Cornelius STARBUCKS UC100 User Manual

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UC100 Installation Manual

INSTALLATION MANUAL

Starbucks UC100 Progate Ice Dispenser

ESCRIPTION

The UC100 Progate ice dispenser solves your ice ser v ice needs in a sanit ar y, space saving, economical way. Designed to be manually filled with Ice-O-Matic half cube ice.

CAUTION: The dispenser cannot be used with crushed or flaked ice. Use of bagged ice which has frozen into large chunks can void warranty. The dispenser agitator is not designed to be an ice crusher. Use of large chunks of ice which “jam up” inside the hopper will cause failure of the agitator motor and damage to the hopper.

Specifications

Model: UC100 Progate Ice Storage: 100 lbs Electrical: 120/1/60, 3 amps total unit draw CO

or Air Requirements: 100 psi max to unit regulated to 50 psi (3.4 bar) to Progate ice gate system

Dimensions: 24” Wide

30” Deep 27” Below Countertop 28” Above Countertop

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UC100 Installation Manual

SAFETY INSTRUCTIONS

Read and Follow all Safety Instructions

Read and follow all safety instructions in this manual and on the machine (decals, labels, and laminated cards). Read and understand all applicable OSHA (Occupation Safety and Health Administration) safety regulations before operating the machine.

Recognize Safety Alerts

This is the safety alert symbol. When you see it in this manual or on the machine be alert to the potential of personal injury or damage to the machine.

Different Types of Alerts

There are 3 types of safety alerts:

DANGER — Indicates an immediate hazardous situation which if not avoided WILL result in

serious injury, death, or equipment damage.

WARNING — Indicates a potentially hazardous situation which, if not avoided, COULD result in

serious injury, death, or equipment damage.

CAUTION — Indicates a potentially hazardous situation which, if not avoided, MAY result in

minor or moderate injury or equipment damage.

Safety Tips

• Carefully read all safety messages in this manual and safety signs on the machine .

• Keep safety signs in good condition and replace missing or damaged safety signs.

• Learn how to operate the machine and how to use the controls pro pe rly.

• Do not let anyone operate the machine without proper training. This a pplia nce is not in te nded for u se by very young children or infirm persons without supervision. Young children should be supervised to ensure that they do not play with the appliance.

• Keep your machine in proper working condition and do not allow unauthorized modifications to the machine.

Qualified Service Personnel

CAUTION — Only trained and certified electrical, plumbing and refrigeration technicians should

service this unit. ALL WIRING AND PLUMBING MUST CONFORM TO NATIONAL AND LOCAL CODES.

CO2 (Carbon Dioxide) Warning

WARNING — CO

gas leaks in the entire CO2 and soft drink system. If a CO2 gas leak is suspected, particularly

in a small area, immediately ventilate the contaminated area before attempting to repair the leak. Personnel exposed to high concentration of CO

rapidly by loss of consciousness.

Displaces Oxygen. Strict Attention must be observed in the prevention of

gas will experience tremors which are followed

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SAFETY PRECAUTIONS

This ice dispenser has been specifically designed to provide protection against personal injury and eliminate contamination of ice. To ensu re con tin ue d pr ot ec tio n an d sa nitation, obse r ve th e fo llo win g :

IMPORTANT: Disconnect power to the dispenser before servicing or cleaning.

NEVER: place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator rotation occurs automatically when dispenser is energized!

ALWAYS: be sure the removable lid is properly installed to prevent unauthorized access to the hopper interior and possible contamination of the ice.

ALWAYS: be sure the upper and lower front panels are securely fastened. ALWAYS: keep area around the dispenser clean of ice cubes.

UC100 Installation Manual

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UC100 Installation Manual

INSTALLATION INSTRUCTIONS

IMPORTANT: It is the responsibility of the Installer to ensure that the water supply to the dispensing equipment is provided with protection against backflow by an air gap as defined in ANSI/ASME A112. 1.2–1979; or an approved vacuum breaker or other such method as proved effective by test.

1. Locate the dispenser indoors on a level counter top.

A. Caster Option

Unpack the four (4) casters and inst all them into the threade d holes provided in the bottom of the unit. The installer must provide flexibility in the product and utility supply to permit shifting the position of the dispenser sufficiently to clean the area beneath it.

B. Counter Mounting

The ice dispenser must be sealed to the counter. The mounting template (see FIGURE 1) indicates where openings can be cut in the counter. Locate the desired position for the dispenser, then mark the outline dimensions on the counter using the template drawings. Cut openings in counter. Apply a continuous bead of NSF International (NSF) silastic sealant (Dow 732 or equal) approximately 1/4-inch inside of the unit outline dimensions and around all openings. Then, position the unit on the counter within the outline dimensions. All excess sealant must be wiped away immediately.

2. The drain lines, power cord and air supply are routed through the openings in the bottom of the unit.

UNIT FOOT PRINT

22 1/2

CUT OUT

21/2 CLEARANCE

NEEDED FOR OPENING LID

CUT OUT

THIS FIGURE SHOWS THE REQUIRED CUTOUT FOR PLACING THE ICE DISPENSER INTO A COUNTER TOP.

THE SOLID LINE IS THE ACTUAL CUTOUT DIMENSIONS WHILE THE DASHED LINE SHOWS THE UNIT FOOT PRINT

FIGURE 1

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UC100 Installation Manual

CLEAR RED TUBE

CLEAR TUBE

E-BOX

FILTER/REGULATOR ASSEMBLY PRESET TO 50 PSI, NO ADJUSTMENT NEEDED

1/4" TUBE WHIP (SUPPLIED WITH UNIT)

CUSTOMER CONNECTION

INCOMING SUPPLY SHOULD BE

SET TO 100 PSI

AIR VALVE SOLENOID

AIR CYLINDER

(LOCATED IN

AIR SCHEMATIC

TOWER CLADDING)

3. The dispenser drain lines must slope a minimum of 1/4” per foot to the floor drain, see FIGURE 2. Drain lines must be installed to comply with federal, state and local codes. It is required to fully

insulate all drain lines and fittings to prevent condensation from forming!!!

Dispenser Drain Point

Drain Line

Horizontal Reference Line

1/4”

1’

If the unit is installed in a: 36” tall counter top, the floor drain must be within 23’ of the dispenser.

34” tall counter top, the floor drain must be within 15’ of the di spenser. 30” tall counter top, the floor drain must be within 1’ of the dispenser.

4. Clean the hopper interior (see CLEANING INSTRUCTIONS in Operator’s Manual).

5. Connect the power cord to a 120 volt, 60 cycle, 15–Amp, 3–wire grounded receptacle.

Set Up Supplied Air Compressor

1. Set up and install the air compressor, follow the manufacturer’s installation instructions.

2. Route the 1/4” beverage tube from the air compressor to the air va lve solenoid inlet tube connector on the dispenser.

NOTE: The filter/regulator is preset to 50 psi and should not require adjustment.

Floor Drain

FIGURE 2

FIGURE 3

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UC100 Installation Manual

Adjust Carbonator CO2 Regulator (if applicable)

CAUTION: Before connecting the CO2 regulator assembly to a CO2 cylinder, turn the regulator adjusting screw to the left (counterclockwise) until all tension is relieved from the adjusting screw

spring.

1. Open (counterclockwise) CO the valve fully to back-seat the valve. (Back-seating the valve prevents leakage around the valve

shaft).

2. The CO

regulator is fixed at a nominal 100 psi.

3. Route the 1/4” beverage tube from the CO

NOTE: The filter/regulator is preset to 50 psi and should not require adjustment.

UNIT OPERATION

WARNING: The unit must be el ectrically grounded to avo id possible fat al electrical shock or serious injury to the operator. The unit power cord is equipped with a three-prong plug. If a three-hole (grounded) electrical outlet is not available, use an approved method to ground the unit.

1. Fill the hopper with ice.

2. Connect electrical power to the dispenser. The dispenser will enter the Prime mode and fill the ice chute completely full.

3. Check for air and CO

4. Push one of the “V” buttons on the keypad to dispense a large (Venti) cup of ice. This ensures the ice chute is completely full.

Keypad Button Description

Information Display

“Blended” product ice portion side of keypad

leaks and tighten any loose connections.

cylinder valve slightly to allow lines to slowly fill with gas, then open

regulator to the air valve solenoid inlet tube connection.

Green dot indicates unit power is ON

“Shaken” product ice portion side of keypad

Blended Short ice

portion button

Blended Tall ice

portion button

Blended Grande ice

portion button

Blended Venti ice

portion button

Manual Dispense Button

FIGURE 4

Shaken Short ice portion button

Shaken Tall ice portion button

Shaken Grande ice portion button

Shaken Venti ice portion button

Programming Button

Keypad Function Description

Just above the keypad is an information display that will show a code 2 through 4 letter. This code is to notify the user the status/error of the dispenser. Listed below are the codes and their meaning:

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PR (Prime) - This code will display when the unit has just been powered. ICE - When displayed, ice levels are low or close to empty inside the hopper. LOC (Lock) - When displayed, check to make sure that ice bin covers, ice chute transition, piece ice

flapper and ice chute are attached pr operly. Once secured, push the “M” button on the keypad to return to dispense mode.

FILL - When displayed, all ice has been consumed and needs to be replaced. Refill the ice bin. Close all ice bin covers and push the “M” button on the keypad to return to dispen se mode.

ERR (Error) - When displayed, a system fault has occurred. Push the “M” button on the keypad to reset the dispenser and return to dispense mode.

START-UP AND OPERATING INSTRUCTIONS

Fill the hopper with ice and then push one of the “V” buttons on the keypad to dispense a large cup of ice. Repeat this procedure every time the dispenser has run out of ice. Dispense a large cup of ice. Repeat this procedure whenever the dispenser has run out of ice. This insures that the ice chute is completely filled before use.

CAUTION: Use caution to avoid spilling ice when filling the dispenser. Clean up any spilled ice immediately. To prevent contamination of ice, the lid must be installed on the unit at all times.

UC100 Installation Manual

If the dispenser fails to dispense ice, see troubleshooting guide.

Programming the Ice Weight Portion

The ice weight portion setting is factory set for each portion size or keyp ad button. Follow the instructions below to increase or decrease the amount of ice dispensed for a portion size.

1. Press P and Blended Short (S) buttons simultaneously until SIZE displays on the information display.

2. Press and hold the desired size you wish to program until corresponding green LED flashes.

NOTE: The information display will now show the current value (in milliseconds) of that portion size.

3. Press the up or down button to increase/decrease the duration of dispense. Each press will increase/decrease the duration by 5ms.

4. Press the corresponding size button currently being programed until the green LED stops flashing.

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UC100 Installation Manual

5. To save the new programmed size, press the P and the Blended Short (S) buttons simultaneously until the screen clears. If no action is taken within 60 seconds, dispense mode will resume and any changes will not be saved.

FIGURE 5

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TROUBLESHOOTING

IMPORTANT: Only qualified personnel should service internal components or electrical wiring.

UC100 Installation Manual

WARNING: If repairs are to be made to the CO

or air supply, then relieve the system pressure before proceeding. If repairs are to be

or air system, stop dispensing, shut off the

made to the ice dispensing system, make sure electrical power is disconnected from the unit.

Trouble Probable Cause Remedy

NOTE: Should your unit fail to operate properly, check that there is power to the unit and that the hopper contains ice. If the unit does not dispense, check the following chart under the appropriate symptom(s) to aid in locating the defect.

BLOWN FUSE OR CIRCUIT BREAKER.

SLUSHY ICE. WATER IN HOPPER

A. Short circuit in wiring (115V circuit). A. Contact service agent. B. Defective agitator motor. B. Contact service agent. A. Blocked drain. A. Open-up/flush out drain. B. Unit not level. B. Level unit. C. Poor ice quality du e to water quality or

ice maker problems.

C. Contact service agent. For Icemaker

problems, consult icemaker service agent.

D. Improper use of flaked ice. D. Repla ced flaked ice with cube style ice.

NO ICE DISPENSED A. Insufficient ice supply in ice bin. A. Replenish ice supply as required.

B. Ice in ice bin bridged (stuck together). B. Gently tap on ice to break it loose. C. No electrical power to dispenser. C. Plug in dispenser power cord, or check

fuse or circuit breaker.

D. Insufficient or no CO

or air supply to

D. Restore CO2 or air supply to dispenser.

dispenser.

E. Ice chute cover not properly installed. E. Make sure that cover is “snapped” into

place. F. Defective interlock switches. F. Contact service agent. G. Defective interlock relay. G. Contact service agent. H. Defective 24V transformer. H. Contact service agent. I. Defective keypad. I. Contact service agent. J. Defective ice gate cylinder. J. Contact service agent. K. Defective ice gate solenoid valve. K. Contact service agent. L. Defective agitation timer board. L. Contact service agent.

NO ICE DISPENSED FROM MANUAL ICE DISPENSE PUSHBUTTON SWITCH

M. Defective agitator motor start capacitor. N. Hopper co vers not properly installed/

closed.

A. Insufficient or no CO

or air supply to

dispenser.

B. Defective 24VAC transformer. B. Contact service agent.

M. Contact service agent. N. Make sure covers are in place and

closed.

A. Restore CO2 or air supply to dispenser.

C. Defective keypad. C. Contact service agent. D. Defective agitator motor or start capac-

D. Contact service agent.

itor.

E. Defective ice gate cylinder. E. Contact service agent.

ICE DISPENSING DURING AUTOMATIC AGITATION

A. Defective ice gate cylinder. A. Contact service agent. B. Defective ice gate solenoid valve. B. Contact service agent. C. Defective keypad. C. Contact service agent.

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UC100 Installation Manual

Cornelius STARBUCKS UC100 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual