Cornelius UCR 700 User Manual
IMI CORNELIUS INC g One Cornelius Place g Anoka, MN 55303-6234
Telephone (800) 238-3600 Facsimile (800) 535-4231
Installation/Service Manual
UCR 700 SERIES CONTINUOUS–
FLOW ICEMAKER
IMPORTANT:
TO THE INSTALLER.
It is the responsibility of
the Installer to ensure that
the water supply to the
dispensing equipment is
provided with protection
against backflow by an air
gap as defined in
ANSI/ASME A112.1.2-1979;
or an approved vacuum
breaker or other such
method as proved effective
by test.
Water pipe connections
and fixtures directly
connected to a potable
water supply shall be
sized, installed, and
maintained according to
Federal, State, and Local
Codes.
Part No. 630460154
May, 2001
Revision: October 9, 2003
Revision A
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
IMI CORNELIUS INC; 2001–2003
PRINTED IN U.S.A
TABLE OF CONTENTS
SAFETY INFORMATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOGNIZE SAFETY INFORMATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UNDERSTAND SIGNAL WORDS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FOLLOW SAFETY INSTRUCTIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL DESCRIPTION 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TO THE USER OF THIS MANUAL 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DESCRIPTION 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLAIMS INSTRUCTIONS 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARRANTY REFERENCE INFORMATION 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DESIGN DATA 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATION CHART 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLATION 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PRE–INSTALLATION 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FREIGHT DAMAGE CLAIM 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COUNTER 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRICAL 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRAIN 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLATION 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INITIAL START UP, CHECKS AND ADJUSTMENT INSTRUCTIONS 8. . . . . . . . .
GUIDE TO SERVICE 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
ICEMAKER CLEANING AND SANITIZING PROCEDURES 11. . . . . . . . . . . . . . . . .
MAINTENANCE 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MONTHLY 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
QUARTERLY 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEMI–ANNUALLY 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WATER LEVEL CONTROL 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOW WATER LEVEL CONTROL WORKS 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PURPOSE 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TO REPLACE WATER LEVEL CONTROL 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TO REPLACE WATER LEVEL SAFETY SWITCH 13. . . . . . . . . . . . . . . . . . . . . . . . .
REFRIGERATION SYSTEM 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REFRIGERATION SYSTEM ADJUSTMENTS 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EXPANSION VALVE 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTMENT AND TROUBLESHOOTING 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONDENSER MODULATING VALVE 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONDENSER MODULATING VALVE REMOVAL 15. . . . . . . . . . . . . . . . . . . . . . . . . .
BIN CONTROL 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GEARMOTOR 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MOTOR CHECK 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
START RELAY 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TO REPLACE GEARMOTOR ASSEMBLY 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AUGER AND EXTRUDING HEAD REMOVAL 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLATION AND SHAFT SEAL REPLACEMENT 18. . . . . . . . . . . . . . . . . . . . . .
i
630460127
TABLE OF CONTENTS (cont’d)
UPPER NUT AND BEARING ASSEMBLY 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TO REPLACE BEARING 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRICAL CHECKOUT 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OVERLOAD CHECK 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COMPRESSOR CHECK 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CAPACITOR CHECK 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SAFETY CONTROLS 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
THE COMPRESSOR WILL NOT RUN 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
THE COMPRESSOR STARTS BUT TRIPS REPEATEDLY ON THE
OVERLOAD PROTECTOR 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
THE COMPRESSOR RUNS BUT WILL NOT REFRIGERATE 24. . . . . . . . . . . . . . .
WARRANTY 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LIST OF FIGURES
FIGURE 1. CLEARANCE REQUIREMENTS 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 2. ICEMAKER FLOAT ASSEMBLY 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 3. UPPER NUT AND BEARING ASSEMBLY 12. . . . . . . . . . . . . . . . . . . . . .
FIGURE 4. EXPANSION VALVE 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 5. ADJUSTMENT SCREW 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 6. GEARMOTOR ASSEMBLY 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 7. AUGER AND EXTRUDING HEAD REMOVAL 17. . . . . . . . . . . . . . . . . .
FIGURE 8. SHAFT SEAL 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 9. OVERLOAD CHECK 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 10. COMPRESSOR CHECK 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 11. GEAR MOTOR OVERLOAD 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 12. WIRING DIAGRAM 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 14. PANEL COMPONENTS 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 15. ICE CHUTE COMPONENTS 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 16. WATER LEVEL CONTROL COMPONENTS 27. . . . . . . . . . . . . . . . . . .
FIGURE 17. ELECTRICAL BOX COMPONENTS 27. . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 18. COMPRESSOR COMPONENTS 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 19. FRONT END COMPONENTS 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 20. CONDENSER MOTOR COMPONENTS 28. . . . . . . . . . . . . . . . . . . . . . .
FIGURE 21. EVAPORATOR COMPONENTS 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 22. CONDENSER COMPONENTS 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 23. BASE COMPONENTS 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 24. WHEEL COMPONENTS 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
LIST OF TABLES
TABLE 1. DESIGN DATA 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
630460127
ii
SAFETY INFORMATION
Recognize Safety Information
This is the safety-alert symbol. When you see this
symbol on our machine or in this manual, be alert to
the potentially of personal injury.
Follow recommended precautions and safe operating
practices.
Understand Signal Words
A signal word - DANGER, WARNING, OR CAUTION
is used with the safety-alert symbol. DANGER identi-
fies the most serious hazards.
DANGER
Safety signs with signal word DANGER or WARNING
are typically near specific hazards.
General precautions are listed on CAUTION safety
signs. CAUTION also calls attention to safety messages in this manual.
WARNING
CAUTION
Follow Safety Instructions
Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in
good condition. Replace missing or damaged safety signs. Learn how to operate the machine and how to
use the controls properly. Do not let anyone operate the machine without instructions. Keep your machine in
proper working condition. Unauthorized modifications to the machine may impair function and/or safety and
affect the machine life.
CAUTION: Very high discharges pressure is present in the system. Quick disconnects on
your gages will minimize danger and loss of refrigerant.
CAUTION: The Unit requires a separate electrical line. See Instruction Manual for proper
fuse size.
WARNING: There must be adequate clearance around the Icemaker. Allow 25–inches on the
front side for service access, 4–inches on side opposite the storage bin, and 4–inches on
the back side for air exaust.
NOTE: The Unit must be installed per local plumbing and electrical codes. Failure to do so may cause
damage to the Unit which would void the factory warranty.
NOTE: Using parts other thean genuine factory manufactured parts relieves the manufacturer of all
liability. The manufacturer reserves the right to change specifications at any time.
1 6630460154
THIS PAGE LEFT BLANK INTENTIONALLY
2630460154
GENERAL DESCRIPTION
TO THE USER OF THIS MANUAL
This manual covers the installation and assembly of the Air–Cooled or Water–Cooled Model UC700 Icemaker
with the Model UC150 Dispenser. Refer to Table of Contents for page location of detailed information pertaining
to questions that may arise during installation or operation of this equipment.
DESCRIPTION
The UC700 is a chuncklet Icemaker designed to be installed under a counter adjacent to an Ice Dispenser or an
Ice Storage Bin. The Icemaker will deliver ice to either the left or right side. The Icemaker requires a 12–inch by
12–inch opening at the lower front of the Unit for air intake. A minimum of 1.5 sq. ft. opening must be provided
out the left or right side and the rear of the machine for air exaust.
CLAIMS INSTRUCTIONS
Claims: In the event of shortage, notify the carrier as well as IMI Cornelius immediately. In the event of dam-
age, notify the carrier. IMI Cornelius is not responsible for damage occurring in transit, but will gladly
render assistance necessary to pursue your claim. Merchandise must be inspected for concealed damage within 15 days of receipt.
WARRANTY REFERENCE INFORMATION
Warranty Registration Date
(to be filled out by customer)
Unit Part Number:
Serial Number:
Install Date:
Local Authorized
Service Center:
DESIGN DATA
Table 1. Design Data
Unit Model Number:
UCR700–A Series Continuous–Flow Icemaker (Air–Cooled)
UCR700–W Series Continuous–Flow Icemaker (Water–Cooled)
Unit Overall Dimensions:
Height 27 inches
Width 15.7 inches
Depth 25.5 inches
Clearances Dimensions Required:
Front Side Service Access (Removable front panel to allow removal of
Unit)
Side Opposite Storage Bin for Air Exaust 4 inches
Rear for Air Exaust 4 inches
Weights:
Shipping Weight 184 pounds
3
25 inches
630460154
Table 1. Design Data (cont’d)
g
Water Supply–Water inlet fitting is 1/4–inch SAE flare located at the top front of the Unit. The Unit is designed
to operate on water pressure between 10 PSI and 90 PSI.
Drain Overflow Line (Located at rear of the Unit) 3/8–inch Flexible Tubing
Ambient Operating Temperature 40° F to 100° F
Electrical:
Unit Electrical Rating 115 VAC, 60 Hz, 15.6 Amps,
Single Phase
Recommended Electrical Supply 115 VAC, 60 hz, 20 Amps
Dedicated 3–Wire
Grounded Circuit
SPECIFICATION CHART
Models Condensing
Unit RLA Amps Amps
UCR700–A Air Cooled 115 60 1 2 12 1.6 2 24 R404A 20
UCR700–W Water Cooled 115 60 1 2 12 N/A 2 13 R404A 20
VAC HZ PH Wire Comp.
UC700
Capacity Lbs./24 hr.
90 80 70 60 50
Water Temperature Deg. F
–50 –70 –90 –100
Air Temperature Deg. F
650
600
550
500
450
400
350
Fan
GRMTR
Capacity Lbs./24 hr.
Refrigerant
Oz. Type
Circuit
Fuse
4630460154
FIGURE 1. CLEARANCE REQUIREMENTS
5
630460154
THIS PAGE LEFT BLANK INTENTIONALLY
630460154
6
INSTALLATION
PRE–INSTALLATION
Freight Damage Claim
The delivery of your equipment (Frieght Company, Distributor, or dealer) is responsible for loss or damage of
your shipment. All claims must be filed with the deliverer of your equipment. Please follow the steps below to
determine if your shipment is satisfactory or if a claim must be filed:
1. Check the number of products delivered against the number of products listed on the delivery receipt.
Should the totals not match, have the driver note all errors on both copies and both you and the driver sign
and date said notation.
2. Inspect all cartons for visible damage. Open and inspect as required before the driver leaves and have him
or her note any damage on the receipts. All damaged claims must be inspected within 15 days of delivery.
Notify your carrier immediately if concealed damage is found after delivery.
3. Should concealed damage be found when the product is unpacked, retain the packing material and the
product and request an inspection from the deliverer.
4. All claims for loss or damage should be filed at once. Delays in filing will reduce the chance of achieving a
satisfactory resolution to the claim.
Counter
1. A flat and level counter space sufficiently strong to support the weight of the Dispenser and the Icemaker.
The Icemaker may be installed on the left or the right side of the Dispenser.
2. General Requirements:
A. The front of the Icemaker must be free of obstructions.
B. Allow a 4–inch minimum clearance between exaust side of the Icemaker and adjacent equipment.
C. A louvered front panel (12–inches X 12–inches) aligned with the air inlet of the Icemaker and ade-
quate ventilation (1.5 Sq. feet opening) in the counter for exaust air.
D. A removable panel in the counter face (from 2–inches below the top of the counter to the floor, a mini-
mum of 19–inches wide) to allow removal of the Icemaker.
Electrical
Two separate 20 amp, 120VAC, 60 Hz electrical circuits.
Drain
One drain beneath the counter at floor level which will accomodate both the drain from the Icemaker and the
Dispenser.
7 630460154
INSTALLATION
1. Keep unit in the upright position, remove carton and pallet from the Icemaker and inspect for damage. If
any damage is found, file a claim with carrier immediately.
2. Locate startup card either on outside of container or on plastic liner. Fill in proper information and send one
to factory, and other copy to distributor. Postage is prepaid.
3. Install the Dispenser first, following installation instructions supplied with the Dispenser.
4. Remove the two hole plugs from the side of the dispenser.
A. The plugs are pressed in and sealed with a silastic sealant. To remove pry the outside cap off and
then press the inside plug into the bin. Discard both plugs.
B. Install the icemaker alignment brackets (Supplied with icemaker) to the dispenser (See Figure 2).
5. Install the Icemaker:
A. Install the icemaker alignment brackets (Supplied with icemaker) to the icemaker (See Figure 2).
B. Roll the Icemaker into the cabinet alongside the Dispenser.
C. Level and align the icemaker to the dispenser using the four level adjustment bolts located on the low-
er front of the Icemaker.
D. Install the locking bolt on the lower front of the icemaker.
E. Connect drain, power and water.
6. Install transport tube:
A. Insert the ice transport tube through the bin into the transport elbow on the Icemaker. (Note: The ice-
maker is equipped with a safety switch located at the base of the elbow, this switch will prevent the
icemaker from running if the elbow is not properly installed).
B. Align the nylon lock screw on the elbow with the recess on the tube. Install lock screw.
7. Connect bin thermostat:
A. Locate bin thermostat cable supplied with the icemaker (Black cable) and connect to electrical box on
the UCR700 and the receptacle on the side of the dispenser.
630460154
FIGURE 2. SIDE BRACKET INSTALLATION
8
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