ICE DISPENSER
Model: UC150 ICE ONLY
Operator’s Manual
IMI CORNELIUS INC
www.cornelius.com
Part No. 620917311
August, 1999
Revision Date: December 16, 2005
Revision: B
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
IMI CORNELIUS INC; 1999–2005©
PRINTED IN U.S.A
TABLE OF CONTENTS
SAFETY INFORMATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOGNIZE SAFETY INFORMATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UNDERSTAND SIGNAL WORDS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FOLLOW SAFETY INSTRUCTIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CO2 (CARBON DIOXIDE) WARNING 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHIPPING, STORING, OR RELOCATING UNIT 1. . . . . . . . . . . . . . . . . . . . . . . . . .
SAFETY PRECAUTIONS 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DESCRIPTION 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLATION INSTRUCTIONS 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DAILY (OR AS REQUIRED) 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MONTHLY 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
START-UP & OPERATING INSTRUCTIONS 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TORSION BAR REMOVAL 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING AND SANITIZING INSTRUCTIONS 9. . . . . . . . . . . . . . . . . . . . . . . . . . .
DISPENSER 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AUGER ASSEMBLY BREAKDOWN 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPEED CONTROL FOR ICE DELIVERY 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
BLOWN FUSE OR CIRCUIT BREAKER. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AGITATOR DOES NOT TURN, AUGER DOES NOT TURN. 15. . . . . . . . . . . . . . . . .
ICE DISPENSES CONTINUOUSLY. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SLUSHY ICE. WATER IN HOPPER. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AGITATOR TURNS, AUGER DOES NOT TURN. 15. . . . . . . . . . . . . . . . . . . . . . . . . .
AUGER TURNS, AGITATOR DOES NOT. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UC 150 PARTS LIST 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UC 150 PARTS LIST (CONT’D) 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UC 150 PART LIST (CONT’D) 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARRANTY 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LIST OF FIGURES
FIGURE 1. TEMPLATE 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 2. DIMENSIONS TEMPLATE 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 3. TORSION BAR REMOVAL 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 4. AUGER ASSEMBLY 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 5. ICE AUGER MOTOR 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 6. WIRING DIAGRAM 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 7. LADDER DIAGRAM 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 8. US 150 EXPLODED VIEW 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 9. AGITATOR MOTOR AND DISPENSE SWITCH WIRING DETAIL 17. .
FIGURE 10. WIRING DIAGRAM 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 11. UC 150 PLUMBING 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SAFETY INFORMATION
Recognize Safety Information
This is the safety-alert symbol. When you see this
symbol on our machine or in this manual, be alert to
the potentially of personal injury.
Follow recommended precautions and safe operating
practices.
Understand Signal Words
A signal word - DANGER, WARNING, OR CAUTION
is used with the safety-alert symbol. DANGER identi-
fies the most serious hazards.
DANGER
Safety signs with signal word DANGER or WARNING
are typically near specific hazards.
General precautions are listed on CAUTION safety
signs. CAUTION also calls attention to safety messages in this manual.
WARNING
CAUTION
Follow Safety Instructions
Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in
good condition. Replace missing or damaged safety signs. Learn how to operate the machine and how to
use the controls properly. Do not let anyone operate the machine without instructions. Keep your machine in
proper working condition. Unauthorized modifications to the machine may impair function and/or safety and
affect the machine life.
CO2 (Carbon Dioxide) Warning
CO2 Displaces Oxygen. Strict Attention must be observed in the prevention of CO2 (carbon dioxide)
gas leaks in the entire CO2 and soft drink system. If a CO2 gas leak is suspected, particularly in a
small area, immediately ventilate the contaminated area before attempting to repair the leak. Personnel exposed to high concentration of CO2 gas will experience tremors which are followed rapidly by
loss of consciousness and suffocation.
Shipping, Storing, Or Relocating Unit
CAUTION: Before shipping, storing, or relocating this Unit, the syrup systems must be sanitized and
all sanitizing solution must be purged from the syrup systems. All water must also be purged from
the plain and carbonated water systems. A freezing ambient temperature will cause residual water
remaining inside the Unit to freeze resulting in damage to internal components of the Unit.
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2620917311
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SAFETY PRECAUTIONS
This ice dispenser has been specifically designed to provide protection against personal injury and eliminate contamination of ice. To ensure continued protection and sanitation, observe the following:
ALWAYS: disconnect power to the dispenser before servicing or cleaning.
NEVER: place hands inside of hopper or gate area without disconnecting power to the dispens-
er. Agitator rotation occurs automatically when dispenser is energized!
ALWAYS: be sure the removable lid is properly installed to prevent unauthorized access to the hopper interior and
possible contamination of the ice.
ALWAYS: be sure the upper and lower front panels are securely fastened.
ALWAYS: keep area around the dispenser clean of ice cubes.
CAUTION: Dispenser cannot be used with crushed or flaked ice.
Use of bagged, ice which has frozen into large chunks, can void warranty.
The dispenser agitator is not designed to be an ice crusher. Use of large
chunks of ice which “jam up” inside the hopper will cause failure of the agitator
motor and damage to the hopper. If bagged ice is used, it must be carefully and
completely broken into small, cube-sized pieces before filling into the dispenser
hopper.
DESCRIPTION
The Undercounter ice dispenser solves your ice service needs in a sanitary, space saving, economical way. Designed to be manually filled with ice this dispenser will dispense cubes (up to 1-1/4” in size), cubelets and hardchipped or cracked ice
SPECIFICATIONS
Model: UC150
Ice Storage: 150 lbs
Electrical: 120/1/60, 3 amps total unit draw
Dimensions: 30” Wide X 33–5/8” Deep X 27” Below Countertop
16–9/16” High Above Countertop
4
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12.18812.188
29.875
R .500
R .500 TYP.
BEVEL
BEVEL
BEVEL
5.250
BEVEL
9.125
9.688
9.125
25.438
CORIAN IS CUT FROM COUNTER AND IS REWORKED AS SHOWN ABOVE BEFORE BEING GLUED
TO UC 150 DOOR LIDS
7.00
OPTIONAL: CORIAN COUNTERTOPS ARE ATTACHABLE AND BLEND INTO RESTAURANT
DECOR. (SUPPLIED BY KES). CORIAN IS CUT FROM COUNTER AND
FABRICATED (SEE FIGURE 1).
FIGURE 1. TEMPLATE
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FOOT PRINT OF
UNIT ON COUNTER
COUNTER CUT
OUT FOR UNIT
TO DROP IN
CLEARANCE
NEEDED FOR
OPENING LID
27 – 3/8
1– 15/16
2–1/2
33–1/2
31–7/8
30
32–1/2
13/16
THE ABOVE FIGURE SHOWS THE REQUIRED CUTOUT FOR PLACING THE ICE DISPENSER INTO A COUNTER TOP. THE DOTTED
LINE IS THE ACTUAL CUTOUT DIMENSIONS WHILE THE SOLID LINE SHOWS THE AMOUNT OF OVERHANG FOR THE DISPENSER.
FIGURE 2. DIMENSIONS TEMPLATE
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INSTALLATION INSTRUCTIONS
IMPORTANT: It is the responsibility of the installer to ensure that the drains from the dispensing
equipment is installed and maintained according to Federal, State and Local Laws.
1. Locate the dispenser indoors on a level counter top.
A. COUNTER MOUNTING
The ice dispenser must be sealed to the counter. The template drawing indicates the opening that must
be cut in the counter. Locate the desired position for the dispenser, then mark the outline dimensions on
the counter using the template drawings. Cut openings in counter.
Apply a continuous bead of NSF International (NSF) listed silastic sealant (Dow 732 or equal) approximately 1/4” inside of the unit outline dimensions and around all openings. Then, position the unit on the
counter within the outline dimensions. All excess sealant must be wiped away immediately.
2. The drain tube is routed through the large opening in the bottom of the unit. See the MOUNTING TEMPLATE
(page 5) for locating the required clearance hole in the counter for these utility lines. The power cord is
routed through the holes in the side of the unit.
3. SINK DRAIN ASSEMBLY: Connect the drain tube to an open drain. Additional drain tubing is provided with
the unit. The drain tube must continuously pitch downward and contain no “traps” or improper drainage will
result.
A. Use 3/4I nominal plastic pipe.
B. To assure proper drainage, do not allow “trap” to form in drain line. Be sure drain line runs flat with bot-
tom of dispenser.
NOTE: This equipment must be installed with adequate backflow protection to comply with federal, state,
and local codes.
4. Clean the hopper interior (see CLEANING INSTRUCTIONS in Operator’s Manual).
5. Connect the power cord to a 120 volt, 60 cycle, 15-Amp, 3-wire grounded receptacle.
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MAINTENANCE
The following dispenser maintenance should be performed at the intervals indicated:
DAILY (or as required)
Remove foreign material from vending area drip tray to prevent drain blockage. Clean vending area. Check for
proper water drainage from the vending area drip tray.
MONTHLY
Clean and sanitize the hopper interior and beverage system if applicable (see CLEANING INSTRUCTIONS).
START-UP & OPERATING INSTRUCTIONS
Fill the hopper with ice. Dispense a large cup of ice. Repeat this procedure whenever the dispenser has run out
of ice.
In normal operation, pushing the ice dispenser lever will cause ice to flow from the ice chute. Ice flow will continue
to flow as long as the lever is held depressed.
CAUTION: Use caution to avoid spilling ice when filling dispenser. Clean up immediately any
spilled ice from filling or operating the unit. To prevent contamination of ice, the lid must be
installed on the unit at all times.
If the dispenser fails to dispense ice, see troubleshooting guide.
TORSION BAR REMOVAL
The hinged door as shipped from thje factory is set up for the mountingof Corian on the top. In the cas where Corian will not be used, it is recommended that the rear torsion bar be removed so as to decrease the spring force.
To accomplish this task, the rcommended procedure is as follows.
1. Remove balloon Item 46 Ice Deflector by removing the three knurled screws that hold the Ice Deflectory in
place.
2. Break the RTV seal that holds the polymeric inner lid in place. This should be done with a sharp instrument.
3. Gently pry the inner lid out of the stainless steel cover.
4. Now that the complete Torsion Bar Assembly is visible, locate the Counter Balance Pivot which is balloon
item 71. Using an 11/32” socket or equivalent, remove the two 8-32 hex nuts.
5. Carefully pry the pivot up and away from the mounting studs. As you do this, the torsion shafts will move
along with the pivot.
6. Once the pivot is free of the studs, moving it a little further towards you should allow the torsion shafts to
come free of the pivot.
7. You should be able to grab the rear torsion bar at this time and pull away from the end that is captured in the
sheetmetal bracket.
8. Reverst the steps to reassemble the door.
9. RTV liner back in place.
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44
140
24
80
80
119
55
82
81
80
82
119
100
100
79
71
100
29
29
29
46
92
FIGURE 3. TORSION BAR REMOVAL
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CLEANING AND SANITIZING INSTRUCTIONS
WARNING: Disconnect Power Before Cleaning! Do not use metal scrapers, sharp objects or
abrasives on the ice storage hopper, top cover and the agitator disk, as damage may result.
Do not use solvents or other cleaning agents, as they may attack the plastic material.
Soap solution - Use a mixture of mild detergent and warm (100 F) potable water.
Sanitizing solution
- Use 1/2 ounce of household bleach in 1 gallon of potable water. Preparing the sanitizing
solution to this ratio will create a solution of 200 PPM.
DISPENSER
1. CLEANING EXTERIOR SURFACES
Important: Perform the following daily.
A. Remove the cup rest from drip tray.
B. Wash the drip tray with soap solution. Rinse with potable water and allow solution to run down the
drain.
C. Wash cup rest with soap solution and rinse in potable water. Install the cup rest into the drip tray.
D. Clean all exterior surfaces with soap solution and rinse with potable water.
2. CLEANING INTERIOR SURFACES
CAUTION: When pouring liquid into the hopper, do not exceed the rate of 1/2 gallon per
minute.
Important: Perform the following at least once a month.
A. Open right hand hopper cover, then remove all ice from hopper.
B. Lift up and remove the left hand hopper cover.
C. Remove agitator disk and agitator assembly.
D. Remove tower cover by removing three thumb screws.
E. Move the retaining bail to the rear of the tower which will allow removal of the ice chute assembly.
F. Grasp the ice auger by the shaft end and lift out the auger tube. Take care not to damage either end of
the auger.
G. Remove the auger tube by lifting upward. The tube will separate into two halves for easy cleaning when
fully removed.
H. Open the front door of the cabinet below the hopper, this will give you access to the lower auger drive
area and the passage between the hopper and the auger for cleaning.
I. Using the previously prepared detergent solution clean the hopper covers, agitator disk, and agitator
assembly, interior of the hopper, both halves of the ice chute, auger, auger tubes, and the lower auger
area of the auger housing. Thoroughly rinse all of the previously cleaned with potable water.
J. Reassemble the agitator assembly and disc into the hopper. Make certain that the retaining screw is
tight.
K. Using a mechanical spray bottle filled with sanitizing solution, spray the entire interior of the hopper and
the agitator assembly. Go to the lower auger drive area and also spray with sanitizing solution.
Allow to air dry.
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L. Using the spray bottle, spray the inside of the two halves of the auger tube, the auger, the two halves of
the chute assembly and the undersides of the right and left covers. Allow to air dry.
M. Reassemble the two halves of the auger tube and place back into its mounting. Holding the auger by the
upper shaft end, insert into the guide tube. Make certain that the auger slips into it drive pin. Chute assembly will not assemble properly if the auger is not seated on its drive pin. Reassemble the upper auger and chute assembly onto the auger and lock down by snapping the bail onto the upper housing. Reinstall the tower cover with the thumb screws.
N. Reinstall the covers. Put the right cover on first before you close the left cover.
65
69
66
74
77
73
75
FIGURE 4. AUGER ASSEMBLY
AUGER ASSEMBLY BREAKDOWN
1. For cleaning, the auger assembly is constructed for simple not tools required breakdown. First remove the
tower cap (item 69) by removing the 3 knurled screws.
2. Once the tower cap is out of the way you will see a wire retainer (item 77). By placing your fingers on the
backside of the ice chute (item 65) with your thumbs pointing upward, place the thumbs on the retainer wire
and with a slight upward movement push the wire retainer towards the rear of the unit. The retainer should
pop out of the saddle and swing backwards.
3. At this point, you should be able to pull up on the ice chute and remove it from the assembly. You will notice
that the ice chute is made up of three pieces. That is the ice chute, the ice chute cover and the auger gate
which is respectively (Items 65, 66, and 69). Take not so that when reassembling the ice chute, the auger
gate cradles in the ice chute with the short tang side up.
4. The auger (Item 73) can now be removed by just grasping it and pulling up. Notice that the bottom of the auger has a depression in the form of a D pattern. When replacing the auger, it will be necessary to rotate the
auger after insertion in the tube to engage the motor shaft.
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5. Last are the auger housings (Items 74 and 75). They are dislodged by pulling upward. Check their orientation
and the fact that the longer tube is on the front side. When positioning the housings back in the dispenser,
the longer tube should be placed first so as to seat in the lower housing to set up the orientation (top and bottom are marked on end of the tube tab at the top), otherwise the ice chute spout will not point towards the
front of the dispenser.
ARROW SHOWS CCW DIRECTION FOR INCREASING SPEED OF ICE AUGER MOTOR.
FIGURE 5. ICE AUGER MOTOR
SPEED CONTROL FOR ICE DELIVERY
The ice auger is a variable speed device. A potentiometer is used to control this speed. The potentiometer is located in the electrical box which is below the counter.
The output shaft of the potentiometer protrudes through an opening on the bottom side of the electrical box. For
adjustment the output shaft (Items 62 and 59) is easily reached by removing the left side panel cover (item 42).
By turning the knob CCW (counterclockwise), you will increase the speed of the ice delivery. Please note that the
potentiometer position is upside down so the actual motion for increasing the speed if from left to right.
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SPEED
POT
POWER CORD
MOTOR HEATER
AGIT MOTOR
HARNESS 33617
W
H
T
DISP
500
CONN
B
L
K
TO
LIFT
MOTOR
B
L
K
W
H
T
TERMINAL
BOARD
24V
TRANSFORMER
B
L
K
CAPACITOR
RECTIFIER
B
L
K
B
L
K
B
L
K
B
L
K
B
L
K
W
H
T
Y
L
W
R
E
D
Y
L
W
W
H
T
W
H
T
Y
L
W
G
R
N
R
E
D
B
L
U
P
I
N
K
FILL DOOR
SWITCH
BIN
THERM0STAT
LIGHT
OPTION
B
B
L
K
G
R
N
/
Y
L
W
TOP COVER
SWITCH
O
R
G
A
TIMER
BOARD
W
H
T
REMOVABLE
DOOR SWITCH
FIGURE 6. WIRING DIAGRAM
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BIN THERMOSTAT
( OPTIONAL)
B
+
–
TIMER
BOARD
+
24V
TRANSFORMER
620906403 REV.B
AGIT HTR
G
A
DISP.
SWITCH
INTERLOCKS
MTR HTR
AUG MTR.
FIGURE 7. LADDER DIAGRAM
THIS PAGE LEFT BLANK INTENTIONALLY
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14
TROUBLESHOOTING
IMPORTANT: Only qualified Personnel should service internal components or electrical wiring.
Should your unit fail to operate properly, check that there is power to the unit and that the hopper contains ice. If the unit does not dispense, check the following chart under the appropriate symptoms to
aid in locating the defect.
Trouble Probable Cause
BLOWN FUSE OR CIRCUIT BREAKER. A. Short circuit in wiring.
B. Defective 24 VAC transformer..
C. Defective agitator motor.
D. Shorted motor.
AGITATOR DOES NOT TURN, AUGER DOES NOT
TURN.
ICE DISPENSES CONTINUOUSLY. A. Stuck or bent depressor plate (does not
SLUSHY ICE. WATER IN HOPPER. A. Blocked drain.
AGITATOR TURNS, AUGER DOES NOT TURN. A. Defective auger motor.
A. No power.
B. Bent depressor plate (does not actuate switch).
C. Defective dispensing switch.
D. Defective interlocks, lids not closed.
E. Defective timer board
F. Defective 24 VAC transformer.
release switch).
B. Defective dispensing switch.
C. Improper switch installation.
D. Defective timer board.
B. Unit not level.
C. Poor ice quality due to water quality or
icemaker problems.
D. Improper use of flaked ice.
AUGER TURNS, AGITATOR DOES NOT. A. Defective agitator motor.
B. Defective or improper setting of speed control.
C. Defective rectifier.
D. Ice jam.
E. Defective timer board.
B. Defective motor capacitor.
C. Defective timer board.
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Part # Corrections/Update Document
Unit Type/Model # Manual #
OPERATORS MANUAL
ICE DISPENSER UC150
ICE ONLY
Revision 2 2/10/06
Page Item Old Part Desc. New Part Desc. Agent Date Notes
21 57 620305201 AUGER MOTOR 629087456
629087489
629087431
21 58 620305202 AGITATOR
TIMER
n/a n/a n/a 620045952 AUGER MOTOR
n/a n/a n/a 620046706 REMOVABLE ICE
n/a n/a n/a 620504025 HINGE COVER
n/a n/a n/a 629087428 TOWER BASE
n/a n/a 629085201 DOOR ASSY RH
n/a n/a 620048801 DOOR ASSY LH Jls 01/22/03
n/a n/a 620506540 HINGE END CAP Jls 01/22/03
n/a n/a 620503702 DRIP TRAY Jls 01/22/03
n/a n/a 620024906 LATCH HANDLE
620311701 AGITATOR
SUPER SEAL
MOTOR KIT
OR
MOTOR &
SUPER SEAL
ASY KIT
OR
KIT SEAL
REPLACEMENT
UCXX
TIMER BOARD
ONLY
MOUNTING
BRACKET
BASKET
HOLDER
ASSY
REPAIR KIT
KIT
ASSY
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Jls 03/10/03 Motor w/ceramic
seal and lower
housing.
Motor with seal
installed (no lower
housing).
Contains the seal
only.
Jls 01/22/03 If unit has old timer
board on it must
order Timer Board
Update Kit
629087410.
Jls 01/22/03
Jls 01/22/03
Jls 01/22/03 Used if base breaks.
Kit contains support
brackets that hold
ice chute retainer in
place.
Jls 01/22/03
Jls 01/22/03
141
80
45
24
44
81
55
120
82
131
80
13
108
105
89
24
140
75
66
100
65
50
97
76
91
105
40
101
113
69
74
77
43
121
104
108
73
56
97
136
16
90
110
111
3
112
36
38
13
89
68
13
100
85
107
108
49
9
94
2
48
91
10
103
5
102
115
51
4
114
58
97
15
95
102
84
99
17
98
99
30
67
64
126
16
89
108
83
118
41
108
62
62
59
118
47
57
82
120
53
100
46
78
97
136
16
105
108
54
93
63
39
121
100
71
92
79
29
100
29
29
52
1
78
99
FIGURE 8. US 150 EXPLODED VIEW
6
87
131
106
14
16620917311
MOTOR HEATER
FROM E–BOX
BLK
BLK
BLACK WIRE
CONNECT TO
COMMON
106
6
14
AGITATOR MOTOR HEATER WIRING DETAIL
RED WIRE CONNECT
TO NORMALLY OPEN
COM.
N.O.
WHT
NOTE:
LOCATE HEATER ON
GEAR BOX HOUSING
BLK
RED
TERMINAL
BOARD IN E–BOX
CLEAR BOOT
MUST COVER
BOTH TERMINALS
DISPENSE SWITCH WIRING DETAIL
FIGURE 9. AGITATOR MOTOR AND DISPENSE SWITCH WIRING DETAIL
17 620917311
18620917311
122
18
B
L
K
20
P
N
K
BLK
11
122
Y
L
W
22
W
H
T
60
B
L
K
BLK
BLK
WHT
B
L
K
R
E
D
G
R
N
32
23
149
61
B
L
K
B
L
K
B
L
K
R
E
D
B
L
U
WHT
B
L
K
O
R
G
R
E
D
BLK
BLK
W
H
T
YLW
Y
L
W
G
R
N
/
Y
L
W
B
L
K
W
H
T
8
BLK
W
H
T
B
L
K
B
L
K
W
H
T
GRN
B
L
K
R
E
D
RED
Y
L
W
W
H
T
W
H
T
BLK
95
86
BLK
BLK
B
L
U
RED
B
L
K
P
N
K
TO AUGER
MOTOR
19
“A”, “B”, and “C”
FIGURE 10. WIRING DIAGRAM
27
123
124
27
123
123
124
28
26
34
27
72
123
72
10.5”
33”
26
16”
123
124
72
123
124
123
124
34
123
124
28
34
28
15”
5”
123
124
123
124
28
7”
123
124
27
26
18”
28
10.25”
123
124
FIGURE 11. UC 150 PLUMBING
2.25”
28
123
124
33
19 620917311
UC 150 PARTS LIST
Item
No. Part No. Name Qty.
1 15087 Retainer, Agitator 1
2 27107 Retainer Lever Ice Disp 1
3 29303R Plate, Motor Mounting R00 1
4 30514 Saddle Clamp For Capacitor 1
5 30774 Capac Motor Agit 2230AK6 1
6 30794 Heater Agit Mtr 2230AK6 1
7 30895 Actuator Swt 223AK6 1
8 30995 Power Cord Assy R02 1
9 31007 Boot Switch 2230AK6 1
10 31107 Board Term 1
11 31655 Jumper, Blk 3” 16GA 1
12 31945 Jumper, Red 18” 16GA R00 1
13 31981 Actuator Hamlin Magnetic 2
14 620307901
620307902
15 32682 Transformer Asy 120/25VAC 80VA 1
16 32953 Reed Switch Assy 2
17 32958 Rectifier 10Amp. 800V 1
18 33611 Lead Jump Blk 9” 1
19 33612 Lead Jump Red 9” 1
20 33613 Lead Jump PK 7” 1
21 33614 Lead Jump White 15” 1
22 33616 Lead Jump White 9” 1
23 33617 Harness Wire Motor Agit 1
24 50200 RTV, Dow #732 Clear 10.3 Oz
25 50228 Heat Conductor Compound
26 50279 Tube Insul 1–1/8ID x 3/8W x 6’ 60
27 50326 Insulation Tape 1/8” x 2” x 30
28 50336 Pipe PVC Sch. 40 3/4” x 20’ 48.5
29 50456 Nylon–Wire Clamp 3
30 50458 Strain Relief Bushing 1
31 50475 Bushing Heyco 7/8 1
32 50573 Snap Bushing 1/2 1
33 50950 Tee – 3/4 1
34 50951 Ell–90 3/4 SOC x 3/4 SOC 3
35 50952 Adpt–3/4 SOC x 3/4 FPT 2
36 51859 Seal Shaft Motor 2230AK6/DB150 1
37 52132 Adhesive Loctite 242 .001
38 52876 Gasket, Motor Shaft 1
39 620024001 Agitator Asy UC Ice Only 1
40 620024305 Brkt Mtr Mtg Auger UC150 1
41 Obsolete
42 620024307 Panel Cover Elect Box UC150 2
43 620024309 Cabt/Hopper Foamed Asy UC150 1
44 620024310 Ice Fill Cvr Weldment UC150 1
45 620024311 Cover Weldment UC150 1
46 620024316 Ice Deflector UC150 1
47 620024501 Auger Motor Bolt Plate UC150 1
48 620024701 Lever Dispense UC150 1
49 620024702 Tower UC150 1
50 620024705 Access Plate Tower UC150 1
51 620024904 Cover E-Box UC150 McD 1
52 620024913 Spacer Hinge Hopper UC150 McD 1
53 Obsolete
54 620024919 Asy Hinge Shield UC150 McD 1
Kit, Agitator Motor, 115 VAC
Kit, Agitator Motor, 220 VAC
20620917311
1
1
UC 150 PARTS LIST (CONT’D)
Item
No. Part No. Name Qty.
55 620024920 Asy C/B Brkt UC150 McD 1
56 620024921 Bushing Auger Drive UC150 1
57 629087456 Super Seal Kit (Includes motor, foamed auger housing, seals, and
N/A
620045952
N/A
620046706
N/A
620504025
N/A
629087428
58 620311701 Agitator Timer (Order Timer Board Update Kit, 629087410, if unit has
59 620305204 Knob Rheostat 1
60 620305701 Harness Wire Disp Switch UC150 1
61 620305702 Harness Reed Switch UC150 1
62 620305704 Rheostat Asy 1
63 620503801 Agitator Disk UC150 1
64 620503803 Lower Tube UC 1
65 620504001 Ice Chute Under Counter 1
66 620504002 Ice Chute Cover Under Counter 1
67 620504006 Hopper Conduit Seal 1
68 620504010 Tower Cap UC150 McD 1
69 620504011 Auger Gate UC150 McD 1
70 Obsolete
71 620504020 Pivot C/P UC150 1
72 620504021 Ell 45 PVC Slide x Slip 3
73 620505501 Auger Plastic UC150 1
74 620505701 Asy Auger Housing Front UC150 1
75 620505702 Asy Auger Housing Rear UC150 1
76 620700901 Cup Rest UC Ice Only 1
77 620701104 Ice Chute Retainer UC150 1
78 620701110 Cam C/B UC150 2
79 620701111 Arm C/B Front 1
80 620701112 Hex C/B UC150 2
81 620701114 Arm C/B Rear 1
82 620701115 Roller C/B 2
83 620701117 Latch Asy Bullet UC150 1
84 620906401 Wiring Diagram UC150 1
85 620906404 Label Ice 1
86 70015 Nut Hex 10–32 Keps 2
87 70018 Nut Hex 1/4-20 Keps 4
88 70021 Nut Hex 08–32 SS 18–8 2
89 70023 Nut Hex 04–40 STCA Deps 2
90 70048 Washer SR 225 449 062 STZI INT 4
91 70075 Nut Hex 06-32 STZI Keps 1
92 70076 Nut Hex 08–32 STCA KEPS 1/8 2
93 70085 Nut Acorn 08–32 SS 6
94 70104 Insert THD 08-32 Thin Sht 5
95 70120 Screw MA 10-32 16 GRD 1
96 70134 Screw MA 04-40 RDSL 12 2
97 70147 Screw SM 06 TB RDPH 16 STCA 4
98 70153 Screw MA 06-32 RDPH 14 1
99 70171 Screw MA 08-32 TRPH 12 SS 8
100 70188 Screw WG 08-32 KN 16 6
101 70204 Screw SM 08 TA TRPH 16 SS 3
102 70215 Screw SM 08 TB HXWS 08 4
103 70217 Screw SM 08 TB HX 16 2
104 70260 Bolt MA 1/4–20 RDPH 32 SS 4
Hardware)
Auger Motor Mounting Bracket
Removable Ice Basket Holder
Hinge Cover Assy
Tower Base Repair Kit
old timer board)
1
1
21 620917311
UC 150 PARTS LIST (CONT’D)
Item
No. Part No. Name Qty.
105 70320 Rivet Pop 125D 063-125 10
106 70341 Gate Slide Spring 1
107 70847 Spacer SWT 2230 1
108 70959 8-32 STL. PL HEX TSN 4
109 70992 Receptacle, 1/4 Turn 4
110 70993 1/4 Turn Retainer 4
111 70994 1/4 Turn Stud Wing Head 4
112 71028 Bolt SH 1/4-20 3
113 90580 Label Elec 115V Brady #CV2C NV 1
114 92067 Label Adjust QFD Agit Timer 1
115 92305 Label Auto Trans 1
116 Obsolete
117 620701121 Seal Motor Shaft Auger UC150 1
118 620701119 E Ring Stainless Stl Bullet Latch 1
119 620701120 E Ring Stainless Steel C/B 2
120 50767 Heyco Snap Bushing 3
121 620906403 Wiring Diagram Ladder UC150 1
122 30064 Q C Terminal, 1/4 2
123 50332 PVC Cement .001
124 50346 E Z Weld Primer–CPVC PVC .001
125 620701123 Wash Thrust 14GA 9/16 ID SS 1
126 620701122 Wash Spr Curv Disc SS .525ID 1
127 70122 Screw SM 04 TA TRPH 12 SS 2
128 30455 #10 Insul Eyelet Terminal 1
129 620504009 Bucket Ice Fill LP150 McD 1
130 91956 Label Warn Elec Shock 1
131 90432 Label Caution Heater 1
132 620802101 S-Support Pallet 31-1/2 x 36 1
133 620802102 A-Carton 36-1/8 x 31-1/2 x 52-1/8 1
134 620802103 S-in Support 40-3/4 x 36-1/8 2
135 620802104 S-in Support 48 x 31-1/2 1
136 52972 Flush Nylon Clip 1
137 Obsolete
138 620917311 Owner’s Manual 1
139
140 620508901 Liner Lid RH 1
141 620508902 Liner Lid LH 1
142 620909702 Installation Manual 1
143 80412 Staple 7/8 x 1/4 6
144 80056 Steel Strapping 1/2 x .015 190”
145 80058 Strapping Clip 1
146 50418 Plastic Bag 1
147 80333 Corner Protector 2
148 90629 Label Cleaning Caution 1
149 620305705 Motor Harness 1
150 91574 Plate, Identification 1
151 620911201 Label, Corian 3
152 620911202 Label, Speed Control 1
153 620911203 Sht Instl Corian Top
154 53219 Blk Triom 1/32 18
N/A
N/A
N/A
N/A
N/A
829085201
620048801
620506540
620503702
620024906
Door Assy RH Kit
Door Assy LH
Hinge End Cap
Drip Tray
Latch Handle Assy
22620917311
WARRANTY
IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship under normal use and service. For a copy of the warranty applicable to your Cornelius, Remcor or Wilshire product, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the
equipment model number, serial number and the date of purchase.
Locate your local office on www.cornelius.com under the contact menu.
620917311
23
IMI CORNELIUS INC.
www.cornelius.com
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