Cornelius remcor DB275--BCP Operator's Manual

ICE/BEVERAGE DISPENSER

Operator’s Manual

Model DB275--BCP

Part No. 620906904 December, 1997 Revision D Revised February, 1998

THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment

IMI CORNELIUS INC; 1997Ó

PRINTED IN U.S.A

TABLE OF CONTENTS

GENERAL DESCRIPTION 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SAFETY PRECAUTIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

UNIT DESCRIPTION 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SPECIFICATIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ICEMAKER ADAPTER KITS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INSTALLA TION INSTRUCTIONS 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

START-UP AND OPERA TING INSTRUCTIONS 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ICE PORTIONING SYSTEM OPERATION 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NORMAL OPERATION 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CLEAN MODE 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NORMAL ICE PORTION ADJUSTMENT 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

AGITATION REFILL TIME ADJUSTMENT 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MANUAL ICE DISPENSING OPERATION 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

EXTRA ICE PORTION ADJUSTMENT 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CLEANING INSTRUCTIONS 8............................................

DISPENSER 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

COLD PLATE 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BEVERAGE SYSTEM CLEANING AND SANITIZING 9. . . . . . . . . . . . . . . . . . . . . . .

MAINTENANCE 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page

DAILY (OR AS REQUIRED) 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WEEKLY (OR AS REQUIRED) 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MONTHLY 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TROUBLESHOOTING 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BLOWN FUSE OR CIRCUIT BREAKER. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SLUSHY ICE. WATER IN HOPPER 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BEVERAGES DO NOT DISPENSE. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BEVERAGES TO SWEET. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BEVERAGES NOT SWEET ENOUGH. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BEVERAGES NOT COLD (UNITS WITH BUILD-IN COLD PLATE). 12. . . . . . . . . .

NO ICE DISPENSED FROM ICE PORTION CONTROLLER 13. . . . . . . . . . . . . . . .

NO ICE DISPENSED FROM MANUAL ICE DISPENSE

PUSHBUTTON SWITCH 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WARRANTY 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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TABLE OF CONTENTS (cont’d)

LIST OF FIGURES

FIGURE 1. PARTS IDENTIFICATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 2. DRIP-TRAY DRAIN ASSEMBLY FOR BOTTOM HOOK-UP 3. . . . . . .

FIGURE 3. DISPENSER DIMENSIONS 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 4. MOUNTING TEMPLATE 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 5. BEVERAGE SYSTEM SCHEMATIC 5. . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 6. PLUMBING SCHEMATIC 5.....................................

FIGURE 7. CUP SIZE LABEL 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 8. WIRING DIAGRAM 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 9. ICE/SOFT DRINK POST-MIX DISPENSER EXPLODED VIEW

AND PART LIST 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 10. CABINET/ICE BIN ASSEMBLY EXPLODED VIEW

AND PART LIST 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 11. ICE CHUTE ASSEMBLY EXPLODED VIEW AND PARTS LIST 16. . . FIGURE 12. ELECTRICAL CONTROL BOX ASSEMBLY -- EXPLODED VIEW

AND PARTS LIST 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 13. MOTOR ASSEMBLY DETAIL -- EXPLODED VIEW

AND PARTS LIST 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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RETAINER

ICE PORTION

CONTROL MODULE

ICE CHUTE

2851828518

2851828518 2851828518

2851728517

2851928519

28519285192851928519

2851928519

REMOVABLE STRAW

HOLDER PANEL

LID/STRAW

HOLDER

ICE BIN COVER

2851928519

28519285192851928519

2851928519

2851928519 2851928519

28519285192851928519

2851928519

2851828518

BEVERAGE FAUCET

ON/OFF SWITCH

MANUAL AIR VALVE

MANUAL ICE DISPENSE PUSH BUTTON SWITCH

ICE

AGITATOR

5218952189

7092470924

5218952189

7092470924

5218952189

7092470924

5218952189

7092470924

5218952189

7092470924

70924709247092470924709247092470924709247092470924

7092470924

5218952189

7092470924

5218952189 5218952189

5218952189

CUP REST

BEVERAGE

FAUCETS (8)

LOWER ACCESS

PANEL

DRIP TRAY

FIGURE 1. PARTS IDENTIFICATION

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GENERAL DESCRIPTION

This section gives the Unit description, theory of operation, and design data for Ice/Beverage Dispenser, Model number DB275--BCP

IMPORTANT: To the user of this manual -- This manual is a guide for installing, operating, and main- taining this equipment. Refer to the Table of Contents for page location for detailed information pertaining to questions that arise during installation, operation, service, or maintenance of this equipment.

SAFETY PRECAUTIONS

Always: disconnect power to the dispenser before servicing or cleaning. Never: place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator

rotation occurs automatically when dispenser is energized! This ice dispenser has been specifically designed to provide protection against personal injury and eliminates

contamination of ice. To insure continued protection and sanitation, observe the following. Always: be sure the removable lid is properly installed to prevent unauthorized access to the hopper interior

and possible contamination of the ice.

Always: be sure the upper and lower front panels are securely fastened. Always: keep area around the dispenser clean of ice cubes.

CAUTION: Dispenser cannot be used with crushed or flaked ice. Use of bagged ice which has frozen into large chunks can void warranty. The dispenser agitation is not designed to

be an ice crusher. Use of large chunks of ice which “jam up” inside the hopper will cause failure of the agitator motor and damage to the hopper. If bagged ice is used, it must be carefully and completely broken into small, cube-sized pieces before filling into the dispenser hopper.

UNIT DESCRIPTION

The Remcor “DB” series of ice dispensers solve your ice and beverage service needs in the sanitary , space saving, economical way. Designed to be manually filled with ice from any remote ice making source, these dispensers will dispense cubes (up to 1-1/4” in size), cubelets and hard-chipped or cracked ice, and in addition, several flavors of post-mix beverages.

The unit includes beverage faucets and a cold plate and is designed to be supplied direct from syrup tanks and carbonator, with no addition cooling required.

SPECIFICATIONS

Model: DB275S-BCP Ice Storage: 275 lbs. Maximum Number of Faucets Available 8 Built-in Cold Plate Yes Electrical: 115/1/60 Dimensions: 30”W x 30”D x 41½”H

Drain Connection 7/8 ID Hose

ICEMAKER ADAPTER KITS

Remcor model Ice/Beverage Dispensers are designed to be used with one of several different types of topmounted icemakers. The icemaker must be obtained from the appropriate manufacturer.

Check with a Remcor Sales Coordinator for a list of icemaker kits available for this dispenser model. The kit will contain parts and instructions necessary to mount the selected icemaker to the dispenser.

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INSTALLATION INSTRUCTIONS

IMPORTANT: TO THE INSTALLER. It is the responsibility of the installer to ensure that the water supply to the dispensing equipment is provided with protection against backflow by an air gap as defined in ANSI/ASME A1 12. 1.2-1979; or an approved vacuum breaker or other such method as proved effective by test.

Water pipe connections and fixtures directly connected to a potable water supply shall be sized, installed, and maintained according to Federal, State, and Local laws.

1. Locate the dispenser indoors on a level counter top. The ice dispenser must be sealed to the counter. The template drawing (Figure 4) indicates openings

which must be cut in the counter. Locate the desired position for the dispenser, then mark the outline dimensions on the counter using the template drawings. Cut openings in the counter.

Apply a continuous bead of National Sanitation Foundation (NSF) listed silastic sealant (Dow 732 or equal) approximately 1/4” inside of the unit outline dimensions and around all openings. Then position the unit on the counter within the outline dimensions. All excess sealant must be wiped away immediately.

2. UTILITIES: The unit has provisions for routing the beverage tubing, air/CO2line, drain line, and power cord either out the bottom or out the rear of the cabinet (see Figure 3). For routing the utilities out the bottom of the unit, refer to the mounting template (Figure 4) for locating the required clearance holes in the counter.

3. DRAIN CONNECTION: Use the insulated tubing and clamp provided with the unit to assemble to the driptray drain. To insure proper drainage, do not allow a “trap” to form in the drain line. Check that the drain line runs flat with the bottom of the dispenser. See (Figure 2) for bottom hook-up of the unit drain line.

NOTE: This equipment must be installed with adequate backflow protection to comply with Federal, State, and Local Codes.

DRIP TRAY DRAIN LINE

ELBOW

CLAMP INSULATED TUBING TO ELBOW

DISPENSER BOTTOM

FIGURE 2. DRIP-TRAY DRAIN ASSEMBLY FOR BOTTOM HOOK-UP

4. BEVERAGE SYSTEM: Connect the beverage system product lines as indicated in the beverage system schematics shown in Figures 5 & 6. This work should be done by a qualified serviceman.

5. ICE PORTION CONTROLLER: Regulated and filtered CO2gas pressure or compressed air is required to operate the ice portion control dispensing system. Proceed as follows to connect the CO2gas pressure source line to the dispenser.

A. Connect and route the Air/CO2line from outlet side of the source regulator assembly up to the dis-

penser. NOTE: That the minimum source -- regulated pressure is 40 psig. B. Connect the Air/CO2source line to dispenser inlet line labeled “AIR/CO2” . C. The dispenser regulator outlet pressure is factory preset to 34 psig ± 2 psig. DO NOT ADJUST.

IMPORTANT: Maximum Air/CO2operating pressure is 35 psig.

6. Clean the hopper interior (see cleaning Instructions).

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7. Connect the power cord to 115 volt, 60 cycle, 3-wire grounded receptacle.

BEVERAGE VALVE

ON/OFF SWITCH

LID AND

STRAW HOLDER

ICE PORTION

CONTROL (4) SIZES

UF-1 OPTIFILL

DISPENSE SWITCH

VALVES

MANUAL AIR VALVE

MANUAL

35 1/2

31

35/8

1 11/16

4 1/2

8

14 6

30

1 3/16

REMOVABLE PANEL FOR REAR HOOKUP OF BEVERAGE TUBING

41 1/2

AND AIR CO2 LINES

ELECTRICAL

10 1/8

8

POWER CORD

REMOVABLE HOLE PLUGS (2) FOR REAR

23

30

HOOKUP OF DRIP TRAY DRAIN

FIGURE 3. DISPENSER DIMENSIONS

BACK

1 1/8

3/8

27 3/4

7 7/16

1 1/8

6 1/2

NOTE SHADED AREA INDICATES OPENING IN CABINET BOTTOM NEEDED FOR UTILITIES AND BEVERAGE TUBING.

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20 3/4

14 1/2

30

17

30

FRONT

FIGURE 4. MOUNTING TEMPLATE

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Cornelius remcor DB275--BCP Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual