Operator’s Manual
CORNELIUS INC
www.cornelius.com
ICE/BEVERAGE DISPENSERS
MODELS: TJ200/250/300B
TJ200/250/300BC
TJ200/250AB
TJ200/250ABC
TJ200/250/300KB
TJ200/250/300KBC
Part No. 91678
Release Date: March 26, 2002
Revision Date: May 12, 2014
Revision: F
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
E Cornelius Inc; 2002–2005
PRINTED IN U.S.A
TABLE OF CONTENTS
SAFETY PRECAUTIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL DESCRIPTION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ICE MAKER 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FEED TUBE OR ICE MAKER INSTALLATION KIT 3. . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLATION INSTRUCTIONS 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERATING INSTRUCTION 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING INSTRUCTIONS 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DISPENSER 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COL D PLATE 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGE SYSTEN 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DAILY OR AS REQUIRED 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WEEKLY OR AS REQUIRED 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MONTHLY 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GATE RESTRICTOR PLATE 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTMENT 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING GUIDE 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
BLOWN FUSE OR CIRCUIT BREAKER 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GATE DOES NOT OPEN. AGITATOR DOES NOT TURN 10. . . . . . . . . . . . . . . . . . .
GATE DOES NOT OPEN OR IS SLUGGISH. AGITATOR TURNS. 10. . . . . . . . . . .
GATE OPENS. AGITATOR DOES NOT TURN. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
ICE DISPENSES CONTINUOUSLY. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SLUSHY ICE. WATER IN HOPPER. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ICE SOLIDIFIED IN HOPPER OR ICE AT REAR CORNER ONLY. 10. . . . . . . . . . .
NO ICE IN HOPPER 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ICE PACKED IN HOPPER 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGES DO NOT DISPENSE. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGES TOO SWEET. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGES NOT SWEET ENOUGH. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGES NOT COLD (UNITS WITH BUILT-IN COLD PLATE). 10. . . . . . . . . . .
EXPLODED VIEW UPPER AND LOWER PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . ..............22
Manufactured Under One or More of the Following Patent Numbers:
3,211,336, 3,274,792, 3,393,839 , 3,517,860, 3,739,842, 4,215,803, 4,227,377, 4,300,3594,346,824
Canadian Patent Numbers912,514 (10/72), 936,855 (11,73), 4,429,543, 4,921,149
Other Patents Pending
TABLE OF CONTENTS (cont’d)
LIST OF FIGURES
FIGURE 1. GATE RESTRICTOR PLATE 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 2. WIRING DIAGRAM TJ200 / 250 / 300-B 11. . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 3. WIRING DIAGRAM TJ200 / 250 / 300—BC, AB, ABC, KB, KBC 12. . .
FIGURE 4. PLUMBING SCHEMATIC (8 VALVES) 13. . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 5. PLUMBING SCHEMATIC (10 VALVES) 14. . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 6. BEVERAGE SYSTEM WIRING 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 7. BEVERAGE SYSTEM SCHEMATIC “-B” MODELS 16. . . . . . . . . . . . . .
FIGURE 8. BEVERAGE SYSTEM SCHEMATIC “-BC” MODELS 17. . . . . . . . . . . . .
FIGURE 9. BEVERAGE SYSTEM SCHEMATIC -BC MODELS
19 X 28 COLD PLATES WITH FRONT INLET FITTINGS 18. . . . . . . .
FIGURE 10. MOUNTING TEMPLATE TJ200 / 250-B, BC, KB, KBC -
TJ200 / 250-AB, ABC 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 11. MOUNTING TEMPLATE TJ300 -
TJ250 WITH 19 X 28 COLD PLATE 20. . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 12. EXPLODED VIEW UPPER SECTION 21. . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 13. EXPLODED VIEW LOWER SECTION 22. . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 14. SOLENOID ASSEMBLY 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
LIST OF TABLES
TABLE 1. SPECIFICATIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SAFETY PRECAUTIONS
This ice dispenser has been specifically designed to provide protection against personal injury and eliminates
contamination of ice. To insure continued protection and sanitation, observe the following
Always disconnect power to the dispenser before servicing or cleaning.
Never place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator rotation
occurs automatically when the dispenser is energized!
ALWAYS be sure the removable lid is properly installed to prevent unauthorized access to the hopper interior and possible contamination of ice.
ALWAYS be sure the upper and lower front panels are securely fastened.
ALWAYS keep area around the dispenser clean of ice cubes.
CAUTION: Dispenser cannot be used with crushed or flaked ice.
Use of bagged ice which has frozen into large chunks can void warranty. The dispenser
agitator is not designed to be an ice crusher. Use of large chunks of ice which “jam up”
inside the hopper will cause failure of the agitator motor and damage to the hopper. If bagged ice
is used, it must be carefully and completely broken into small, cube-sized pieces before filling into
the dispenser hopper.
GENERAL DESCRIPTION
The Remcor TJ200 and TJ300 series of ice dispensers solve your ice service needs the sanitary, space saving,
economical way. Designed to be manually filled with ice from any remote ice making source, or to be used with
one of several “piped ice” type ice makers or top-mounted “Ice cuber,”
These dispensers will dispense cubes (up 1-3/8” in size), cubelets, hard-chipped or cracked ice. Remcor dispensers cannot be used with crushed or flaked ice.
“B” models contain beverage faucets only and must be supplied with cold product from any remote cold plate or
refrigerated soda factory.
“BC” models contain beverage faucets and an internal cold plate system. They are designed to be supplied direct from syrup tanks and carbonator, with no additional cooling required.
The TJ250 with 19” x 28” cold plate is shipped with sink not installed. After beverage hook-up is complete, sink
is to be positioned with cabinet side flange slots and push sink in. Install side mounting pins to retain sink. Make
sure all drain connections are complete.
1 91678
SPECIFICATIONS
Model Designation: TJ 1 2 -34 5
1 Ice Storage Capacity TJ200 = 200 lbs. TJ250 = 250 lbs. TJ300 = 300 lbs.
2 Cabinetry Options: (E) Neutral beige, baked enamel finish and wood grain vinyl-clad
upper front panel.
(S) All Stainless Steel.
3 Ice-Fill Options: (No Letter) Manually filled from remote ice maker.
(A) Automatic fill from a “piped ice” type ice maker.
(K) Automatic fill from a top-mounted “ice cuber”.
4 Beverage System Options: (B) Beverage faucets.
(BC) Beverage faucets and an internal cold plate system.
5 Sink: On models with a 19” x 28” cold plate, sink is removable.
Example: Model TJ250S-KBC has a 250 pound ice storage capacity with stainless steel cabinet,
beverage faucet, internal cold plate and is designed for automatic filling from a topmounted ice maker.
Table 1. Specifications
Model: TJ250 (19”x28” Cold
Plate)
Ice Storage: 250 lbs. 200 lbs. 250 lbs. 300 lbs.
Electrical: 115 Volts 1 Phase 60 Hertz, 6.0 Amps
Electrical
Connection:
Faucets Maximum number of 8 faucets available: 10
Drain Connection: 7/8” ID Hose 7/8” ID Hose 7/8” ID Hose 7/8” ID Hose
Dimensions: 32” W x 42-1/4” H x
Shipping Weight
“B”, “KB”, “AB” 220 lbs. 245 lbs. 260 lbs.
“BC”, “KBC”, “ABC” 320 lbs. 275 lbs. 300 lbs. 310 lbs.
“B”, “BC”, “KBC”, and “KB” models: supplied with 6’, 3-wire Cord with 3-prong Ground Type
Plug
“A” Models: Supplied with 2 x 4 junction box located in lower cabinet enclosure for permanent
wiring installation.
36” D
TJ200 TJ250 TJ300
32” W x 38-1/2” H x
36” D
32” W x 42-1/4” H x
36” D
36” W x 44-1/4 H x
36” D
Operating Weight
(Less Ice Maker)
“B”, “KB”, “AB” 420 lbs 495 lbs. 560 lbs.
“BC”, “KBC”, “ABC” 570 lbs. 475 lbs. 550 lbs. 610 lbs.
291678
ICE MAKER
REMCOR “A” and “K” model ice/beverage dispensers are designed to be used with one of several “piped ice”
type ice makers or top-mount “ice cubers.” These must be obtained from the appropriate manufacturer or distributor in your area.
The following ice makers are approved for use on the TJ150 “K” models:
FEED TUBE OR ICE MAKER INSTALLATION KIT
This kit contains parts and instructions necessary to connect the ice maker to the ice dispenser. Be sure the kit
you receive is proper for your ice maker. The following kits are approved for use on the TJ200 / 250 / 300 “A,”
“K” dispensers:
“A” MODEL DISPENSERS
KIT NUMBER ICE MAKER MODEL
1913 Reynolds CF-3-TT
1922 Reynolds CF-6-TT
1923 Jieto MD700
1924 Scotsman EC900
“B” MODEL DISPENSERS
KIT NUMBER ICE MAKER MODEL
1930 (TJ300) Ice-O-Matic C20 / 40 / 60
2097 (TJ250) Ice-O-Matic C20 / 40 / 60
1931 Manitowoc 200 / 400 / 600
1932 Kold Draft GT300 / 400 / 500 / 600
2011 Scotsman CM250 / 450 / 500 / 650
2012 Hoshizaki KM451 / 452 / 630 / 632
3 91678
INSTALLATION INSTRUCTIONS
1. The ice dispenser must be sealed to the counter The template drawing (Figure 10 and 11) indicate openings which must be cut in the counter. Locate the desired position for the dispenser, then mark the outline
dimensions on the counter using the template drawings. Cut openings in counter.
Apply a continuous bead of NSF International (NSF) listed silastic sealant (Dow 732 or equal) approximately 1/4” inside of the unit outline dimensions and around all openings. Then position the unit on the counter
within the outline dimensions. All excess sealant must be wiped away immediately. “A” models must be
fastened in place with mounting hardware provided.
2. Carefully pull the beverage tubes, drain line and power cord through the large opeinings in the bottom of
the unit. See (Figure 10 and 11), MOUNTING TEMPLATES, for locating the required clearance holes in the
counter for these utility lines.
3. “A” and “K” Models Only: Install the ice maker according to the instructions supplied with the kit, and
manufacturer’s instructions supplied with the ice maker.
4. Connect the drain tube to an open drain. If additional piping is required, it must be 3/4” IPS (or equal). This
line must continually pitch downward away from the unit and must contain no traps, or improper drainage
will result.
5. Connect the beverage system product lines as indicated in Figure 7 (“B” Models), Figure 8 (“BC” Models)
and Figure 9 (“BC” Models with 19 x 28 cold plate and front inlet fittings.) This work should be done by a
qualified service person. Note that the hoses are marked with numbers (1 through 8) for syrup connections
and “CW” for carbonated water connection.
6. Clean the ice dispenser interior (see CLEANING INSTRUCTIONS).
7. Connect the dispenser cord to a 115 volt, 60 cycle, 3-wire grounded receptacle. “A” models must be permanently wired and conform to NEC and local codes.
91678 4
OPERATING INSTRUCTION
1. Ice Dispensing: Depressing the operating lever activates a micro switch behind the front panel which energizes the agitator motor and gate solenoid. This causes the agitator to rotate and the gate slide to lift, allowing ice to push out the gate opening.
2. Ice level (Standard Models): When ice level light is on, remove the lid and fill the hopper with ice. Replace
lid to avoid contamination of ice.
CAUTION: Use caution to avoid spilling ice when filling dispenser. Clean up immediately
any spilled ice from filling or operating the unit. To prevent contamination of ice, the lid
must be stalled on the unit at all times.
Automatic Ice Filling (“A” models): While the ice maker is running, the ice entering the hopper from the feed
tube should be loose and in small pieces. Ice entering in the form of hard-packed cylinders indicates a restriction or distortion of the feed tube and could result in ice maker malfunction, if not corrected. The automatic agitation timer causes the ice to level which allows the entire storage bin to fill before the ice machine
shuts off. When the ice level remains at the deflector after agitation, the ice maker control capillary (ice
maker bulb) stops ice maker operation until the level drops and the bulbs warm up.
Immediately after ice maker shut-off, observe the ice in the hopper between the feed tube entrance and the
deflector. it should be loosely pressed against the top of the deflector, indicating correct thermostat operation. If the ice level is low or if the ice is packed hard against the deflector, it will be necessary to re-adjust
the ice maker bin control, according to the ice maker instructions. Adjust the control warmer to lower the
ice level and colder to raise the ice level.
Automatic Ice Filling (“K” Models): As the “A” models, the agitation tier causes the ice to level which allows
the entire storage bin to fill before the ice machine shuts off. The ice maker control capillary bulb maintains
the ice level in the storage hopper. Consult the instructions provided with the installation kit and the ice
maker manual for location and operation of the ice maker control.
Beverage System - Beverages may be dispensed by operating the lever on the appropriate faucets. On
units with cold plates (“c” models), periodic movement of the ice in the hopper is necessary to maintain the
level of ice on the cold plate. On initial start-up or after long idle perios with no use, dispensing ice for 20-30
seconds is necessary to fill the cold plate or warm beverages may be experienced.
5 91678
CLEANING INSTRUCTIONS
WARNING: DISCONNECT POWER BEFORE CLEANING! Do not use metal scrapers, sharp
objects or abrasives on the ice storage hopper, top cover and the agitator disk, as damage
may result. Do not use solvents or other cleaning agents, as they may attack the plastic
material.
DISPENSER
1. Clean the ice dispenser interior at least once a month.
2. Remove the agitator bolt and lift off the agitator and the agitator disk, taking care not to lose the shaft key.
Wash with a mild detergent solution and rinse them thoroughly to remove all traces of detergent.
3. Carefully remove, wash and rinse all internal hopper components.
4. Wash down the inside of the hopper and top cover with a mild detergent solution and rinse thoroughly to
remove all traces of detergent.
5. Replace the agitator and other components.
6. Sanitize the inside of the hopper and agitator with a solution of 1 ounce of household bleach in 2 gallons of
water. (200 PPM)
7. Remove Ice Chute cover as follows:
A. Flex sides outward to disengage lower pins.
B. Lift Ice Chute cover to disengage upper pins.
C. Lower Ice Chute cover down out of unit. Note: it may be helpful to twist cover slightly.
8. With brush provided clean the inside of the ice chute and ice chute cover with a mild detergent solution and
rinse thoroughly to remove all traces of detergent.
9. Reverse steps above to reassemble ice chute.
10. Sanitize as described in Step 6.
COL D PLATE
1. Carefuly remove the lower front panel of the ice dispenser. On “BC models with 19 x 28 cold plate, remove
the beverage faucet panel.
2. Remove cold plate cover by lifting slightly in front and slide forward. On “BC” models with 19 x 28 cold
plate, the cover is two (2) pieces. Remove only the front cover.
3. Wash down the inside of the cold plate and cover with mild detergent solution and rinse. A small long handled brush wil be found helpful in reaching the corners.
4. Replace the cover, taking care that it is securely positioned in cold plate tray.
5. Replace and lower front panel, carefully feeding the tube and wires into the cabinet. Be sure not to pinch
any tubing or wires between the panel and cabinet.
BEVERAGE SYSTEM CLEANING AND SANITIZING INSTRUCTIONS
1. Prepare the following cleaning, rinsing and sanitizing solutions using a clean, empty figal (5 gallon syrup
tank) for each solution.
91678 6
CLEANING TANK – Fill with a solution of 1/2 ounce of a mild liquid detergent (for example, Ivory liquid) to
1 gallon of warm (120_F) potable water.
RINSING TANK
– Fill with warm (120_F) potable water.
SANITIZING TANK – Fill with a chlorine sanitizing solution in the strength of 1/2 ounce of household
bleach (sodium hypochlorite) to 1 gallon of cold (ambient) potable water to obtain a solution strength of 200
PPM.
NOTE: Repeat the following procedure on each of the unit’s syrup product lines and beverage faucets.
2. Using a suitable pail or bucket, fill one with a detergent solution and a second container with a sanitizing
solution in the strengths as described in step 1.
A. Remove the syrup line quick disconnect fitting from the product tank and submerge in the detergent
solution. Clean with a nylon bristle brush (do not use a wire brush). Rinse with clean potable water.
B. Wearing sanitary gloves, next submerge the quick disconnect fitting in the sanitizing container for 15
minutes. Remove and air dry.
3. Hook-up the sanitized product line fitting (step 2) to the cleaning tank. Hook-up a gas disconnect fitting to
the tank and pressurize with 60 to 80 psig CO2. Energize the beverage faucet continuously for 1 minute to
remove all air bubbles. Continue to operate the faucet until liquid dispensed is free of any syrup. Cycle the
faucet for 15 seconds on, off and then immediately on again. Repeat this procedure for 15 cycles. Then
energize the faucet to remain flowing for 3 minutes.
4. Hook-up the rinsing tank and pressurize with 60 to 80 psig CO2. Flush the cleaning solution from the product line by cycling the faucet as described in step 3 and then energize the faucet to flow continuously for 3
minutes.
5. Hook-up the sanitizing tank and pressurize with 60 to 80 psig CO2. Flow the sanitizing solution through the
beverage faucet by cycling the faucet as described in step 3. Next energize the faucet continuously to flush
at least 2 cups of the sanitizing solution through the system. Finally deenergize the faucet and allow the
sanitizer to remain pressurized in the line to 20 minutes.
6. Wearing sanitary gloves. remove the faucet nozzle and diffuser. Repeat the cleaning and sanitizing procedures as described in step 2, then reassemble to the faucet.
7. Disconnect the sanitizing tank. Hook-up the product tank to the unit and to the CO
system. Energize the
2
faucet to flush the sanitizing solution from the syrup line and the faucet. Continue flow on the faucet until
only syrup is dispensed.
7 91678
MAINTENANCE
The following dispenser maintenance should be performed at the intervals indicated:
DAILY or as required
Remove foreign material from the vending area sink to prevent drain blockage.
WEEKLY or as required
Clean vending area. Check for proper water drainage from the vending area sink.
MONTHLY
Clean and sanitize the hopper interior (see CLEANING INSTRUCTIONS).
If the dispenser fails to dispense ice when operated, check that the hopper has ice in it and that power is being
supplied to the unit. If the problem persists, check the following:
1. Determine if the agitator is rotating (check for the sound of ice movement in the hopper).
2. Observe whether the gate is operating.
After checking the above, refer to the TROUBLESHOOTING GUIDE for possible problem causes and corrective action.
91678
8
GATE RESTRICTOR PLATE
CAUTION: Disconnect power to dispenser before installing, removing or adjusting
restrictor
INSTALL PLATE ON
STUDS AS SHOWN
ADJUSTMENT
This dispenser is provided with a gate restrictor plate, installed in its highest position.
This plate adjusts the rate of ice flow from the dispenser. In applications using buckets, carafes or other large
containers, the plate may be removed entirely for maximum ice flow. For glasses and cups, the plate may be
adjusted downward to reduce the flow of ice. The best position depends on the type of ice being used and the
size container, and must be found by trial and error. Adjustment is made by loosening the upper two ice chute
retaining nuts, sliding the restrictor plate to the desired position and re-tightening the nuts.
If the dispenser fail to dispense the ice when operated, check that the hopper has ice in it and that power is being supplied to the unit. If the problem persists, check the following.
1. Determine if the agitator is rotating (check for the sound of ice movement in the hopper).
2. Observe whether the gate is operating.
FIGURE 1. GATE RESTRICTOR PLATE
9 91678
TROUBLESHOOTING GUIDE
Should your unit fail to operate properly, check that there is power to the unit and that the hopper contains ice. If
the unit does not dispense, check the following chart under the appropriate symptoms to aid in locating the defect.
Trouble Probable Cause
BLOWN FUSE OR CIRCUIT BREAKER A. Short circuit in wiring.
B. Defective gate solenoid.
C. Defective agitator motor.
GATE DOES NOT OPEN. AGITATOR DOES
NOT TURN
GATE DOES NOT OPEN OR IS SLUGGISH.
AGITATOR TURNS.
A. No power.
B. Bent depressor plate (does not actuate switch).
C. Defective dispensing switch.
A. Defective gate solenoid.
B. Weak gate spring.
GATE OPENS. AGITATOR DOES NOT TURN. A. Agitator motor protector tripped.
B. Defective agitator motor.
C. Defective agitator relay.
ICE DISPENSES CONTINUOUSLY. A. Stuck or bent depressor plate (does not release
switch).
B. Defective dispensing switch.
C. Improper switch installation.
SLUSHY ICE. WATER IN HOPPER. A. Blocked drain.
B. Unit not level.
C. Ice maker malfunction.
ICE SOLIDIFIED IN HOPPER OR ICE AT
REAR CORNER ONLY.
NO ICE IN HOPPER A. Ice maker malfunction.
ICE PACKED IN HOPPER A. Defective or improperly adjusted ice maker control
BEVERAGES DO NOT DISPENSE. A. No 24 Volt power to faucets.
BEVERAGES TOO SWEET. A. Carbonator not working.
A. Defective or improperly adjusted ice maker
thermostat.
(not shutting off).
B. No CO2 pressure.
BEVERAGES NOT SWEET ENOUGH. A. Empty syrup tank.
BEVERAGES NOT COLD (UNITS WITH
BUILT-IN COLD PLATE).
Refer to manufacturer’s instructions for troubleshooting ice maker.
B. No CO2 pressure in carbonator.
C. Faucet brix requires adjusting.
B. Faucet brix requires adjusting.
A. Unit standing with no ice use - no ice in cold plate
cabinet.
1091678
LOW ICE
LIGHT
ICE LEVEL
T’STAT
BLU
TERMINAL
BLOCK
120V.
60HZ
BLK
1PH
OPTIONAL PORTION CONTROL
OR
RED
DISPENSE
SWITCH
WHT
PORTION
TIMER
WHT
BRNYEL
WHT
WHT
GATE
SOLENOID
BRN
BLK
WHT
AGITATOR
MOTOR RELAY
AGITATOR
MOTOR
DISPENSE
1 1/4 AMP
TIME DELAY
YEL
YEL
BUTTON
RED
SERVICE INFORMATION
DANGER!
7
8
ELECTRIC SHOCK HAZARD. DISCONNECT POWER BEFORE SERVICING UNIT.
SOLENOID
ADJUSTMENT
WHEN REPLACING SOLENOID
ADJUST TO 7/8 AS SHOWN
BEFORE TIGHTENING
MOUNTING SCREWS
FUSE
FIGURE 2. WIRING DIAGRAM TJ200 / 250 / 300-B
11
91678
WHT
120V.
60HZ
1PH
WHT
BLK
TERMINAL
BLOCK
WHT
WHT
BRN
WHT
BLK
WHT
BLK
AGITATOR
MOTOR RELAY
AGITATOR
MOTOR
DISPENSE
BLU
BUTTON
C
NO
NC
AGITATOR
TIMER
RED
1 1/4 AMP
TIME DELAY
FUSE
YEL
YEL
RED
OPTIONAL PORTION CONTROL
PORTION
TIMER
OR
RED
WHT
DISPENSE
SWITCH
BRNYEL
FIGURE 3. WIRING DIAGRAM TJ200 / 250 / 300—BC, AB, ABC, KB, KBC
GATE
SOLENOID
SERVICE INFORMATION
DANGER!
7
8
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ELECTRIC SHOCK HAZARD. DISCONNECT POWER BEFORE SERVICING UNIT.
SOLENOID
ADJUSTMENT
WHEN REPLACING SOLENOID
ADJUST TO 7/8 AS SHOWN
BEFORE TIGHTENING
MOUNTING SCREWS
1234 5678
VALVES
WW WW
S1 S2 S3 S4 S5 S6 S7 S8
S1 S2 S3 S4 S5 S6 S7 S8
SYRUP
INLETS
OR NONĆCARBONATED
NOTE: 1) TO SERVICE COLDPLATE INLET FITTINGS,
SINK HAS TO BE REMOVED. TO REMOVE,
DISCONNECT SINK DRAIN CONNECTIONS,
THEN LIFT TWO (2) SIDE MOUNTING PINS
AND PULL SINK FORWARD. REVERSE TO
RECONNECT.
MANIFOLDS
BEHIND
VALVES
COLDPLATE
5
1,2 6,7,8
3,4
WATER INLETS
MAY BE CARBONATED
SYRUP
INLETS
2) MAKE SURE ALL DRAIN CONNECTIONS
ARE PROPERLY POSITIONED FOR
DRAINING AFTER SERVICE, BEFORE
PANELS ARE INSTALLED.
FIGURE 4. PLUMBING SCHEMATIC (8 VALVES)
13
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1234
5
VALVES
6789
10
S1 S2 S3 S4
S1 S2 S3 S4
SYRUP
INLETS
NOTE: 1) TO SERVICE COLDPLATE INLET FITTINGS,
S5
S5
1,5,6,7,
8,9,10
MAY BE CARBONATED
SINK HAS TO BE REMOVED. TO REMOVE,
DISCONNECT SINK DRAIN CONNECTIONS,
THEN LIFT TWO (2) SIDE MOUNTING PINS
AND PULL SINK FORWARD. REVERSE TO
RECONNECT.
2) MAKE SURE ALL DRAIN CONNECTIONS
ARE PROPERLY POSITIONED FOR
DRAINING AFTER SERVICE, BEFORE
PANELS ARE INSTALLED.
COLDPLATE
3
WATER INLETS
OR PLAIN WATER
S6 S7 S8 S9
S6
SYRUP
INLETS
S10
S9S7 S8
S1042
FIGURE 5. PLUMBING SCHEMATIC (10 VALVES)
1491678
120 VAC
LN
60 HZ
1 PH
COLD PLATE MOTOR (OPTIONAL)
TRANSFORMER
24V.
BEVERAGE
FAUCET
(TYPICAL)
FIGURE 6. BEVERAGE SYSTEM WIRING
15
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16
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OPTIONAL-FOR DIET
OR ROOT BEER
5-15 PSIG
15-50 PSIG
S1 S2 S3 S4 S5 S6 S7 S8
SYRUP
TANKS
CO2 TANK
FAUCETS
1
2
3
4
5
6
7
8
CW
CW
60-100 PSIG
NOTE: REFERENCE ONLY
NOT FOR CONSTRUCTION
REGULATORS
WATER
SUPPLY
FILTER
OPTIONAL: PRESSURE
REGULATOR
CARBONATOR
COLD PLATE OR
ICE BANK
REMCOR ”B” ICE/BEVERAGE DISPENSER
ITEMS OUTSIDE OF BROKEN LINES NOT
INCLUDED WITH UNIT.
FAUCETS 5 THRU 8 ARE OPTIONAL.
FIGURE 7. BEVERAGE SYSTEM SCHEMATIC “-B” MODELS
17
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OPTIONAL-FOR DIET
OR ROOT BEER
5-15 PSIG
15-50 PSIG
S1 S2 S3 S4 S5 S6 S7 S8
SYRUP
TANKS
CO2 TANK
FAUCETS
1
2
3
4
5
6
7
8
CW
CW
60-100 PSIG
NOTE: REFERENCE ONLY
NOT FOR CONSTRUCTION
REGULATORS
WATER
SUPPLY
FILTER
OPTIONAL: PRESSURE
REGULATOR
CARBONATOR
COLD PLATE
REMCOR ”BC” ICE/BEVERAGE
DISPENSER ITEMS OUTSIDE
OF BROKEN LINES NOT
INCLUDED WITH UNIT.
FAUCETS 5 THRU 8 ARE OPTIONAL.
FIGURE 8. BEVERAGE SYSTEM SCHEMATIC “-BC” MODELS
18
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OPTIONAL-FOR DIET
OR ROOT BEER
5-15 PSIG
15-50 PSIG
S1 S2 S3 S4 S5 S6 S7 S8
CO
2
TANK
REGULATORS
FAUCETS
1
2
3
4
5
6
7
8
COLD PLATE
SYRUP
TANKS
60-100 PSIG
NOTE: REFERENCE ONLY
NOT FOR CONSTRUCTION
WATER
SUPPLY
FILTER
OPTIONAL: PRESSURE
REGULATOR
CARBONATOR
WATER HOOK
UPS-MAY BE
CARBONATED
OR PLAIN WATER
AS REQUIRED
1,2
3,4
5
6,7,8
S1
S2
S3
S4
S5
S6
S7
S8
NON-CARB WATER
REMCOR ”BC” ICE/BEVERAGE
DISPENSER ITEMS OUTSIDE
OF BROKEN LINES NOT
INCLUDED WITH UNIT.
FIGURE 9. BEVERAGE SYSTEM SCHEMATIC -BC MODELS 19 X 28 COLD PLATES WITH FRONT INLET FITTINGS
19
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6
1 1/4
63 1/8 14 2 1/8
32
3/4
2 25/32
36
6
1 1/4
63 1/8
16
14 2 1/8
19 1/4
2
3/4
2 25/32
10 1/2
16
36
1 1/4
2 5/32 27 11/16
32
TJ 200/250-B, BC, KB, KBC
TJ 200/250-AB, ABC
OUTLINE OF UNIT
OUTLINE OF UNIT
SEE NOTE 2
SEE NOTE 3
SEE NOTE 4
NOTES:
1. SHADED AREAS INDICATE OPENINGS IN CABINET
BOTTOM NEEDED FOR UTILITIES.
2. 1 1/8 DIA. ACCESS HOLE FOR ELECTRICAL SUPPLY CONDUIT.
3. FOUR 3/8 DIA. HOLES FOR SECURING UNIT TO COUNTER.
4 1/2 DIA. ACCESS HOLE FOR ICEMAKER CONTROL BULB.
FIGURE 10. MOUNTING TEMPLATE TJ200 / 250-B, BC, KB, KBC - TJ200 / 250-AB, ABC
20
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6
1 1/4
63 1/16 14 2 1/16
36
3/4
4 3/32
36 3/64
OUTLINE OF UNIT
16 3/4
32
36
OUTLINE OF UNIT
TJ 300
TJ 250 WITH 19 x 28 COLDPLATE
6 15/16
17 9/16
4 1/2
NOTE: SHADED AREAS INDICATE OPENINGS
IN COUNTER REQUIRED FOR UTILITIES
AND BEVERAGE TUBING.
FIGURE 11. MOUNTING TEMPLATE TJ300 - TJ250 WITH 19 X 28 COLD PLATE
27
28
10
21
19
20
12
13
9
11
8
25
24
26
22
23
FIGURE 13. EXPLODED VIEW UPPER SECTION
19
18
17
16
15
29
6
4
3
2
1
5
30
7
FIGURE 12. EXPLODED VIEW LOWER SECTION
21
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EXPLODED VIEW UPPER AND LOWER PARTS LIST
Part No.
TJ250–BC
Item No.
10 ––––– ––––– 22441 ––––– ––––– Bracket-Ice Deflector
11 ––––– 31001 ––––– ––––– ––––– Ice Level Thermostat
12 30960 30960 30960 30960 30960 Terminal Board
13 ––––– 31205 ––––– ––––– ––––– Ice Level Light
14 31091 31091 31091 31091 31433 Transformer-Beverage Faucets (Not Shown)
15 31197–1 31197–1 31197–1 31197–1 31617–1* Agitator Motor Kit (Includes motor, seak, hardware
16 50967 50967 50967 50967 50967 Insulation (Agitator Motor)
17 50891 50891 50891 50891 51101 Motor Shaft Seal
18 22402 22402 22402 22402 22402 Bracket-Hopper Seal
19 51891 51891 51891 51891 51891 Gate Gasket
20 ––––– ––––– 22519 ––––– ––––– Ice Diverter
21 22081 22081 22081 22081 22081R Gate Restrictor
22 21491 21491 21491 21491 21491 Gate Slide
23 53015 53015 53015 53015 53015 Ice Chute Back Section
24 Solenoid Assembly
25 22082 50962 50962 22082 25454R Lid-Removable
26 22084 50963 50963 22084 25452 Cover Assembly - Rear
27 ––––– 22047 22047 22047 25744 Agitator (TJ200)
28 ––––– ––––– 22339 ––––– ––––– Deflector Assembly
29 ––––– ––––– 31116 ––––– ––––– Cold Plate Agitator Motor
19x28 CP
1 22644 22644 22644 22644 27107 Depressor Retainer
2 22777 22777 22777 22777 27472 Depressor Lever
3 31007 31007 31007 31007 31007 Switch Boot
4 31163 31163 31163 31163 31163 Boot Adapter
5 02070 02070 02070 02070 30895 Dispensing Switch
6 70496 70496 70496 70496 70710 Sink Grill
7 –––––
–––––
52163 51032 51032 51032 ––––– Sink (Cold Plate Units)
10145 ––––– ––––– ––––– 10145 Sink Mtg. Pin
70928 70928 70928 70928 70928 Cold Plate Drain Spring
–––––
–––––
08052 08052 08052 08052 08052 Splashguard Kit (Two clear side guards)
8 31375 31375 31375 31375 31375 Mercury Relay
9 31763 ––––– 31763 31763 620314803 Agitation Timer
30794 30794 30794 30794 30794 Agitator Motor Heater
70341 70341 70341 70341 70341 Heater Spring, 3 per, req’d
53016 53016 53016 53016 53016 Ice Chute Cover
31094 31094 31094 31094 31470 Solenoid
70438 70438 70438 70438 70438 Rebuilding Kit
22047 22047 22047 22047 ––––– Agitator (TJ250)
––––– ––––– 22857 ––––– ––––– Agitator, Cold Plate Motor
––––– ––––– 31134 ––––– ––––– Capacitor, Cold Plate Agitator Motor
Part No.
TJ200/250
B, BC
–––––
51024–1
–––––
–––––
20858 20858 20858 Agitator Keyway (Fits inside shaft of the agitator)
Part No.
TJ200/250
AB, ABC
–––––
51024–1
–––––
–––––
Part No.
TJ200/250
KB, KBC
–––––
51024–1
–––––
–––––
Part No.
TJ300
KBC Description
52782 Sink
28059
28512R
Drip Tray TJ2XX (32 x 6–3/4 Three)
Drip Tray Extension (35 x 9.6)
Drip Tray Extension (36 x 9.5 Three sided)
and key) *31617–1 does not include key
2291678
Part No.
TJ250–BC
Item No.
30 Beverage Faucets
N/A 70439
N/A ––––– 32366 32366 32366 ––––– Lighted Display (Obsolete)
N/A –––––
N/A ––––– 91797 91797 91797 ––––– Gen. Graphics (obsolete)
19x28 CP
40366 40366 40366 40366 40366 McCann “Pepsi”
40324 40324 40324 40324 40324 McCann “Coke”
40391 40391 40391 40391 40391 McCann Non-Carbonated
40444 40444 40444 40444 40444 McCann Fast Flow
40400 40400 40400 40400 40400 Cornelius “Pepsi”
40445 40445 40445 40445 40445 Cornelius Fast Flow
40404 40404 40404 40404 40404 Dole
40483 40483 40483 40483 40483 Dole Fast Flow
40446 40446 40446 40446 40446 Concessions
40447 40447 40447 40447 40447 Concessions Fast Flow
––––– ––––– ––––– ––––– 51802 Beverage Drip Shield
40944 40944 40944 40944 40944 Lancer (lever)
41050 41050 41050 41050 41050 Lancer (push button)
70927
–––––
–––––
Part No.
TJ200/250
B, BC
70439
70927
–––––
–––––
–––––
Part No.
TJ200/250
AB, ABC
70439
70927
–––––
–––––
–––––
Part No.
TJ200/250
KB, KBC
70439
70927
–––––
–––––
–––––
Part No.
TJ300
KBC Description
70439
70927
32367
91204
51877
4” Leg Black Plastic (Sold by the each)
4” Leg Caster (Sold by the each)
Lighted Merchandiser (Use 91204 or 51877)
Graphics 7–11
Clear Merchandiser Panel (18–13/16 x 35–13/16)
23
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22
17
19
22
4
1
4
18
21
16
15
14
19
13
9
2
3
5
22
20
6
8
11
10
12
FIGURE 14. SOLENOID ASSEMBLY
Index
Part No. Qty. Name
No.
1 22889 1 Solenoid Mounting Plate
2# 31551 1 Solenoid Service Kit
3 70171 2 8–32 x 3/8 Phil Tr HD Screw
4 70121 2 No. 8 Lockwasher
5 50752 3 Isolator
6* 50753 2 Bumper Assembly
7* 70423 1 Cotter Pin
8* 10080 1 Gate Lift Rod
9 10081 1 Gate Lift Rod Bushing
10 50754 1 Gate Arm Bearing
11 22890 1 Gate lift Arm
12 70043 1 Flatwasher
13* 70422 1 Spring
14 70263 1 1/4-20 x 3/4 Hex Hd Screw
15 70048 1 1/4 Lockwasher
16 70066 1 1/4 Flatwasher
17 10077 1 Pivot Bearing
18 30227R 1 1/4 Quick Connect Tab
19 50305 –– Lubricant
20* 21592 1 Solenoid Linkage Pin
21* 70433 2 Retainer Ring
22 51088 –– Loctite
––* 70438 –– Rebuilding Kit
7
NOTE: * Parts supplied with rebuilding kit.
# 31551 solenoid supplied with items 20 & 21.
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