectors and terminals on CN1 and CN2 in option -J
(PLA100F, PLA150F)
I/O Connector Matching Housing Terminal
CN1 1-1123724-3 1-1123722-5
CN2 1-1123723-6 1-1123722-6
Reel : 1123721-1 Loose : 1318912-1 Reel : 1123721-1 Loose : 1318912-1
(Mfr. Tyco electronics AMP)
0
0 2010-20 -10
60 7
504030
Fig.5.17 Ambient temperature derating curve for PLA600F (Option-F4)
–N1 (
¿
-
-
PLA15F, PLA30F, PLA50F, PLA100F, PLA150F
The –N1 option models come with a DIN rail mount attachment.
The appearance is different from that of the standard models.
)
Contact us for more details.
The –N1 option models have different vibration and shock speci-
-
cations. Consult us for more details.
Contact us for safety agency approvals.
-
Fig.5.18 Power supply installed on a DIN rail (PLA50F)
PLA-29
AC-DC Power Supplies Enclosed Type
5.2 Others
Note that the case of the power supply remains hot for a while af-
¡
ter it is turned off.
If large capacitors are connected to the output terminals (load
¡
side), the output voltage may stop or become unstable. Consult us
for advice.
If the power supply is turned off at no load, the output voltage re-
¡
mains for a few minutes as the power supply is designed for low
internal power consumption. Be careful of electrical shock at the
time of maintenance.
If the built-in cooling fan in PLA300F/PLA600F stops, the built-
¡
in thermal protection may work and the output voltage may stop.
Please check fan rotation periodically, to enhance the system
reliability.
Instruction Manual
PLA-30
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