Cornelius SID650A-80-BC, SID650A-80-B, SID650W-80-B, SID650W-80-BC, SID650W-80 User Manual

...
MODELS: SID650A/80
SID650A/80-B SID650A/80-BC SID650W/80 SID650W/80-B
Operator’s Manual
Distributed By:
Commercial Refrigeration Service, Inc.
WWW.IceCubes.NET
WWW.CorneliusParts.COM
(866) 423-6253
623-869-8881
SID650W/80-BC 220V, 60HZ, 1PH
Part No. 91704 August, 1995
THIS DOCUMENT CONTAINS IMPORTANT INFORMA This Manual must be read and understood before installing or operating this equipment
REMCOR INC: 1995
TION
PRINTED IN U.S.A
TABLE OF CONTENTS
GENERAL INFORMATION 1..................................................
DESCRIPTION 1........................................................
INSTALLATION INSTRUCTIONS 2............................................
UNPACKING INSTRUCTIONS 2..........................................
INSTALLATION INSTRUCTIONS 2........................................
BEVERAGE SYSTEM 6..................................................
INSTALLATION 6..................................................
START-UP 6............................................................
OPERATING INSTRUCTIONS 9...............................................
MAINTENANCE 13...........................................................
REGULAR BASIS (OR AS REQUIRED) 13..................................
EVERY THREE MONTHS (OR AS REQUIRED) 13...........................
PERIODICALLY (OR AS REQUIRED) 13....................................
CLEANING INSTRUCTIONS 13...........................................
ICE MAKER SECTION 13............................................
DISPENSER SECTION 14...........................................
FOR UNITS WITH BEVERAGE SYSTEM 15.................................
COLD PLATE 15....................................................
BEVERAGE SYSTEM 15.............................................
TROUBLESHOOTING GUIDE 17...............................................
Page
MAINTENANCE/ADJUSTMENT PROCEDURES 30...........................
THERMOSTAT ALTITUDE ADJUSTMENTS 30.........................
BIN THERMOSTAT 30...............................................
ICE THICKNESS ADJUSTMENT 30...................................
CLEANING/REPLACE THE FILTER 31................................
CLEANING THE CONDENSER 31....................................
CLEARING EVAPORATOR FREEZE-UP 31............................
HARVEST TIME ADJUSTMENT 32....................................
MANUAL FILLING 32................................................
PARTS LIST 34..............................................................
WARRANTY 36..............................................................
i 91704
TABLE OF CONTENTS (cont’d)
LIST OF FIGURES
FIGURE 1. ELECTRICAL WIRING INSTALLATION INSTRUCTIONS 3.........
FIGURE 2. INSTALLATIONS DIMENSIONS 4...............................
FIGURE 3. MOUNTING TEMPLATE MODEL SID650-80 5....................
FIGURE 4. BEVERAGE SYSTEM SCHEMATIC B MODELS 7................
FIGURE 5. BEVERAGE SYSTEM SCHEMATIC ”BC”MODELS 8..............
FIGURE 6. WIRING SCHEMATIC SID 850/250 9............................
FIGURE 7. WIRING SCHEMATIC 10........................................
FIGURE 8. WIRING DIAGRAM 11..........................................
FIGURE 9. REFRIGERATION SCHEMATIC 12...............................
FIGURE 10. HARVEST TIMER 33..........................................
LIST OF TABLES
TABLE 1. SPECIFICATIONS 1............................................
TABLE 2. LBS./24-HOUR ICE PRODUCTION 1.............................
Page
91704
ii
GENERAL INFORMATION
DESCRIPTION
The Remcor S.I.D. (Spiral Ice Maker/Dispenser) is a unique, self-contained, counter top style unit that automati­cally makes hard, made by a new, patented process on a spiral-shaped, stainless steel evaporator and produces true cube quality ice on the outside of the tubes. There are no augers; no compressing of flaked ice; no bearings; and no high gear motor loads in the ice-making process. The unit has been designed to be simple, yet effective, to provide many yearsof trouble-free operation.
Compressor: 3/4 Horsepower Refrigerant: R-502 / 2 lbs. (Air Cooled); 2-1/4 lbs. (Water Cooled) Voltage: 220/1/60 AMPS: 15 Circuit Ampacity: 20 Fuse Size: 20A Time-Delay Ice Storage Capacity: 80 lbs. Ice Making Capacity: Up t o 750 lbs./24 Hours Shipping Weight: 350 lbs.
clear cube quality ice and stores it in a sealed hopper for sanitary dispensing. The ice is
Table 1. SPECIFICATIONS
Table 2. LBS./24-HOUR ICE PRODUCTION
AirTemp. WaterTemperature
40° 50° 60° 70° 80° 90°
60° 750 704 663 627 594 564 70° 682 650 607 580 550 520 80° 625 586 552 522 495 470 90° 565 530 499 472 447 425
1 91704
INSTALLATION INSTRUCTIONS
UNPACKING INSTRUCTIONS
1. With the unit upright, carefully remove the shipping crate. Inspect for shipping damage and report any such damage to t he shipper immediately.
2. Unlock and open the hinged service door on the upper left side panel.
3. Remove shipping tape from the ice drop cover, storage hopper cover, water float valve and agitator in the storage hopper.
4. Remove shipping tape from air inlet filter and sink grill.
INSTALLATION INSTRUCTIONS
NOTE: A Cornelius Model XXXX water filter(or equal) ice maker quality water treatment unit MUST BE
INSTALLED in the water supply line to the ice maker. Failure to do so may result in poor quality ice, low production output, and may cause premature failure of the ice maker evaporator and void the extended evaporator warranty.
This ice maker is provided with a stainless steel product. But, some of the chemicals in treated and untreated water, specifically chlorine and sulphur (sulphide), have the ability to attack stainless steel and cause premature failure. An initial investment in proper water treatment will pay for itself in increased production, quality and long life of the product.
Location
1. Locate the ice maker/dispenser indoors in a well-ventilated area. Avoid exposure to direct sunlight and/or
heat caused by radiation. Ambient room temperature must be in the range of 60° to 90°F. Do not install unit in an enclosed area
where heat build up could be a problem. For proper airflow f or the refrigeration system, allow a 6 ance at the back of the unit
Consult Figure 1 for utility connection location. Consult Figure 2 for dimensions for mounting the unit to the counter with the hardware provided. Note that
the unit must be level for proper operation.
The unit m ust be sealed which must be cut in the counter. Locate the desired position for the unit, then mark the outline dimensions and cut-out locations using the template drawing. Cut openings in counter.
Apply a continuous bead of NSF International (NSF) listed silastic sealant (Dow 732 or equal) approximate­ly 1/4 within the outline dimensions. All excess sealant must be wiped away.
inside of the unit outline dimensions and around all openings. Then position the unit on the counter
anda12 clearance at the right side panel.
to the counter. The mounting template drawing (Figure 2) indicated the openings
evaporator designed to last the life of the
clear-
Plumbing
2. Connect the ice maker to a cold, potable water source suitable for drinking. Do not install the unit on a
water softener line. It is recommended that a hand shut-off valve and strainer be used on the incoming supply line. A 1/4 ter supply hook up (See Figure 1 ). For proper operation, the incoming water supply pressure must be in the range of 30--90 PSIG. Install a pressure regulating valve if above this range.
outside diameter compression tube fitting is provided at the back of the unit for t he wa-
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IMPORTANT: To ensure proper ice maker operation and also to reduce the frequency of water-related service problems, a water filter should be installed. Remcor recommends the use of IMI Cornelius filter, model number 81COR01PS.
For specific recommendations on these filter systems for your local conditions, consult with a distributor in your area or contact the filter manufacturer.
Connect two (2) 3/4 unit. These lines must pitch downward
IPS (or equal) drain lines to the 3/4threaded drain connections at the lower rear of the
to an open drain and must contain no traps or improper drainage
will result.
NOTE: In areas where consistently warm water temperatures are encountered, the use of a Remcor Pre­Cooler in the water line is recommended to maximize the ice production of this unit. Contact Remcor for more information on this product.
Electrical
3. A 4 x 2 junction box is located at the rear of the unit for the supply hook-up. Connect the ice maker to its
own individual circuit per the national electric code and local code. See SPECIFICATIONS for ampacity and fuse size.
IMPORTANT: The wire size must be adequate for the ampacity rating, and the supply voltage must be within a range of ± 10% for proper ice maker operation.
NOTE:Theunitsrequirea2wire
system plus earth ground for proper operations.
BROWN (HOT)
SUPPLY CONDUIT
BLUE (NEUTRAL)
220V
1 PHASE
60 HERTZ
REAR VIEW -- BOTTOMSECTION SERVICE PANEL REMOVED
GREEN (GROUND)
FIGURE 1. ELECTRICAL WIRING INSTALLATION INSTRUCTIONS
3
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12
AIR FLOW
29
49
11 -1/8
31/2
22
16 1/4
FRONT
9
12
DOOR WITH
LOCK FOR
ACCESS TO
ICE STORAGE
AREA.
28 3/4
CLEARANCE NECESSARY
ONLY IF UNITS ARE
INSTALLEDINANEN-
CLOSED SPACE.
6
15-5/8
AIR FLOW
15 3/4
17 5/8
67/8
29 1/4
LEFT SIDE
FIGURE 2. INSTALLATIONS DIMENSIONS
ACCESS PANEL
FOR SERVICE AND
BEVERAGE HOOK-
CONDENSER WATER IN
AIR DISCHARGE GRILL
CONDENSER WATER OUT
21/2 12
3/8-NPT (WATER COOLED ONLY)
3/8-NPT (WATER COOLED ONLY)
12
*ICEMAKER WATER IN
1/4 O.D. TUBE COMP.FITTING
21/2
8 15/16
ELECTRICAL INPUT
34 3/8
UP
11
34 7/8
13/16
*3/4-FPTDRAIN (2)
6 15/16
16 5/8
4
17/8
7/8
11/4
REAR
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1 -5/8-IN.
14-IN.
1- 29/32-IN.
29- 1/4-IN.
26-IN.
15- 7/8-IN.
1-5/8-IN.
2-- 9/16-IN.
5/8-IN.
UNIT OUTLINE FRONT
18 -3/4-IN.
22-IN.
NOTE: SHADED AREA INDICATES OPENING IN CABINET BOTTOM FOR BEVERAGE TUBING FOR --B, --BC MODELS ONLY
FIGURE 3. MOUNTING TEMPLATE MODEL SID650-80
5 91704
3/8 DIA. 4 PLACES
BEVERAGE SYSTEM
“B”models contain beverage faucets only and must be supplied with cold product from any remote cold plate or refrigerated soda factory. “BC”units have a built-in cold plate, in addition to the beverage faucets and are de­signed to be supplied direct from syrup tanks and carbonator with no additional cooling required.
Installation
1. Locate the required openings in the counter top for the beverage lines as shown in Figure 3.
2. For “B”models, carefully pull the beverage tubes through the bottom opening in the unit and through the clearance opening in the counter.
3. For “BC”models, tube fittings are provided at the rear of the unit on the cold plate for syrup and water line hook-up respectively.
4. Connect the beverage system product lines as indicated in Figure 3 (“B”units) and Figure 4 (“BC”units). This work should be done by a qualified service person. Note that the hosesare marked with numbers (1 through 6) for syrup connection and “CW”for carbonated water connection.
START-UP
1. Open the hinged service door on t he upper left side panel. Remove ice drop cover and storage hopper cov­er.
2. Turn on water to ice maker. Make sure that the proper water level is attained in the float chamber before starting unit.
3. Depress the flush switch for 30 seconds to verify that the water dump valve operates and that the water drain lines are open and not plugged.
WARNING: To prevent possible injury, do not stick fingers or hand into ice maker nozzle or hopper with power applied to unit.
4. Put the “Stop/Run”switch in the “run”position. Observe that the ice maker goes through proper ice making and harvest cycles. If unit malfunctions, consult the Troubleshooting Guide.
NOTE: Due to meltage loss because of a warm storage hopper, it will take longer to fill the hopper the first time than when the ice maker has been operating continuously .
5. Depress the vend switch lever. Check that both the gate solenoid and agitator motor are energized simulta­neously to lift the gate slide and rotate the agitator in the storage hopper, respectively. If either component malfunctions, consult the Troubleshooting Guide. Replace the ice drop and hopper covers.
6. For beverage units, start up the beverage system and adjust the faucets to the proper brix. Contact your local syrup distributor for complete information on the beverage system. For units with a build-in cold plate, it will take approximately one (1) hour from initial machine start-up for cold plate to be at full capacity.
7. The bin therm o stat is calibrated at an atmospheric pressure equivalent at 500 feet above sea level. For locations at higher elevations, it may be necessary to re-adjust these controls. Consult the Maintenance/ Adjustment Procedures section.
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TANK
2
CO
WATER SUPPLY
REGULATORS
SYRUP TANKS
N0TE
FOR REFERENCE ONLY -- NOT FOR
CONSTRUCTION.
OPTIONAL
PRESSURE REGULATOR
FILTER
15-50 PSIG
60-100 PSIG
CARBONATOR
S1 S6S5S2 S4S3
OPTIONAL FOR DIET OR ROOTBEER
COLD PLATE OR RE-
5-15 PSIG
1
2
FAUCETS
3
4
5
6
CW
CW
FRIGERATED ICE BANK
ITEMS OUTSIDE OFBROKENLINES NOT
INCLUDED WITH UNIT.
REMCOR “--B”ICEMAKER/DISPENSER
7
FIGURE 4. BEVERAGE SYSTEM SCHEMATIC B MODELS
91704
REGULATORS
TANK
2
CO
WATER SUPPLY
SYRUP TANKS
OPTIONAL
PRESSURE REGULATOR
FILTER
15-50 PSIG
60-100 PSIG
NOTE:
FOR
FOR REFERENCE ONLY -- NOT
CONSTRUCTION.
OPTIONAL FOR DIET OR ROOTBEER
CARBONATOR
S1 S6S5S2 S4S3
1
2
5-15 PSIG
3
4
5
6
CW
CW
FIGURE 5. BEVERAGE SYSTEM SCHEMATIC “BC”MODELS
COLD PLATE
91704
FAUCETS
ITEMS OUTSIDE OFBROKENLINES NOT
INCLUDED WITH UNIT.
REMCOR “--BC”ICEMAKER/DISPENSER
8
OPERATING INSTRUCTIONS
A temperature sensing control bulb located in the storage hopper starts and stops the ice-making process in response to ice level in the hopper. With this ice level control “calling”for ice (hopper ice level is low), ice begins to form on the stainless steel tubing coilsin the evaporator section of the ice-maker. Ice continues to “grow”on the evaporator coil until it contacts the ice thickness probe (low voltage conductivity sensor). At this point, the conductivity probe triggers the harvest timer motor. The harvest timer contains five (5) cam operated switches which function as detailed in the following table.
Table 3. HARVEST CYCLE
Time Cam Switch Action
0--86 Seconds #1 Timer motor energized.
1--23 Seconds #4 Water dump valve open.
1--36 Seconds #2 Hot gas solenoid valve open.
Air pump off. Condenser fan motor off.
36--90 Seconds #2 Air pump on.
Condenser fan motor on. Hot gas solenoid valve closed.
35--60 Seconds #3 Harvest motor on.
44--48 Seconds #5 Hopper agitator motor operates.
When ice contacts the ice lever control bulb in the storage hopper, the control will shut down the ref rigeration system. If this signal occurs during the harvest cycle, the harvest cycle will be completed before shutdown occurs.
To dispense ice, push the lever located on the lower front panel. Ice will flow from the ice chute until the lever is released.
For units with a built-in cold plate, ice will automatically fill the cold plate cabinet. Allow one (1) hour for the cold plate to reach its maximum capacity. Start up the beverage system and adjust the faucets to the proper brix. Pushing t he lever on any faucet will provide beverage of the appropriat e flavor.
9 91704
L1 BROWN
220
CC
CONTROL
TRANSFORMER
220/1/60 HZ
5
START RELAY
TP
L2
R
5
BLUE
RUN CAP
COMPRESSOR
C
2
1
STARTCAP
110
ICE THICKNESS PROBE
STOP / RUN
C
C
H
COM
LPS
NC
HT4
NO
NO
NC
HPS
NC
C
C
CONDUCTIVITY CONTROL
HT3
NO
NC
HT2
NO
L
N
BIN T’STAT
1
RUN
CLEAN
FLUSH
NC
HTI
NO
2
CAP
CC
HARVEST MOTOR
RED
BLUE
CONDENSER FAN
AIR PUMP
HG SOL VALVE
WATER DUMP VALVE
C
CAP
HT
COMPRESSOR CONTRACTOR
HARVEST TIMER
AGITATOR MOTOR
VEND SWITCH
NO
HT5
NC
MOTOR HEATER
BEVERAGE TRANSFORMER (OPTIONAL)
24 V TO BEVERAGE FAUCETS
C
FIGURE 6. WIRING SCHEMATIC
1091704
BLUE
RED
GATE SOLENOIDF
110
YEL
BLUE
FUSE 1-1/4 AMP TIME DELAY
AGITATOR MOTOR CAP
GATE SOLENOID
LPS
CLEAN
ICE MAKER
RUN
RUN STOP
PUSH TO FLUSH
BIN T-STAT
HPS
24 VOLTS TO
BEVERAGE
SYSTEM
(OPTIONAL)
RED
WHT
BLUE
BLK
BLK
PUR
BLUE
Y E L
BLK
BLUE
YEL
PUR
BLUE
B L K
BLK
R E D
RED
GRN
G R N
NC
NO
BLK
BLK
G R N
RED
G R N
G R N
ORN
BEVERAGE
SYSTEM
TRANSFORMER
(OPTIONAL)
VEND
SWITCH
HARVEST TIMER
YEL
RED
W H T
YEL
BLUE
P I N K
W H T
RED
RED
RED
CONDUCTIVITY CONTROL
BLK
COMPRESSOR CONTACTOR
TERMINAL BOARD SOME LOCATIONS
WHT
CHILO
BLK
W
B
H
L
T
K
W H T
NEUTRAL
MAYVARY
ORANGE
Y E L
BRN
BRN
TERMINAL
B L K
BOARD
WHT
WHT
CONTROL TRANSFORMER
WHT
BLK
BLK
BRN
ORN
ORN
BLUE
RED
RED
WHT
BLK BLK
START RELAY
1
2
HARVST MOTOR CAP.
BLK
5
BLUE WHT
HG SOL VALVE
ORN
ICE THICKNESS PROBE
WHT RED BLUE
HARVESTMOTOR
ORN
BRN
WHT
S
R
COMPRESSOR MOTOR
C
CONDENSER FAN MOTOR
W H T
BLK
BLK
BLK
BLK
AIR PUMP
B
COMP RUN CAP.
L U E
220V 60HZ 1PH 15AMP FIELD SUPPLIED
BRN
BLUE
GRN
REAR JUNCTION BOX POWER IN
BLK
RED
WHT
BLUE
BRN
RED
WHT
B
W
R
H
N
T
BLUE
WATERDUMP VALVE
MOTOR HEATER
BLK
AGITATOR MOTOR
COMPRESSOR START CAP.
WHT
ORN
BLUE
Y
R
E
E
B
L
RED BLUE BRN
WHT
W
D
R
H
N
T
GRN
BLE
B L U E
B L K
FIGURE 7. WIRING DIAGRAM
11 91704
TXV BULB
EVAPORATOR
COMPRESSOR
LOW PRESSURE CONTROL
HIGH SIDE SERVICE PORT
TXV PRESSURE TAP
LOW SIDE SERVICE PORT
HIGH PRESSURE CONTROL
HOT GAS SOLENOID VALVE
AIR-COOLED MODELS
A
CONDENSER
CONDENSER FAN
B
FILTER/ DRIER
WATER-COOLED MODELS
EXPANSION VALVE (TXV)
SIGHT
A
GLASS
SUCTION ACCUMULATOR
B
FIGURE 8. REFRIGERATION SCHEMATIC
PRESSURE REGULATING VALVE
CITY WATER
DRAIN
1291704
MAINTENANCE
REGULAR BASIS (or as required)
Cleaning of the ice m aker is recomm ended on a regular basis not only for sanitary reasons, but also t o maintain the performance of the unit. Build-up of line and scale can hinder ice-making production rates and interfere with proper dispensing of the ice. See Cleaning Instructions for the recommended procedure.
EVERY THREE MONTHS (or as required)
It is recommended that the air inlet filter be cleaned every three (3) months or sooner depending on the operat ­ing environment for proper refrigeration system performance. On an air-cooled unit, also check that the con­denser is free of dirt/foreign material that could cause air flow blockage. Consult the Maintenance/Adjustment
Procedures section for cleaning these items.
PERIODICALLY (or as required)
Check the vending area sink for proper water drainage. Remove any foreign material from the sink to prevent drain blockage.
CLEANING INSTRUCTIONS
IMPORTANT: The ice maker should be cleaned at a minimum of three (3) month intervals or more frequently, depending on local water conditions. The storage hopper interior should be cleaned once month.
CAUTION: Do not use metal scrapers, sharp objects or abrasives on the surface of the storage hopper, as damage may result. Do not use solvents or other cleaning agents, as they may attack the plastic surface. Use only the recommended chemicals and solutions for
both the ice maker and hopper.
Ice Maker Section
1. Open the hinged service door on t he upper left side panel.
2. Put the “Stop/Run”switch in the “stop”position at the end of the harvest cycle. An alternate method would be to stop the unit during the ice-making cycle and allow ice in the evaporator to m e lt by waiting for at least 1 hour before beginning the cleaning procedure. The “Flush”switch can be depressed to bring in warmer water to help the melting process.
WARNING: The unit is still plugged into the electrical power during the ice maker section cleaning. To avoid possible injury, do not reach into hopper, or into ice maker nozzle. Do not contact exposed electrical wiring or components.
a
3. Close the water supply valve to the ice maker.
4. Remove the ice drop cover from the evaporator and the storage hopper cover.
5. Seal the evaporator outlet with the plastic p lug provided with the unit and replace the ice drop cover.
13 91704
6. Move the water float valve reservoir to the “Clean”position by lifting slightly and pulling forward to raise the reservoir to the upper mounting screws.
7. Remove the float valve cover and add 4 ouncesof Virginia Ice Machine Cleaner to the reservoir.
CAUTION: Virginia Ice Machine Cleaner is a mild acid, therefore normal care should be taken when using. Keep out of eyes and cuts. Read warnings on package before using. Do not operate unit in the cleaning mode without the ice drop cover in place. There may be
some overflow of cleaning solution through the evaporator vent tube during the cleaning cycle.
8. Open the water supply valve and fill evaporator with water (level is up in float reservoir).
9. Put the “Clean/Run”switch in the “clean”position. Allow unit to run in the cleaning mode for at least 30 minutes.
10. Put the “Clean/Run”switch in the “run” position.
11. Close t he water supply valve.
12. Depress the “Flush”switch push button and drain evaporator for about 1-1/2 minutes. Release push but­ton. Open t he water supply valve. Allow evaporator to refill with water. Repeat Steps 11 and 12 three (3) times to thoroughly remove cleaning solution from evaporator.
13. Close the water supply valve. Depress the “Flush”switch push button for 1-1/2 m inutes to drain the evapo­rator.
14. Lower the float valve reservoir to “Run”position. Remove the evaporator plug.
15. Open the water supply valve and fill the evaporator with water.
16. Put the “Stop/Run” switch in the “run”position and allow unit to run through at least three (3) complete ice making cycles or until ice is free of “sweet”taste.
WARNING: If unit fails to harvest ice, put the “Stop/Run” switch in the “stop” position. Close the water supply valve. Depress the “Flush”switch push button for 1-1/2 minutes to drain the evaporator. Flush the evaporator with hot water to thoroughly melt all the ice in
the evaporator. Repeat Step 12 to remove all traces of the cleaning solution from the evaporator.
17. Dispense all ice out of storage hopper and discard.
Dispenser Section
1. Turn off the main electrical power supply to thr machine.
2. Remove the agitator assembly from storage hopper and wash and rinse it thoroughly.
3. Wash down all inside surfaces of the ice storage area, including the top cover and ice drop cover with a mild
detergent solution and rinse thoroughly to remove all traces of detergent.
4. Replace the agitator.
5. Remove ice chute cover as follows: A. Flex sides outward to disengage lower pins. B. Lift ice chute cover to disengage upper pins. C. Lower Ice Chute cover down out of unit. Note: It may be helpful to twist cover slightly.
6. Clean t he inside of the ice chute, and ice chute cover with a mild remove all traces of detergent.
1491704
detergent solution and rinse thoroughly to
7. Reverse steps above to reassemble ice chute.
8. Sanitize the inside of the hopper agitator, ice chute, the hopper cover and ice drop cover with a solution of 1 ounce of household bleach to 2 gallons of water. (200 PPM)
9. Replace the hopper cover and ice drop cover. Turn on the electrical power supply. The ice maker is ready for normal operat ion.
FOR UNITS WITH BEVERAGE SYSTEM
Cold Plate
1. Carefully remove the lower front panel.
2. Remove cold plate cover by loosening thumbscrew on the ice drop chute and lowering chute from plastic drop tube. Then, remove cover by lifting slightly in front and slide forward.
3. Remove any debris from the drain trough and spring. Check that drain hole is not clogged.
4. Wash down the inside of the cold plate, tray and cover with a mild detergent solution and rinse. A small, long handled brush will be found helpful in reaching the corners.
5. Replace the cover, taking care that it is securely positioned in the cold plate tray.
6. Replace the ice drop chute.
7. Replace the lower front panel, carefully feeding the tubing and wires into the cabinet. Be sure not to pinch any tubing or wires between the panel and cabinet.
Beverage System
1. Remove faucet spouts, wash in mild detergent, rinse and replace.
2. Disconnect electrical power to the carbonator. Shut off the water supply and close the CO carbonator.
3. Disconnect the syrup tanks from the system.
4. Energize the beverage faucets to purge the remaining soda water in the system.
5. Use a clean 5 gallon tank for each of the following: Cleaning Tank: Sanitizing Tank:
Fill with hot (120° - 140°F ) potable water.
Fill with a chlorine sanitizing solution in the strength of 1 ounce of household bleach(so-
dium hypochlorite) to 2 gallons of cold (ambient) potable water (200 PPM).
6. Repeat the following procedure on each of the units’syrup product lines:
regulator to the
2
A. Connect the cleaning tank to the syrup line to be sanitized and to the CO
system.
2
B. Energize the beverage faucet until the liquid dispensed is free of any syrup. C. Disconnect the cleaning tank and hook-up the sanitizing tank to the syrup line and CO
system.
2
D. Energize the beverage faucet until the chlorine sanitizing solution is dispensed through the faucet.
Flush at least 2 cups of liquid to ensure t hat the sanitizing solution has filled the entire length of the syrup lines. Allow the sanitizer to remain in the line for twenty (20) minutes.
E. Disconnect the sanitizing tank. Hook-up the product tank to the syrup line and to the CO
system.
2
15 91704
F. Energize t he faucet to flush the sanitizing solution from the syrup line and faucet. Continue to draw on
the faucet until only syrup is dispensed.
7. Repeat Step 2 in reverse order to turn on the carbonator. Dispense at least 1 cup of beverage from each faucet. Checktaste. Continue to flush if needed, to obtain a satisfactory tasting drink.
1691704
TROUBLESHOOTING GUIDE
The following pages contain troubleshooting charts designed to aid an experienced service person in diagnosing any operating problem which may be experienced. It is assumed that normal service techniques and skills are familiar to the person doing the troubleshooting. In order to gain m aximum benefit from these charts please note:
1. Start at the beginning of the chart and supply the appropriate answer to each question.
2. Do not skip any section, unlessinstructed to do so. You might miss the solution to your problem.
3. Evaluate the possible problem causesin the sequence in which they are presented. In general, they begin with the most likely (or easiest) to check and proceed to the least likely (or more complicated).
4. If after checking all indicated causes, the problem is not resolved, it is recommended that you re-try a se­cond t ime, carefully evaluating the symptom s and modifying your answers as necessary.
5. If you are unable to resolve a problem after several attem pts, contact Remcor Customer Service for assistance.
17 91704
DOES UNIT
OPERATE
YES
IS
ICE MAKER
O.K.?
YES
NO
NO
START
NO OPERATIONOF ANY
COMPONENT.
GO TO 1
ICE MAKER ABNORMAL.
DISPENSER AND BEVERAGE
WORK NORMALLY.
GO TO 2
IS
DISPENSER
O.K.?
YES
IS
BEVERAGE
SYSTEM
O.K.?
YES
DONE
NO
NO
DOES NOT DISPENSE.
ICE MAKER WORKS O.K.
GO TO 3
PROBLEM WITH BEVERAGE
FAUCETS OR DRINK QUALITY.
GO TO 4
1891704
1. TOTALLY INOPERATIVE
NO
YES
CHECK FOR LOOSE CONNECTION
OR BROKEN WIRE INSIDE UNIT.
IS LINE
VOLTAGE
WITHIN 10%OF
NAMEPLATE
VOLTAGE?
YES
1. CHECK FOR SHORT CIRCUIT IN WIRING INSIDE UNIT.
2. CHECK COMPONENTS FOR SHORT CIRCUIT OR GROUNDED WIRING.
POWER
PRESENT AT
REAR JUNCTION
BOX?
YES
YES
NO
IS
SUPPLY FUSE
BLOWN (OR C/B
TRIPPED)?
NO
CHECK FOR LOOSE CONNECTION
OR BROKEN WIRE IN SUPPLY
WIRING OF UNIT.
IS
FUSE OR C/B
SIZE PROPER?
NO
IS
LINE VOLTAGE
HIGH OR
LOW?
HIGH
INSTALL BUCKING TRANSFORMER
TO REDUCE LINE VOLTAGE.
1. REMOVE ALL OTHER EQUIPMENT FROM ICE MAKER CIRCUIT.
2. INSTALL N EW DEDICATED CIRCUIT FOR ICE MAKER.
LOW
REPLACE WITH CORRECT
SIZE DEVICE.
IS
YES
1. CHECK FOR LOOSE OR CORRODED CON­NECTION IN SUPPLY WIRING.
2. CHECK SUPPLY WIRING FOR UNDER­SIZED WIRE, AND REPLACE.
3. INSTALL BOOSTING TRANSFORMER TO RAISE LINE VOLTAGE.
OTHER EQUIP.
ON SAME CIRCUIT?
NO
19 91704
2. ICE MAKER PROBLEM
YES
IS ICE
PRODUCED?
NO
DOES
COMPRESSOR
RUN?
NO
DOES ICE MAKER OPERATE?
YES
YES YES
IS
ICE ON
EVAPORATOR?
NO
NO
GO TO 2.A
GO TO 2.D
GOTO2.B GOTO2.C
IS ICE
PRODUCTION
NORMAL?
YES
DONE
YES
IS ICE
QUALITY
NORMAL?
NO
NO
GO TO 2.E
GO TO 2.F
2091704
2.A ICE MAKER PROBLEM
IS
HOPPER
FULL?
NO
NORMAL SHUTOFF ON
BIN THERMOSTAT.
1. CHECK THERMOSTAT ADJUST­MENT.
2. REPLACE BIN THERMOSTAT.
IS
YES
WATER
LEVEL NORMAL
IN EVAP.?
NO
RUN
YES
YES
RUN/STOP
SWITCH?
IS BIN
THERMOSTAT
OPEN?
IS LOW-
PRESSURE
SWITCH
OPEN?
NO
NO
STOPYES
NO
PUT SWITCH IN RUN POSITION.
IS HIGH-
PRESSURE
SWITCH
OPEN?
YES
CHECK FOR LOOSE CONNECTION
1. CHECK THAT WATER SUPPLY IS OPEN.
2. CHECK WATER SUPPLY FILTER.
3. CHECK FOR PLUGGED WATER FLOAT VALVE.
4. CHECK ADJUSTMENT OF TIMER CAM #4. (WATER DUMP)
5. CHECK TIMER SWITCH #4.
6. CHECK IF WATER DUMP VALVE IS STUCK OPEN.
1. CHECK FOR REFRIGERANT UNDER-CHARGE.
2. CHECK TXV VALVE.
OR BROKEN WIRE.
AIR-COOLED UNITS
1. CHECK FOR RESTRICTED AIR FLOW AT TOP OR REAR OF UNIT.
2. CHECK FOR HOT AIR RECIRCULATING TO TOP INLET. ELIMINATE BY BAFFLING.
3. CHECK FOR DIRTY INLET AIR FILTER.
4. CHECK FOR DIRTY AIR-COOLED CONDENSER.
5. CHECK CONDENSER FAN MOTOR.
6. CHECK FOR REFRIGERANT OVER-CHARGE.
WATER-COOLED UNITS
1. CHECK WATER SUPPLY TO CONDENSER.
2. CHECK FOR FAULTY WATER REGULATOR VALVE.
3. CHECK FOR REFRIGERANT OVER-CHARGE.
4. CHECK FOR FOULED CONDENSER.
21 91704
2.B COMPRESSORINOPERATIVE
IS
YES NO
LINE VOLTAGE
WITHIN 10%
OF NAMEPLATE
VOLTAGE?
CHECK VOLTAGE
PROBLEMS IN 1 .
THERMAL
PROTECTOR
COMPRESSOR
REPLACE
THERMAL
PROTECTOR.
IS
OPEN?
IS
BODY
COLD?
NO
YES
NOYES
IS
120V.
YES NO
PRESENT AT CONTACTOR
COIL
TERMINAL?
IS
CONTACTOR
PULLED
IN?
NO
1. CHECK FOR LOOSE OR BROKEN WIRING CONNECTION IN COMPRESSOR POWER CIRCUIT.
2. CHECK CONTACTOR.
3. CHECK STARTING RELAY.
4. CHECK CAPACITOR(S).
5. CHECK COMPRESSOR MOTOR.
YES
REPLACE CONTACTOR.
1. CHECK FOR LOOSE OR BROKEN WIRING CONNECTION IN CONTROL CIRCUIT.
2. GO TO 2.A
2291704
2.C NO ICE ON EVAPORATOR
NO
CHECK
REFRIGERATION
SYSTEM.
YES NO
IS
HARVEST
TIMER
RUNNING?
YES
IS
WATER LEVEL
NORMAL?
YES
COND. CONTROL
ENERGIZED?
CHECK WATER
PROBLEMS IN 2.A
IS
YES NO
NO
IS
EVAPORATOR
COLD?
YES
HOT GAS SOLENOID
1. CHECK FOR REFRIGERANT UNDER-CHARGE.
2. CHECK HOT GAS SOLENOID FOR LEAKING SEAT.
3. GO TO 2.A.
IS
ENERGIZED?
NO
CHECK TIMER
SWITCH #1.
1. CHECK ADJUSTMENT OF
2. CHECK TIMER SWITCH #2.
TIMER CAM #2. (HOT GAS)
1. CHECK FOR OPEN CONDUCT PROBE WIRING.
2. CHECK CONDUCTIVITY CONTROL.
1. CHECK ADJUSTMENT OF TIMER
2. CHECK TIMER SWITCH #1.
3. CHECK TIMER MOTOR.
YES
CAM #1. (TIMER HOME)
IS
HARVEST TIMER
HOME?
NO
23 91704
2.DFROZENEVAPORATOR
1. SHUTOFF ICE MAKER AND THAW EVAPORATOR.
2. START ICE MAKER.
IS
AMBIENT ABOVE
60F?
YES
IS
VOLTAGE WITHIN
10%?
YES
DISCONNECT PROBE WIRE FROM
CONDUCTIVITY CONTROL.
DOES
TIMER
START?
YES
NO
NO
1. ARRANGE TO MAINTAIN MINIMUM 60FAMBIENT.
2. CONDUCT FACTORY REGARDING SPECIAL APPLICATION.
CHECK VOLTAGE ITEMS IN 1.
NO
1. CHECK TIMER MOTOR.
2. CHECK CONDUCTIVITY CONTROL.
HOT
GAS OPERATION
O.K.?
YES
WATER
DUMP
O.K.?
YES
HARVEST
MOTOR OPERATION
NORMAL?
YES
NO
NO
1. CHECK ADJUSTMENT OF TIMER CAM #2. (HOT GAS)
2. CHECK TIMER SWITCH #2.
3. CHECK HOT GAS SOLENOID.
1. CHECK ADJUSTMENT OF TIMER CAM #4. (WATER DUMP)
2. CHECK TIMER SWITCH #4.
3. CHECK DUMP SOLENOID.
NO
2491704
2.D (CONT’D)
YES
REPLACE PROBE WIRE ON
CONDUCTIVITY CONTROL
DURING HARVEST CYCLE.
DOES
TIMER RETURN
HOME?
NO
NO
1. CHECK ADJUSTMENT OF TIMER CAM #3. (HARVEST MOTOR)
2. CHECK TIMER SWITCH #3.
3. CHECK HARVEST MOTOR CAPACITOR.
4. CHECK HARVEST MOTOR.
1. CHECK ADJUSTMENT OF TIMER CAM #1. (TIMER HOME)
2. CHECK TIMER SWITCH #1.
YES
WAIT ONE FULL FREEZING
CYCLE (APPROX. 6-10 MIN.)
DOES HARVEST INITIATE?
YES
DOES
ICE HARVEST
NORMALLY?
YES
DONE
NO
1. REPEAT PREVIOUS CHECK OF OPERATION OF HARVEST
NO
2. ADJUST ICE THICKNESS PROBE ONLY AFTER ALL OTH-
1. CHECK PROBE WIRING FOR SHORTED CONNECTION.
2. CHECK CONDUCTIVITY CONTROL.
COMPONENTS IN 2.D.
ER FACTORS HAVE BEEN CHECKED THOROUGHLY.
25 91704
2.E LOW ICE PRODUCTION
IS
WATER LEVEL
NORMAL?
YES
IS
WATER TEMP.
HIGH?
NO
IS
AMBIENT TEMP.
HIGH?
NO
YES
YES
CHECK WATER ITEMS IN 2.A.
NORMAL EFFECT. INSTALL
REMCOR PRE-COOLER TO
INCREASE CAPACITY.
NORMAL EFFECT. ARRANGE
FOR LOWER AMBIENT AIR
TEMP. IF POSSIBLE.
NO
IS
ICE THIN?
NO
YES
GO TO 2.C.
CHECK REFRIGERATION
SYSTEM.
2691704
2.F POOR ICE QUALITY
YES
1. CHECK AIR PUMP.
2. CHECK ADJUSTMENT OF TIMER CAM #4. (WATER PUMP)
3. CHECK TIMER SWITCH #4.
4. CHECK WATER DUMP VALVE.
5. CHECK WATER FILTER.
6. INCREASE WATER DUMP BY ADJUSTING TIMER CAM #4.
7. INSTALL ADDITIONAL WATER TREATMENT DE­VICES FOR SPECIFIC PROBLEM WATER.
IS
ICE CLOUDY?
NO
IS
ICE SOFT?
YES
NO
DONE
27 91704
3. DISPENSER PROBLEM
YES
DOES
AGITATOR
ROTATE?
NO
1. CHECK MOTOR CAPACITOR.
2. CHECK TIMER SWITCH #5.
3. CHECK AGITATOR MOTOR.
IS
HOPPER LEVEL
TOO HIGH?
YES
YES
NO
DOES
GATE OPEN?
1. CHECK FOR BLOWN SOLENOID FUSE IN ELEC-
2. CHECK VEND SWITCH.
3. CHECK FOR LOOSE OR BROKEN WIRE CONNEC-
4. CHECK VOLTAGE PROBLEMS IN 1.
IS
NO
1. CHECK FOR BURNED OUT SOLENOID.
2. CHECK FOR STUCK OR BINDING GATE MECHANISM.
TRICAL BOX. IF FUSE IS BLOWN, CHECK FOR STUCK GATE MECHANISM, BURNED OUT SOLE­NOID, OR LOW VOLTAGE.
TION IN SOLENOID CIRCUIT.
VOLTAGE AT
SOLENOID 103-126V.?
NO
YES
1. CHECK BIN THERMOSTAT ADJUSTMENT.
2. REPLACE BIN THERMOSTAT.
ICE SLUSHY?
IS
DONE
NO
YES
1. CHECK HOPPER DRAINS.
2. CHECK LEVEL OF UNIT.
3. CHECK FOR WATER OVERFLOW FROM EVAP­ORATOR. SEE SECTION 2.
4. CHECK ADJUSTMENT OF TIMER CAM #5. (AGITATION)
5. CHECK TIMER SWITCH #5.
2891704
IS
ONE OR MORE
FAUCETS
INOPERATIVE?
NO
4. BEVERAGE SYSTEM PROBLEM
1. CHECK WIRING CONNECTIONS TO IN­OPERATIVEFAUCETS.
YES
2. REPLACE INOPERATIVE FAUCETS.
3. CHECK WIRING CONNECTIONS FROM 24V. TRANSFORMER.
4. CHECK 24V.TRANSFORMER.
IS
BEVERAGE
COLD?
YES
IS
BEVERAGE
PROPERLY
CARBONATED?
YES
IS
BEVERAGE
TOO SWEET?
NO
NO
NO
YES
1. CHECK REMOTE COOLING SYSTEM. (-B MODELS)
2. CHECK FOR ICE ON COLD PLATE. (-BC MODELS)
3. CHECK CO
PRESSURE.
2
4. CHECK CARBONATOR.
1. CHECK WATER SUPPLY PRESSURE.
2. CHECK SUPPLY FILTER.
3. CHECK CARBONATOR.
4. CHECK FAUCET BRIX.
IS
BEVERAGE
TOO WATERY?
NO
DONE
YES
1. CHECK IF SYRUP TANK IS EMPTY.
2. CHECK CO
PRESSURE.
2
3. CHECK FAUCET BRIX.
29 91704
MAINTENANCE/ADJUSTMENT PROCEDURES
THERMOSTAT ALTITUDE ADJUSTMENTS
IMPORTANT: Adjust the bin thermostat setting only if storage hopper over fill is a problem.
BIN THERMOSTAT
1. Open the hinged service door.
2. The adjustment screw is located below the “Flush”switch on the left side of the electrical box.
3. For altitudes up to 6,000 feet, turn the adjustment screw COUNTERCLOCKWISE
ELEVATION (FEET) COUNTERCLOCKWISE TURN
2,000 1/13 4,000 1/6 6,000 1/4
4. For altitudes above 6,000 feet, consult the factory.
as follows:
ICE THICKNESS ADJUSTMENT
WARNING: Do not adjust ice thickness probe unless all other problem causes have been evaluated.
1. Open the hinged service door on t he upper left side panel and rem ove the ice drop and hopper covers.
2. Collect and weigh the ice produced during the harvest cycle. The amount of ice harvested should weigh approximately 3 pounds. Use the following procedure to adjust the probe to obtain this weight. (A clockwise adjustment will reduce the harvest weight while counterclockwise turns will increase the amount.)
CAUTION: Do not turn the screw on the end of the probe. Rotate the plastic probe body only using a 3/8 inch open end wrench. Make adjustments in 1/8 inch turn increments.
A. Place the “Stop/Run”switch in the “Stop”position. (If unit is in the ice making cycle, stop the unit at
the end of the harvest cycle).
B. Access to the probe is obtained by removing the rear service panel. (For units without beverage fau-
cets, the probe can be adjusted from the front by removing the lower front panel if rear accessis
blocked). C. Adjust the probe. D. Place the “Stop/Run”switch in the “Run”position. E. Collect and weigh the ice harvested. Repeat step A through E as necessary to obtain the required
amount of ice.
3. In making an initial adjustment (for example, if the probe has been removed and replaced for any reason), turn probe clockwise until it just touches the evaporator coil (a slight back pressure will be felt). Turn probe counterclockwise 2-1/2 turns. Follow procedure in step 2 to obtain the required ice harvest weight.
3091704
CLEANING/REPLACE THE FILTER
1. Remove the filter from the cabinet panel by sliding it forward toward the front of the unit.
2. Wash the filter in a solution of warm water and a mild may attack the aluminum filter elements.
3. Dry filter thoroughly.
4. For maximum effectiveness, reactivate the filter with an air filter coating (see Parts List, Miscellaneous Components).
detergent. Do not use caustic detergents as they
CLEANING THE CONDENSER
Air-Cooled Units.
1. Disconnect power to the unit.
2. Remove the upper front and right side panel.
3. Remove alldirt/foreign material built up from the condenser fins (fan side). Be careful not to damage the fins. It is recommended that a power vacuum cleaner with a “crevice”tool attachment be used.
CLEARING EVAPORATOR FREEZE-UP
WARNING: To prevent possible injury, do not place fingers or hand into ice maker nozzle or hopper with power applied to the unit.
1. Open the hinged service door on t he upper left side panel.
2. Place t he “Stop/Run”switch in the “Stop”position.
3. Close the water supply valve to the ice maker.
4. Remove the ice drop and hopper covers.
5. Depress the “Flush”switch push button and drain the evaporator.
6. Pour hot water into the evaporator ice exit opening. It will be necessary to use either a funnel or a container with a spout. Fill the evaporator completely.
7. Drain the evaporator. Repeat steps 5 and 6 as required to ensure that all the ice in the evaporator is melted.
8. Open the water supply valve. Depressthe fill switch and refill evaporator.
9. Replace the ice drop and hopper covers.
10. Consult TROUBLESHOOTING GUIDE to determine cause of freeze-up before putting unit back in service.
31 91704
HARVEST TIME ADJUSTMENT
WARNING: Disconnect electrical power to the unit before servicing the timer in the electrical box.
1. Disconnect power to ice maker.
2. Remove upper front panel and electrical control box cover.
3. Place t he “Stop/Run”switch in the “Stop”position.
4. Using Figure 9 as a guide, set the timer cam tabs as f ollows, starting with cam wheel No.1 (all cam tab positions are in relation to No.1 left cam tab).
NOTE: Timer cam wheels can be manually rotated only in the normal direction of rotation-downward as viewed from the front of the unit.
A. “Manually”adjust the cam tabs by using each “click”as the cam tab is rotated, as equivalent to .75
seconds. B. Set up cam wheel No.1 with the left and right cam tabs back-to-back as shown in Figure 9A. C. Adjust the cam tabs on wheels No. 2 through No. 5 in sequence as shown on the chart. Rotate the
cam wheelsmanually downward to set each wheel. D. After the cam tabs are manually set, reconnect power to the ice maker. E. Rotate the cam wheels slightly to activate the timer motor (No. 1 tell-tale down). F. Using a stop watch, time the cam switch tell-tales. Adjust the cam tabs as necessary for the required
cycle times.
MANUAL FILLING
In the event that the ice maker is not functioning, the hopper may be manually filled with ice.
1. Open the hinged service door.
2. Place the “Stop/Run”switch in the “Stop”position.
WARNING: Electrical power is on to the agitator motor and the gate solenoid. Avoid contact with these components.
3. Remove the ice drop and storage hopper covers.
4. Fill hopper with ice and replace covers. Unit is now ready for dispensing.
CAUTION: Do not use crushed or flaked ice. Use of bagged ice, which has frozen into large chunks, can void warranty
chunks of ice which “jam up” inside the hopper will cause failure of the agitator motor and damage the hopper. If bagged ice is used, it must be carefully cube-size pieces before filling into the storage hopper. Do not allow foreign material to enter the ice storage hopper.
. The agitator is not designed to be an ice crusher. Use of large
and completely broken into small,
3291704
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WWW.IceCubes.NET
WWW.CorneliusParts.COM
(866) 423-6253
623-869-8881
9A
FIGURE 9. HARVEST TIMER
33 91704
PARTS LIST
DESCRIPTION PART NUMBERS
Air Cooled Water Cooled
Dispenser Components 80 80 “BC” 80 80 “BC”
Gate Slide 21491 21491 21491 21491 Depressor Retainer 22644 22644 22644 22644 Agitator 22855 22855 22855 22855 Vend Switch 30895 30895 30895 30895 Switch Boot 31007 31007 31007 31007 Agitator Motor with Gasket 31889 31889 31889 31889 Agitator Motor Shaft Seal 50454 50454 50454 50454 Agitator Motor Plate Insulation 50842 50842 50842 50842 Sink 51180 51181 51180 51181 Sink Grill 70530 70530 70530 70530 Ice Chute, Back Section 53015 53015 53015 53015 Ice Chute Cover 53016 53016 53016 53016 Gate Gasket 50770 50770 50770 50770 Gate Solenoid Assembly 31093 31093 31093 31093 Gate Rebuilding Kit 70438 70438 70438 70438 Agitator Motor Heater ---------- 30794 ---------- 30794 Agitator Motor Gasket 50806 50806 50806 50806
DESCRIPTION PART NUMBERS
Air Cooled Water Cooled
Electrical Controls 80 80 “BC” 80 80 “BC”
Contactor 30379 30379 30379 30379 Toggle Switch 30385 30385 30385 30385 Capacitor, Agitator Motor 30774 30774 30774 30774 Flush Switch 30895 30895 30895 30895 Bin Thermostat 31001 31001 31001 31001 Fuse, 1-1/4 Amps (Gate Solenoid) 31406 31406 31406 31406 Timer, Harvest 31838 31838 31838 31838 Conductivity Control 31579 31579 31579 31579 Capacitor, Harvest Motor 31673 31673 31673 31673 Compressor Start Relay 31874 31874 31874 31874 Capacitor, Compressor Start 31728 31728 31728 31728 Capacitor, Compressor Run 31875 31875 31875 31875 Compressor Overload 32971 32971 32971 32971 High Pressure Control 60501 60501 60501 60501 Low Pressure Control 60369 60369 60369 60369 Transformer, Beverage 31091 31091 31091 31091 Transformer, Control 31138 31138 31138 31138
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WWW.CorneliusParts.COM
(866) 423-6253
623-869-8881
3491704
PARTS LIST (CONT’D)
DESCRIPTION PART NUMBERS
Air Cooled Water Cooled
Refrigeration Components 80 80 “BC” 80 80 “BC”
Compressor 60725 60725 60725 60725 Compressor Mounting Kit 31607 31607 31607 31607 Air Pump 31568 31568 31568 31568 Hose Adaptor, 3/8 NPT X 3/8 Barb 51189 51189 51189 51189 Hose Adaptor 90, 3/8 NPT X 3/8 Barb 51190 51190 51190 51190 Condenser Fan Motor 31738 31738 ---------- ---------­Condenser Fan Blade 31844 31844 ---------- ---------­Float and Tank Assembly 40527 40527 40527 40527 Condenser Air-Cooled 60619 60619 ---------- ---------­Condenser Shroud 51434 51434 ---------- ---------­Tinnerman Clip, Shroud 70704 70704 ---------- ---------­Filter (Drier) 60623 60623 60623 60623 Hot Gas Solenoid Valve 60620 60620 60620 60620 Hot Gas Solenoid Coil (115 Volt) 32576 32576 32576 32576 TXV R-502 60947 60947 60947 60947 Condenser, Water Cooled ---------- ---------- 60933 60933 Water Drain Valve 40652 40652 40652 40652 Tubing, Water Drain, 1/2 inch I.D. 50351 50351 50351 50351 Tubing, Air Pump, 3/8 inch I.D. 50096 50096 50096 50096
DESCRIPTION PART NUMBERS
Air Cooled Water Cooled
Evaporator Components 80 80 “BC” 80 80 “BC”
Evaporator Assembly 60698 60698 60698 60698 Evaporator Housing, Foamed 51416 51416 51416 51416 Harvest Bar 51423 51423 51423 51423 Gasket Kit (Evaporator) 51356 51356 51356 51356 Ice Thickness Probe 51179 51179 51179 51179 Harvest Motor With Gaskets 31560--1 31560--1 31560--1 31560--1 Hose Adaptor, 1/4 NPT X 3/8 Barb 51191 51191 51191 51191 Hose Adaptor, 1/4 NPT X 1/2 Barb 51192 51192 51192 51192 Harvest Motor Mounting Screw 70541 70541 70541 70541 Evaporator Cleaning Plug 51300 51300 51300 51300
Air Cooled Water Cooled
Miscellaneous Components 80 80 “BC” 80 80 “BC”
Filter (after S/N 1026) 70542 70542 70542 70542 Label “Press For Ice” 90848 90848 90848 90848 Wiring Diagram 91703 91703 91703 91703 Manual 91704 91704 91704 91704 Cleaning Label 90900 90900 90900 90900
35 91704
IMICORNELIUSINC ONE CORNELIUS PLACE ANOKA, MN. 55303--6234 TELEPHONE (800) 238--3600 FACSIMILE (612) 422--3232 TECH SVC 1-800-535-4240
WARRANTY
IMI Cornelius Inc. and Remcor Products Company warrants that all equipment and parts arefree from defects in material and workmanship under normal use and service.For a copy of the warranty applicable to your Cornelius and or Remcor product, in your country, pleasewrite, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number, serial number and the date of purchase.
.
IMI Cornelius Offices
AUSTRALIA D P.O.210, D RIVERWOOD, D NSW 2210, AUSTRALIAD (61) 2 533 3122 D FAX (61) 2 534 2166
D AM LANGEN FELDE 32 D A-1222 D VIENNA, AUSTRIA D (43) 1 233 520 D FAX (43) 1-2335-2930
AUSTRIA BELGIUM
D BOSKAPELLEI 122 D B-2930 BRAASCHAAT, BELGIUM D (32) 3 664 0552 D FAX (32) 3 665 2307
D RUA ITAOCARA 97 D TOMAS COELHO D RIO DE JANEIRO, BRAZIL D (55) 21 591 7150 D FAX (55) 21 593 1829
BRAZIL ENGLAND FRANCE D 71 R OUTE DE ST. DENIS D F-95170 DEUILLA BARRE D PARIS,FRANCE D (33) 1 34 28 6200 D FAX (33) 1 34 28 6201 GERMANY GREECE HONG KONG D 1104 TAIKOTSUI CENTRE D 11-15 KOK CHEUNG ST D TAIKOKTSUE, HONG KONG D (852) 789 9882 D FAX (852) 391 6222 ITALY NEW ZEALAND D 20 LANSFORD CRES. D P.O. BOX 19-044 AVONDALE D AUCKLAND 7, NEW ZEALAND D (64)9 8200 357 D FAX (64) 9 8200 361 SINGAPORE D 16 TUAS STREET D SINGAPORE 2263 D (65) 862 5542 D FAX (65) 862 5604 SPAIN USA D ONE CORNELIUS PLACE D ANOKA, MINNESOTA D (612) 421-6120 D FAX (612) 422-3255
D TYTHING ROAD ALCESTER D WARWICKSHIRE, B 49 6 EU, ENGLAND D (44) 789 763 101 D FAX (44) 789 763 644
D CARL LEVERKUS STRASSE 15 D D-4018 LANGENFELD, GERMANY D (49) 2173 7930 D FAX (49) 2173 77 438
D 488 MESSOGION AVENUE D AGIA PARASKEVI D 153 42 D ATHENS, GREECE D (30) 1 600 1073 D FAX (30) 1 601 2491
D VIA PELLIZZARI 11 D 1-20059 D VIMARCATE, ITALY D (39) 39 608 0817 D FAX (39) 39 608 0814
D POLIGONO INDUSTRAIL D RIERA DEL FONOLLAR D E-08830 SANT BOI DE LLOBREGATD BARCELONA, SPAIN D (34) 3 640 2839 D FAX (34) 3 654 3379
SD 99-3 1/16/96
91704
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CORPORATE HEADQUARTERS:
GlendaleHeights, IL 60139
Remcor Incorporated
500 Regency Drive
(708) 980--6900
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