Cornelius The Profile PR150 BC User Manual
IMI CORNELIUS INC
www.cornelius.com
Telephone (800) 238–3600
Operator’s Manual
THE PROFILEtICE/DRINK DISPENSER
Model: PR150 BC
IMPORTANT:
TO THE INSTALLER.
It is the responsibility of
the Installer to ensure that
the water supply to the
dispensing equipment is
provided with protection
against backflow by an air
gap as defined in
ANSI/ASME A112.1.2-1979;
or an approved vacuum
breaker or other such
method as proved effective
by test.
Water pipe connections
and fixtures directly
connected to a potable
water supply shall be
sized, installed, and
maintained according to
Federal, State, and Local
Codes.
Part No. 620918702
October 5, 2001
Revision Date: February 27, 2007
Revision: D
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
IMI CORNELIUS INC; 2001–2007©
PRINTED IN U.S.A
TABLE OF CONTENTS
SAFETY INFORMATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOGNIZE SAFETY INFORMATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UNDERSTAND SIGNAL WORDS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FOLLOW SAFETY INSTRUCTIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CO2 (CARBON DIOXIDE) WARNING 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHIPPING, STORING, OR RELOCATING UNIT 1. . . . . . . . . . . . . . . . . . . . . . . . . .
SAFETY PRECAUTIONS 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLATION INSTRUCTIONS 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COUNTERTOP INSTALLATION 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DAILY (OR AS REQUIRED) 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MONTHLY 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTMENTS 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CO2 REGULATORS ADJUSTMENTS 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTING DISPENSING VALVES WATER FLOW RATE 9. . . . . . . . . . . . . . . .
ADJUSTING WATER-TO-SYRUP “RATIO” (BRIX) OF DISPENSED 10. . . . . . . .
START–UP AND OPERATING INSTRUCTIONS 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AUGER ASSEMBLY BREAKDOWN 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING AND SANITIZING INSTRUCTIONS 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING DISPENSER 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING DISPENSING VALVES 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SANITIZING SYRUP TANKS SYSTEM 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SANITIZE B-I-B SYSTEMS 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ICE AUGER SPEED CONTROL 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWN FUSE OR CIRCUIT BREAKER 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AGITATOR DOES NOT TURN, AUGER DOES NOT TURN. 19. . . . . . . . . . . . . . . . .
ICE DISPENSES CONTINUOUSLY. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SLUSHY ICE. WATER IN HOPPER. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AGITATOR TURNS, AUGER DOES NOT TURN. 19. . . . . . . . . . . . . . . . . . . . . . . . . .
AGITATOR TURNS, AUGER DOES NOT TURN (CONT’D) 20. . . . . . . . . . . . . . . . . .
AUGER TURNS, AGITATOR DOES NOT. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGES DONOT DISPENSE 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGES TOO SWEET. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGES NOT SWEET ENOUGH 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGES NOT COLD. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ILLUSTRATED PARTS LIST 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PR150BC ASSEMBLY 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PR150BC ASSEMBLY (CONT’D) 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PR150BC ASSEMBLY (CONT’D) 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PR150BC ASSEMBLY (CONT’D) 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
i
620918702
TABLE OF CONTENTS
FIGURE 1. MOUNTING TEMPLATE 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 2. FLOW DIAGRAM 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 3. UF-1 DISPENSING VALVE 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 4. AUGER ASSEMBLY 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 5. DRIP TRAY AND REAR COVER REMOVAL 13. . . . . . . . . . . . . . . . . . . .
FIGURE 6. ICE AUGER SPEED CONTROL 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 6. WIRING DIAGRAM 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 7. LADDER DIAGRAM 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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ii
SAFETY INFORMATION
Recognize Safety Information
This is the safety-alert symbol. When you see this
symbol on our machine or in this manual, be alert to
the potentially of personal injury.
Follow recommended precautions and safe operating
practices.
Understand Signal Words
A signal word - DANGER, WARNING, OR CAUTION
is used with the safety-alert symbol. DANGER identi-
fies the most serious hazards.
DANGER
Safety signs with signal word DANGER or WARNING
are typically near specific hazards.
General precautions are listed on CAUTION safety
signs. CAUTION also calls attention to safety messages in this manual.
WARNING
CAUTION
Follow Safety Instructions
Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in
good condition. Replace missing or damaged safety signs. Learn how to operate the machine and how to
use the controls properly. Do not let anyone operate the machine without instructions. Keep your machine in
proper working condition. Unauthorized modifications to the machine may impair function and/or safety and
affect the machine life.
CO2 (Carbon Dioxide) Warning
CO2 Displaces Oxygen. Strict Attention must be observed in the prevention of CO2 (carbon dioxide)
gas leaks in the entire CO2 and soft drink system. If a CO2 gas leak is suspected, particularly in a
small area, immediately ventilate the contaminated area before attempting to repair the leak.
Personnel exposed to high concentration of CO2 gas will experience tremors which are followed
rapidly by loss of consciousness and suffocation.
Maximum CO
Operating Pressure 75–PSI
2
Shipping, Storing, Or Relocating Unit
CAUTION: Before shipping, storing, or relocating this Unit, the syrup systems must be sanitized and
all sanitizing solution must be purged from the syrup systems. All water must also be purged from
the plain and carbonated water systems. A freezing ambient temperature will cause residual water
remaining inside the Unit to freeze resulting in damage to internal components of the Unit.
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THIS PAGE LEFT BLANK INTENTIONALLY
2620918702
SAFETY PRECAUTIONS
This dispenser has been specifically designed to provide protection against personal injury and eliminate
contamination of the ice. To ensure continued protection and sanitation , observe the following.
ALWAYS: Disconnect electrical power from the dispenser before servicing or cleaning.
NEVER: Place hands inside the hopper or gate area without disconnecting electrical power from the dispenser.
Agitator rotation occurs automatically when the dispenser is energized.
ALWAYS: Be sure the removable lid is properly installed to prevent unauthorized access to the hopper interior
and possible contamination of the ice.
ALWAYS: Be sure the upper and lower front panels are securely fastened.
ALWAYS: Keep area around the dispenser clean of ice cubes.
CAUTION: The dispenser cannot be used with crushed or flaked ice. Use of bagged ice,
which has been frozen into large chunks, can void the factory warranty. The dispenser
agitator is not designed to be an ice crusher. Use of large chunks of ice which “jam up”
inside the hopper will cause failure of the agitator motor and damage to the hopper. If bagged ice
is used, it must be carefully and completely broken into small cube sized pieces before filling into
the dispenser hopper.
The undercounter ice dispenser solves your ice service needs in a sanitary, space saving, economical way.
Designed to be manually filled with ice, this dispenser will dispense ice cubes (up to 1–1/4 inches in size), cubelets, and hard chipped or cracked ice.
SPECIFICATIONS
Model: PR150 BC Ice Drink Dispenser (Eight–Flavor)
Dimensions 31–7/8 inches wide X 27–7/8 inches Deep X 21–1/4 inches High with
29 inches Depth Below Countertop
Electrical 120 VAC/1 Phase/60 Hz/5.2 Amps Total Current Draw
Recommended Electrical
Supply
Clearance Required 54-In. above counter front access.
Drain Base Unit is plumbed for PVC or flex plastic tubing installed to local code.
CO2 or Air Requirements CO
Flavor Selections Maximum of eight syrup flavors plus plain water and carbonated water.
Cup Selection Five Sizes (12, 16, 21, 32, and 42 0z.)
Ice Requirements Ice bin capacity is 150 pounds of ice.
Water Supply 60–PSI flowing pressure (3/4 inch supply with shutoff valve.
115 VAC/60 Hz/15.0 Amps, 3–Wire Grounded Circuit
80–100 PSI supply (preferred) or air = 70 PSI minimum supply.
2 =
Drink Draw Rate Dispenses seven 21 oz. drinks per minute at or below 40° F
continuous.
3
620918702
THIS PAGE LEFT BLANK INTENTIONALLY
620918702
4
INSTALLATION INSTRUCTIONS
COUNTER HEIGHT
(INCHES)
30 29 1 CONSULT FACTORY
31 29 2 CONSULT FACTORY
32 29 3 620517502
33 29 4 629087406
34 29 5 629087406
34–1/2 29 5–1/2 629087412
35 29 6 629087412
36 29 7 629087412
DISPENSER
DEPTH
(INCHES
AVAILABLE SPACE
BELOW DISPENSER
(INCHES)
USE KIT NO.
AND
629087406
AND
620517502
COUNTERT OP INSTALLATION
IMPORTANT: It is the responsibility of the installer to ensure that the drains from the dispensing
equipment is installed and maintained according to Federal, State, and local laws.
1. Locate the dispenser indoors on a level countertop.
The dispenser must be sealed to the countertop. The MOUNTING TEMPLATE (see Figure 1) indicates the
opening that must be cut in the countertop. Locate the desired position for the dispenser, then mark the
outline dimension on the countertop using the dimensions given or use the full size template enclosed.
Apply a continuous bead of NSF International (NSF) listed silastic sealant (Dow 732 or equivalent) approximately 1/4 inch inside the dispenser outline dimensions and around all openings. Position the dispenser on
the countertop within the outline dimensions. All excess sealant must be wiped away immediately.
2. The drain tube is routed through the large opening in the bottom of the dispenser. See the MOUNTING
TEMPLATE (see Figure 1) for locating the required clearance hole in the countertop for these utility lines.
The power cord is routed through hole in the side of the dispenser electrical control box.
3. SINK DRAIN ASSEMBLY: Connect the drain tube to an open drain. Additional drain tubing is provided with
the Dispenser. The drain tube must continuously pitch downword and contain no “traps” or improper drainage will result.
A. Use 3/4–inch nominal plastic pipe.
B. To assure proper drainage, do not allow a “trap” to form in the drain line. Be sure drain line runs flat
with bottom of the dispenser.
IMPORTANT: This dispenser must be installed with adequate backflow protection to comply with
Federal, State, and Local Codes.
4. Clean the hopper interior (See CLEANING INSTRUCTIONS).
5. Connect dispenser power cord to 120 VAC 60 HZ 15–Amp 3–wire grounded receptacle.
5 620918702
FOOT PRINT OF UNIT
ON COUNTERTOP
29 – 5/8
COUNTER CUTOUT
FOR
UNIT DROP IN
27–3/16
25–3/4
FRONT OF COUNTERTOP
31–7/8
THE ABOVE FIGURE SHOWS THE REQUIRED CUTOUT FOR PLACING THE ICE DISPENSER INTO A COUNTERTOP. THE DASHED
LINE IS THE ACTUAL CUTOUT DIMENSIONS WHILE THE SOLID LINE SHOWS THE AMOUNT OF OVERHANG FOR THE DISPENSER.
620918702
FIGURE 1. MOUNTING TEMPLATE
6
7
620918702
FIGURE 2. FLOW DIAGRAM
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