Corrigan Studio W001725652 Installation & Assembly

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Installation Guide
READ THESE INSTRUCTIONS AND
AND SAVE THEM FOR FUTURE USE
Table of Contents:
Safety Tips. pg. 1 Unpacking Your Fan. pg. 2 Parts Inventory. pg. 2 Installation Preparation. pg. 3 Hanging Bracket Installation. pg. 3 Fan Assembly. pgs. 4 - 5 Wiring. pg. 5 Canopy Assembly. pg. 6 Blade Assembly. pg. 6 Light Kit Assembly. pg. 7 Automated Learning Process./ Activating Code. pg. 7 Remote Control Operation. pg. 8 Testing Your Fan. pg. 8 Troubleshooting. pg. 9
4007498
net weight of fan: 21 lb (9.53 kg)
Warranty. pg. 9 Parts Replacement. pg. 9
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SAFETY TIPS.
WARNING: To reduce the risk of electrical shock, turn off the electricity to the fan at the main fuse box or circuit panel before you begin the fan installation or before servicing the fan or installing accessories.
1. READ ALL INSTRUCTIONS AND SAFETY INFORMATION CAREFULLY BEFORE INSTALLING YOUR
FAN AND SAVE THESE INSTRUCTIONS.
CAUTION: To avoid personal injury, the use of gloves may be necessary while handling fan parts with
sharp edges.
2. Make sure all electrical connections comply with Local Codes or Ordinances, the National Electrical Code, and ANSI/NFPA 70-1999. If you are unfamiliar with electrical wiring or if the house/building wires are different colors than those referred to in the instructions, please use a qualified electrician.
3. Make sure you have a location selected for your fan that allows clear space for the blades to rotate,
and at least seven (7) feet (2.13 meters) of clearance between the floor and the fan blade tips. The fan should be mounted so that the tips of the blades are at least thirty (30) inches (76 centimeters) from walls or other upright structures.
4. The outlet box and ceiling support joist used must be securely mounted, and capable of supporting at least 35 pounds (16 kilograms). The outlet box must be supported directly by the building structure. Use only ETL or UL listed outlet boxes marked "FOR FAN SUPPORT."
WARNING: To reduce the risk of fire, electrical shock, or personal injury, mount to the outlet box marked "Acceptable for Fan Support of 15.9 kg (35 lb) or less," and use the mounting screws provided with the outlet box. Most outlet boxes commonly used for the support of lighting fixtures are not acceptable for fan support and may need to be replaced. Consult a qualified electrician if in doubt.
WARNING: To reduce the risk of fire, electrical shock, or personal injury, wire connectors provided with this fan are designed to accept only one 12 gauge house wire and two lead wires from the fan. If your house wire is larger than 12 gauge or there is more than one house wire to connect to the corresponding fan lead wires, consult an electrician for the proper size wire connectors to use.
5. Electrical diagrams are for reference only.
6. After installation is complete, check that all connections are absolutely secure.
7. After making electrical connections, spliced conductors should be turned upward and pushed carefully up into the outlet box. The wires should be spread apart with the grounded conductor and the equipment-grounding conductor on opposite sides of the outlet box.
WARNING: To reduce the risk of fire or electrical shock, do not use this fan with any solid state speed control device or control fan speed with a full range dimmer switch. [Using a full range dimmer switch to control fan speed will cause a loud humming noise from fan.]
8. Do not operate the reverse switch until the fan has come to a complete stop.
9. Do not insert anything between the fan blades while they are rotating.
WARNING: To reduce the risk of personal injury, do not bend the blade arms during assembly or after installation. Do not insert objects into the path of the blades.
WARNING: To avoid personal injury or damage to the fan and other items, be cautious when working around or cleaning the fan.
10. Do not use detergents when cleaning the fan or fan blades. A dry dust cloth or lightly dampened
cloth will be suitable for most cleaning.
WARNING: To reduce the risk of personal injury, use only parts provided with this fan. The use of parts OTHER than those provided with this fan will void the warranty.
NOTE: The important safety precautions and instructions appearing in the manual are not meant to cover all possible conditions and situations that may occur. It must be understood that common sense and caution are necessary factors in the installation and operation of this fan.
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1. Unpacking Your Fan.
Carefully open the packaging. Remove items from Styrofoam inserts. Remove motor housing and place on carpet or Styrofoam to avoid damage to finish. Do not discard fan carton or Styrofoam inserts should this fan need to be returned for repairs. Check against parts inventory that all parts have been included.
2. Parts Inventory.
a. canopy. 1 piece
b. hanging bracket (pre-attached to canopy).1 piece
c. downrod and hanging ball (with pin and clip).
1 piece
d. yoke cover. 1 piece
e. remote control transmitter and wall bracket.
2 separate pieces
f. remote control receiver. 1 piece
g. motor housing. 1 piece
h. light kit fitter. 1 piece
i. glass shade (pre-attached to light kit fitter). 1 piece
j. blade. 6 pieces
a
d
g
j
b
e
h
i
c
f
IMPORTANT REMINDER: You must
use the parts provided with this fan for proper installation and safety.
k. hardware packs
k
bulbs required:
2 x 6.5 watt medium base LED bulbs
page 2
w/ remote
(included)
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3. Installation Preparation.
blade edge
To prevent personal injury and damage, ensure that the hanging location allows the blades a clearance of 7 feet (2.13m) from the floor and 30in. (76cm) from any wall or obstruction. This fan is suitable for room sizes up to 400 square feet (37.2 square meters).
This fan can be mounted with a downrod on a regular (no-slope) or vaulted ceiling. The hanging length can be extended by purchasing a longer downrod (0.5in./1.27cm diameter). Other installation, such as flushmount, is not available for this fan.
Installation requires these tools:
Phillips screwdriver, flathead screwdriver, adjustable pliers or wrench, stepladder, wire cutters, and rated electrical tape.
4. Hanging Bracket Installation.
30
7 feet
(2.13 m) (76 cm)
inches
downrod
installation
12ft. - 20ft.
(3.66m - 6.1m)
12ft. - 20ft.
(3.66m - 6.1m)
flushmount
installation
Vaulted ceiling angle is not to exceed 25 degrees.
Turn off circuit breakers to current fixture from breaker panel and be sure operating light switch is turned to the OFF position.
WARNING: Failure to disconnect power supply prior to installation may result in serious injury.
Remove existing fixture.
WARNING: When using an existing outlet box, be sure the outlet box is securely attached to the building structure and can support the full weight of the fan. Ensure outlet box is clearly marked "Suitable for Fan Support." If not, it must be replaced with an approved outlet box. Failure to do so can result in serious injury.
CAUTION: Be sure outlet box is properly grounded and that a ground wire (GREEN or bare) is present.
Partially loosen screws in slotted holes of canopy. Remove the other 2 screws and star washers--save for later use. Twist canopy to remove hanging bracket.
Install hanging bracket to outlet box using original screws, spring washers and flat washers provided with new or original outlet box.* If installing on a vaulted ceiling, face opening of hanging bracket towards high point of ceiling. Arrange electrical wiring around the back of the hanging bracket and away from the bracket opening.
hanging bracket
flat washers
spring washers
ON
ON
OFF
OFF
*Note: It is very important that you use the proper hardw when installing the hanging br
acket as this will support the fan.
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are
outlet box screws
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5. Fan Assembly.
If you wish to extend the hanging length of your fan, you must remove the hanging ball from the downrod provided to use with an extended downrod (sold separately). [If you wish to use the
downrod provided, please proceed to instructions following the dotted line below.]
To remove hanging ball, loosen set screw on hanging ball and remove the pin and clip. Lower hanging ball and remove stop pin. Slide hanging ball off the original downrod, A, and slide it down the longer downrod, B (the top of the downrod should be noted as having a set screw hole; use this hole when setting the set screw). Insert stop pin into top of extended downrod and raise hanging ball. Be sure stop pin aligns with slots on the inside of the hanging ball. Tighten set screw securely.
WARNING: Failure to tighten set screw completely could result in the fan becoming loose and possibly falling.
Tip: To prepare for threading electrical wires through downrod, apply a small piece of electrical tape to the ends of the electrical wires--this will keep the wires together when threading them through the downrod.
set screw
clip
electrical wiring
set screw hole
stop pin
hanging ball
pin
A
B
downrod
Loosen yoke set screws and nut at top of motor housing. Remove pin and clip from downrod (if you have not already done so). Slide downrod through yoke cover and canopy.
Thread electrical wires through downrod and pull extra wire slack from the upper end of the downrod.
Place downrod into the motor housing yoke and re-insert pin and clip that were previously removed. Tighten yoke set screws and nut securely. Lower canopy to motor housing.
["Fan Assembly" continued on next page.]
NOTE: The important safety precautions and instructions appearing in the manual are not meant to cover all possible conditions and situations that may occur. It must be understood that common sense and caution are necessary factors in the installation and operation of this fan.
canopy
yoke cover
yoke set screw
clip
pin
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5. Fan Assembly. (cont.)
With the hanging bracket secured to the outlet box and able to support the fan you are now ready to hang your fan. Grab the fan firmly with two hands. Slide downrod through opening in hanging bracket and let hanging ball rest on the hanging bracket. Turn the hanging ball slot until it lines up with the hanging bracket tab.
WARNING: Failure to align slot in hanging ball with tab in hanging bracket may result in serious injury or death.
Tip: Seek the help of another person to hold the stepladder in place and to lift the fan up to you once you are set on the ladder.
hanging bracket tab
hanging ball slot
motor housing
6. Wiring.
WARNING: Turn off circuit breakers to current fixture from breaker panel and be sure switch is turned to the OFF position.
CAUTION: Be sure outlet box is properly grounded and that a ground wire (GREEN or Bare) is present.
Make sure all electrical connections comply with Local Codes or Ordinances and the National Electrical Code. If you are unfamiliar with electrical wiring or if the house/building wires are different colors than those referred to in the diagram to the right, please use a qualified electrician.
Note: Excess lead wire length from the fan can be cut to the desired length and then stripped.
When downrod is secured in place on the hanging bracket, WIRE THE RECEIVER with wire connectors provided as shown in diagram at right. Tip: While you are wiring, keep in mind that wires must not obstruct receiver from sliding into hanging bracket.
* Wrap each wire connector separately with elec tape as an ex
tra safety measure.
Gently insert receiver (flat side up) into hanging bracket and carefully push taped wire connectors into outlet box. Let antenna rest outside of hanging bracket.
trical
white supply wire
black supply wire
blue
white
black
from fan
from receiver
black
white
blue
receiver
(wiring for receiver)
ground (green or bare)
ground (green
or bare)
white
black
from ceiling
from receiver
black
AC IN L
white
AC IN N
antenna
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7. Canopy Assembly.
Raise canopy to hanging bracket, aligning slotted holes in canopy with loosened screws in hanging bracket. Twist canopy to lock. Insert screws (along with star washers) previously removed (on page 3, Section 4) and secure all screws with a Phillips screwdriver.
8. Blade Assembly.
WARNING: To reduce the risk of serious bodily injury, DO NOT use power tools to
assemble the blades. If overtightened, blades may crack and break.
slotted
hole
hanging bracket
canopy
Locate 18 blade attachment screws/washers in a hardware pack. Slide blade through one of the narrow, rectangular openings on motor housing, aligning holes in blade with holes in blade arm located on the underside of the motor housing. Insert 3 blade attachment screws/washers with fingers first and then tighten screws securely with a Phillips screwdriver. [Note: Use slot located on fitter plate for easy access to holes in blade arm.] Repeat for remaining blades.
Note: Tighten blade attachment screws twice a year.
blade arm
blade
blade attachment screws/washers
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9. Light Kit Assembly.
Remove glass shade from light kit fitter.
Remove 1 screw from post located on underside of fitter plate and partially loosen the other 2 screws.
Connect WHITE wire from motor housing to WHITE wire from light kit fitter. Connect BLACK (or BLUE) wire from motor housing to BLACK wire from light kit fitter. Be sure molex connections snap together securely.
Align slotted holes in light kit fitter with loosened screws in fitter plate. Twist light kit fitter to lock. Re-insert screw that was previously removed and tighten all 3 screws securely.
Install 2 medium base 6.5-watt LED bulbs (included). Important: When replacing bulbs, please allow bulb(s) and glass shade to cool down before touching them.
Align grooves on glass shade previously removed with nodules on inside of light kit fitter and push up gently on glass shade. Twist glass shade to the RIGHT (clockwise) until glass shade locks into place. Pull down
VERY GENTLY on glass shade to make sure that glass shade is secure.
motor housing
fitter plate
molex connections
light kit fitter
motor housing
light kit fitter
bulb
glass shade
10. Automated Learning Process./Activating Code.
CAUTION: The remote control transmitter can be programmed to multiple receivers or fans. If this is not desired, turn wall switch off to any other programmable receiver or fan.
Remove battery cover from back of remote control transmitter. Install battery (included) with positive (+) end toward top of remote control transmitter.
Replace battery cover on remote control transmitter.
WARNING: Choking Hazard - Small parts. Keep battery away from children.
IMPORTANT: To prevent damage to remote control transmitter, remove the battery if not used for long periods. Store the transmitter away from excess heat or humidity.
CAUTION: “DO NOT DISPOSE OF BATTERIES IN FIRE, BATTERIES MAY EXPLODE OR LEAK.” - When disposing of household alkaline batteries, it is best to check with your local and state recycling or household hazardous waste coordinators concerning the specifics of the program in your area. You may also locate a recycling center by calling 1-800-8-BATTERY or 1-877-2-RECYCLE or visit www.epa.gov/epawaste/index.htm or www.earth911.org for more information.
Restore electrical power. Within 30 seconds of restoring electrical power, press and hold the “0” button on the remote control transmitter for 5 seconds or until light on the fan blinks twice. Test the fan and light functions to confirm the learning process is complete--see Section 12.
Battery
Cover
Modifications not approved by the party responsible for compliance could void the user's authority to operate the equipment.
*NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
* Reorient or r * Incr * C
Consult the dealer or an experienced radio/TV technician for help.
elocate the receiving antenna.
ease the separation between the equipment and receiver.
onnect the equipment into an outlet on a circuit different from that to which the
receiver is connected.
Remote
Control
Transmitter
(back
side)
Battery
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11. Remote Control Operation.
3 button for fan HIGH speed 2 button for fan MEDIUM speed 1 button for fan LOW speed 0 button to turn fan OFF
button to turn light ON or OFF
Tap button quickly to turn lights off or on. Hold button down to increase or decrease lights. If you press button in excess of 0.7 seconds, it becomes a dimmer. The lights vary cyclically in 0.8 seconds. The light button has an auto resume function, which keeps the light at the same brightness as the last time it was turned off.
If you wish to use the wall bracket from hardware pack, install bracket screws from hardware pack through bracket and into the desired installation site. The remote control transmitter rests inside the bracket.
Wall
Bracket Screws
WallBracket
12. Testing Your Fan.
It is recommended that you test fan before finalizing installation. Test fan speeds with the different fan speed buttons on the remote control transmitter. Test the light ON/OFF function with the button on the remote control. Test dimmer function by holding down the button for up to 0.7 seconds.
If the remote control operates all of the functions of the fan and light, battery has been installed correctly. If fan and/or light do (does) not function, please refer to "Troubleshooting" section to solve any issues before contacting Customer Service.
Turn fan completely off before moving the reverse switch (located on top of motor housing.) Set reverse switch to recirculate air depending on the season:
- LEFT position in summer (diagram 1)
- RIGHT position in winter (diagram 2 A ceiling fan will allow you to raise your thermostat setting in summer and lower your thermostat setting in winter without feeling a difference in your comfort.
Important: Reverse switch must be set either completely to the LEFT or completely to the RIGHT for fan to function. If the
reverse switch is set in the middle position (diagram 3), fan will not operate.
diagram 1
motor housing
diagram 2
reverse
switch
diagram 3
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Troubleshooting.
Warranty.
WARNING: Failure to disconnect power supply prior to troubleshooting any wiring issues may result in serious injury.
Problem: Fan fails to operate. Solutions:
1. Check wall switch to fan.
2. Verify that reverse switch is set completely in either direction.
3. Verify that receiver is wired properly.
4. Check to be sure fan is wired properly.
5.
Check that red light on remote control transmitter turns on when a button is pressed indicating that the battery is good.
6. Learning process between fan and remote control transmitter may not have been successful and code was not activated. Turn off power, remove battery cover from back of transmitter, and repeat instructions in Section 10 (page 7).
Problem: Light kit not lighting. Solutions:
1. Check wall switch to fan.
2. Check that bulbs are installed correctly.
3. Check that wires in canopy are wired properly.
4. Check to be sure molex connections in light kit fitter are connected properly.
5. Learning process between fan and remote control transmitter may not have been successful and code was not activated. Turn off power, remove battery cover from back of transmitter, and repeat instructions in last 2 paragraphs of Section 10 (page 7).
Problem: Fan operates but light fails. Solutions:
1. Check that bulbs are installed correctly.
2. Check that wires in canopy are wired properly.
3. Check to be sure molex connections in light kit fitter are connected properly.
4. Replace defective bulbs with same type of bulb.
Problem: Fan and light fail to operate with remote control.
Solutions:
1. Check battery power to remote control.
2. Learning process between fan and remote control transmitter may not have been successful and code was not activated. Turn off power, remove battery cover from back of transmitter, and repeat instructions in Section 10 (page 7).
30-YEAR LIMITED WARRANTY:
1-
YEAR WARRANTY: Lwill replace or repair any fan which has faulty performance due to a defect in material or workmanship.
5-YEAR WARRANTY: will repair or replace, at no charge to the original purchaser, any fan motor that fails to operate satisfactorily when failure results from normal use. RETURN FAN MOTOR ONLY, shipping prepaid. We will repair or ship purchaser a replacement motor and 6-YEAR to 30-YEAR WARRANTY: will repair the fan, at no charge to the original purchaser for labor only, if the fan motor fails to operate satisfactorily when failure results from normal use. Parts used in the repair will be billed to the purchaser at prevailing prices at time of repair.
The purchaser shall be responsible for all costs incurred in the removal, reinstallation and shipping of the product for repairs. This warranty does not apply when damage from mechanical, physical, electrical or water abuse results in causing the malfunction. Deterioration of finishes or other parts due to time or exposure to salt air is specifically exempted under this warranty. Neither Litex Industries nor the manufacturer will assume any liability resulting from improper installation or use of this product. In no case shall the company be liable for any consequential damages for breach of this, or any other warranty expressed or implied whatsoever. This limitation as to consequential damages shall not apply in states where prohibited.
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