Cornelius Remcor TJ45-A, Remcor TJ45-AB, Remcor TJ90-A, Remcor TJ90-AB, Remcor TJ90-ABC Operator's Manual

ICE/BEVERAGE DISPENSERS

MODELS: TJ45--A, TJ45--AB

WITH AUTOMATIC ICE FILLING FROM A REMOTE ICEMAKER SOURCE

Operator’s Manual

TJ90--A, TJ90--AB,
TJ90--ABC

Part No. 90632
Revision H
Revised March 21, 1996

THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment

âREMCOR INC:

PRINTED IN U.S.A

TABLE OF CONTENTS

SAFETY PRECAUTIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DESCRIPTION 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INSTALLA TION INSTRUCTIONS 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SINK DRAIN ASSEMBLY 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CLEANING INSTRUCTIONS 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DISPENSER 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

COLD PLATE WHEN REQUIRED 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BEVERAGE SYSTEM (WHEN REQUIRED) 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OPERATING INSTRUCTIONS 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SERVICE AND MAINTENANCE 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ADJUSTMENTS 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TROUBLESHOOTING GUIDE 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BLOWN FUSE OR CIRCUIT BREAKER 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GATE DOES NOT OPEN. AGITATOR DOES NOT TURN. 7. . . . . . . . . . . . . . . . . .

GATE DOES NOT OPEN OR IS SLUGGISH. AGITATOR TURNS. 7. . . . . . . . . . .

GATE OPENS. AGITATOR DOES NOT TURN. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . .

ICE DISPENSES CONTINUOUSLY. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SLUSHY ICE. WATER IN HOPPER 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ICE SOLIDIFIED IN HOPPER, OR ICE AT REAR CORNER ONLY. 7. . . . . . . . . . .

NO ICE IN HOPPER 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ICE PACKED IN HOPPER. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BEVERAGES DO NOT DISPENSE 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BEVERAGES TO SWEET. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BEVERAGES NOT SWEET ENOUGH. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BEVERAGES NOT COLD (UNITS WITH BUILT-IN COLD PLATE) 7. . . . . . . . . . .

PARTS LIST 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WARRANTY 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page

LIST OF FIGURES

FIGURE 1. SINK DRAIN ASSEMBLY 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 2. GATE RESTRICTOR PLATE 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 3. MOUNTING TEMPLATE 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 4. TYPICAL POST-MIX BEVERAGE SYSTEM

SCHEMATIC “--B” DISPENSERS 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 5. TYPICAL POST-MIX BEVERAGE SYSTEM

SCHEMATIC “--BC” DISPENSERS 10.......................................

FIGURE 6. INSTALLATION 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 7. FIELD WIRING 11..............................................

FIGURE 8. DEFLECTOR ASSEMBLY 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 9. HOPPER INTERIOR 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 10. WIRING DIAGRAM TJ45, 90-A DISPENSER

SERVICE INFORMATION 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 11 UPPER SECTION EXPLODED VIEW TJ45 14. . . . . . . . . . . . . . . . . . . .

FIGURE 12 EXPLODED VIEW LOWER SECTION TJ45 15. . . . . . . . . . . . . . . . . . . .

FIGURE 13 EXPLODED VIEW UPPER SECTION TJ90 16. . . . . . . . . . . . . . . . . . . .

FIGURE 14 EXPLODED VIEW LOWER SECTION TJ90 17. . . . . . . . . . . . . . . . . . . .

FIGURE 15. SOLENOID ASSEMBLY 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

i

90632

SAFETY PRECAUTIONS

Always disconnect power to the dispenser before servicing or cleaning.
Never place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator rotation

occurs automatically when dispenser is energized.
This ice dispenser has been specifically designed to provide protection against personal injury and eliminates

contamination of ice. To insure continued protection and sanitation, observe the following:

1. ALWAYS be sure the removable lid is properly installed to prevent unauthorized access to the hopper
interior and possible contamination of the ice.

2. ALWAYS be sure the upper and lower front panels are securely fastened.

3. ALWAYS keep area around the dispenser clean of ice cubes.

CAUTION: Dispenser cannot be used with crushed of flaked ice.

Use of bagged ice which has frozen into large chunks can void warranty. The dispenser
agitator is not designed to be an ice crusher . Use of large chunks of ice which “jam up” inside the
hopper will cause failure of the agitator motor and damage to the hopper . If bagged ice is used, it
must be carefully and completely broken into small, cub-sized pieces before filling into the
dispenser hopper

1

90632

DESCRIPTION

The REMCORâ Ice and Ice/Beverage dispensers with model numbers suffixed with--A, --AB, and --ABC (e.g.
model TJ90E--ABC) are designed to be used with one of several remote “piped ice” type machine. This com­bination automatically provides a continuous supply of sanitary ice at the touch of a lever, In order to complete
an automatic filling installation, the following items must be obtained.

1. Icemaker. This must be obtained from the appropriate manufacturer.

2. Feed Tube Kit This kit contains parts and instructions necessary to connect the ice machine to the ice dis­penser. Be sure the feed tube kit is proper for your icemaker. The following tube kits are approved for use
on the TJ45/90--A dispensers:

Kit No. Icemaker Model

1913 Reynolds CF--3--TT
1922 Reynolds CF--6--TT
1923 Jeito MD700
1924 Scotsman EC900

90632

INSTALLATION INSTRUCTIONS

1. The ice dispenser must be fastened and sealed to the counter, using the hardware supplied with the unit.
The template drawings (Figure NO TAG) indicate openings which must be cut in the counter for the ice
feed tube and utilities. Check that the counter mounting surface for the dispenser is level.

Apply a continuous bead of NSF approved silastic sealant (Dow 732 or equal) approximately 1/4” inside of
the unit outline dimensions, and around all openings. Then position the unit on the counter within the out­line dimensions. Fasten the ice dispenser in place with mounting hardware provided. All excess sealant
must be wiped away immediately.

2. Position the icemaker and install the feed tube and other components according to the instruction supplied
with the feed tube kit.

3. Route the icemaker control bulb along the outside of the dispenser cabinet, and into the hopper as shown
in Figure 2. Install insulating tubing and mount the bulb to the deflector assembly as shown in Figure 5.
Use care when handling the bulb to avoid damaging or kinking it. Do not allow the bulb to contact any cold
surfaces, or false sensing will occur. Route the bulb away from electrical terminals, moving parts, or sharp
metal edges.

4. Permanently wire the dispenser to a source of 120V, 60Hz. power as shown in Figure 3. Wiring must con­form to N.E.C. and local codes

5. On beverage units --AB, and -- ABC connect the beverage system product lines as indicated in Figures 4,
5, and 9. This work should be done by a qualified service person.

6. Connect the drain tube to an open drain. If additional piping is required, it must be 3/4” IPS (or equal) and
must continuously pitch downward away from the unit for proper drainage.

7. Complete the installation of the icemaker according to the instructions supplied with the unit and the mark­ings on the icemaker itself.

SINK DRAIN ASSEMBLY

1. Use tube, clamp and insulation provided to assemble drain.

2. To assure proper drainage, do not allow “trap” to form in drain line. Be sure drain line runs flat with bottom
of dispenser (see Figure 1)

DRAIN LINE

DISPENSER BOTTOM

FIGURE 1. SINK DRAIN ASSEMBLY

3

90632

CLEANING INSTRUCTIONS

WARNING: Disconnect power before cleaning. Do not use metal scrapers, sharp objects or
abrasives on the surface of the liner, as damage may result. Do not use solvents or other
cleaning agents, as they may attack the plastic liner .

DISPENSER

1. Clean the ice dispenser interior at least once a month.

2. Lift off agitator assembly and wash and rinse it thoroughly.

3. Carefully remove and disassemble the deflector assembly and wash and rinse all parts.

4. Wash down the inside of hopper and top cover with mild detergent solution and rinse thoroughly to remove
all traces of detergent.

5. Replace agitator and deflector assembly, using care to reinstall the bulbs properly .

6. Sanitize the inside of hopper and agitator with a solution of 1 ounce of household bleach in 1 gallon of wa­ter.

7. With the brush provided, clean the inside of the ice chute with a mild detergent solution and rinse thorough­ly to remove all traces of detergent. Sanitize as described in step 6.

COLD PLATE when required

1. Carefully remove the lower front panel of the ice dispenser.

2. Remove cold plate cover by lifting slightly in front and slide forward.

3. Wash down the inside of the cold plate cabinet and cover with mild detergent solution and rinse. A small,
long-handled brush will be found helpful in reaching the corners.

4. Replace the cover, taking care that it is securely positioned in cold plate tray.

5. Replace and lower front panel, carefully feeding the tubes and wires into the cabinet. Be sure not to pinch
any tubing or wires between the panel and cabinet.

BEVERAGE SYSTEM (when required)

1. Remove faucet spouts, wash in mild detergent, rinse and replace.

2. Disconnect electrical power to the carbonator. Shut off the water supply and close the CO2regulator to the
carbonator.

3. Disconnect the syrup tanks from the system.

4. Energize the beverage faucets to purge the remaining soda water in the system.

5. Use a clean 5 gallon tank for each of the following:
A. Cleaning Tank -- Fill with hot (120° -- 140°) potable water.

90632

B. Sanitation Tank -- Fil with a chlorine sanitizing solution in the strength of 1 ounce of household bleach

(sodium hypochlorite) to 1 gallon of cold (ambient) potable water (410PPM).

6. Repeat the following procedure on each of the unit’s syrup product lines.
A. Connect the cleaning tank to the syrup line to be sanitized and to the CO2system.
B. Energize the beverage faucet until the liquid dispensed is free of any syrup.
C. Disconnect the cleaning tank and hook-up the sanitizing tank to the syrup line and CO2system.
D. Energize the beverage faucet until the chlorine sanitizing solution is dispensed through the faucet.

Flush at least 2 cups of liquid to insure that the sanitizing solution has filled the entire length of the

syrup line.
E. Disconnect the sanitizing tank. Hook up the product tank to the syrup line and to the CO2system.
F. Energize the faucet to flush the sanitizing solution from the syrup line and faucet. Continue draw on

faucet until only syrup is dispensed.

7. Repeat Step 2 in reverse order to turn on the carbonator. Dispense at lease 1 cup of beverage from each
faucet. Check taste, continue to flush, if needed, to obtain satisfactory tasting drink.

OPERATING INSTRUCTIONS

1. ice Dispensing. Depressing the operating level activates a micro switch behind the front panel, Which ener­gizes the agitator motor and gate solenoid. This causes the agitator to rotate and the gate slide to left, al­lowing ice to push out the gate opening.

2. Automatic Ice Filling. Two thermostatic capillary controls are utilized. The control capillary of the ice dis­penser (agitation bulb) will activate the agitation timer as it senses ice. The agitation timer causes the ice to
level which allows the entire ice storage bin to fill before the ice machine shuts off. When the ice level re­mains at the deflector after agitation, the icemaker control capillary (icemaker bulb) stops icemaker opera­tion until the level drops, and the bulbs warm up

While the icemaker is running, the ice entering the hopper from the feed tube should be loose and in small
pieces. Ice entering in the form of hard packed cylinders indicates a restriction or distortion of the feed
tube, and could result in icemaker malfunction of not corrected.

Immediately after icemaker shutoff, observe the ice in the hopper between the feed tube entrance and the
deflector. It should be loosely pressed against the top of the deflector, indicating correct thermostat opera­tion. If the ice level is low, or if ice is packed hard against the deflector it will be necessary to readjust the
icemaker bin control, according to the icemaker instructions. (Adjust the control warmer to lower the ice
level, and colder to raise the ice level)

3. Beverage System. (--AB and --ABC models only) Beverages may be dispensed by operating the lever on
the appropriate faucets. On units with cold plates (--ABC), periodic movement of the ice in the hopper is
necessary to maintain the level of ice on the cold plate. On initial startup, of after long idle period with no
use, dispensing ice for 20--30 seconds is necessary to fill the cold plate, or warm beverages may be experi­enced.

5

90632

SERVICE AND MAINTENANCE

CAUTION: Disconnect power to dispenser before installing, removing or adjusting this kit.

INSTALL PLATE ON

STUDS AS SHOWN

FIGURE 2. GATE RESTRICTOR PLATE

ADJUSTMENTS

This dispenser is provided with a gate restrictor plate, installed in it highest position. This plate adjusts the rate
of ice flow from the dispenser. In applications using buckets, carafes or other large containers, the plate may be
removed entirely for maximum ice flow. For glasses and cups, the plate may be adjusted downward to reduce
the flow of ice. The best position depends on the type of ice being used and the size container and must be
found by trial and error. Adjustment is made by loosening the upper two ice chute retaining nuts, sliding the re­strictor plate to the desired position and re-tightening the nuts.

90632

6

TROUBLESHOOTING GUIDE

Should your unit fail to operate properly, check that there is power to the unit and that the hopper contains ice. If
the unit still does not dispense, check the following chart under the appropriate symptoms to aid in locating the
defect.

Trouble Probable Cause

BLOWN FUSE OR CIRCUIT BREAKER. A. Short circuit in wiring.

B. Defective gate solenoid.
C. Defective agitator motor.

GATE DOES NOT OPEN. AGITATOR DOES NOT
TURN.

GATE DOES NOT OPEN OR IS SLUGGISH.
AGITATOR TURNS.

A. No power.

B. Bent depressor plate (does not actuate

switch).

C. Defective dispensing switch.
A. Defective gate solenoid.

B. Weak gate spring.
C. Excessive pressure against gate slide.

GATE OPENS. AGITATOR DOES NOT TURN. A. Ice solidified in hopper.

B. Defective agitator motor.
C. Defective capacitor (TJ90 only).

ICE DISPENSES CONTINUOUSLY. A. Stuck or bent depressor plate (does not

release switch)
B. Defective dispensing switch.
C. Improper switch installation.

SLUSHY ICE. WATER IN HOPPER. A. Blocked drain.

B. Unit no level.

ICE SOLIDIFIED IN HOPPER, OR ICE AT REAR
CORNER ONLY.

NO ICE IN HOPPER A. Icemaker malfunction.
ICE PACKED IN HOPPER. A. Defective or improperly adjusted control (not

BEVERAGES DO NOT DISPENSE. A. No 24 volt power to faucets.

BEVERAGES TOO SWEET. A. Carbonator not working.

A. Defective or improperly adjusted thermostat.

B. Defective agitation timer.

shutting off).

B. No CO2pressure.

BEVERAGES NOT SWEET ENOUGH. A. Empty syrup tank.

BEVERAGES NOT COLD (UNITS WITH BUILT-IN
COLD PLATE).

NOTE: contact your local syrup or beverage equipment distributor for additional information and trou­bleshooting of beverage system.

B. No CO2pressure in carbonator.
C. Faucet brix requires adjusting.

B. Faucet brix requires adjusting.
A. Unit standing with no ice use - no ice in cold

plate cabinet.

7

90632

1-5/8 IN

1-5/8 IN

OUTLINE

18-9/16-IN.

2 *

9-3/4 IN

7-1/2-IN.

TJ45--AB

OF UNIT

12-5/8 IN

15 7/8-IN.

BOTTOM NEEDED FOR UTILITIES AND BEVERAGE

TUBING.

2) * INDICATES 1/2”DIA.ACCESS HOLE FOR

ICEMAKER CONTROL BULB.

4-IN.

3/4-IN.

3/4 IN

5/8-IN.

1-1/8 IN

4- 1/2-IN.

21 -25/32-IN.

16-1/4 IN

3/8 DIA

3 PLACES

27- 23/32-IN.

3/8 DIA

3 PLACES

NOTE: 1)SHADED AREA INDICATE OPENINGS IN CABINET

FIGURE 3. MOUNTING TEMPLATE

2 *

18- 7/8-IN.

22-IN.

19-3/4 IN1-1/8 IN

8 *

5/8 IN.

2- 5/16-IN.

6- 17/ 32 IN.

10- 5/8 IN

TJ90--AB, ABC

2 -1/8-DIA.

1- 1/4 IN

1- 1/8 IN

8

OUTLINE

OF UNIT

90632

NOTE:

FOR REFERENCE ONLY -- NOT

TANK

2

CO

REGULATOR

S8

SYRUP

TANKS

FOR CONTRUCTION.

WATER

SUPPLY

OPTIONAL

PRESSURE REGULATOR

S7

S6

S5

15--50 PSIG

5--15

PSIG

S4

S2 S3

S1

60-100 PSIG

FILTER

CARBONATOR

SCHEMATIC “--B” DISPENSERS

COLD PLATE OR

REFRIGERATED

ICE BANK

FIGURE 4. TYPICAL POST-MIX BEVERAGE SYSTEM

OPTIONAL FOR DIET OR ROOT BEER

1

FAUCETS

2

3

4

5

6

7

9

8

CW

CW

REMCPR “--B” ICE/BEVERAGE DISPENSER

ITEMS OUTSIDE OF BROKEN LINES NOT

INCLUDED WITH UNIT.

90632

NOTE:

FOR REFERENCE ONLY -- NOT

TANK

2

CO

REGULATOR

S8

SYRUP

TANKS

FOR CONTRUCTION.

WATER

SUPPLY

OPTIONAL

PRESSURE REGULATOR

S7

S6

S5

15--50 PSIG

5--15

1

PSIG

S4

S2 S3

S1

2

3

4

5

6

7

60-100 PSIG

8

CW

FILTER

CARBONATOR

SCHEMATIC “--BC” DISPENSERS

COLD PLATE OR

REFRIGERATED

ICE BANK

CW

FIGURE 5. TYPICAL POST-MIX BEVERAGE SYSTEM

OPTIONAL FOR DIET OR ROOT BEER

FAUCETS

10

COLD PLATE

REMCPR “--B” ICE/BEVERAGE DISPENSER

ITEMS OUTSIDE OF BROKEN LINES NOT

INCLUDED WITH UNIT.

90632

FIGURE 6. INSTALLATION

ROUTE ICEMAKER
BULB AS SHOWN

ELECTRIC
CONDUIT

DRAIN

FASTEN & SEAL
TO COUNTER

DISPENSER

ICEMAKER

SEE INSTALLATION KIT INSTRUCTION FOR FEED TUBE DETAILS

DISPENSER

ICEMAKER

FIGURE 7. FIELD WIRING

FIELD WIRING
COMPARTMENT
LOWER CABINET

GRND.

WHT.

BLK.

NEUTRAL

HOT

11

FIELD SUPPLY CONDUIT

90632

AGITATION
BULB -­BOTTOM

AGITATION BULB

STAINLESS
DEFLECTOR

ICEMAKER
BULB -- TOP

END OF INSTALLED
BULB PROTRUDES
APPROX 1/4” TYPICAL

ALUMINUM
PLATE

FIGURE 8. DEFLECTOR ASSEMBLY

DEFLECTOR ASSEMBLY
INSTALL BARE BULBS
AS SHOWN ABOVE

INSULATING TUBING
UP TO DEFLECTOR

ICEMAKER BULB
WITH INSULATION
TUBING UP TO
DEFLECTOR

90632

FIGURE 9. HOPPER INTERIOR

DANGER: ELECTRIC SHOCK HAZARD DISCONNECT

* T’STAT IS SHOWN IN

WARM POSITION.

COLD PLATE
MOTOR OPTION

24V.

KEY
SWITCH
OPTION

BEVERAGE SYSTEM

SOLENOID ADJUSTMENT

POWER BEFORE SERVICING UNIT

GRN.

GRD.

MOTOR HEATER

WHT

CAP.

BLK

WHT

BLK

TRANS.

BEVERAGE
FAUCET
TYPICAL

N

L

BLK

PORTION
CONTROL
OPTION

TERMINAL
BOARD

WHT.

2

1

T’STAT*

WHT

DISPENSE
SWITCH

GATE
SOL.

1-1/4 AMP TIME
DELAY FUSE.

BLK

3

R
E
D

BLK

RED

TO
TERMINAL
BOARD

WHT

R
E
D

R
E
D

WHT

RED

BLK

B
L
U

AGITATION TIMER

RD

B

AGITATOR

L

MOTOR

U
E

TD

“ON”

INPUT

C

NO

NC

CAP.
(TJ 90 ONLY)

SW

PORTION
TIMER

DISPENSE

OR

SWITCH

RED

“OFF”

LID SWITCH
(LID SCREW MUST BE
IN PLACE FOR AGITA­TOR OPERATION)

7/8 WHEN REPLACING SOLENOID

FIGURE 10. WIRING DIAGRAM TJ45, 90-A DISPENSER

ADJUST TO 7/8 AS SHOWN
BEFORE TIGHTENING MOUNTING
SCREWS

SERVICE INFORMATION

13

90632

4

22

24

12

15

18

26

1

14

2

2728

23

15

FIGURE 11 UPPER SECTION EXPLODED VIEW TJ45

8

16

10

11

9

3

20

7

6

FIGURE 12 EXPLODED VIEW LOWER SECTION TJ45

5

13

1490632

22

4

12

18

26

14

15

1

28

8

2

17

27

FIGURE 13 EXPLODED VIEW UPPER SECTION TJ90

16

23

10
11

21

9

15

3

20

FIGURE 14 EXPLODED VIEW LOWER SECTION TJ90

5

13

7

6

15 90632

PARTS LIST

1

3

Part No. TJ45

Item No.

1 21491 21491 Gate Slide
2 30528 30528 Interlock Switch
3 21515 21515 Depressor Lever
4 21948 21932 Agitator (-A, -AB Models Only)

5 30895 30895 Dispense Switch
6 31007 31007 Switch Boot
7 31163 31163 Switch Insert
8 31091 31091 Transformer

9 31106 31112 Agitator Motor
10 50454 50454 Motor Shaft Seal
11 50481 50806 Motor Gasket
12 50800 50801 Lid
13

14 53015 53015 Ice Chute Back Section

15 50770 50770 Gate Gasket
16 70426 70441 Sink Grill
17 ---------- 30774 Capacitor
18 31093 31093 Solenoid Assembly
19 70438 70438 Rebuilding Kit
20 22644 22644 Depressor Retainer
21 ---------- 30794 Agitation Motor Heater (ABC Models Only)
22 21575 21575 Deflector Assy
23 21929 21929 Ice Cutter
24 21934 ---------- Ice Level Rod
25 ---------- 22081 Gate Restrictor
26 23062 23062 Foam Shield
27 31290 31290 Agitation Timer
28 31001 31001 Thermostat

-A -AB

---------- 21958 Agitator (-ABC Models Only)

50750 50793 Sink (-A, -AB, Models Only)

---------- 51019 (-ABC Models Only)

53016 53016 Ice Chute Cover

Part No. TJ90

-A, -AB, -ABC Description

1690632

22

17

19

22

4

1

4

18

21

16
15
14

19

13

9

2

3

5

22

20

6

8

11

10

12

7

FIGURE 15. SOLENOID ASSEMBLY

Index

No.

1 21493 1 Solenoid Mounting Plate

2# 31551 1 Solenoid Service Kit

3 70171 2 8--32 x 3/8 Phil Tr HD Screw
4 70121 2 No. 8 Lockwasher

5 50752 3 Isolator
6* 50789 2 Bumper Assembly
7* 70423 1 Cotter Pin
8* 10080 1 Gate Lift Rod

9 10081 1 Gate Lift Rod Bushing

10 50754 1 Gate Arm Bearing
11 21492 1 Gate lift Arm
12 70043 1 Flatwasher

13* 70422 1 Spring

14 70263 1 1/4-20 x 3/4 Hex Hd Screw
15 70048 1 1/4 Lockwasher
16 70066 1 1/4 Flatwasher
17 10077 1 Pivot Bearing
18 30227 1 1/4 Quick Connect Tab

19 50305 ---- Lubricant
20* 21592 1 Solenoid Linkage Pin
21* 70433 2 Retainer Ring

22 51088 ---- Loctite

----* 70438 ---- Rebuilding Kit

Part No. Qty . Name

NOTE: * Parts supplied with rebuilding kit.

# 31551 solenoid supplied with items 20 & 21.

17 90632

IMI CORNELIUS INC.
ONE CORNELIUS PLACE
ANOKA, MN. 55303--6234
TELEPHONE [phone]
FACSIMILE (612) 422--3232
TECH SVC 1-800-535-4240

WARRANTY

IMI Cornelius Inc. and Remcor Products Company warrants that all equipment and parts are free from defects
in material and workmanship under normal use and service. For a copy of the warranty applicable to your
Cornelius and or Remcor product, in your country, please write, fax or telephone the IMI Cornelius office near­est you. Please provide the equipment model number, serial number and the date of purchase.

IMI Cornelius Offices

AUSTRALIA D P.O. 210, D RIVERWOOD, D NSW 2210, AUSTRALIA D (61) 2 533 3122 D FAX [phone]
AUSTRIA D AM LANGEN FELDE 32 D A-1222 D VIENNA, AUSTRIA D (43) 1 233 520 D FAX [phone]
BELGIUM D BOSKAPELLEI 122 D B-2930 BRAASCHAAT, BELGIUM D (32) 3 664 0552 D FAX [phone]
BRAZIL D RUA ITAOCARA 97 D TOMAS COELHO D RIO DE JANEIRO, BRAZIL D (55) 21 591 7150 D FAX [phone]
ENGLAND D TYTHING ROAD ALCESTER D WARWICKSHIRE, B49 6 EU, ENGLAND D (44) 789 763 101 D FAX [phone]
FRANCE D 71 ROUTE DE ST. DENIS D F-95170 DEUIL LA BARRE D PARIS, FRANCE D (33) 1 34 28 6200 D FAX [phone]
GERMANY D CARL LEVERKUS STRASSE 15 D D-4018 LANGENFELD, GERMANY D (49) 2173 7930 D FAX [phone]
GREECE D 488 MESSOGION AVENUE D AGIA PARASKEVI D 153 42 D ATHENS, GREECE D (30) 1 600 1073 D FAX [phone]
HONG KONG D 1104 TAIKOTSUI CENTRE D 11-15 KOK CHEUNG ST D TAIKOKTSUE, HONG KONG D [phone] D FAX [phone]
ITALY D VIA PELLIZZARI 11 D 1-20059 D VIMARCATE, ITALY D (39) 39 608 0817 D FAX [phone]
NEW ZEALAND D 20 LANSFORD CRES. D P.O. BOX 19-044 AVONDALE D AUCKLAND 7, NEW ZEALAND D (64) 9 8200 357 D FAX [phone]
SINGAPORE D 16 TUAS STREET D SINGAPORE 2263 D (65) 862 5542 D FAX [phone]
SPAIN D POLIGONO INDUSTRAIL D RIERA DEL FONOLLAR D E-08830 SANT BOI DE LLOBREGAT D BARCELONA, SPAIN D (34) 3 640 2839 D FAX [phone]
USA D ONE CORNELIUS PLACE D ANOKA, MINNESOTA D [phone] D FAX [phone]

18

Manual number

IMI CORNELIUS INC.

Corporate Headquarters:

Anoka, Minnesota 55303-6234

One Cornelius Place

Telephone[phone]

Facsimile [phone]