Cornelius SID851A-250S, SID851A-250S-BC, SID851W-250S, SID851W-250S-BC, SID851W-250S-B User Manual
...
SPIRAL ICEMAKERâ
DISPENSER
Operator’s Manual MODELS: SID851A/250S
SID851A/250S-B
SID851W/250S
SID851W/250S-B
SID851A/250S-BC
SID851W/250S-BC
208--230/115V, 60HZ, 1PH
Part No. 90914
August, 1995
Revision D
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
âREMCOR INC: 1995
PRINTED IN U.S.A
TABLE OF CONTENTS
GENERAL INFORMA TION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DESCRIPTION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLA TION INSTRUCTIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UNPACKING INSTRUCTIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLATION INSTRUCTIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGE SYSTEM 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLATION 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
START -UP 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERA TING INSTRUCTIONS 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REGULAR BASIS (OR AS REQUIRED) 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EVERY THREE MONTHS (OR AS REQUIRED) 14. . . . . . . . . . . . . . . . . . . . . . . . . . .
PERIODICALLY (OR AS REQUIRED) 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING INSTRUCTIONS 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ICE MAKER SECTION 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DISPENSER SECTION 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FOR UNITS WITH BEVERAGE SYSTEM 15. . . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING GUIDE 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
MAINTENANCE/ADJUSTMENT PROCEDURES 30. . . . . . . . . . . . . . . . . . . . . . . . . . .
THERMOSTAT ALTITUDE ADJUSTMENTS 30. . . . . . . . . . . . . . . . . . . . . . . . .
BIN THERMOSTAT 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEARING EVAPORATOR FREEZE-UP 30. . . . . . . . . . . . . . . . . . . . . . . . . . . .
ICE THICKNESS ADJUSTMENT 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING/REPLACE THE FILTER 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING THE CONDENSER 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HARVEST TIME ADJUSTMENT 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MANUAL FILLING 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PARTS LIST 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LIST OF FIGURES
FIGURE 1. ELECTRICAL WIRING INSTALLATION INSTRUCTIONS 3. . . . . . . . .
FIGURE 2. INSTALLATION DIMENSIONS 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 3. MOUNTING TEMPLATE MODEL SID 851/250-B 5. . . . . . . . . . . . . . . .
FIGURE 4. MOUNTING TEMPLATE MODEL SID 851/250-BC 6. . . . . . . . . . . . . . .
FIGURE 5. BEVERAGE SYSTEM SCHEMATIC B MODELS 8. . . . . . . . . . . . . . . .
FIGURE 6. BEVERAGE SYSTEM SCHEMATIC -BC MODELS 9. . . . . . . . . . . . . .
FIGURE 7. WIRING SCHEMATIC SID 850/250 11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 8. WIRING DIAGRAM SID 850/250 (208--230/115V, 1PH, 60HZ) 12. . . . .
FIGURE 9. REFRIGERATION SCHEMATIC 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 10. HARVEST TIMER 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
i 90914
TABLE OF CONTENTS (cont’d)
LIST OF TABLES
TABLE 1. SPECIFICATIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE 2. LBS./24-HOUR ICE PRODUCTION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE 3. HARVEST CYCLE 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
90914
ii
GENERAL INFORMATION
DESCRIPTION
The Remcor S.I.D. (Spiral Ice Maker/Dispenser) is a unique, self-contained, counter top style unit that automatically makes hard, clear cube-quality ice and stores it in a sealed hopper for sanitary dispensing. The ice is
made by a new, patented process on a spiral-shaped, stainless steel evaporator and produces true cube quality
ice on the outside of the tubes. There are no augers; no compressing of flaked ice; no bearings; and no high
gear motor loads in the ice-making process. The unit has been designed to be simple, yet effective, to provide
many years of trouble-free operation.
Table 1. SPECIFICA TIONS
Compressor: 1 Horsepower
Refrigerant: R-502/2.25 lbs. (Air Cooled); 2.75 lbs. (Water Cooled)
Voltage: 208-230/115, 1 phase, 60 Hertz
AMPS: 18
Circuit Ampacity: 25
Fuse Size: 20A Time-Delay
Ice Storage Capacity: 225 lbs.
Ice Making Capacity: Up to 964 lbs./24 Hours
Shipping Weight: 550 lbs.
Table 2. LBS./24-HOUR ICE PRODUCTION
Air Temp. Water Temperature
40° 50° 60° 70° 80° 90°
60° 964 901 861 806 755 712
70° 916 858 820 777 728 687
80° 817 756 731 700 656 619
90° 725 680 650 630 590 556
1 90914
INSTALLATION INSTRUCTIONS
UNPACKING INSTRUCTIONS
1. With the unit upright, carefully remove the shipping crate. Inspect for shipping damage and report any such
damage to the shipper immediately .
2. Open the hinged service door and remove shipping tape from the ice drop cover, storage hopper cover and
agitator in the storage hopper.
3. Remove shipping tape from air inlet filter and sink grill.
INSTALLATION
NOTE: An Everpure Model 9320-42 Systems IV, Model B1000 (or equal) ice maker quality water
treatment unit MUST BE INSTALLED in the water supply line to the ice maker. Failure to do so
may result in poor quality ice, low production output, and may cause premature failure of the
ice maker evaporator and void the extended evaporator warranty.
This ice maker is provided with a stainless steel evaporator designed to last the life of the product. But, some of
the chemicals in treated and untreated water, specifically chlorine and sulphur (sulphide), have the ability to attach stainless steel and cause premature failure. An initial investment in proper water treatment will pay for itself
in increased production, quality and long life of the product.
1. Location
Locate the ice maker/dispenser indoors in a well-ventilated area. Avoid exposure to direct sunlight and/or
heat caused by radiation.
Ambient room temperature must be in the range of 60° to 90°F. Do not install unit in an enclosed area
where heat build up could be a problem. For proper air flow for the refrigeration system, allow a 6? clearance at the back of the unit and a 12? clearance at the right side panel.
Consult Figure 1 for utility connection location.
Consult Figure 2 for dimensions for mounting unit to the counter with the hardware provide. Note that the
unit must be level for proper operation.
The unit must be sealed to the counter. The mounting template drawing (Figure 2) indicated the openings
which must be cut in the counter. Locate the desired position for the unit, then mark the outline dimensions
and cut-out locations using the template drawing. Cut openings in counter.
Apply a continuous bead of NSF International (NSF) listed silastic sealant (Dow 732 or equal) approximately 1/4? inside of the unit outline dimensions and around all openings. Then position the unit on the counter
within the outline dimensions. All excess sealant must be wiped away .
2. Plumbing
Connect the ice maker to a cold, potable water source suitable for drinking. Do not install unit on a water
softener line. It is recommended that a hand shut-off valve, strainer, and backflow preventer be used on the
incoming supply line. For Models: SID851/250S and SID851/250S-B, a 3/8? outside diameter compression
tube fitting is provided at the back of the unit for the water supply hook up (See Figure 1). For model
SID851/250S-BC, a 3/8? beverage tubing with a 3/8 x 1/4 barb splicer fitting is provided for connection
through the bottom opening in the unit to the water supply (See Figure 2).
290914
IMPORTANT: To ensure proper ice maker operation and also to reduce the frequency of water-related
service problems, a water filter should be installed. Remcor recommends the use of one of the
following basic systems:
1. Everpure, Inc. 2. System IV
660 No. Blackhawk Drive 16632 Burke Lane
Westmont, IL 60559 Huntington Beach, CA 92647
(708) 654-4000 (714) 842-4221
Insurlce Twin System #9320-42 Basic Water System #B1000
For specific recommendations on these filter systems for your local conditions, consult with a distributor in your
area or contact the filter manufacturer.
Models SID851/250S & SID851/250S-B
Connect two (2) 3/4? IPS (or equal) drain lines to the 3/4? threaded drain connections at the lower rear of the
unit. These lines must pitch downward to an open drain and must contain no traps or improper drainage will
result.
Model SID851/250S-BC
A 1? OD tubing drain elbow is provided at the bottom of the unit for the sink drain. Connect this elbow to a 7/8?
ID plastic drain tube.
A 3/4? IPS threaded drain connection for the ice maker is also provided at the bottom of the unit. Connect this
to a 3/4? IPS drain line (or equal).
These lines must pitch downward to an open drain and must contain no traps or improper drainage will result.
NOTE: In areas where consistently warm water temperatures are encountered, the use of a Remcor PreCooler in the water line is recommended to maximize the ice production of this unit. Contact Remcor
for more information on this product.
2. Electrical
A 4 x 2 junction box is located at the rear of the unit for the supply hook-up. Connect the ice maker to its
own circuit per the national electric code and local code. See SPECIFICATIONS for ampacity and fuse
size.
IMPORTANT: The wire size must be adequate for the ampacity rating, and the supply voltage must be
within a range of ± 10% for proper ice maker operation.
NOTE: The units require a 3 wire system plus earth ground for proper operations.
115/208-230V
1 PHASE
60 HERTZ
BLACK (HOT)
RED (HOT)
WHITE (NEUTRAL)
SUPPL YCONDUIT
GREEN (GROUND)
FIGURE 1. ELECTRICAL WIRING INSTALLA TION INSTRUCTIONS
3
90914
16
3212 12
22 1/16
FOR BC MODELS:
ACCESS PANEL FOR BEVERAGE
9 1/2
3 1/2
12 13/16
AND UTILITY HOOK-UP
CLEARANCE NECESSARY ONLY
IF UNITS ARE INSTALLED IN AN
DOOR WITH LOCK FOR ACCESS
TO ICE STORAGE AREA.
ACCESS PANEL FOR SERVICE
CONDENSER WATER IN
AIR DISCHARGE GRILL
CONDENSER WATER OUT
3/8-NPT (WATER COOLED ONLY)
3/8-NPT (WATER COOLED ONLY)
ACCESS PANEL FOR SERVICE
AND BEVERAGE HOOK-UP
ENCLOSED SPACE.
9 3/4
36
33 1/16 32 1/8
14 1/2 8 1/16
12
ELECTRICAL INPUT
ACCESS PANEL FOR SERVICE
*3/4-FPT DRAIN (2)
*ICEMAKER WATER IN
3/8 O.D. TUBE COMP. FITTING
1 1/2
20 1/2
15 1/8
25 3/8
18 3/4
6
FIGURE 2. INSTALLATION DIMENSIONS
1
29
24 2 1/2
8 15/16 2 1/2
2 1/4 14
13 1/4
45 1/8
45 7/8
60
16 1/4
4
*FOR MODELS:
SID 851/250
SID 851/250-B
90914
15 7/8-IN. 14-IN.
2 3/4-IN.
3/8 DIA.
10 1/2-IN.
32 1/2-IN.
36-IN.
2 1/8-IN.
NOTE: Shaded area indicates opening in
bottom for beverage tubing.
UNIT OUTLINE FRONT
27 11/16-IN.
32-IN.
16-IN.
FIGURE 3. MOUNTING TEMPLA TE MODEL SID 851/250-B
5 90914
10 1/2-IN.
36-IN.
32-IN.
27 11/16-IN. 3 1/16-IN.
1/2 DIA.
14 1/8-IN.
16-IN.
11 1/4-IN.
FRONT
NOTE: Shaded area indicates opening in
bottom for beverage tubing and utilities.
19 5/8-IN. 5 7/8-IN.
UNIT OUTLINE
FIGURE 4. MOUNTING TEMPLA TE MODEL SID 851/250-BC
690914
BEVERAGE SYSTEM
“B” models contain beverage faucets only and must be supplied with cold product from any remote cold plate or
refrigerated soda factory . “BC” units have a built-in cold plate, in addition to the beverage faucets and are designed to be supplied directly from syrup tanks and carbonator with no additional cooling required.
Installation
1. Locate the required openings in the counter top for the beverage lines as shown in Figure 3 (for “B” models) or Figure 4 (for “BC” models).
2. For “B” models, carefully pull the beverage tubers through the bottom opening in the unit and through the
clearance opening in the counter.
3. For “BC” models, 1/4? and 3/8? beverage tubing “pigtails” are provided at the front of the unit on the cold
plate for syrup and water line hook-up respectively .
To access these inlet tubes, remove the lower front panel above the sink. Remove the sink by disconnecting the sink drain connection; lifting the two (2) sink side mounting pins and pulling the sink forward.
4. Connect the beverage system product lines as indicated in Figure 5 (“B” units) and Figure 6 (“BC” units).
This work should be done by a qualified service person. Note that the hoses are marked with numbers
(1through 8) for syrup connection and “CW” for carbonated water connection.
5. For “BC” models, reverse the procedure in step 3 to reconnect the sink. Make sure that all drain connections are properly positioned before installing the lower front panel.
START-UP
1. Open the hinged service door. Remove ice drop cover and storage hopper cover.
2. Turn on water to ice maker.
3. Depress the flush switch to verify that the water dump valve operates and that the water drain lines are
open and not plugged.
WARNING: To prevent possible injury, do not stick fingers or hand into ice maker nozzle or
hopper with power applied to unit.
4. Put the “Stop/Run” switch in the “run” position. Observe that the ice maker goes through proper ice making
and harvest cycles. If unit malfunctions, consult the Troubleshooting Guide.
NOTE: Due to meltage loss because of a warm storage hopper, it will take longer to fill the hopper the
first time than when the ice maker has been operating continuously .
5. Depress the vend switch lever. Check that both the gate solenoid and agitator motor are energized simultaneously to lift the gate slide and rotate the agitator in the storage hopper, respectively. If either component
malfunctions, consult the Troubleshooting Guide. Replace the ice drop and hopper covers.
6. For beverage units, start up the beverage system and adjust the faucets to the proper brix. Contact your
local syrup distributor for complete information on the beverage system. For units with a built in cold plate,
it will take approximately one (1) hour from the initial machine start-up for the cold plate to be at full capacity .
7. The bin thermostat is calibrated at an atmospheric pressure equivalent at 500 feet above sea level. For
locations at higher elevations, it may be necessary to re-adjust these controls. Consult the Maintenance/
Adjustment Procedures section.
7 90914
TANK
WATER
SUPPLY
OPTIONAL
PRESSURE
REGULATOR
FILTER
NON-CARB OR
PRIMARY REGULATORS
CARB WATER
2
CO
15-50 PSIG
CARBONATOR
OPTIONAL FOR
DIET OR
ROOT BEER
60-100 PSIG
FIGURE 5. BEVERAGE SYSTEM SCHEMATIC B MODELS
8 7 6 5 4 3 2 1
ITEMS OUTSIDE OF
BROKEN LINE ARE NOT
INCLUDED WITH UNIT
COLD PLATE
90914
1
2
3
4
5
6
7
8
LINE LEGEND
CO2CARB WATER
PLAIN WATER
SYRUP
OPTIONAL
8
TANK
WATER
SUPPLY
OPTIONAL
PRESSURE
REGULATOR
FILTER
PRIMARY REGULATORS
2
CO
15-50 PSIG
CARBONATOR
OPTIONAL FOR
DIET OR
ROOT BEER
60-100 PSIG
NON-CARB OR
CARB WATER
1,5,6,
7,8
2
3
4
8 7 6 5 4 3 2 1
FIGURE 6. BEVERAGE SYSTEM SCHEMATIC -BC MODELS
COLD PLATE
ITEMS OUTSIDE OF BROKEN LINE
ARE NOT INCLUDED WITH UNIT.
1
2
3
4
5
6
7
8
LINE LEGEND
CO2CARB WATER
PLAIN WATER
SYRUP
OPTIONAL
9
90914
Loading...