Cornelius V4 Programming Manual

For Technical Service Assistance

Phone: [phone]

Fax: [phone]

E-Mail: [e-mail]

Cornelius Inc. One
Cornelius Place
Anoka, MN 55303 ­6234

For Technical Service Assistance

Phone: [phone]

Fax: [phone]

E-Mail: [e-mail]

Revision Date: May 06, 2014

Revision: B

3120300031

QUICK REFERENCE
GUIDE
FCB V4 PROGRAMMING

BLEND

Side 1

ON/OFF

ON

MOTOR

SYRUP PRIME

OFF

ERROR

RESET

ER

Display

Side 2

<(Backward)

Manual Defrost

(Forward)>

Menu/Select

Cancel Defrost

MS

CONTROL PANEL SWITCH IDENTIFICATION

MENU SELECTIONS AND DESCRIPTIONS

Enter the Programming Mode, by pressing and holding the switch
“Menu/Select” until “Clock” appears on “MESSAGE DISPLAY”.

To advance through the “MENU SELECTIONS” you must repeated­ly press and release the “Forward” (Cancel Defrost) switch. The
following is a list of menu selections and their brief descriptions.

MENU SELECTIONS

CLOCK (SEE NOTE 1)
DEFROST (AUTOMATIC)

SLEEP (SLEEP TIME)
WAKE UP ( WAKE UP TIME)
VIS SET
VIS READ
SENSORS
VOLTAGE
DIAGNOSE
TOTALS

MOTORS
REF TYPE

Checks Unit components for proper operation.

Programs beater motors into Unit electronics.

Programs refrigerant type into Unit electronics.

BRIEF DESCRIPTIONS

Time of day and the day of the week.
Time of day, defrost cycle is to occur.

Time of day, the Unit is to go to sleep.

Time of day, Unit is to wake up.

Adjust product viscosity setting.

Displays actual viscosity readout.

Displays sensors temperatures readout.

Displays voltage readout.

Displays cycles and hours totals.

NOTE 1: The “CLOCK” (time of day) must be programmed into the Unit
electronics before the Unit “DEFROST” (AUTOMATIC), SLEEP (SLEEP
TIME), and “WAKE UP” (WAKE UP TIME) WILL FUNCTION.

NOTE 2: When DIP6 switch is in “ON” position, the control panel switches
will disable (lock-out) after 90 seconds. Pressing any switch on the control
panel for 5-seconds will enable (activate) the control panel switches. When
in programming menu, control panel security will not re-establish until after
exiting the programming menu.

312030003 2

OPTIONS: (DIP SWITCHES 1 THROUGH 10)

DIP1

(POS MESSAGE)

Used to program POINT OF SALE dis­play messages into Unit electronics.

DIP2

(POS MESSAGE)

Used to program POINT OF SALE dis­play messages into Unit electronics.

DIP3

(EXPANSION VALVES)

DIP4 (BEATER MOTOR
CURRENT CALIBRATION)

DIP5
(DISABLE AUTO
CALIBRATION)

DIP6

(CONTROL PANEL
SECURITY)

DIP7

(CELSIUS

Switch in “ON” position prevents beater mo­tors current from automatically self-calibrat­ing at completion of each defrost cycle.

Switch in “ON” enables and switch in “OFF”
disables control panel security.
See Note 2.

Switch “ON” for celsius or “OFF” for
fahrenheit readings.

MODE)

DIP8

(DAYLIGHT
SAVINGS TIME)

Switch No. 8 must be in “ON” position to
enable daylight (summer) savings or stan­dard (winter) time to be programmed into
the Unit electronics.

Switch No. 3 must be in the “OFF”
position for standard Units with
pulse expansion valves. Switch No.
3 must be in the “ON” position for
older Units with mechanical expan­sion valves.

Used to adjust beater motor cur­rent (either side).

DIP9

(HOT-GAS
DEFROST)

DIP10

CALENDAR

DST+1HR
(see DIP 8)

DST–1HR

(see DIP 8)

Switch “ON” hot-gas defrost or “OFF”
electric defrost.

Service use only.

Used to program month, day, and year
into the Unit electronics.

Programming daylight (summer) savings
time into Unit electronics.

Programming standard (winter) time into
Unit electronics.

3120300033

ÍÍÍ

M/S

ÍÍÍ

Operating
mode

Press 5 seconds

CLOCK

M/S

CTU1015P

FORWARD>

CTU1015P

FORWARD>

M/S

CTU1015P

FORWARD>

M/S

CTU1015P

FORWARD>

M/S

M/S

ER

ER

<BACKWARD

FORWARD>

SELECT HOUR
AM OR PM

SELECT
MINUTES

SELECT
DAY OF
WEEK

LOCK SETTING

TO LOCK IN, ON
THE HOUR
MUST BE PRESSED
THREE TIMES

M/S

NOTE: The “clock” (TIME OF DAY) must be prgrammed
into the Unit before “DEFROST” (AUTOMATIC)
“SLEEP” (SLEEP TIME) and “WAKE UP” (WAKE UP
TIME) will fuction.

312030003 4

ÍÍÍ

ÍÍÍ

One Defrost Per Setting

ÍÍÍ

ÍÍÍ

ÍÍÍ

DEFROST

M/S

FORWARD>

su

FORWARD>

mo

M/S

1MO 315A

FORWARD>

1MO 315A

FORWARD>

1MO 415A

M/S

Defrost Same
Time Every Day

M/S

SELECT
DAY OF
WEEK

LOCK

SELECT HOUR
AM OR PM

<BACKWARD

FORWARD>

Operating
mode

Operating
mode

1MO 415A

FORWARD>

1MO 430A

M/S

1MO 430A

ER

ER

ER

1 1015P

FORWARD>

1 1015P

FORWARD>

M/S

1 1015P

FORWARD>

M/S

1 1015P

ER

ER

ER

SELECT
MINUTES

LOCK

M/S

M/S

su

USE SAME SEQUENCE AS
ABOVE TO PROGRAM
DEFROST 2 THRU 9

SELECT HOUR
AM PM

SELECT
MINUTES

M/S

2 715A

FORWARD>

USE THE SAME SEQUENCE AS
ABOVE TO PROGRAM
DEFROST 2 THRU 9

3120300035

One Sleep Per Setting

ÍÍÍ

<BACKWARD

FORWARD>

Operating
mode

Operating
mode

SLEEP

M/S

FORWARD>

su

FORWARD>

mo

M/S

SMO

FORWARD>

SMO

FORWARD>

SMO 1200A

FORWARD>

SMO 100A

M/S

SMO 100A

FORWARD>

SMO 115A

M/S

ER

ER

ER

S 730A

FORWARD>

S 730A

FORWARD>

S 830A

M/S

S 830A

FORWARD>

S 845A

M/S

ER

ER

ER

Sleep Same
Time Every Day

M/S

SELECT
DAY OF
WEEK

LOCK

SELECT HOUR
AM OR PM

SELECT
MINUTES

LOCK

SELECT HOUR
AM OR PM

LOCK

SELECT MINUTES

312030003 6

One Wake Up
Per Setting

<BACKWARD

FORWARD>

Operating
mode

Operating
mode

WAKE UP

M/S

FORWARD>

su

FORWARD>

mo

M/S

SMO

FORWARD>

SMO

FORWARD>

SMO 1200A

FORWARD>

SMO 100A

M/S

SMO 100A

FORWARD>

SMO 115A

M/S

ER

ER

ER

S 730A

FORWARD>

S 730A

FORWARD>

S 830A

M/S

S 830A

FORWARD>

S 845A

M/S

ER

ER

ER

Wake Up Same
Time Every Day

M/S

SELECT
DAY OF
WEEK

LOCK

SELECT HOUR
AM OR PM

SELECT
MINUTES

LOCK

SELECT HOUR
AM OR PM

LOCK

SELECT MINUTES

3120300037

<BACKWARD

FORWARD>

LOCKS
SETTING

Operating
mode

VIS SET

M/S

<< >>

FORWARD>

<<

FORWARD>

M/S

FORWARD>

M/S

ER

Note: The direction of arrows
(<< >>) on message display
indicates which set of
numbers belongs to which
freeze cylinder. A No. 4
setting indicates the thinnest
product consistency, and a
No. 12 setting indicates the
thickest.

LEFT-SIDE VISCOSITY
BLINKING

SELECT VISCOSITY
NO.

>>

RIGHT-SIDE VISCOSITY
BLINKING

SELECT VISCOSITY
NO.

<BACKWARD

FORWARD>

Operating
mode

<BACKWARD

FORWARD>

Operating
mode

VIS READ

M/S

ER

ER

SENSORS

M/S

35 78 123

M/S

ER

ER

ACTUAL VISCOITY READĆ
OUT OF PRODUCT IN
EACH FREEZE CYLINDER

TEMPERATURE
READOUT (3)

LOCK IN

LEFT READING

-REFREGERATION
COILS INLET NO. 1

MIDDLE READING

-REFREGERATION
COILS INLET NO. 2

RIGHT READING

-COMMON OUTLET

312030003 8

<BACKWARD

FORWARD>

Operating
mode

VOLTAGE

M/S

230

M/S

ER

ER

VOLTAGE READOUT

VOLTAGE READOUT

3120300039

<BACKWARD

FORWARD>

DIAGNOSE

M/S

Operating
mode

MOTOR 1

M/S

FORWARD>

MOTOR 2

M/S

FORWARD>

DEFROST 1

M/S

FORWARD>

DEFROST 2

M/S

FORWARD>

SYRUP 1

M/S

FORWARD>

SYRUP 2

M/S

FORWARD>

WATER 1

M/S

FORWARD>

WATER 2

M/S

FORWARD>

RF SOL 1

M/S

FORWARD>

RF SOL 2

M/S

FORWARD>

COMPRESS

M/S

FORWARD>

H2O PUMP

M/S

ER

ER

NO. 1 BEATER MOTOR
WILL OPERATE WHILE
SWITCH IS PUSHED

NO. 2 BEATER MOTOR
WILL OPERATE WHILE
SWITCH IS PUSHED

NO. 1 DEFROST SOLENOID
WILL CLICK WHEN M/S
SWITCH IS PUSHED

NO. 2 DEFROST SOLENOID
WILL CLICK WHEN M/S
SWITCH IS PUSHED

NO. 1 SYRUP SOLENOID
WILL CLICK WHEN M/S
SWITCH IS PUSHED

NO. 2 SYRUP SOLENOID
WILL CLICK WHEN M/S
SWITCH IS PUSHED

NO. 1 CARBONATED WATER
SOLENOID WILL CLICK WHEN
M/S SWITCH IS PUSHED

NO. 2 CARBONATED WATER
SOLENOID WILL CLICK WHEN
M/S SWITCH IS PUSHED

NO. 1 REFRIGERATION
SOLENOID WILL CLICK WHEN
M/S SWITCH IS PUSHED

NO. 2 REFRIGERATION
SOLENOID WILL CLICK WHEN
M/S SWITCH IS PUSHED

COMPRESSOR WILL
OPERATE WHILE M/S
SWITCH IS PUSHED

WATER PUMP RELAY ON
MASTER CIRCUT BOARD WILL
CLICK WHEN M/S SWITCH IS
PUSHED

312030003 10

31203000311

ÍÍÍÍ

ÍÍÍÍ

ÍÍÍÍ

ÍÍÍÍ

ÍÍÍÍ

ÍÍÍÍ

ÍÍÍÍ

ÍÍÍÍ

<BACKWARD

ÍÍÍÍ

ÍÍÍÍ

FORWARD>

TOTALS

M/S

PRESS AND HOLD
M/S, FOR ALL

COMP HRS

M/S

FORWARD>

COMP CYC

M/S

FORWARD>

DFSTYC 1

M/S

FORWARD>

DFSTYC 2

M/S

FORWARD>

BLDRCYC 1

M/S

FORWARD>

BLDRCYC 2

M/S

FORWARD>

SOLDOUT 1

M/S

FORWARD>

SOLDOUT 2

M/S

FORWARD>

BMTRHRS 1

M/S

FORWARD>

BMTRHRS 2

M/S

FORWARD>

POW ON

M/S

FORWARD>

AUTO ON 1

M/S

COMPRESSOR RUN
HOURS

COMPERSSOR CYCLES
X 100

DEFROST SIDE 1 CYCLES

DEFROST SIDE 2 CYCLES

BLENDER SIDE 1
CYCLES X 100

BLENDER SIDE 2
CYCLES X 100

SOLDOUT SYRUP SIDE 1

SOLDOUT SYRUP SIDE 2

BEATER MOTOR 1 HOURS

BEATER MOTOR 2 HOURS

POWER ON HOURS

AUTO SIDE 1 HOURS

312030003 12

FORWARD>

AUTO ON 2

M/S

FORWARD>

ERR HRS 1

M/S

FORWARD>

ERR HRS 2

M/S

FORWARD>

SLEEP HRS

M/S

FORWARD>

SYR MIN 1

M/S

FORWARD>

SYR MIN 2

M/S

ER

ER

NOTE: DISPLAYING "SYR MIN 1" OR "SYR MIN 2" ON
MESSAGE DISPLAY WILL INDICATE TIME IN MINUTES
SYRUP ACTUALLY HAS BEEN DISPENSED. REFER TO
TABLE AND FORMULA BELOW TO CALCULATE HOW
MUCH SYRUP HAS BEEN DISPENSED.

AUTO SIDE 2 HOURS

ERROR SIDE 1 HOURS

ERROR SIDE 2 HOURS

SLEEP MODE HOURS

(SEE NOTE)

SYRUP MINUTES SIDE 1

(SEE NOTE)

SYRUP MINUTES SIDE 2

Operating
mode

GALLONS= GALLON" OR LITER" X SYRUP MINUTES

Note: GALLON" or LITER" numbers are
based upon 4.4 to 1 water to syrup "ratio".

Using the table below, choose the GALLON" or "LITER"
number that corresponds to your BRIX setting. Multiply the
GALLON" or LITER" number by the syrup minutes reading to
obtain the amount (gallons) of syrup used.

BRIX "GALLON"

11.1 0.1358

11.5 0.1420

12.0 0.1481

12.5 0.1543

13.0 0.1605

13.5 0.1667

14.0 0.1728

14.5 0.1790

15.0 0.1852

15.5 0.1914

16.0 0.1975

"LITER"

.5140
.5375

.5606
.5840

.6074
.6310
.6540
.6775
.7010

.7244
.7475

31203000313

<BACKWARD

FORWARD>

Operating
mode

<BACKWARD

FORWARD>

Operating
mode

MOTORS

M/S

MOT_1MFG1

M/S

MOTOR NAME

FORWARD>

MOTOR NAME

FORWARD>

MOTOR NAME

M/S

M/S

MOT_MFG1

M/S

MOTOR NAME

FORWARD>

MOTOR NAME

FORWARD>

MOTOR NAME

M/S

ER

REF TYPE

M/S

FORWARD>

R404 A 2 HP

M/S

ER

ER

REPRESENTS NO.1 FREEZE
CYLINDER BEATER MOTOR.

NON-BLINKING MOTOR
MANUFACTURERS NAME.

BLINKING MOTOR
MANUFACTURERS NAME.

CHANGES TO ANOTHER MOTOR
MANUFACTUREERS NAME AND WILL
BE BLINKING. KEEP PRESSING AND
RELEASEING "FORWARD" SWITCH
UNTIL APPLICABLE MOTOR
MANUFACTURERS NAME APPEARS.
THIS INDICATES MOTOR
MANUFACTURER'S NAME OF NO. 1
FREEZE CYLINDER (NEW UNIT OR
REPLACEMENT MOTOR).

RETURN TO MOT_MFG1

NON-BLINKING MOTOR
MANUFACTURERS NAME.

BLINKING MOTOR
MANUFACTURERS NAME.

CHANGES TO ANOTHER MOTOR
MANUFACTUREERS NAME FOR NO. 2
FREEZE CYLINDER (USE SAME
PRECEDURE AS FOR NO.1).

MATCHES BEATER MOTOR
TO UNIT ELECTRONICS

REFER TO SERIAL PLATE TO
IDENTIFY TYPE OF REFRIGERANT
INSTALLED. THE UNIT
ELECTRONICS MUST BE
PROGRAMMED FOR THE TYPE
USED.

THE SUB MENU OF
REFRIGERANT TYPES
THAT MAY BE DISPLAYED
ARE AS FOLLOWS:

1. R404 A 2HP

2. R404 A 3HP

3. R 502

4. R402 B50H

PRESS "FORWARD" AS MANY
TIMES AS NECESSARY TO
DISPLAY APPLICABLE
REFRIGERANT TYPE.

PRESS "M/S" TO LOCK
IN THE DISPLAY.

312030003 14

<BACKWARD

FORWARD>

OPTIONS

M/S

DIP 1 ON/OFF

M/S

M/S

SWITCH SWITCH

(DIP SWITCHES 1 THRU 10)

LOCK IN

POS MESSAGE- IF DESIRED, PRESS
"FORWARD" TO TURN DIP 1 TO "ON/OFF"

DIP DIP

NO.1 NO 2. *MESSAGE

OFF OFF See Note 1

OFF ON NOT USED-BLANK
ON OFF "HAVE A NICE DAY"

ON ON See Note 2

For special messages, contact your sales representative.

Operating
mode

DIP 2 ON/OFF

M/SM/S

DIP 3 ON/OFF

M/SM/S

DIP 4 ON/OFF

M/SM/S

DIP 5 ON/OFF

M/SM/S

DIP 6 ON/OFF

M/SM/S

DIP 7 ON/OFF

M/SM/S

DIP 8 ON/OFF

M/SM/S

DIP 9 ON/OFF

M/SM/S

DIP 10 ON/OFF

M/SM/S

ER

ER

POS MESSAGE - SAME AS ABOVE

EXPANSION VALVES
"ON" (MECHANICAL EXPANSION VALVES)
"OFF" (PULSE EXPANSION VALVES)

MOTOR CALIBRATION

REFER TO MOTOR SELECT"
TABLE IN MANUAL

DISABLE AUTO CALIBRATION

KEYPAD SECURITY - See Note Below
"ON" (ENABLED)
"OFF" (DISABLE)

CELSIUS MODE ­ "ON" (CELSIUS )
"OFF" (DISABLE)

DAYLIGHT SAVINGS­"ON" (ENABLED)
"OFF" (DISABLE)

HOT GAS DEFROST ­"ON" (HOT GAS)
"OFF" (ELECTRIC)

SERVICE USE ONLY

Note: When security is ON" the control panel switches will

lockĆout after 90 seconds. Pressing any switch for
5Ćseconds will activate the control panel switches.
Security will reset after exiting programming.

Note 1: Message may either be ENJOY A FROZEN BEVERĆ
AGE" or ICEE ITS THE COOLEST".

Note 2: Message may be either DISFRUTE UNA BEBIDA
CONGELADA CARBONNATADA" or HAVE A BLAST"

31203000315

<BACKWARD

FORWARD>

Operating
mode

CALENDER

M/S

MO DAY YR

FORWARD>

M/S

MO DAY YR

FORWARD>

M/S

MO DAY YR

FORWARD>

M/S

ER

ER

LOCK IN

SELECT MONTH

SELECT DAY

SELECT YEAR

<BACKWARD

FORWARD>

LOCK IN

Operating
mode

DST + HR

M/S

MO FRST/LST

M/S

MO FRST/LST

FORWARD>

M/S

MO FRST/LST

FORWARD>

M/S

ER

ER

PROGRAMMING DAYLIGHT
SAVINGS TIME (SUMMER).
DIP NO. 8 MUST BE "ON"

NOT FLASHING

FLASHING MO (MONTH)

PUSH FORWARD TO
SELECT MO (04)

FLASHING FRIST/LAST

PUSH "FORWARD" TO
SELECT "FIRST" OR LAST"

312030003 16

<BACKWARD

FORWARD>

LOCK IN

Operating
mode

DST - HR

M/S

MO FRST/LST

M/S

MO FRST/LST

FORWARD>

M/S

MO FRST/LST

FORWARD>

M/S

ER

ER

PROGRAMMING STANDARD
TIME (WINTER). DIP NO. 8
MUST BE ON"

NOT FLASHING

FLASHING MO (MONTH)

PUSH FORWARD TO
SELECT MO (10)

FLASHING FIRST/LAST

PUSH FORWARD" TO
SELECT "FIRST" 0R LAST"

31203000317