Cornelius SID650A-80-BC, SID650A-80-B, SID650W-80-B, SID650W-80-BC, SID650W-80 User Manual
...
SPIRAL ICEMAKER
DISPENSER
MODELS: SID650A/80
SID650A/80-B
SID650A/80-BC
SID650W/80
SID650W/80-B
Operator’s Manual
Distributed By:
Commercial Refrigeration Service, Inc.
WWW.IceCubes.NET
WWW.CorneliusParts.COM
(866) 423-6253
623-869-8881
SID650W/80-BC
220V, 60HZ, 1PH
Part No. 91704
August, 1995
THIS DOCUMENT CONTAINS IMPORTANT INFORMA
This Manual must be read and understood before installing or operating this equipment
REMCOR INC: 1995
TION
PRINTED IN U.S.A
TABLE OF CONTENTS
GENERAL INFORMATION 1..................................................
DESCRIPTION 1........................................................
INSTALLATION INSTRUCTIONS 2............................................
UNPACKING INSTRUCTIONS 2..........................................
INSTALLATION INSTRUCTIONS 2........................................
BEVERAGE SYSTEM 6..................................................
INSTALLATION 6..................................................
START-UP 6............................................................
OPERATING INSTRUCTIONS 9...............................................
MAINTENANCE 13...........................................................
REGULAR BASIS (OR AS REQUIRED) 13..................................
EVERY THREE MONTHS (OR AS REQUIRED) 13...........................
PERIODICALLY (OR AS REQUIRED) 13....................................
CLEANING INSTRUCTIONS 13...........................................
ICE MAKER SECTION 13............................................
DISPENSER SECTION 14...........................................
FOR UNITS WITH BEVERAGE SYSTEM 15.................................
COLD PLATE 15....................................................
BEVERAGE SYSTEM 15.............................................
TROUBLESHOOTING GUIDE 17...............................................
Page
MAINTENANCE/ADJUSTMENT PROCEDURES 30...........................
THERMOSTAT ALTITUDE ADJUSTMENTS 30.........................
BIN THERMOSTAT 30...............................................
ICE THICKNESS ADJUSTMENT 30...................................
CLEANING/REPLACE THE FILTER 31................................
CLEANING THE CONDENSER 31....................................
CLEARING EVAPORATOR FREEZE-UP 31............................
HARVEST TIME ADJUSTMENT 32....................................
MANUAL FILLING 32................................................
PARTS LIST 34..............................................................
WARRANTY 36..............................................................
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TABLE OF CONTENTS (cont’d)
LIST OF FIGURES
FIGURE 1. ELECTRICAL WIRING INSTALLATION INSTRUCTIONS 3.........
FIGURE 2. INSTALLATIONS DIMENSIONS 4...............................
FIGURE 3. MOUNTING TEMPLATE MODEL SID650-80 5....................
FIGURE 4. BEVERAGE SYSTEM SCHEMATIC B MODELS 7................
FIGURE 5. BEVERAGE SYSTEM SCHEMATIC ”BC”MODELS 8..............
FIGURE 6. WIRING SCHEMATIC SID 850/250 9............................
FIGURE 7. WIRING SCHEMATIC 10........................................
FIGURE 8. WIRING DIAGRAM 11..........................................
FIGURE 9. REFRIGERATION SCHEMATIC 12...............................
FIGURE 10. HARVEST TIMER 33..........................................
LIST OF TABLES
TABLE 1. SPECIFICATIONS 1............................................
TABLE 2. LBS./24-HOUR ICE PRODUCTION 1.............................
Page
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ii
GENERAL INFORMATION
DESCRIPTION
The Remcor S.I.D. (Spiral Ice Maker/Dispenser) is a unique, self-contained, counter top style unit that automatically makes hard,
made by a new, patented process on a spiral-shaped, stainless steel evaporator and produces true cube quality
ice on the outside of the tubes. There are no augers; no compressing of flaked ice; no bearings; and no high
gear motor loads in the ice-making process. The unit has been designed to be simple, yet effective, to provide
many yearsof trouble-free operation.
Compressor: 3/4 Horsepower
Refrigerant: R-502 / 2 lbs. (Air Cooled); 2-1/4 lbs. (Water Cooled)
Voltage: 220/1/60
AMPS: 15
Circuit Ampacity: 20
Fuse Size: 20A Time-Delay
Ice Storage Capacity: 80 lbs.
Ice Making Capacity: Up t o 750 lbs./24 Hours
Shipping Weight: 350 lbs.
clear cube quality ice and stores it in a sealed hopper for sanitary dispensing. The ice is
Table 1. SPECIFICATIONS
Table 2. LBS./24-HOUR ICE PRODUCTION
AirTemp. WaterTemperature
40° 50° 60° 70° 80° 90°
60° 750 704 663 627 594 564
70° 682 650 607 580 550 520
80° 625 586 552 522 495 470
90° 565 530 499 472 447 425
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INSTALLATION INSTRUCTIONS
UNPACKING INSTRUCTIONS
1. With the unit upright, carefully remove the shipping crate. Inspect for shipping damage and report any such
damage to t he shipper immediately.
2. Unlock and open the hinged service door on the upper left side panel.
3. Remove shipping tape from the ice drop cover, storage hopper cover, water float valve and agitator in the
storage hopper.
4. Remove shipping tape from air inlet filter and sink grill.
INSTALLATION INSTRUCTIONS
NOTE: A Cornelius Model XXXX water filter(or equal) ice maker quality water treatment unit MUST BE
INSTALLED in the water supply line to the ice maker. Failure to do so may result in poor
quality ice, low production output, and may cause premature failure of the ice maker
evaporator and void the extended evaporator warranty.
This ice maker is provided with a stainless steel
product. But, some of the chemicals in treated and untreated water, specifically chlorine and
sulphur (sulphide), have the ability to attack stainless steel and cause premature failure. An
initial investment in proper water treatment will pay for itself in increased production, quality
and long life of the product.
Location
1.
Locate the ice maker/dispenser indoors in a well-ventilated area. Avoid exposure to direct sunlight and/or
heat caused by radiation.
Ambient room temperature must be in the range of 60° to 90°F. Do not install unit in an enclosed area
where heat build up could be a problem. For proper airflow f or the refrigeration system, allow a 6
ance at the back of the unit
Consult Figure 1 for utility connection location.
Consult Figure 2 for dimensions for mounting the unit to the counter with the hardware provided. Note that
the unit must be level for proper operation.
The unit m ust be sealed
which must be cut in the counter. Locate the desired position for the unit, then mark the outline dimensions
and cut-out locations using the template drawing. Cut openings in counter.
Apply a continuous bead of NSF International (NSF) listed silastic sealant (Dow 732 or equal) approximately 1/4
within the outline dimensions. All excess sealant must be wiped away.
inside of the unit outline dimensions and around all openings. Then position the unit on the counter
anda12 clearance at the right side panel.
to the counter. The mounting template drawing (Figure 2) indicated the openings
evaporator designed to last the life of the
clear-
Plumbing
2.
Connect the ice maker to a cold, potable water source suitable for drinking. Do not install the unit on a
water softener line. It is recommended that a hand shut-off valve and strainer be used on the incoming
supply line. A 1/4
ter supply hook up (See Figure 1 ). For proper operation, the incoming water supply pressure must be in the
range of 30--90 PSIG. Install a pressure regulating valve if above this range.
outside diameter compression tube fitting is provided at the back of the unit for t he wa-
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IMPORTANT: To ensure proper ice maker operation and also to reduce the frequency of water-related
service problems, a water filter should be installed. Remcor recommends the use of IMI Cornelius filter,
model number 81COR01PS.
For specific recommendations on these filter systems for your local conditions, consult with a distributor in your
area or contact the filter manufacturer.
Connect two (2) 3/4
unit. These lines must pitch downward
IPS (or equal) drain lines to the 3/4 threaded drain connections at the lower rear of the
to an open drain and must contain no traps or improper drainage
will result.
NOTE: In areas where consistently warm water temperatures are encountered, the use of a Remcor PreCooler in the water line is recommended to maximize the ice production of this unit. Contact Remcor
for more information on this product.
Electrical
3.
A 4 x 2 junction box is located at the rear of the unit for the supply hook-up. Connect the ice maker to its
own individual circuit per the national electric code and local code. See SPECIFICATIONS for ampacity
and fuse size.
IMPORTANT: The wire size must be adequate for the ampacity rating, and the supply voltage must be
within a range of ± 10% for proper ice maker operation.
NOTE:Theunitsrequirea2wire
system plus earth ground for proper operations.
BROWN (HOT)
SUPPLY CONDUIT
BLUE (NEUTRAL)
220V
1 PHASE
60 HERTZ
REAR VIEW -- BOTTOMSECTION SERVICE PANEL REMOVED
GREEN (GROUND)
FIGURE 1. ELECTRICAL WIRING INSTALLATION INSTRUCTIONS
3
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12
AIR FLOW
29
49
11 -1/8
31/2
22
16 1/4
FRONT
9
12
DOOR WITH
LOCK FOR
ACCESS TO
ICE STORAGE
AREA.
28 3/4
CLEARANCE NECESSARY
ONLY IF UNITS ARE
INSTALLEDINANEN-
CLOSED SPACE.
6
15-5/8
AIR FLOW
15 3/4
17 5/8
67/8
29 1/4
LEFT SIDE
FIGURE 2. INSTALLATIONS DIMENSIONS
ACCESS PANEL
FOR SERVICE AND
BEVERAGE HOOK-
CONDENSER WATER IN
AIR DISCHARGE GRILL
CONDENSER WATER OUT
21/2 12
3/8-NPT (WATER COOLED ONLY)
3/8-NPT (WATER COOLED ONLY)
12
*ICEMAKER WATER IN
1/4 O.D. TUBE COMP.FITTING
21/2
8 15/16
ELECTRICAL INPUT
34 3/8
UP
11
34 7/8
13/16
*3/4-FPTDRAIN (2)
6 15/16
16 5/8
4
17/8
7/8
11/4
REAR
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1 -5/8-IN.
14-IN.
1- 29/32-IN.
29- 1/4-IN.
26-IN.
15- 7/8-IN.
1-5/8-IN.
2-- 9/16-IN.
5/8-IN.
UNIT OUTLINE FRONT
18 -3/4-IN.
22-IN.
NOTE: SHADED AREA INDICATES OPENING IN CABINET BOTTOM
FOR BEVERAGE TUBING FOR --B, --BC MODELS ONLY
FIGURE 3. MOUNTING TEMPLATE MODEL SID650-80
5 91704
3/8 DIA.
4 PLACES
BEVERAGE SYSTEM
“B”models contain beverage faucets only and must be supplied with cold product from any remote cold plate or
refrigerated soda factory. “BC”units have a built-in cold plate, in addition to the beverage faucets and are designed to be supplied direct from syrup tanks and carbonator with no additional cooling required.
Installation
1. Locate the required openings in the counter top for the beverage lines as shown in Figure 3.
2. For “B”models, carefully pull the beverage tubes through the bottom opening in the unit and through the
clearance opening in the counter.
3. For “BC”models, tube fittings are provided at the rear of the unit on the cold plate for syrup and water line
hook-up respectively.
4. Connect the beverage system product lines as indicated in Figure 3 (“B”units) and Figure 4 (“BC”units).
This work should be done by a qualified service person. Note that the hosesare marked with numbers
(1 through 6) for syrup connection and “CW”for carbonated water connection.
START-UP
1. Open the hinged service door on t he upper left side panel. Remove ice drop cover and storage hopper cover.
2. Turn on water to ice maker. Make sure that the proper water level is attained in the float chamber before
starting unit.
3. Depress the flush switch for 30 seconds to verify that the water dump valve operates and that the water
drain lines are open and not plugged.
WARNING: To prevent possible injury, do not stick fingers or hand into ice maker nozzle or
hopper with power applied to unit.
4. Put the “Stop/Run”switch in the “run”position. Observe that the ice maker goes through proper ice making
and harvest cycles. If unit malfunctions, consult the Troubleshooting Guide.
NOTE: Due to meltage loss because of a warm storage hopper, it will take longer to fill the hopper the
first time than when the ice maker has been operating continuously .
5. Depress the vend switch lever. Check that both the gate solenoid and agitator motor are energized simultaneously to lift the gate slide and rotate the agitator in the storage hopper, respectively. If either component
malfunctions, consult the Troubleshooting Guide. Replace the ice drop and hopper covers.
6. For beverage units, start up the beverage system and adjust the faucets to the proper brix. Contact your
local syrup distributor for complete information on the beverage system. For units with a build-in cold plate,
it will take approximately one (1) hour from initial machine start-up for cold plate to be at full capacity.
7. The bin therm o stat is calibrated at an atmospheric pressure equivalent at 500 feet above sea level. For
locations at higher elevations, it may be necessary to re-adjust these controls. Consult the Maintenance/
Adjustment Procedures section.
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TANK
2
CO
WATER SUPPLY
REGULATORS
SYRUP TANKS
N0TE
FOR REFERENCE ONLY -- NOT FOR
CONSTRUCTION.
OPTIONAL
PRESSURE REGULATOR
FILTER
15-50 PSIG
60-100 PSIG
CARBONATOR
S1 S6S5S2 S4S3
OPTIONAL FOR DIET OR ROOTBEER
COLD PLATE OR RE-
5-15 PSIG
1
2
FAUCETS
3
4
5
6
CW
CW
FRIGERATED ICE BANK
ITEMS OUTSIDE OFBROKENLINES NOT
INCLUDED WITH UNIT.
REMCOR “--B”ICEMAKER/DISPENSER
7
FIGURE 4. BEVERAGE SYSTEM SCHEMATIC B MODELS
91704
REGULATORS
TANK
2
CO
WATER SUPPLY
SYRUP TANKS
OPTIONAL
PRESSURE REGULATOR
FILTER
15-50 PSIG
60-100 PSIG
NOTE:
FOR
FOR REFERENCE ONLY -- NOT
CONSTRUCTION.
OPTIONAL FOR DIET OR ROOTBEER
CARBONATOR
S1 S6S5S2 S4S3
1
2
5-15 PSIG
3
4
5
6
CW
CW
FIGURE 5. BEVERAGE SYSTEM SCHEMATIC “BC”MODELS
COLD PLATE
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FAUCETS
ITEMS OUTSIDE OFBROKENLINES NOT
INCLUDED WITH UNIT.
REMCOR “--BC”ICEMAKER/DISPENSER
8
OPERATING INSTRUCTIONS
A temperature sensing control bulb located in the storage hopper starts and stops the ice-making process in
response to ice level in the hopper. With this ice level control “calling”for ice (hopper ice level is low), ice begins
to form on the stainless steel tubing coilsin the evaporator section of the ice-maker. Ice continues to “grow”on
the evaporator coil until it contacts the ice thickness probe (low voltage conductivity sensor). At this point, the
conductivity probe triggers the harvest timer motor. The harvest timer contains five (5) cam operated switches
which function as detailed in the following table.
Table 3. HARVEST CYCLE
Time Cam Switch Action
0--86 Seconds #1 Timer motor energized.
1--23 Seconds #4 Water dump valve open.
1--36 Seconds #2 Hot gas solenoid valve open.
Air pump off.
Condenser fan motor off.
36--90 Seconds #2 Air pump on.
Condenser fan motor on.
Hot gas solenoid valve closed.
35--60 Seconds #3 Harvest motor on.
44--48 Seconds #5 Hopper agitator motor operates.
When ice contacts the ice lever control bulb in the storage hopper, the control will shut down the ref rigeration
system. If this signal occurs during the harvest cycle, the harvest cycle will be completed before shutdown
occurs.
To dispense ice, push the lever located on the lower front panel. Ice will flow from the ice chute until the lever is
released.
For units with a built-in cold plate, ice will automatically fill the cold plate cabinet. Allow one (1) hour for the cold
plate to reach its maximum capacity. Start up the beverage system and adjust the faucets to the proper brix.
Pushing t he lever on any faucet will provide beverage of the appropriat e flavor.
9 91704
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