Cornelius WCC1001-A Installation Manual

CONTINUOUS FLOW ICE MAKER

500, 700, 1000, 2000 - Series

Installation Manual

Release Date: July 1, 2008

Publication Number: 630460174INS

Revision Date: November 03, 2014

Revision: J

Visit the Cornelius web site at www.cornelius.com for all your Literature needs.

The products, technical information, and instructions contained in this manual are subject to change without notice.
These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possi
ble contingency in the installation, operation or maintenance of this equipment. This manual assumes that the per­son(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic,
and mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local safety and
construction requirements are being met, in addition to the information contained in this manual.

This Product is warranted only as provided in Cornelius’ Commercial Warranty applicable to this Product and is sub­ject to all of the restrictions and limitations contained in the Commercial Warranty.

Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting
from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal
service conditions with respect to the Product, (2) improper voltage, (3) inadequate wiring, (4) abuse, (5) accident,
(6) alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to utilize suitably qualified and trained per
sons to perform service and/or repair of the Product, (10) improper cleaning, (11) failure to follow installation, oper­ating, cleaning or maintenance instructions, (12) use of “non-authorized” parts (i.e., parts that are not 100%
compatible with the Product) which use voids the entire warranty, (13) Product parts in contact with water or the
product dispensed which are adversely impacted by changes in liquid scale or chemical composition.

Contact Information:

To inquire about current revisions of this and other documentation or for assistance with any Cornelius product con­tact:

www.cornelius.com

800-238-3600

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-

Trademarks and Copyrights:

This document contains proprietary information and it may not be reproduced in any way without permission from
Cornelius.

This document contains the original instructions for the unit described.

CORNELIUS INC

101 Regency Drive

Glendale Heights, IL

Tel: + 1 800-238-3600

Printed in U.S.A.

TABLE OF CONTENTS

Safety Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Read and Follow ALL Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Different Types of Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Qualified Service Personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Shipping And Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

General Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

General information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Specification Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Remove Ice maker from Carton. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Cabinet Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Preparation of Installation Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Water Inlet Hook Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Drain Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Electrical Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Schematics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Auger Engagement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Initial Start Up, Checks and Adjustment Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

For WCC2001QT-R Only: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Mounting Chunklet Ice maker On A Cornelius Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Description of Potential Issue: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Corrective Action:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Additional Information: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Compressed Flaked Ice Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

ED150/175 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

ED/DF200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

ED/DF250 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

ED300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

FlavorFusion/FlavorOverload/IDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Off Cycle Ice Agitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Gear motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Bin Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Install Bin control sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Cornelius Ice/beverage Combo Soft Ice Dispensing Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Continuous Flow Icemaker Installation Manual

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DANGER:

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WARNING:

CAUTION:

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WARNING:

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SAFETY INSTRUCTIONS

READ AND FOLLOW ALL SAFETY INSTRUCTIONS

Safety Overview

• Read and follow ALL SAFETY INSTRUCTIONS in this manual and any warning/caution labels on the unit (decals, labels or
laminated cards).

• Read and understand ALL applicable OSHA (Occupational Safety and Health Administration) safety regulations before
operating this unit.

Recognition

Recognize Safety Alerts

This is the safety alert symbol. When you see it in this manual or on the unit,

be alert to the potential of personal injury or damage to the unit.

DIFFERENT TYPES OF ALERTS

Indicates an immediate hazardous situation which if not avoided WILL result in serious injury, death or equipment
damage.

Indicates a potentially hazardous situation which, if not avoided, COULD result in serious injury, death, or equipment
damage.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury or equipment
damage.

SAFETY TIPS

• Carefully read and follow all safety messages in this manual and safety signs on the unit.

• Keep safety signs in good condition and replace missing or damaged items.

• Learn how to operate the unit and how to use the controls properly.

• Do not let anyone operate the unit without proper training. This appliance is not intended for use by very young children or
infirm persons without supervision. Young children should be supervised to ensure that they do not play with the appliance.

• Keep your unit in proper working condition and do not allow unauthorized modifications to the unit.

QUALIFIED SERVICE PERSONNEL

Only trained and certified electrical, plumbing and refrigeration technicians should service this unit. ALL WIRING
AND PLUMBING MUST CONFORM TO NATIONAL AND LOCAL CODES. FAILURE TO COMPLY COULD
RESULT IN SERIOUS INJURY, DEATH OR EQUIPMENT DAMAGE.

© 2004-2014, Cornelius Inc. - 1 - Publication Number: 630460174INS

Continuous Flow Icemaker Installation Manual

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WARNING:

CAUTION:

!

CAUTION:

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!

WARNING:

!

WARNING:

SAFETY PRECAUTIONS

This unit has been specifically designed to provide protection against personal injury. To ensure continued protection
observe the following:

Disconnect power to the unit before servicing following all lock out/tag out procedures established by the user. Verify
all of the power is off to the unit before any work is performed.

Failure to disconnect the power could result in serious injury, death or equipment damage.

Always be sure to keep area around the unit clean and free of clutter. Failure to keep this area clean may result in
injury or equipment damage.

SHIPPING AND STORAGE

Before shipping, storing, or relocating the unit, the unit must be sanitized and all sanitizing solution must be drained
from the system. A freezing ambient environment will cause residual sanitizing solution or water remaining inside the
unit to freeze resulting in damage to internal components.

GENERAL SAFETY INSTRUCTIONS

1. Do not store explosive substances such as aerosol cans with a flammable propellant in this appliance.

2. This appliance is intended to be used in household and similar applications such as

• Staff kitchen areas in shops, offices and other working environments;

• Farm houses and by clients in hotels, motels and other residential type environments;

• Bed and breakfast type environments;

• Catering and similar non-retail applications.

NOTE: If the appliance is to be limited to less than the above, this has to be clearly stated in the

instructions.

Connect to potable water supply only.

To avoid a hazard due to instability of the appliance, it must be fixed in accordance with the instructions.

Publication Number: 630460174INS - 2 - © 2004-2014, Cornelius Inc.

Continuous Flow Icemaker Installation Manual

GENERAL INFORMATION

GENERAL DESCRIPTION

This section gives the Unit description, theory of operation, and design data for continuous flow ice maker series
500, 700, 1000, and 2000.

SPECIFICATION CHART

Models

WCC500-A Air Cooled 115 60 1 2 10.5 1.1 2 20 R404A 20

WCC500-W Water Cooled 115 60 1 2 10.5 N/A 2 9 R404A 20

WCC502-A Air Cooled 220/240 50 1 2 5.3 0.5 1.6 24 R404A 20

WCC502-W Water Cooled 220/240 50 1 2 5.3 N/A 1.6 11 R404A 20

WCF510-A Air Cooled 115 60 1 2 10.5 1.1 2 20 R404A 20

WCF510-W Water Cooled 115 60 1 2 10.1 N/A 2 11 R404A 20

WCF512-W Water Cooled 220/240 50 1 2 5.3 N/A 1.6 11 R404A 20

WCC700-A Air Cooled 115 60 1 2 14.6 1.6 2 17.5 R404A 20

WCC700-W Water Cooled 115 60 1 2 14.6 N/A 2 11 R404A 20

WCC701-A Air Cooled 208/230 60 1 2 7.7 1.6 2 24 R404A 20

WCC701-W Water Cooled 208/230 60 1 2 7.7 N/A 2 13 R404A 20

WCC702-A Air Cooled 220/240 50 1 2 9.4 0.5 1.6 20 R404A 20

WCC702-W Water Cooled 220/240 50 1 2 8.2 N/A 1.6 13 R404A 20

WCF710-A Air Cooled 115 60 1 2 14.6 1.6 2 17.5 R404A 20

WCF710-W Water Cooled 115 60 1 2 12 N/A 2 13 R404A 20

WCC711-A Air Cooled 208/230 60 1 2 7.7 1.6 2 24 R404A 20

WCC711-W Water Cooled 208/230 60 1 2 7.7 N/A 2 13 R404A 20

WCF712-A Air Cooled 220/240 50 1 2 8.2 0.5 1.6 24 R404A 20

WCF712-W Water Cooled 220/240 50 1 2 8.2 N/A 1.6 13 R404A 20

WCC1001-A Air Cooled 208/230 60 1 2 10 1.5 2.1 22 R404A 30

WCC1001-W Water Cooled 208/230 60 1 2 7.5 N/A 2 17 R404A 20

WCC1002-A Air Cooled 220/240 50 1 2 8.9 0.85 2 26 R404A 20

WCF1101-A Air Cooled 208/230 60 1 2 10 1.5 2.1 22 R404A 30

WCF1101-W Water Cooled 208/230 60 1 2 7.5 N/A 2 17 R404A 20

WCF1102-A Air Cooled 220/240 50 1 2 8.9 0.85 2 26 R404A 20

WCC1001-R Remote 220/240 60 1 2 7.5 N/A 2 120 R404A 15

WCF1101-R Remote 208/230 60 1 2 7.5 N/A 2 120 R404A 15

WCC2001–A Air–Cooled 208/230 60 1 2 12.9 .85 (2) 2 46 R404A 25

WCC2001–R Remote 208/230 60 1 2 12.9 1.7 (2) 2 220 R404A 25

WCC2001–W Water Cooled 208/230 60 1 2 12.9 N/A (2) 2 28 R404A 25

WCC2002–A Air Cooled 220/240 50 1 2 11.4 .85 (2) 2 46 R404A 25

WCF2201–A Air–Cooled 208/230 60 1 2 12.9 .85 (2) 2 46 R404A 25

WCF2201–W Water Cooled 208/230 60 1 2 12.9 N/A (2) 2 28 R404A 25

WCF2202–A Air Cooled 220/240 50 1 2 11.4 .85 (2) 2 46 R404A 25

Condensing

Unit

VAC HZ PH Wir e

Comp.

RLA

Fan

Amps

GRMTR

Amps

Refrigerant

Oz. Type

Circuit

Fuse

NOTE: For units not listed in above chart, refer to nameplate or contact factory service

© 2004-2014, Cornelius Inc. - 3 - Publication Number: 630460174INS

Continuous Flow Icemaker Installation Manual

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Temperature Chart

Figure 1. Series 500 & 700 Dimension Drawing (Shipping Wt. 160 Lbs. Approx).

Publication Number: 630460174INS - 4 - © 2004-2014, Cornelius Inc.

Continuous Flow Icemaker Installation Manual

22.00

27.00

24.00

9.04

5.87

2.06

AIR INLET

SIDE

BACK

BOTTOM VIEW
(VIEWED FROM BOTTOM OF VIEW)

FRONT

AIR EXHAUST

DRAIN 3/8" ID TUBE

WATER INLET
1/4" MALE FLARE

RECEPTACLE

(REMOTE)
DISCHARGE LINE
1/2 PUNCTURE FITTING

W/C INLET

3/8"F PT

W/C OUTLET 3/8" F PT

REMOTE COND .LIQ.LINE

3/8 PUNCTURE FITTING

POWER INLET 7/8"DIA

ICE DISCHARGE

Figure 2. Series 1000 Dimension Drawing (Shipping Wt. 210 Lbs. Approx).

© 2004-2014, Cornelius Inc. - 5 - Publication Number: 630460174INS