COROB™
D600 - D700 - D800
EXTRA
Automatic Dispenser
User’s Manual
V1.0 - R1 (04/2014)207127 - ENGLISH
User’s Manual
Automatic Dispenser
COROB™ D600 - D700 - D800 EXTRA
Version 1.0 - R1 (04/2014)
ORIGINAL INSTRUCTIONS
© COPYRIGHT 2014, COROB S.p.A.
All rights reserved in all countries
If you require additional copies of this manual or further technical information about it, please write to:
COROB S.p.A.
Via Agricoltura 103 • 41038 San Felice s/P • Modena • Italy
Phone: +39-0535-663111 • Fax: +39-0535-663285
Web site: www.corob.com
Email: info.it@corob.com
INTELLECTUAL PROPERTY RIGHTS AND DISCLAIMER
No part of this manual may be translated into any other languages and/or adapted and/or reproduced in any form, or by any means, electronic
or mechanical, including but not limited to photocopying and recording, without prior written permission of COROB S.p.A..
COROB™ is a registered trademark and/or commercial trademark used on an exclusive basis by COROB S.p.A. and its afliated companies
(hereinafter “COROB”).
A failure of a trademark to appear hereunder does not mean that COROB does not use the trademark in question nor does it constitute a waiver
by COROB of any related intellectual property rights.
Valuable proprietary technical information contained in the present manual are referring to proprietary know-how, designs, drawings and/or
applications used on an exclusive basis by COROB frequently covered by Patents and/or Patent Applications and thus protected by International
and National Intellectual Property Laws.
Unless otherwise indicated, all references to other companies other than COROB and its afliated companies, their names, data and addresses
used in the screens and/or examples are purely coincidental and serve as a reference only to clarify the use of the COROB™ products.
COROB has carefully reviewed the wording and imagines contained in the present manual, nevertheless COROB reserves the right to modify
and/or update the information herein to correct editorial errors and/or inaccuracy of the information herein without notice or commitment on
its part.
The present manual contains all information necessary for the foreseeable and normal use of the COROB™ products by the nal user.
The manual does not contain guidelines and/or information for product repair. For safety reasons, only trained and authorized technical
personnel should perform such interventions. Failure to do so may result in personal injury or damage to the product.
For the purpose mentioned above, COROB has appointed authorized technical personnel.
Authorized technical personnel shall mean technicians who have attended a technical training course held by COROB and/or its afliated
companies.
Unauthorized interventions could void the warranty coverage of your COROB™ product pursuant to the sales contract or to the General Sales
Conditions of COROB. COROB can be held responsible only within the limits of the warranty coverage provided by the General Sales Conditions.
COROB does not intend to limit or exclude its liability against any statutory provisions under any applicable law. Therefore the reference to
above warranty limitations or exclusions may not apply.
The nal user can ask COROB or visit the web site www.corob.com for contact details about the nearest authorized technical service.
PRODUCT DISPOSAL AND RECYCLING
This equipment must not be disposed of with unsorted municipal waste. Carry
out a separate collection.
Pursuant to the WEEE Directive, collection, treatment, recovery and environmentally
sound disposal of Waste Electrical and Electronic Equipment (WEEE) shall be carried out
in compliance with the national measures of each EU-Member State implementing the
Directive.
For more information about proper disposal and recycling of your COROB™ product,
please contact the company at the address info.it@corob.com.
For the colorants remaining in the canisters, for the machine components most soiled
with colorant and if any products have been used on the machine that require special
disposal procedures, follow local regulations when disposing of waste.
COROB™ D600 - D700 - D800 EXTRA
COROB™ AUTOMATIC DISPENSER
QUICK GUIDE
At the beginning of the working day
• Check that the nozzle center is clean.
• (With humidier system for solvent-based colorants or without humidier system) Check that the sponge
is clean and saturated; if it is necessary to saturate, use only appropriate liquid (the choice of the liquid
depends on the nature of the colorants, and must be done directly by the manufacturer of the products
used).
• (With humidier system for water-based colorants) Check that the water in the bottle is not below the
minimum level.
• Carry out system Initialization and Purge.
Things to remember
• Never let the machine OFF.
• In the canisters, stirring of each colorant takes place automatically (stirring times can however be
customized).
• Be careful not to ll the canisters with too much colorant. In case of overlling, act as indicated in the user’s
manual.
• The colorant to be poured inside the canisters must be stirred manually. Do not use automatic shakers.
• Close the canisters with their lids right after lling operations.
• Remember to update accordingly the canisters lling levels via the management software.
• (With humidier system for solvent-based colorants or without humidier system) The sponge must be
saturated at least twice a week (the frequency of intervention is indicative, since it depends on the nature
of colorants and the environment conditions).
• (With humidier system for water-based colorants) Top up the water bottle as soon as the minimum level is
reached. Do not exceed the maximum level.
At the end of the working day
• Rell the canisters.
• Update the canister lling levels in the management software.
• Shut down the computer. Do not shut off the machine.
It is recommended to carefully read the user’s manual.
COROB™ D600 - D700 - D800 EXTRA
CONTENTS
- 1
CONTENTS
1 GENERAL INFORMATION ......................................................................................................... 3
1.1 Purpose and use of this manual .........................................................................................3
1.1.1 Conventionally used graphics .................................................................................3
1.2 Identifying information.....................................................................................................3
1.3 Intended and improper use ..............................................................................................4
1.4 Denitions .....................................................................................................................4
2 SAFETY ...................................................................................................................................5
2.1 General warnings ............................................................................................................5
2.2 Warnings on the use of colorants ....................................................................................... 6
2.3 Residual risks .................................................................................................................7
2.4 Position of labels .............................................................................................................8
2.5 Safety devices ................................................................................................................9
3 FEATURES .............................................................................................................................11
3.1 Description of the machine ............................................................................................. 11
3.2 Description of units ....................................................................................................... 12
3.3 Standard and optional congurations ............................................................................... 14
3.4 Usable cans .................................................................................................................. 14
4 SHIPPING, HANDLING AND UNPACKING ............................................................................... 15
4.1 General warnings .......................................................................................................... 15
4.2 Environment conditions of the installation site ................................................................... 15
4.3 Unpacking and placement .............................................................................................. 16
4.3.1 Adjusting the support feet ................................................................................... 18
4.3.2 Standard material supplied .................................................................................. 19
4.4 Installation ................................................................................................................... 19
4.5 Packing and handling ..................................................................................................... 20
5 START-UP .............................................................................................................................21
5.1 General warnings .......................................................................................................... 21
5.2 Control devices and connections ...................................................................................... 22
5.3 Electrical connection and start-up .................................................................................... 23
5.4 Machine conditions ........................................................................................................ 24
5.5 Initialization ................................................................................................................. 24
5.6 Use of the off-line button ............................................................................................... 24
5.7 Emergency stop ............................................................................................................ 25
5.8 Shut-down ................................................................................................................... 25
6 USING THE DISPENSER ......................................................................................................... 27
6.1 General warnings .......................................................................................................... 27
6.2 At the beginning of the working day................................................................................. 27
6.3 Running the machine ..................................................................................................... 27
6.3.1 Loading the can - Semiautomatic shelf .................................................................. 28
6.3.2 Loading the can - Automatic shelf ........................................................................ 29
6.3.3 Loading the can - Panel roll conveyor.................................................................... 30
6.3.4 Use of the can centering device ........................................................................... 30
6.3.5 Use of the Bung Hole Locator ............................................................................... 31
6.3.6 Punching the cans .............................................................................................. 32
6.3.7 Dispensing ........................................................................................................ 33
6.4 Automatic timed processes ............................................................................................. 33
6.5 Relling the canisters ..................................................................................................... 34
6.6 Troubleshooting ............................................................................................................ 36
7 ORDINARY MAINTENANCE ....................................................................................................37
7.1 General warnings .......................................................................................................... 37
CONTENTS
2 -
7.2 Maintenance table ......................................................................................................... 37
7.3 Products to be used ....................................................................................................... 37
7.4 External cleaning .......................................................................................................... 38
7.5 Cleaning the nozzle center .............................................................................................. 38
7.6 Cleaning and moistening the humidier cap sponge ........................................................... 39
7.7 Checking and replacing the puncher ................................................................................ 41
7.8 Relling the humidier system bottle ............................................................................... 42
8 TECHNICAL SPECIFICATIONS ...............................................................................................43
8.1 Technical data ............................................................................................................... 43
8.2 Dimensions .................................................................................................................. 44
8.3 Declaration of conformity ............................................................................................... 46
8.4 Reference standards ...................................................................................................... 47
8.5 Warranty ...................................................................................................................... 47
COROB™ D600 - D700 - D800 EXTRA
GENERAL INFORMATION - 3
1 GENERAL INFORMATION
1.1 Purpose and use of this manual
This manual, inserted in the product packing, contains instructions on the use and routine maintenance needed
to uphold the machine’s performance over time.
Read this manual carefully before using the machine.
The manual is to be considered an integral part of the machine, and must be stored until it is fully dismantled.
The manual contains all information available at the time of preparation regarding the machine and any
accessories; for accessories, the manual includes any variations or changes that involve different operating
procedures.
Should it be lost or partially ruined, so that its contents can no longer be read in full, you must request a new
manual from the manufacturer.
Some of the illustrations in this manual were taken from prototypes; some details may differ on
machines in standard production.
1.1.1 Conventionally used graphics
Boldface type is used to highlight notes or information of particular importance to a topic.
DANGER
Indicates a risk of personal injury.
WARNING
Indicates a risk of damage to the machine that could interfere with its operation.
Indicates important instructions referring to precautionary rules and/or measures to adopt.
Indicates situations and/or operations that involve the management software installed on the computer.
Indicates that to carry out the intervention described, the use of the specied tools is required.
1.2 Identifying information
The machine has an identication plate (chapter 2.4), indicating:
1. Manufacturer’s name.
2. CE and WEEE marking.
3. Machine model.
4. Year of manufacture.
5. Serial number.
6. Electrical specications.
Do not remove or tamper with the identication plate in any way.
COROB™ D600 - D700 - D800 EXTRA
4 - GENERAL INFORMATION
1.3 Intended and improper use
The machine must be used only within the limitations set forth by the technical specications and according to
the procedures described in this manual.
Any use other than that stated, which cannot be implied or deduced from this manual, is to be considered
prohibited.
1.4 Denitions
A person familiar with the methods to produce paints or similar products, assigned to
OPERATOR
MAINTENANCE
TECHNICIAN
operate and use the machine by its controls and to load and unload production materials
with all safety devices enabled. He or she must work only in safety conditions and is
allowed to carry out routine maintenance operations.
Specialist prepared and trained in a technical eld (mechanical and electrical) and
assigned to work on the machine to perform adjustments, repair breakdowns or carry
out maintenance.
COROB™ D600 - D700 - D800 EXTRA
SAFETY - 5
2 SAFETY
2.1 General warnings
COMPULSORY
• Read the user’s manual carefully before carrying out any operation on the machine.
• The machine must be used only for its intended purpose.
• Pay close attention to the signs on the machine.
• The substances that may be used on the machine -- such as colorants, paints, solvents, lubricants and
cleansers -- may be hazardous to your health; handle, store and dispose of these substances in keeping
with current regulations and the instructions provided with the product.
• Only qualied and appropriately trained personnel (MAINTENANCE TECHNICIANS) are authorized to access
the machine parts protected by panels for maintenance and repair interventions.
• During routine maintenance operations, scrupulously follow the safety instructions given in the corresponding
chapters before accessing the dangerous area.
PROHIBITED
• The OPERATOR must not carry out operations reserved to the MAINTENANCE TECHNICIAN. The manufacturer
CANNOT BE HELD RESPONSIBLE for damages deriving from the non-observance of this prohibition.
• It is strictly forbidden to bypass or disable the protections and any safety devices present on the machine.
• The panels must be kept closed at all times.
• THE MACHINE IS NOT EXPLOSION-PROOF AND MUST NOT BE USED IN AREAS AT RISK FOR
EXPLOSION.
• Do not stare the light source of the Laser Bung Hole Locator (Class II laser product).
• If the machine catches re, never use water. Use only dry powder or carbon dioxide re extinguishers, and
strictly follow the instructions and warnings indicated by the manufacturer and listed on the extinguisher.
ELECTRICAL DANGER
• In the event of a sudden power outage, when power returns the machine will automatically be switched on
to allow the automatic processes to prevent products from drying out.
• The machine must not be powered by a power source having specications other than those listed on the
identication plate.
• Incorrect grounding may lead to the risk of electrical shock; always plug the machine into a socket that
ensures proper grounding. The line must be protected from overloads, short-circuits and direct contacts
according to current accident prevention regulations.
• To prevent any risk of electric shock or injuries, the machine must be used indoors only.
• Always unplug the power supply cable from the socket outlet before carrying out any maintenance operations.
• The machine is isolated from the power supply line when the power cable is disconnected; it must therefore
be installed near an easily accessible mains socket outlet.
• Do not use extension cords to power the machine.
• Do not use multisockets to connect other equipment to the same socket that powers the machine.
• Periodically check the condition of the power supply cable; if it is damaged, replace it with a new cable
supplied by the manufacturer.
COROB™ D600 - D700 - D800 EXTRA
6 - SAFETY
2.2 Warnings on the use of colorants
DANGER
The machine is suitable for use with tinting products in general. Scrupulously follow the instructions for use
given on the colorant package and carefully read the SAFETY DATA SHEET that the dealer or manufacturer
of the product is required to provide. Observe all of the safety instructions provided. When compulsory, use
personal protection equipment for eyes and hands.
Below are some of the most common warnings and safety precautions provided by colorant manufacturers.
1. Harmful if swallowed.
2. Avoid eye and skin contact. In case of eye and skin contact, rinse with plenty of water.
3. Keep out of the reach of children.
4. When compulsory, wear protecting equipment for eyes and hands.
5. In case of accidental product leaks or spills, thoroughly ventilate the area and proceed as indicated in this
manual and in the instructions provided with the product itself.
6. Do not dispose of colorant in the sewage system. Follow local regulations when disposing of waste.
COROB™ D600 - D700 - D800 EXTRA
2.3 Residual risks
SAFETY - 7
Risk Preventive measure
Risk of crushing during the cans
loading and unloading operations.
Risk of crushing during the
automatic movement of the
humidier cap.
Risk of crushing during the
movement of the shelf.
Risk of cuts during the punching
operations.
Risk of cuts during maintenance
operations on the punching
device.
Risk of electrocution if you
perform any operation without
rst cutting off electrical power.
Risk of electrocution caused by
high leakage current.
Dorsal/lumbar injuries caused by
handling of heavy loads.
Contact or inhalation of colorants
during the canister relling
operations.
Contact or inhalation of colorants
during the cleaning operations of
the nozzle center and moistening
of the humidier cap sponge.
Wear appropriate personal protective equipment
(shoes and gloves).
The machine must be used by a single operator.
Keep hands away from the dispensing area at all
times while the machine is operating.
Wear appropriate personal protective equipment
(shoes and gloves).
The machine must be used by a single operator.
Keep hands away from the dispensing area at all
times while the machine is operating.
Wear appropriate personal protective equipment
(gloves).
The operator is not authorized to access the machine
parts protected by panels.
Before removing the panels, unplug the power supply
cable from the mains socket outlet.
Power the machine through a grounded socket outlet. chapter 5
Do not exceed the weight limits stated by the
current regulations in force (kg 20 for women, kg
30 for men).
Keep the room suitably ventilated.
Wear appropriate personal protective equipment
(safety goggles, gloves and mask).
Re. in the
manual
chapter 6
chapter 6
chapter 6
chapter 6
chapter 7
chapter 2.1
chapter 6
chapter 2.2
chapter 6.5
chapter 2.2
chapter 7
The Bung Hole Locator (B.H.L.) uses red laser light
Exposure to laser beam.
Fire due to the use of colorants
containing volatile solvents.
sources which can be potentially dangerous for the eyes.
AVOID STARING AT THE LIGHT SOURCE.
Do not use naked ames, electrical tools or other
types of devices that could cause sparks or re
hazards close to the machine.
The room in which the machine is installed must be
spacious, with good ventilation (air exchange) and no
type of parts must be leant against or stocked close to
the machine.
Canister top up must be carried out opening one canister
at the time.
If during this operation, some colorant should spill out of
the canister, immediately disconnect the machine from
the mains before cleaning.
chapter 6
chapter 4.2
chapter 6.5
COROB™ D600 - D700 - D800 EXTRA
8 - SAFETY
2.4 Position of labels
MODEL
YEAR
MODEL
YEAR
S/N
S/N
1
2
3
726109116X
726106285X
4
5
1. Identication plate (chapter 1.2)
2. Label “General warnings”
3. Label “Risk of crushing”
4. Label “Risk of cuts”
5. Label “Laser danger”
LASER RADIATION
DO NOTSTARE INTO BEAM
CLASS IILASER PRODUCT
1 mWmax
630-650 nm
EN 60825-1:2003
7261010772
Figure 1
726109116X
726109116X
726106285X
726106285X
LASERRADIATION
LASERRADIATION
DONOTSTAREINTOBEAM
DONOTSTAREINTOBEAM
CLASSIILASERPRODUCT
CLASSIILASERPRODUCT
1mWmax
1mWmax
630-650nm
630-650nm
EN60825-1:2003
EN60825-1:2003
7261010772
7261010772
Do not remove or make illegible the safety or instruction labels. Replace any label which has become
illegible or is missing, by requesting it to the manufacturer.
COROB™ D600 - D700 - D800 EXTRA
2.5 Safety devices
1
2
3
SAFETY - 9
1
1. Emergency button.
2. Shelf upper safety plate (with automatic
shelf).
3. Shelf lower safety plate.
4. Safety button to enable shelf operation
(with semiautomatic shelf).
4
3
2
1
3
Figure 2
D600 TE D600 TI D700 D800
DANGER
In the event of a breakdown of the safety devices, it is forbidden to use components not provided by the
manufacturer. In case of need, contact only the service organization authorized by the manufacturer.
COROB™ D600 - D700 - D800 EXTRA
10 - SAFETY
COROB™ D600 - D700 - D800 EXTRA
FEATURES - 11
3 FEATURES
3.1 Description of the machine
The COROB™ D600, D700 and D800 EXTRA automatic dispensers are devices to automatically dispense uid
colorant products into containers (metal or plastic canisters, cans or bins) of the size indicated in this manual,
pre-lled with base, to produce nished products such as paints, dyes, enamels, and inks of the desired hue,
chosen by means of the machine management software.
2
5
1
3
2
4
5
3
3
1
4
2
4
5
1
Figure 3
The dispenser consists of:
1. Dispensing area and can handling system.
2. Control panel.
3. Upper covers.
4. Canister lling area.
5. Computer support surface.
The dispenser is fully managed by a normal personal computer that can be provided upon request, since it is
not supplied as standard together with the machine. The manufacturer can also supply a wide range of software
applications to manage all of the machine’s functions.
COROB™ D600 - D700 - D800 EXTRA
12 - FEATURES
3.2 Description of units
Canisters
The machine canisters can be of different capacities and are suitable for
containing the product to be dispensed. Covers in the upper part of the machine
provide access for lling the canisters.
Nozzle Center
The ends of the dispensing pipes coming from the canisters converge and
are xed to the nozzle center, from which the tinting product to ll the can is
dispensed.
MAX
Shelf
The can shelf allows for the correct positioning of the can under the dispensing
nozzles.
The Automatic shelf is managed by the computer that controls its
movement and checks that the can placed on it is actually the one selected
for dispensing. A photocell checks for the presence of the can and that the
shelf is correctly positioned.
The Semiautomatic shelf is commanded by the operator with the activation
buttons (two-handed control); the shelf stops when the can is detected
by the photocell.
Tipping panel roll conveyor system
An optional system made up of tipping panel roll conveyors is available to
facilitate the loading of cans; the conveyors are xed to the front panels of the
machine and allow heavy cans to be eased as far as the shelf.
COROB™ D600 - D700 - D800 EXTRA
Can centering device
On the machine accessorized with punching system, a centering device is
mounted on the shelf. The can centering device is custom-made based on the
size of the cans to be handled and is useful for aligning them with the nozzle
center, so that the can lid is punched in the middle and dispensing takes place
precisely into the hole created. The can centering device is also available as an
optional accessory to the standard machine, useful for positioning pre-punched
cans right under the dispensing center.
Bung Hole Locator (B.H.L.)
This is a system that emits laser beams that allow the positioning of pre-punched
cans, so that the hole is in line with the center of the dispensing nozzles.
FEATURES - 13
Nozzle Humidier Cap
Colorants tend to dry out; this tendency may be more or less strong depending
on the type of colorant and the environment conditions (temperature, relative
humidity, etc.). To prevent colorants from drying out in the nozzle center, the
machine is equipped with a humidier cap which requires constant maintenance.
The Lift-up Autocap is an automatic humidier cap which ensures that
the nozzles are hermetically sealed. It is managed by the software,
which opens it automatically before dispensing and closes it immediately
afterwards.
Manually-operated automatic puncher
The puncher is a device that perforates the can lid. Punching is carried out by
the operator by pushing contemporaneously the semiautomatic shelf activation
buttons (two-handed control); thanks to the upward movement, the shelf pushes
the can resting on it against the puncher, and with a downward movement
brings it to the correct position for dispensing.
No-Dry-Nozzle Humidier System
The humidier system for water-based colorants guarantees the nozzles are
humidied not only with Autocap closed but also during dispensing. The air,
humidied by the water contained in the bottle, is transferred to the nozzles
area. Based on the humidity level detected, the system activates or shuts off
whenever needed.
The humidier system for solvent-based colorants humidies the nozzles when
Autocap is closed. The solvent, contained in a small tank inside the Autocap,
keeps the nozzles area constantly saturated.
The two systems can be used individually or together according to the tinting
system used on the machine.
MAX
MIN
COROB™ D600 - D700 - D800 EXTRA
14 - FEATURES
3.3 Standard and optional congurations
D600 TE D600 TI D700 D800
3 Quarts - 4 Quarts - 6 Quarts - 4 Gallons (3 - 4 - 6 - 15 liters)
Canister capacity
Number of circuits maximum 24 maximum 32
Circuit with Standard pump standard
1.10” (28 mm) (16)
Nozzle center ow diameter*
1.54” (39 mm) (17-20)
1.77” (45 mm) (21-24)
Punching diameter
1.85” (47 mm) (20)
2.17” (55 mm) (21-24)
Additional canister modules maximum 2 maximum 4
Lift-up Autocap standard
Semiautomatic shelf standard optional standard
Automatic shelf optional standard \ optional
Manually-operated automatic
puncher
optional (with semiautomatic shelf) optional
Panel roll conveyors standard optional
Laser Bung Hole Locator
(B.H.L.)
No-Dry-Nozzle Humidier
System
Circuit with LAB pump optional
9.5 Quarts - 5.3 Gallons (9 - 20 liters)
(only on large additional canister modules)
1.10” (28 mm) (16)
1.54” (39 mm) (17-20)
1.77” (45 mm) (21-32)
1.85” (47 mm) (20)
2.17” (55 mm) (21-32)
optional (with
semiautomatic shelf)
optional
optional
Circuit with HF pump** optional
* Hole diameter for pre-punched cans = ow diameter + 0.59” (15 mm). The diameter may also vary based on the partition of water/solvent
circuits of the machine. ** One HF circuit replaces two standard circuits.
3.4 Usable cans
D600 TE D600 TI D700 D800
MAX
MIN
*
MAX
Standard
19.9”
(505 mm)
2.8”
(70 mm)
14.2”
(360 mm)
9.3”
(235 mm)
With
puncher
17.7”
(450 mm)
5.1”
(130 mm)
Standard
15.9”
(405 mm)
2.4”
(61.5
mm)
13.4”
(340 mm)
With
puncher
13.6”
(345 mm)
5.1”
(130 mm)
12.6”
(320 mm)
Standard
19.3”
(490 mm)
2.8”
(70 mm)
14.2”
(360 mm)
With
puncher
16.9”
(430 mm)
5.1”
(130 mm)
Standard
17.7”
(450 mm)
2.8”
(70 mm)
(360 mm)
With
puncher
15.4”
(390 mm)
6.1”
(155 mm)
14.2”
MIN
2.3”
(60 mm)
* Due to the high ll level of 1-Pint and 1-Quart cans (0.5 and 1-liter cans), COROB advises not to perforate them.
COROB™ D600 - D700 - D800 EXTRA
3.9”
(100 mm)
2.3”
(60 mm)
3.9”
(100 mm)
2.3”
(60 mm)
3.9”
(100 mm)
3.9”
(100 mm)
SHIPPING, HANDLING AND UNPACKING - 15
4 SHIPPING, HANDLING AND UNPACKING
4.1 General warnings
DANGER
To avoid personal injuries and property damage, use the utmost care and caution when handling the machine,
and carefully follow the instructions given in this chapter.
Do not insert the forks of the lift truck into the long side to lift the packing.
The packing must be handled only by skilled personnel using appropriate handling equipment.
7261112675
FRONT SIDE
7261112675
7261112674
7261112674
Figure 4
4.2 Environment conditions of the installation site
Environment requirements for the site where the machine is to be used:
• Clean and dust-free.
• With level and stable oor.
• Fitted with a grounded power supply socket.
• Equipped with sufcient lighting to ensure good visibility from every point of the machine.
• Ventilated to prevent the concentration of harmful fumes.
• Temperature between 10 °C (50 °F) and 40 °C (104 °F) and relative humidity between 5% and 85%,
without condensation.
WARNING
The environment working conditions are strictly related to the type of colorants used (ask for information
from the paint manufacturer). The requirements indicated above are valid for the machine only.
Do not place the machine near heat sources or in direct sunlight. Also humidity sources should be avoided.
The machine must be used indoors only.
Environment conditions outside the values indicated (chapter 8.1) may cause serious damage to the machine,
especially the electronic equipment.
COROB™ D600 - D700 - D800 EXTRA
16 - SHIPPING, HANDLING AND UNPACKING
DANGER
When using colorants containing volatile solvents the room in which the machine is installed must be
spacious, with good ventilation (air exchange) and no type of parts must be leant against or stocked close
to the machine.
If the machine is installed near a wall, keep it at least 4” (10 cm) away to allow the upper covers to be
opened and prevent the cables from being crushed.
4.3 Unpacking and placement
1 x 10 mm
2 x 17 mm
DANGER
The following procedure must be carried out by at least 2 people.
Store the packing material for future use, or dispose of it according to current regulations. In any case, we
recommend that you keep it for the entire duration of the machine warranty.
Make sure the packing has not suffered any damage or tampering during shipping; if so, contact the
authorized technical service or your dealer.
1. Cut the straps wrapped around the packing.
2. Remove the covering from the pallet.
3. Remove machine wrapping.
To remove the xing brackets
1 2 3
Figure 5
DANGER
Should the machine appear damaged during shipping, do not attempt to start it and contact the authorized
technical service or dealer.
4. Loosen all screws A holding the brackets to the machine.
5. Lower the feet (chapter 4.3.1) so that the machine is slightly raised from the wooden beams on which it
rests.
6. Remove the wooden beams B.
COROB™ D600 - D700 - D800 EXTRA
SHIPPING, HANDLING AND UNPACKING - 17
7. Completely unscrew and remove all screws and nuts fastening each bracket C to the pallet.
8. Raise the feet (chapter 4.3.1) until when the machine can move easily on its wheels.
9. Lower both platforms.
10. Grasp the machine on the sides (this must be done by at least two people) then slide it slowly along the
platforms on its wheels, then lower it to the ground.
4 6
A
B
7
C
9 10
Figure 6
11. Lower the feet (chapter 4.3.1) to support and level the machine properly, and make sure that the wheels
are not resting.
COROB™ D600 - D700 - D800 EXTRA
18 - SHIPPING, HANDLING AND UNPACKING
4.3.1 Adjusting the support feet
1 x 19 mm To adjust machine feet
To open machine panels
1
2
Figure 7
1
2
c
3
a
a
b
b
Figure 8
COROB™ D600 - D700 - D800 EXTRA
SHIPPING, HANDLING AND UNPACKING - 19
4.3.2 Standard material supplied
After unpacking the machine, make sure the following items are present:
1
2
3
4
5
6
7
11
8
12
9
10
13
WARRANTY
Figure 9
1. Power supply cable. 2. Computer power cables.
3. USB cable. 4. RS232 cable.
5. Spare fuses. 6. Panel key.
7. Phillips screwdriver. 8. Spare parts for humidier cap.
9. Equipment software tools standard CD.
11. T-wrench (only with punching device).
13. Manual plugger (only with punching device).
Depending on the options specied on the purchase order, you may also nd:
• Management software and protection key.
• Any accessories to be installed on the machine.
Make sure that all of the above items are included in the packing; if not, contact the manufacturer.
10. User’s manual, CE declaration of conformity and
installation and warranty start form.
12. Tool for punch removal (only with punching
device).
4.4 Installation
Once the machine has been unpacked and placed in its operating site, it must be installed.
WARNING
Only qualied and appropriately trained personnel are authorized to install the machine.
COROB™ D600 - D700 - D800 EXTRA
20 - SHIPPING, HANDLING AND UNPACKING
4.5 Packing and handling
To repack the machine, follow the unpacking instructions in reverse order. We recommend reusing the original
packing any time the dispenser must be moved or shipped.
Use appropriate equipment to move the packed machine. If stored, the machine must be kept in a protected,
dry environment, not subjected to harsh weather, to avoid damaging the electrical components.
WARNING
Do not stack items on the packing.
COROB™ D600 - D700 - D800 EXTRA
START-UP - 21
5 START-UP
5.1 General warnings
DANGER
THIS EQUIPMENT MUST BE GROUNDED.
Check the grounding of the power supply system before connecting the machine.
The computer and any other devices connected to the machine via a serial line or connected to the computer
itself must be powered via the auxiliary sockets.
Do not connect equipment other than computer, label printer or calibration scale to the machine auxiliary
sockets.
Do not use extension cords to power the machine.
Do not use multisockets to connect other equipment to the same socket that powers the machine.
WARNING
Do not attempt to power the machine from a source having specications other than those listed on the
identication plate.
The machine is isolated from the power supply line when the power plug is disconnected; it must therefore
be installed near an easily accessible mains socket outlet.
Do not use multisockets to connect other equipment to the machine auxiliary sockets.
COROB™ D600 - D700 - D800 EXTRA
22 - START-UP
5.2 Control devices and connections
1 3
0
2 4
6
5
7
1. Machine main switch.
2. Fuse compartment.
3. Main plug.
4. Auxiliary sockets.
5. RS232 serial port.
6. USB serial port.
7. Off-line button with ON lamp.
8. Emergency button.
8
Figure 10
The value of fuses is shown in the technical specications table (chapter
8.1).
Power supply to the computer and other equipment (calibration scale or
label printer).
For the connection to the management computer.
To interrupt machine functions, without shutting it off; it also enables to
open and close the Autocap to allow cleaning the nozzles.
Red mushroom-head button. This is the emergency stop button for the
machine, to use in case of a breakdown or dangerous conditions (chapter
5.7).
COROB™ D600 - D700 - D800 EXTRA
5.3 Electrical connection and start-up
START-UP - 23
1
0
2
3
b
a
Figure 11
If the ON lamp does not light, make sure the emergency button is not pressed (chapter 5.7). If the
computer and monitor do not come on, make sure the power cables have been properly connected to
the auxiliary sockets, and that the corresponding switches have been turned on.
When the software is launched it offers the operator a series of procedure requests, including
initialization (chapter 5.5).
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24 - START-UP
5.4 Machine conditions
The status of the ON lamp highlights the condition in which the machine is:
Status of the ON lamp Machine condition Meaning
ON On-line
Blinking slowly Off-line 1
Blinking fast Off-line 2
OFF Off The machine is OFF.
The machine is ON and ready to receive commands
coming from the computer.
Machine functions are interrupted and the commands
coming from the computer are refused.
The Autocap is open, machine functions are interrupted
and the commands coming from the computer are
refused.
5.5 Initialization
INITIALIZATION is a preparatory phase that must be carried out when the machine is turned on.
If the computer is turned off and back on again, initialization is not strictly necessary, even if required
by the software; it is solely at the discretion of the operator.
DANGER
If the Autocap is open, initialization automatically closes it.
If the automatic shelf is at a certain height it will lower completely.
Moreover, initialization must be carried out in the following cases:
• At the beginning of each work shift, even if only the computer had been shut down.
• To send new operating parameters set via the management software.
• After an emergency stop (chapter 5.7).
For more information about the Initialization function, refer to the software user’s manual.
5.6 Use of the off-line button
When the off-line button is pressed, all functions of the machine are interrupted; the ON lamp blinks to indicate
that the machine is switched on but with the functions blocked (off-line 1 or off-line 2 condition). In these
conditions, any commands coming from the computer are refused.
Initial machine
condition
On-line ...for an instant Off-line 1 Blinking slowly
Off-line 1 ...for an instant On-line ON
Off-line 1
On-line
Off-line 2
The machine on-line condition can also be restored by sending a Reset command via software, from off-line 1
or off-line 2 machine status.
Push the off-line
button...
...for a few seconds Off-line 2 Blinking fast
...for a few seconds On-line ON
...for an instant Off-line 2 Blinking fast
Final machine
condition
ON lamp
WARNING
Pressing the off-line button while a formula is being dispensed will cause dispensing to be interrupted. Once
the machine has been restored to normal operation, IT WILL NOT BE POSSIBLE to continue dispensing the
formula previously interrupted.
COROB™ D600 - D700 - D800 EXTRA
START-UP - 25
5.7 Emergency stop
In case of a breakdown or dangerous conditions, press the emergency stop button. Pressing this button, power
is cut off to the entire machine and all movements are stopped.
The emergency button does not turn the computer off, since it requires special shut-down procedures
(the auxiliary sockets remain powered).
After eliminating the cause of the malfunction or solved the dangerous condition, reset the button by pulling it.
WARNING
When normal operation is restored, it is necessary to carry out machine initialization (chapter 5.5).
5.8 Shut-down
WARNING
WE RECOMMEND THAT YOU NEVER SHUT DOWN THE MACHINE, even when closed for business,
because the automatic, timed functions help keep the colorant preserved and homogeneous.
Should it be essential to shut down the machine, avoid keeping it off for extended periods of time. When the
machine is not being used, shut off only the computer.
Very little power is used by the machine itself when inactive or during a stirring cycle.
After carrying out the computer shut-down procedure, shut off the machine as follows:
1
0
2
Figure 12
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26 - USING THE DISPENSER
COROB™ D600 - D700 - D800 EXTRA
USING THE DISPENSER - 27
6 USING THE DISPENSER
6.1 General warnings
DANGER
The machine must be used by a single operator.
It is strictly forbidden to bypass and disable the safety devices and protections.
Do not, for any reason, place your hands in the dispensing area when running the machine, except for loading
and unloading the cans.
The panels must be kept closed at all times.
6.2 At the beginning of the working day
At the beginning of each work shift, always carry out the following operations:
• Check that the nozzle center is clean.
• (With humidier system for solvent-based colorants or without humidier system) Check that the sponge
is clean and saturated; if it is necessary to saturate, use only appropriate liquid (the choice of the liquid
depends on the nature of the colorants, and must be done directly by the manufacturer of the products
used).
• (With humidier system for water-based colorants) Check that the water in the bottle is not below the
minimum level.
• Carry out system Initialization and Purge.
6.3 Running the machine
The operator is guided in running the machine by the COROB™ management software, which displays the
instructions to be carried out and the actions performed by the machine.
Steps Options Reference
Make the selections from the management software
(selection of the product, formula and cansize).
with semiautomatic
Load the can in the machine and adjust the height of the can
shelf.
Adjust can position with respect to the dispensing center.
Carry out punching of the can lid (optional). with punching device chapter 6.3.6
Via the software, enter the formula dispensing command. chapter 6.3.7
When dispensing is nished, remove the can and proceed
with another dispensing process.
shelf
with automatic shelf chapter 6.3.2
with panel roll
conveyor
with can centering
device
with Laser B.H.L. chapter 6.3.5
chapter 6.3.1
chapter 6.3.3
chapter 6.3.4
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6.3.1 Loading the can - Semiautomatic shelf
Figure 13
This button, when pressed with the safety button, causes the
Shelf UP button
shelf to rise and, when released, to stop immediately. If it is not
released, the shelf stops automatically when the can resting on it
is detected by the photocell.
Shelf DOWN button
SAFETY button, to enable
shelf movement
With the purpose to prevent any crushing risks, the semiautomatic shelf is tted with a lower safety
plate (chapter 2.5). The safety plate intervenes by causing the shelf to stop if it is inadvertently
touched by the operator.
1. Place the can on the shelf. Use the panel roll conveyors, if tted, to slide and ease heavy cans on the shelf
(chapter 6.3.3). Press and hold down the Safety and Up buttons to raise the shelf, which stops when the
can is correctly positioned.
2. If necessary, lower the shelf by means of the Safety and Down buttons.
This button, when pressed with the safety button, causes the shelf
to lower and, when released, to stop immediately.
This button, when pressed with the up or down button, enables
the shelf to move respectively up or down and, when released, to
stop immediately.
COROB™ D600 - D700 - D800 EXTRA
1 2
Figure 14
6.3.2 Loading the can - Automatic shelf
USING THE DISPENSER - 29
With the purpose to prevent any crushing risks, the machine is tted with two safety plates (chapter
2.5). The safety plates intervene by causing the shelf to stop if they are inadvertently touched by the
operator.
1. Place the can on the shelf. Use the panel roll conveyors, if tted, to slide and ease heavy cans on the shelf
(chapter 6.3.3).
Figure 15
The management program controls the movement of the automatic shelf, checks for the can presence and that
the can placed on it is actually the one selected through the program for dispensing the formula.
These checks are also carried out by a photocell located underneath the nozzle center. The shelf automatically
stops when the can is detected by the photocell.
After a can has been positioned, the program will indicate an error if the can is missing from the shelf, or if it
is larger or smaller than the one selected for dispensing.
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30 - USING THE DISPENSER
6.3.3 Loading the can - Panel roll conveyor
Place the can on the roll conveyor and slide it under the dispensing nozzles.
Figure 16
6.3.4 Use of the can centering device
Place the can in the centering ring of the suitable diameter.
Figure 17
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USING THE DISPENSER - 31
6.3.5 Use of the Bung Hole Locator
1. After having correctly positioned the can so as to obscure photocell (A), the laser beams will switch on.
2. Position the can in such a way that the hole on the lid is in the center of the laser beams.
1 2
A
Figure 18
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32 - USING THE DISPENSER
6.3.6 Punching the cans
Figure 19
Shelf UP button
When the punching lamp is on, pressing the three
Shelf DOWN button
SAFETY button, to enable shelf
movement
Punching lamp
Remember to carry out punching BEFORE commanding the dispensing from the software.
1. When the can has been positioned so as to obscure photocell (A) (chapter 6.3.1) the green lamp will light,
to indicate that is it is now possible to proceed with punching.
WARNING
Ensure that there is a lid on the can.
2. Press and hold down contemporaneously the Safety, Up and Down buttons; the shelf will rise further in
order to push the can against the puncher and then return to the initial position. During shelf descent, it
is possible to release the buttons.
buttons simultaneously will cause the shelf to be raised
to punch the can lid.
The green lamp on indicates that the machine is
ready to execute punching, since the can is correctly
positioned and obscures the photocell.
The blinking lamp indicates that an error has occurred
during punching.
COROB™ D600 - D700 - D800 EXTRA
1 2
Figure 20
6.3.7 Dispensing
USING THE DISPENSER - 33
When the dispensing command is entered, the Autocap opens to expose the nozzles and the machine begins
to dispense the products included in the formula in the set amounts; the Autocap will automatically close when
dispensing is nished.
The dispensing time is the time required by the colorant of which the greatest amount is used in the formula.
6.4 Automatic timed processes
Colorant stirring is a timed process, activated automatically to properly store the product in the canisters and
keep it in ideal, homogeneous conditions for dispensing, through the movement of stirring paddles inside
canisters.
The recirculation process circulates the colorant through the dispensing circuits, avoiding pigment sedimentation
in the various parts of the circuit. The colorant leaves the bottom of the canister and returns in the canister
through the recirculation connector, without being dispensed through the nozzle center.
The duration and the interval between one stirring or recirculation cycle and another can be customized via
the conguration software (refer to the CorobTECH user’s manual), based on the nature of the products used
on the machine.
We recommend to keep the canisters closed with their corresponding lids; do not insert hands in the
canister even when no colorant is present.
When a timed process is in progress, the machine can still be used; the process will be suspended and restarted
after a few seconds that the machine is inactive.
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6.5 Relling the canisters
2
4
3
1.5 cm
0.6”
Figure 21
1. Push the off-line button for an instant (chapter 5.6).
2. Open the upper covers.
3. Remove the lid of the canister to be lled.
Shake the container of colorant to be poured into the canister manually. Do not use automatic shakers.
4. Add the desired colorant to the canister, so as to avoid spattering or creating air emulsions in the colorant.
WARNING
Never exceed the maximum colorant level in the canister, approximately 0.6” (1.5 cm) under the recirculation
connector. Never pour colorant directly onto the stirrer shaft.
5. Close the canister with its corresponding lid.
6. Repeat the above steps to ll other canisters.
7. Close the upper covers and restore the machine by pressing for an instant the off-line button (chapter 5.6).
8. Update the colorant level value for the topped up canisters in the machine management software (refer to
the software user’s manual).
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USING THE DISPENSER - 35
WARNING
In case of improper actions, which caused canister overlling with colorant:
• In case the colorant has poured inside the machine, do not try to clean; turn the machine off at once and
contact an authorized service center.
• If, on the contrary, the product has already poured out of the canister, it is necessary to shut off the
machine immediately and clean with paper or a moistened cloth. Whenever possible, leave the colorant to
dry itself and remove with a spatula.
• If the product has not yet come out of the canister borders, it is necessary to avoid closing the canister
with its lid and provide immediately to dispense the exceeding colorant until the correct level is reached.
Clean carefully the upper border of the canister with paper or a moistened cloth before closing it with the
lid.
NEVER USE WATER OR SOLVENT-BASED CLEANING PRODUCTS TO CLEAN THE MACHINE.
DANGER
When using colorants containing volatile solvents the canister top up must be carried out opening one
canister at the time.
WARNING
Failure to update the colorant levels in the canisters may compromise the accuracy of the hue produced or,
worse yet, lead to emptying the machine canisters and circuits.
If “SOLVENT FREE” colorants are used, or those that dry out quickly, we recommend that you keep the
canisters full at all times by topping up frequently.
After topping up the colorant, it is advisable to carry out the stirring process using the functions provided in the
management software, to eliminate any air that may be emulsied and incorporated into the colorant.
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36 - USING THE DISPENSER
6.6 Troubleshooting
Problem Cause Solution
Check the connections at the back of the
machine (chapter 5.3).
Set the main switch to the ON position (I)
(chapter 5.3).
Release the emergency button (chapter
5.7).
Replace any blown fuse inside the fuse
compartment (chapter 5.2).
Wait a few minutes and try to restart the
machine. If the problem persists, contact
the authorized technical service.
Contact the authorized technical service.
Turn the machine on (chapter 5.3) and
restart the management software.
Check the connections at the back of the
machine (chapter 5.3).
Use the conguration and calibration
software to make sure you have correctly
congured the port used to communicate
with the machine.
Repair the computer serial port or USB
port.
Replace the communication cable using
manufacturer’s original spare parts.
Move the semiautomatic shelf down
(chapter 6.3.1) until the photocell is no
longer covered by the can, the green
punching lamp will stop blinking; load
a can with lid then repeat the punching
operation.
The machine does not turn
on.
The management software
shows an error in the
communication protocol.
Power supply is missing.
Main switch in OFF position (O).
Emergency button is pressed.
One or more fuses may be blown
up.
The power supply unit is in
overcurrent.
Electrical connections are
defective.
Machine is OFF.
Machine disconnected from the
computer.
Computer serial port or USB port
wrongly congured or defective.
Serial cable damaged.
Connection defective. Contact the authorized technical service.
The operator released one of the
buttons, thus interrupting the
punching operation.
Punching has failed because the
can lid was missing.
The green punching lamp
blinks.
Due to a mechanical problem
the punching device did not
return to its initial position.
The ON lamp blinks slowly
and the machine refuses the
commands.
The ON lamp blinks fast and
the machine refuses the
commands.
COROB™ D600 - D700 - D800 EXTRA
The machine is in the off-line 1
condition.
The Autocap is open and the
machine is in the off-line 2
condition.
DANGER - YOU MUST WEAR
CUT-PROOF GLOVES.
Grasp the punching group and bring it back
to the initial position, the green punching
lamp will stop blinking; repeat the punching
operation. If the problem persists, contact
the authorized technical service.
Bring the machine to the on-line condition
by using the off-line button or by sending
a Reset command (chapter 5.6).
Close the Autocap and bring the machine
to the on-line condition by using the offline button or by sending a Reset command
(chapter 5.6).
ORDINARY MAINTENANCE - 37
7 ORDINARY MAINTENANCE
7.1 General warnings
DANGER
Before carrying out any maintenance operations, you must turn off the machine and unplug the power supply
cable from the mains socket outlet.
During machine maintenance operations there is a high risk of contact with the coloring product; strictly
follow the indications of chapter 2.2.
7.2 Maintenance table
WARNING
The frequencies indicated are approximate, since they depend on the type of colorants, environment conditions
and frequency of use of the machine.
Frequency
Operations Accessories
Initialize and purge machine
Clean the nozzle center
Check the sponge is clean
Check the sponge is saturated
Moisten the sponge
Clean the sponge
Check condition of puncher with punching device
Clean the dispenser externally
Fill up the humidier system bottle
with humidier system for solvent-based
colorants or without humidier system
with humidier system for solvent-based
colorants or without humidier system
with humidier system for water-based
colorants
beginning
of shift
twice a
week
when
necessary
7.3 Products to be used
We recommend to use products compatible with the type of colorants in the machine when cleaning the nozzle
center and moistening the humidier cap sponge.
Type of colorant Suggested product
Solvent-based colorants slow-evaporating solvent, compatible with the colorants used
Water-based colorants water
Mixed systems
Should growths form in the Autocap, in the sponges or in the humidier system water bottle, it is advisable to
use the following uids:
• Propylene glycol solution, 50% by volume, in water;
• AgCl solution in water;
• Bleach (dilution 1%).
the choice depends on the type of vehicles used to produce the colorants; for
more information, contact the dealer or colorant manufacturer.
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38 - ORDINARY MAINTENANCE
7.4 External cleaning
WARNING
NEVER USE WATER OR SOLVENT-BASED CLEANING PRODUCTS TO CLEAN THE MACHINE.
In case the colorant has poured inside the machine, do not try to clean; turn the machine off at once and
contact an authorized service center.
In case of paint spills, clean the machine immediately.
1. Disconnect power supply (chapter 5.8).
2. Clean coverings, panels and control devices
of the machine, to remove dirt, dust and any
colorant stains, using a soft and dry cloth, or
slightly moistened with a mild cleansing solution.
3. Connect power supply and switch on the machine
(chapter 5.3).
See the manufacturer manual for instructions on
cleaning the computer.
Figure 22
7.5 Cleaning the nozzle center
1. Open the Autocap...
bringing the
using the command
I
in the management
software.
2. Disconnect power supply (chapter 5.8).
3. Accurately clean the nozzles using a sharp tool;
remove any dried colorant residue delicately, to
avoid damaging the ends of the circuits.
4. Connect power supply and switch on the machine
(chapter 5.3).
5. Close the Autocap...
machine to the off-
II
line 2 condition,
by means of the
off-line button.
bringing the
it closes automatically
I
during initialization.
6. Carry out Purge, using the command in the
management software.
COROB™ D600 - D700 - D800 EXTRA
machine to the
II
on-line condition,
by means of the
off-line button.
Figure 23
ORDINARY MAINTENANCE - 39
7.6 Cleaning and moistening the humidier cap sponge
In case of sponge replacement, use only those supplied with the machine.
8 mm To remove the Autocap screw(s)
DANGER
IF THE MACHINE IS EQUIPPED WITH PUNCHING DEVICE, YOU MUST WEAR CUT-PROOF GLOVES.
1. Open the Autocap...
I using the command in the management software. II
2. Disconnect power supply (chapter 5.8).
3. If present, open the inspection door in the dispensing area.
4. Loosen the screw A and the second screw B (if present), and remove the sponge support C by turning it
counter-clockwise.
A
BB
bringing the machine to the off-line 2 condition,
by means of the off-line button.
C
Figure 24
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40 - ORDINARY MAINTENANCE
WITHOUT HUMIDIFIER SYSTEM WITH SOLVENT HUMIDIFIER
SYSTEM
a. Check the condition of the
sponge and moisten as needed.
The level of the humidifying
liquid must not exceed the
height of the sponge. If it is
very dirty, remove the sponge
from the cap and wash it
thoroughly.
b. Check the condition of the
sponge. If it is very dirty,
remove the sponge from the
cap and wash it thoroughly.
Top up with a small quantity
of solvent the tank inside
the sponge support; when
repositioning the sponge on
the lter, be careful to dip the
tail into the solvent.
a b
WITH WATER HUMIDIFIER
SYSTEM
c. Check the condition of the
sponge. If it is very dirty,
remove the sponge from the
cap and wash it thoroughly.
Figure 25
5. In all cases, if the sponge is severely damaged, replace it.
6. Fit back the sponge support.
7. Connect power supply and switch on the machine (chapter 5.3).
8. Close the Autocap...
I it closes automatically during initialization. II
bringing the machine to the on-line condition, by
means of the off-line button.
COROB™ D600 - D700 - D800 EXTRA
ORDINARY MAINTENANCE - 41
7.7 Checking and replacing the puncher
DANGER
TO PERFORM THIS OPERATION YOU MUST WEAR CUT-PROOF GLOVES.
8 mm
To remove the puncher
2 3
A
B
4
Dx2
C
A+BA+B
Figure 26
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42 - ORDINARY MAINTENANCE
1. Disconnect power supply (chapter 5.8).
2. Screw tool A to puncher B.
3. Insert wrench C in the tool slots and slightly loosen screws D (do not unscrew them completely).
4. Rotate and pull down tool A, so as to remove puncher B, then separate the puncher from the tool.
5. If necessary, clean the surfaces of the puncher to remove encrusted matter, using a product compatible
with the type of bases used in your system. We recommend lubricating the puncher walls with a common,
non-contaminant lubricant (ENOTAP or similar).
6. Reassemble the puncher following the above steps in reverse order.
7. Connect power supply and switch on the machine (chapter 5.3).
If the can punching is inadequate because the cutting edge of the puncher is excessively worn, replace the
worn puncher.
7.8 Relling the humidier system bottle
WARNING
When the water in the bottle reaches the minimum level, ll up immediately.
1. Disconnect power supply (chapter 5.8).
2. Open the machine upper cover where the bottle is located.
3. Unscrew the bottle cap and add water (1 Pint / 0.5 liters maximum), paying attention NOT TO EXCEED THE
MAXIMUM LEVEL.
To reduce the risk of lime encrustations due to hard water, it is recommended to use distilled water.
4. Replace the cap and rmly tighten.
5. Close the upper cover, connect power supply and switch on the machine (chapter 5.3).
2 3
5
0
0
1
P
m
i
n
l
t
MAX
MAX
MAXMAX
MAX
MIN
COROB™ D600 - D700 - D800 EXTRA
MIN
Figure 27
MIN
MIN
MIN
TECHNICAL SPECIFICATIONS - 43
8 TECHNICAL SPECIFICATIONS
8.1 Technical data
D600 TE D600 TI D700 D800
Power supply Single-phase 100 - 240 V ~ ± 10%
Frequency 50/60 Hz
Fuses* F 10 A
Maximum power absorbed* 500 W
Noise level Level of equivalent acoustic pressure: < 70 dB (A)
Environment working
conditions**
Vibrations
Temperature: between 10 °C (50 °F) and 40 °C (104 °F)
Relative humidity: between 5% and 85%, without condensation
The machine does not transmit vibrations to the oor that may compromise
the stability and precision of any nearby equipment.
Dispensing technology gear pump
Dispensing system simultaneous
Dispensing center External Internal \ External
Type of canisters all-purpose (POM acetalic resin)
Type of valves electrovalves
Machine
***
Packed machine
* Not including connected auxiliary devices. The power information is purely indicative, and depends strictly on the machine conguration.
** The environment working conditions are strictly related to the type of colorants used (ask for information from the paint manufacturer).
The data shown are valid for the machine only.
*** Data refer to the machine with empty canisters.
639 lb (290 kg) (16)
772 lb (350 kg) (24)
728 lb (330 kg) (16)
882 lb (400 kg) (24)
661 lb (300 kg) (16)
904 lb (410 kg) (32)
750 lb (340 kg) (16)
992 lb (450 kg) (32)
Standard circuit LAB circuit HF circuit
Flow rate (theoretical at 100 rpm) 0.5 l/min 0.161 l/min 0.958 l/min
Minimum dispensed quantity****
1/384 US oz
(0.077 ml)
1/1152 US oz
(0.026 ml)
1/192 US oz
(0.154 ml)
Theoretical resolution**** 0.001339 cc/step 0.000452 cc/step 0.002679 cc/step
**** Values highly affected by the nature of the colorants and their rheological properties.
COROB™ D600 - D700 - D800 EXTRA
44 - TECHNICAL SPECIFICATIONS
8.2 Dimensions
* Data are indicative and depend on machine conguration.
D600 TI
1070 mm
42.1”
340 mm
13.4”
D600 TE
15.6”
397 mm
355 mm
440 mm
14”
VL 876 mm - 34.5”
17.3”
1070 mm
42.1”
410 mm
16.1”
VP 898 mm - 35.4”
43.6”
1108 mm
VL 876 mm - 34.5”
VP 898 mm - 35.4”
18.5”
426 mm
16.8”
366 mm
14.4”
302 mm
11.9”
470 mm
1190 mm
1190 mm
46.9”
46.9”
D700
1236 mm
48.7”
19.7”
14”
509 mm
355 mm
574 mm
22.6”
COROB™ D600 - D700 - D800 EXTRA
1108 mm
43.6”
470 mm
18.5”
426 mm
16.8”
366 mm
46.9”
1190 mm
14.4”
302 mm
11.9”
D800
17.2”
437 mm
427 mm
16.8”
1400 mm
55.1”
TECHNICAL SPECIFICATIONS - 45
46.9”
1010 mm - 39.8 ”
1270 mm - 50”
18.5”
16.8”
470 mm
426 mm
366 mm
14.4”
1190 mm
574 mm
22.6”
D600 TI / D600 TE D700
414 mm
16.3”
28.3”
720 mm
130 mm
5.1”
ADDITIONAL MODULE
330 mm
13”
D800
578 mm
22.8”
320 mm
12.6”
394 mm
15.5”
579 mm
22.8”
480 mm
18.9”
410 mm
16.1”
720 mm
28.3”
130 mm
5.1”
391 mm
15.4”
39”
991 mm
1190 mm
46.9”
46.9”
1190 mm
COROB™ D600 - D700 - D800 EXTRA
46 - TECHNICAL SPECIFICATIONS
8.3 Declaration of conformity
See Declaration of conformity attached.
8.4 Reference standards
COROB S.p.A. designs, manufactures, and subjects its machines to tests to ensure compliance with safety and
electromagnetic compatibility regulations. Any changes not authorized by COROB S.p.A. may jeopardize this
compliance.
The manufacturer certies, under its own responsibility, that the machine to which this statement refers to,
complies with the essential requirements foreseen by the regulations:
• Machinery Directive 2006/42/EC
• Electromagnetic Compatibility Directive 2004/108/EC
The machine complies with all applicable standards.
The equipment complies with the Directive 2002/96/EC and 2003/108/EC on waste electrical and electronic
equipment (WEEE).
8.5 Warranty
In order for the warranty to be valid, please complete the form included in the machine packing, and send it to
the address listed on the form itself.
Contact our authorized and qualied personnel only for all your service needs. Use only original spare
parts for all maintenance and replacement interventions.
Altering or removing the guards and safety devices provided on the machine will not only void the warranty
immediately, but is also dangerous and illegal.
The manufacturer may not be held liable for personal injury or property damage caused by improper use of the
equipment or tampering with the guards and safety devices installed on the machine.
The following shall void the manufacturer’s warranty:
• Improper use of the machine.
• Failure to observe the instructions and maintenance rules set forth in the manual.
• Making or having changes and/or repairs made on the machine by personnel outside the service organization
authorized by the manufacturer and/or made using non-original spare parts.
COROB™ D600 - D700 - D800 EXTRA
- 47
COROB™ D600 - D700 - D800 EXTRA
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