Corsa 14172, 14164, 14173 Installation Instructions Manual

INSTALLATION INSTRUCTIONS / CAT-BACK EXHAUST SYSTEM
2006 Chevrolet Corvette Z06 Axle Back System With Single Pro-Series 4.0” Tips PART NUMBER 14172
2006 Chevrolet Corvette Z06 Axle Back System With Twin Pro-Series 4.0” Tips PART NUMBER 14164
2006 Chevrolet Corvette Z06 XO-Pipe PART NUMBER 14173
Please take time to read and understand these installation instructions.
CORSA recommends that installation of this system be performed by a qualified service center or professional muffler installer who has the necessary equipment, tools and experienced personnel. However, if you decide to perform this install, the use of a hoist and an additional person will be required.
CAUTION: Never work on a hot exhaust system. Allow time for the vehicle to cool. Always wear eye protection when working under a vehicle.
Please confirm that all parts are present before beginning the factory exhaust system removal and CORSA exhaust system installation.
PN14172 & PN 14164 Bill of Materials:
• Driver Side Rear Muffler Assembly Single Pro-Series Tips
PN14172 (16CS2037) PN14164 (16CS2047)
• Passenger Side Rear Muffler Assembly Single Pro-Series Tips
PN14172 (16CS2036) PN14164 (16CS2046)
• Driver Side Over the Axle Pipe (16CS4021)
• Passenger Side Over the Axle Pipe (16CS4020)
(1) Anti-Seize Lube Pouch
(2) Vacuum Caps
• (2) 3” Clamps
• (1) Anti-seize Lube Pouch
• (2) Vacuum Caps
Recommended Tools:
• Safety Glasses
• 13mm Socket
• 15mm Wrench
• 15mm Socket
• 18mm Socket
Driver Side
Over the Axle Pipe
(16CS4021)
Driver Side
Rear Muffler
(16CS2037)
• Grommet Pullers
• 3/8” Ratchet
• 12” Ratchet Extension
• Torque Wrench
• Saw or Chain-Style Pipe Cutter
(2) 3” Clamps
Passenger Side
Over the Axle Pipe
(16CS4020)
Passenger Side
Rear Muffler
(16CS2036)
PN14173 Bill of Materials:
• XO-Pipe Assembly (16CS4028)
• (2) 3” Clamps
• (1) Anti-seize
XO-Pipe
Assembly
Lube Pouch
(2) 3” Clamps
(1) Anti-Seize Lube Pouch
Driver Side
Rear Muffler
(16CS2047)
Passenger Side
Rear Muffler
(16CS2046)
INSTALLATION INSTRUCTIONS / CAT-BACK EXHAUST SYSTEM
2006 Chevrolet Corvette Z06 Axle Back System With Single Pro-Series 4.0” Tips PART NUMBER 14172
2006 Chevrolet Corvette Z06 Axle Back System With Twin Pro-Series 4.0” Tips PART NUMBER 14164
2006 Chevrolet Corvette Z06 XO-Pipe PART NUMBER 14173
Factory Exhaust System Removal:
1. Unbolt the rear sway bar brackets from the rear cross member using an 18mm socket on the top and bottom bolts. A 15mm wrench will be needed to hold the lower bolt from turning while the nut is removed.
(See Fig. A). Do not remove lower bolt from suspension.
NOTE: All factory nuts and bolts will be reused to install your CORSA
system, do not discard.
2. Pull the sway bar towards the rear of the car to clear the studs and rotate it down on the end links. This will give the necessary clearance to remove the stock mufflers. (See Fig. B)
NOTE: Due to a mid-year change by Chevrolet, vehicles delivered later in the 2006 model year and beyond MAY NOT need to make the cut mentioned in Step 3. After completing Steps 4-10, the stock system may be removed in one piece by rotating the rear muffler to gain clearance as needed; the cut will make removal of the stock system easier, but is not required.
3. The passenger side pipe needs to be cut to remove the stock system. Measure 2.75” to the rear from the clamp on the exit end of the factory H-pipe and mark the pipe at this distance. Using a chain style pipe cutter, cut the pipe along the mark. (See Fig. C)
4. Loosen both driver and passenger clamps at rear of stock H-pipe using a 15mm socket. (See Fig. D)
5. Remove both nuts that hold the H-pipe hanger using a 13mm socket. An extension may be needed to access these nuts. (See
Fig. E)
FIG. A
FIG. B
6. Remove the 4 nuts and bolts attaching the inlet of the factory H-pipe to the flanges downstream of the catalytic converters using a 15mm socket. (See Fig. F)
FIG. C
FIG. FFIG. EFIG. D
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