Cornelius Remcor CH1500-A, CH Series, Remcor CH1502-A, Remcor CH1503-A, Remcor CH951-A Operator's Manual

IMI CORNELIUS REMCOR INC g 500 REGENCY DRIVE g GLENDALE HEIGHTS, IL 60139--2268

Telephone [phone] Facsimile (800) 519--4423

CHILLER (“CH” SERIES)

Operator’s Manual

Models: CH 951-A

CH 1500-A
CH 1502-A
CH 1503-A

Part No. 92266
December 5, 1995
Revised: July, 1999
Revision C

THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment

IMI CORNELIUS INC; 1995--99Ó

PRINTED IN U.S.A

TABLE OF CONTENTS

GENERAL INFORMATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INTRODUCTION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

UNPACKING AND INSPECTION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DESIGN DATA 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CHILLER INSTALLATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LOCATION OF CHILLER 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ELECTRICAL CONNECTIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PROCESS CONNECTIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CHILLER OPERATION 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PROCESS LIQUID FLOW 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PHASE PROTECTION / 3--PHASE MONITOR OPTION 3. . . . . . . . . . . . . . . . . . .

PHASE PROTECTION / 3--PHASE OPTION ADJUSTMENT 3. . . . . . . . . . . . . . .

COOLING OPERATION 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TEMPERATURE INDICATOR/CONTROLLER (THERMOSTAT) 4. . . . . . . . . . . .

START--UP 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

THERMOSTAT CONTROL 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CHILLER MAINTENANCE 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONDENSER 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FAN MOTOR 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PUMP MOTOR 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CIRCULATION SYSTEM 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FILTERS/STRAINERS 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TROUBLESHOOTING 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page

CHILLER DOES NOT OPERATE, CONTROL POWER LIGHT “OFF” 7. . . . . . . . .

PUMP DOES NOT OPERATE, BUT COOLING LIGHT IS ”ON”. 7. . . . . . . . . . . . . .

CHILLER DOES NOT COOL, AND COOLING LIGHT IS ”OFF”. 7. . . . . . . . . . . . .

PUMP RUNS, COMPRESSOR ”SHORT CYCLES”. 7. . . . . . . . . . . . . . . . . . . . . . . .

UNIT RUNS CONTINUOUSLY, BUT IS NOT COOLING PROCESS LIQUID

ENOUGH. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CHILLER DOES NOT OPERATE, BUT COOLING LIGHT IS “ON” AND SAFETY

LIGHT IS “ON”. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WARRANTY 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LIST OF FIGURES

FIGURE 1. “CH” SERIES CHILLERS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 2. CONTROL PANEL 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 3. CH SERIES TEMPERATURE CONTROLLER 5. . . . . . . . . . . . . . . . . . .

FIGURE 4. CABINET SECTION EXPLODED VIEW 9. . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 5. ELECTRICAL BOX ASSEMBLY EXPLODED VIEW 11. . . . . . . . . . . . . .

FIGURE 6. PUMP AND TANK ASSEMBLY 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LIST OF TABLES

TABLE 1. DESIGN DATA 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

i

92266

GENERAL INFORMATION

INTRODUCTION

The REMCOR ”CH” Series Recirculating Liqu id Chiller is designed to provide an accurate, reliable, and user-­friendly system for cooling a continuous flow of pure liquid and keep that liquid a t a constant temperature in vari­ous closed loop or tank coolin g applications.

The ”CH” Series Chiller consists of an air--cooled refrigeration system housed in a sturdy shee t metal frame and
cabinet. A standard pump and insulated liqu id reservoir package provides a complete liquid cooling and circu­lating system.

The ”CH” Series Chiller is designed to operate in a clean laboratory or industrial environment where ambient
temperatures ran ge from 40 to100° F (5 to 38° C). With proper installation, operation, and maintenance, the
”CH” Series Chiller will provide years of trouble free service.

UNPACKING AND INSPECTION

This unit was thoroughly inspected be fore leaving the factory and the carrier has accepted and signed for it.
Any d amage or irregularities should be noted at the time of delivery and immediately reported to the carrier. Re­quest a written inspection report from the Claims Inspector to substantiate any necessary claims. In the event
that a n immediate replacement is necessary,please contact REMCOR Chiller Sales at 1--800--551--4423.

DESIGN DATA

T able 1. Design Data

CH951 CH1500 CH1502 CH1503

Cooling Capacity:

BTU/hr (W) at 80_ F(27_ C) and

70_ F (21_ C) Liq uid Temperature.
Compressor Horsepower 1 (.746 kW) 1 1/2 (1.12 kW) 1 1/2 (1.12 kW) 1 1/2 (1.12 kW)
Electrical Data:

Voltage/Phase/Hertz/Amperage
Refrigerant Type: R134a R22 R22 R22
Reservoir Capacity 6.0 ga llons (22.7

Physical Dimensions, Width ¢ Depth
¢ Height:

Fittings:

Process Conn ections 3/4” FPT (S/S) 3/4I FPT (S/S) 3/4I FPT (S/S) 3/4I FPT (S/S)

12,000 (3,515) 18,000 (5,272) 18,000 (5,272) 1 8,000 (5,272)

230/1/60

11.0 Amps

liters)

22I¢ 26.5XI¢

38.25I

(56cm ¢ 67cm

¢ 97cm)

230/1/60

13.0 Amps

6.0 gallons (22.7
liters)

22I¢ 26.5XI¢

38.25I

(56cm ¢ 67cm

¢ 97cm)

230/3/60

16.4 Amps

6.0 gallons (22 .7
liters)

22I¢ 26.5XI¢

38.25I

(56cm ¢ 67cm

¢ 97cm)

460/3/60

10.0 Amps

6.0 gallons (22.7
liters)

22I¢ 26.5XI¢

38.25I

(56cm ¢ 67cm

¢ 97cm)

CHILLER INSTALLATION

Location of Chiller

THE CHILLER MUST BE LOCATED NEAR A PROPERLY GROUNDED ELECTRICAL OUTLET. THE CIR­CUIT SHOULD BE FUSED AND NO OTHER ELECTRICAL APPLIANCE SHOULD BE CONNECTED TO THE
CIRCUIT. ALL ELECTRICAL WIRING MUST CONFORM TO NATIONAL AND LOCAL ELECTRICAL
CODES.

The Chiller must be located in a well ventilated, indoor a rea where ambient temperatures will remain above
40_ F (5_ C) and will never increase above 100_ F (38_ C). To obtain optimum cooling capacity ,the ambient
temperature should be at or below 80_ F (27_ C).

1

92266

It is very important that the air intake and discharge sides of the chiller are not obstructed by other free standing
objects. A minimum of two feet of space on all four sides of the chille r will be sufficient to prevent air flow ob­structions.

It is also important to direct any hot air discharge from other equipment away from the air intake side of the chill­er. Condenser air entering the “CH” unit should be below 100_ F (38_ C) .Condenser air temperatures above
100_ F (38_ C) can cause the high pressure safety control to shut down the unit.

Electrical Connections

All wiring must conform to the National Electric Code and any applicable local codes.
The “CH” unit must b e PERMANENTLY wired by means of electrical conduit to a properly fused disconnect of

proper amperage OR wired to a prop erly rated power cord and plugged into an outlet with the appropriate dis­connect a nd amperage rating. The electrical junction box includes a four terminal strip for power supply connec­tions. The DATA PLATE located beside the junction box indicates the phase, voltage and amperage of the
chiller.

Process Connections

Follow standard plumbing practices and local codes in making liquid connections. The Chiller inlet and outlet
connections are 3/4”--inch FPT couplings. It is recommended that 3 /4--inch I.D. or larger flexible hose and tube
fittings be used as process connections. Lines should be routed with as few bends as possible. Prevent lines
from running near radiators, hot water pipes, etc. Any lengths of tubing that are exposed to high ambient tem­peratures should be insulated to prevent condensation and/or sign ificant liquid heat gain.

Once the system has been properly plumbed, it is important that the circulation system be filled with liquid. Th e
reservoir can be filled by removing the fill port cap located on top of the Chiller. After ensuring that the drain is
closed, fill the reservoir via the fill po rt with pure liquid until the liquid level sight glass on the front of the unit indi­cates ”FULL”. Th e fill port cap should then be replaced prior to operation.

DATAPLATE/SERIAL NO.

35.138

37.638

CONTROL PANEL

TEMPERATURE CONTROLLER

FILL PORT

PRESSURE GAUGE

”FULL”

RESERVOIR LEVEL INDICATOR
DRAIN

38.224

14.000

JUNCTION BOX
TERMINAL STRIP

INTERLOCK STRIP
(IF APPLICABLE)

OUTLET

INLET

21.963

FRONT

92266

REAR

FIGURE 1. “CH” SERIES CHILLERS

2

Chiller Operation

WARNING: NEVER OPERATE THE CHILLER WITH THE PANELS REMOVED.
ALWAYS USE THE POWER SWITCH TO TURN OFF THE CHILLER WHEN IT IS NOT BEING

USED.
ALWAYS ENSURE THAT ALL AIR INLETS AND OUTLETS ARE FREE FROM OBSTRUCTION.
BE SURE THAT THE RESERVOIR IS FILLED WITH FLUID PRIOR TO POWERING UP THE UNIT.

Process Liquid Flow

After ensuring that the system piping is free from ob struction, that all valves are open, and the reservoir is full,
push the CONTROL POWER switch to the ”ON” p osition. The pump should now be operating.

On three phase units such as the CH1502 and CH1503, it is important to check the pump rotation. Remove the
left sid e panel, push the POWER button in, and observe the motor shaft. Make sure that the shaft is rotating in
the direction of the a rrow indicated on the pump housing. If the rotation is incorrect, reverse two of the three in­coming power supply leads at the terminal strip.

NOTE: Running the pump in reverse for too long will result in permanent pump damage. The Phase
Protection/3--Phase Monitor Option will prevent the pump from operating backwards. See the full de­scription of the option for complete explanation.

All Chillers with pumps are supplied with a pressure reg ulating valve on the pump discharge. This valve is pre­set a t the factory to ensure that system pressure does not exceed the capabilities of the pump motor and/or pip­ing. If this valve requires ad justment, please contact the REMCOR Service Group for the proper setting
procedure and p ressures.

Once the flow has been established the thermostat can be p rogrammed to the desired set--point.

Phase Protection / 3--Phase Monitor Option

The 3--Phase Monitor detects phase loss, low voltage, and phase reversal b y continuously monitoring the
3--Phase power lines for abnormal conditions. When correct voltage and phase rotation are applied, the internal
relay will en ergize. A fault condition will de--energize the relay. When the fault is corrected, the monitor will auto­matically reset. Both T rip and Norm condition indicators are provided on the relay to aid in adjustment and sys-
tem trouble--shooting.

This control is located in the enclosure labeled “Monitor” on top of the electrical box.

Phase Protection / 3--Phase Option Adjustment

The following procedure will a llow the 3--Phase Monitor to achieve a trip point just below the nominal phase-to­phase voltage, where the unit is applied.

Rotate the adjustment control fully clockwise, or until the red (Trip) indicator illuminated. Slowly rotate the
adjustment control in a counter-clockwise direction, just until the green (Norm) indicator illuminates. At this point,
the 3--Phase Monitor is the most sensitive to irregular power line condition s. If nuisance tripping occurs, turn the
control slightly further counter--clockwise.

3

92266

COOLING OPERATION

REMCOR CHXXX SERIES CHILLER

CONTROL

POWER

FIGURE 2. CONTROL PANEL

Temperature Indicator/Controller (Thermostat)

COOLING

WHITE INDICATOR/PUSH BUTTON

SAFETY

CONTROL PANEL

RED INDICATOR

GREEN INDICATOR

Combines a precise temperature control and easy programmability with a convenient LED temperature
readout that indicates system liquid temperature (2_ F Differential). To adjust thermostat, see next section.

1. CONTROL POWER SWITCH/LIGHT
A simple ON/OFF push--bu tton that switches power to the 24 volt control circuit. When the switch is

pressed, the white light on the push--button illuminates to indicate that Chiller Control Power is present.
Light is no longer illuminated when button is returned to ”OFF” position.

2. COOLING LIGHT
A gre en light that illuminates to indicate that the refrigeration system is operating. This light may cycle on

and off in response to the thermostat or in response to HOT GAS BYPASS if the u nit is equipped with the
hot--gas bypass option .

3. SAFETY LIGHT
A red light that illuminates to indicate that a problem is present with the chiller. The safety light will illumi-

nate under the following conditions:
A. High Refrigerant Pressure
B. Low Refrigerant Pressure
C. Low Reservoir Level (Alarm also sounds)
D. Low Evaporator Temperature
It is important to note that each of these conditions will shut down the ”CH” unit. For additional protection to

your equipment, some models are equipped with a LOW FLOW INTERLOCK which terminates p ower to
your equipment in the event that liquid flow from the ”CH” unit drops below 1.25 GPM.

92266

4

START--UP

IT IS IMPORT ANT THAT THE LIQUID LEVEL SIGHT GLASS READS ”FULL”. IN THE EVENT THAT THE
RESERVOIR IS EMPTY, THE UNIT WILL REMAIN OFF UNTIL AN ADEQUATE LEVEL OF LIQUID IS AT­TAINED. MAKE SURE CHILLER POWER IS ”OFF” PRIOR TO FILLING RESERVOIR.

Push CONTROL POWER button IN. All alarm indicators should be extinguished and the Chiller system will
cycle in order to maintain the established set-point. The Chiller is now ready for normal operation.

Thermostat Control

up

down

7

FIGURE 3. CH SERIES TEMPERATURE CONTROLLER

The following procedure should be followed to adjust the thermostat for any liqu id cooling application:

1. Push the ”SET” bu tton located to the right of the digital display. This will display the current set-point pro­grammed in the thermostat.

2. The set-point can only b e adjusted while being displayed. To adjust the set-point, push the ”UP” or
”DOWN” button until the desired set point is displayed on the thermostat.

3. Once the desired set-point is displayed, wait several seconds and the thermostat will display the process
liquid temperature. The set-point can be viewed at any time by pressing the ”SET” button.

The parameter settings of the thermostat have been preset a t the factory. The range of the thermostat is
40_ F (5_ C) to 100_ F (38_ C). If operation outside of this range is desired , please contact the REMCOR
TECHNICAL SERVICE DEPARTMENT at 1--800--551--4423.

0

_F

out

set

CHILLER MAINTENANCE

WARNING: Disconnect electrical power before performing any maintenance on the Chiller.

Condenser

On air cooled chillers, the CONDENSER FINS should be cleaned by blowing compressed air through the con­denser from the fan side. Dirt and debris accumulate on the condenser fins over time, and this build up can se­verely reduce the performance of the Chiller. Cleaning of the CONDENSER FINS should be done
approximately every three months, depending upon the cleanliness of your application.

Fan Motor

On air cooled chillers the condenser FAN MOTOR should be lubricated every 6 months with a few drops of SAE
10 oil.

5

92266

Pump Motor

The PUMP MOTOR should be lubricated with thirty drop s of SAE 20 oil once a year.

Circulation System

The CIRCULATION SYSTEM should be drained and flushed pe riodically to avoid build up and possible flow re­striction caused by contaminants.

Filters/Strainers

The FILTER located insid e of the unit at the inlet of the pump should be cleaned periodically depending on ap­plications. If a reduction in flow or cavitation of the pump occurs, remove the in--line FILTER, back-flush it with
water, rinse, and replace.

92266

6

TROUBLESHOOTING

WARNING: Disconnect electrical power to the Chiller to prevent personal injury before
attempting any internal maintenance. Only qualified personnel should service internal
components or electrical wiring.

TROUBLE PROBABLE CAUSE REMEDY

CHILLER DOES NOT
OPERATE, CONTROL
POWER LIGHT “OFF”

PUMP DOES NOT OPERATE,
BUT COOLING LIGHT IS
”ON”.

A. No Power To Unit. A. Check Main disconnect fuses,

wiring, and power lead to unit.

B. Defective Control Power

Switch.
C. Defective Control Transformer. C. Replace Transformer
D. Wrong Voltage Supplied to

Unit.
E. 3--Phase Monitor tripped. E. Check for correct voltage level on

A. Line to or from Chiller is

restricted.

B. Internal or external filter is

blocked with debris.
C. Pump Contactor is

defective.
D. Damaged pump motor or

impeller.

B. Replace Switch

D. Supplied Voltage Must be within

± 10% of nameplate rating.

each phase of incoming 3--phase
power. Check for correct phase
rotation.

A. Inspect lines and remove any

obstructions.

B. Remove filter, back-flush, and

replace.

C. Replace.

D. Replace pump motor or impeller.

CHILLER DOES NOT COOL,
AND COOLING LIGHT IS
”OFF”.

PUMP RUNS, COMPRESSOR
”SHORT CYCLES”.

UNIT RUNS CONTINUOUSLY,
BUT IS NOT COOLING
PROCESS LIQUID ENOUGH.

A. Thermostat is defective. A. Replace Thermostat

A. No process load on

chiller.
B. Refrigerant is low. B. Check refrigerant charge.
A. Condenser is restricted. A. Clean condenser.

B. Unit low on refrigerant. B. Call Service.
C. Inefficient compressor. C. Call Service.
D. Unit is undersized for

application.

A. Increase process load.

D. Call REMCOR Chiller Sales Rep.

TROUBLE REMEDYPROBABLE CAUSE

CHILLER DOES NOT
OPERATE, BUT COOLING
LIGHT IS “ON” AND SAFETY
LIGHT IS “ON”.

A. Unit is operating under high

pressure conditions.

B. Unit is operating under low

pressure conditions.

C. Unit is operating under low

level conditions.

D. Unit is operating under low

temperature conditions.

A. Check for dirty condenser fins or

obstruction of chiller air intake.
Press high pressure manual reset
switch.

B. Check sight glass, if bubbles are

seen, leak check unit and
recharge with refrigerant.

or
If no bubbles are seen, replace
defective TXV.

C. Add liquid to reservoir via fill port.

or
If level is above switch, replace
float switch.

D. Low or no process liquid flow.

Ensure that there is adequate flow
through system plumbing.

or
Process liquid is too cold, below
35_ F. Increase thermostat
setting.

or

Defective thermostat, replace.

When servicing a REMCOR Chiller, it is important to note all information provided on the DATA PLATE located
in the upper rear of the unit. If technical assistance is needed, the REMCOR Service Technician will need this
information along with any description of the problem(s) you are encountering. The serial number and other
information will also be required when ordering replacement parts and any other Warranty Claims.

92266

8

13

13

17
41

10

43

42

46

51

28

16

27

39

48

17

49

35

32

11

15

23

24

25

35

26

44

47

33
45
50

6

33
50
52

5

35

32

39

36

16

9

17

22

12

17

38

37

34

40

1

3

4

31

21

19

18

16

36

2

7

29

14

30

20

35

8

FIGURE 4. CABINET SECTION EXPLODED VIEW

922669

CABINET SECTION

Index

No.

Part No. Qty Name

1 15166 1 Frame
2 15207 2 Support Panel (CH 951)

15426 2 Support Panel (CH 1502)

3 61170 1 Pump and Tank Ass’y (CH 951; See

61167 1 Pump and Tank Ass’y (CH 1502; See

4 70190 2 Screw,HexHd,No.8-32By1/2-In.

5 15159 1 Support, Condenser
6 15172 1 Fill Port Ass’y
7 15165 2 Panel, Side (CH 951)

15427 2 Panel, Side (CH 1502)

8 15164 2 Panel, Rear (CH 951)

15425 2 Panel, Rear (CH 1502)

9 33437 1 Electrical Box Ass”y (CH 951; See

33585 1 Electrical Box Ass”y (CH 1502; See

10 15167 1 Lid (CH 951)

15428 1 Lid (CH 1502)

11 61061 1 Condenser Ass’y (CH 951)

61168 1 Condenser Ass’y (CH 1502)

12 70217 4 Screw,HexHd,No.8--32 By 1/2-In.

13 70178 6 Screw,PhilHd,No.8--32 By 1/2-In.

14 15163 1 Panel, Front (CH 951)

15424 1 Panel, Front (CH 1502)
15 32386 2 Thermostat Control, 24v
16 70076 14 Hex Nut, No. 8-32
17 70121 24 Lockwasher
18 28876 2 Coupling Ass’y
19 70778 4 Caster
20 70923 2 Handle
21 32452 1 Terminal Block
22 31036 1 Electrical Box, 4-In.

Figure 6)

Figure 6)

Long

Figure 5)

Figure 5)

Long

Long

Index

No.

Part No. Qty Name

23 32807 1 Indicator Light, Red, 24v
24 32808 1 Indicator Light, Green, 24v
25 32806 1 Switch, White, Lighted 24v
26 71058 1 Gauge, Pressure (CH 951)

70950 1 Gauge, Pressure (CH 1502)
27 70325 2 Clamp
28 70951 8 Fastener,ClipOn
29 70952 8 Retainer,PushOn
30 70953 8 Screw,SlHd,Fastener
31 70030 4 Nut
32 70274 8 Screw,CapHexHd,No.5/16-18By

33 70048 7 Lockwasher
34 70018 7 Hex Nut, 1/4-20
35 70171 20 Screw, Phil Hd, No.8-32 By 3/8-In.Long
36 70028 12 Nut, 5/16-18
37 70065 4 Lockwasher
38 70268 4 Screw,CapHexHd,1/4-20By1-In.Long
39 70070 8 Flatwasher
40 32588 1 Probe, Temperature
41 70877 14 Nutsert
42 51282 1 Adaptor, 3/4-MPT By 1/2-Barb
43 71042 1 Clamp, Hose
44 60734 1 Solenoid Valve,HotGas
45 70344 1 Bracket, Drier
46 70475 1 Clamp, TX Valve
47 60686 1 Filter Drier
48 61003 1 TX Valve
49 60975 1 Valve,AutoExpansion
50 70032 5 Screw,CapHexHd,1/4-20By1/2-In.

51 33283 1 Coil, Solenoid 24v
52 22850 1 Bracket, TX Valve

3/4-In. Long

Long

92266 10

24
23

4

16

22

19

6

18

FIGURE 5. ELECTRICAL BOX ASSEMBLY EXPLODED VIEW

ELECTRICAL BOX ASSEMBLY

Item

No.

Part

No. Qty . Name

1 15269 1 Electrical Box
2 309060 1 Terminal Board
3 31001 1 Thermostat
4 32804 1 Transformer, 24V 50VA
5 32922 1 Contactor,Compressor
6 33082 1 Relay,24V
7 33339 1 Alarm, 24V
8 33573 1 Wire Harness, Main Power (CH 951; Not

Shown)

33607 1 Wire Harness, Main Power (CH 1502;

Not Shown)

9 33574 1 Wire Harness, Condenser (CH 951; Not

Shown)

33608 1 Wire Harness, Condenser (CH 1502;

Not Shown)
10 33575 1 Wire Harness, Alarm (Not Shown)
11 33576 1 Wire Harness, Switch (Not Shown)

18

5

Item

No.

12 33577 1 Wire Harness, Hot Gas (CH 951; Not

13 33578 1 Wire Harness, Thermostat (Not Shown)
14 50459 1 Heyco Bushing
15 50767 1 Heyco Bushing
16 60501 1 High Pressure Control
17 70018 2 Hex Nut, 1/4-20
18 70190 11 Screw, Hex Washer Hd, No. 8-32 By

19 70215 6 Screw,SlWasher Hd, No. 8-32 By

20 70263 2 Screw,CapHexHd,1/4-20By3/4-In.

21 70475 1 Clamp, Alarm
22 15270 1 Cover,ElectricalBox
23 70121 1 Lockwasher,No.8
24 70171 1 Screw,PhilTruss Hd, No. 8-32 By

18

3

12

21

15

7 14

17

20

Part

No. Qty . Name

Shown)

33606 1 Wire Harness, Hot Gas (CH 1502; Not

Shown)

1/2-In. Long

1/4-In. Long

Long

3/8-In. Long

9226611

17

35

23

18

28

43

13

11
12

44
18

16

17
18

18

26

19

6

41

31

28

29

35

9

14

46

22

16

28

10

18

16

18

16

42

35

22

47

46

45

38

14

2

14

15

24
33

14

25

27

3535

32

33

19

17

4

18

21

40

3

8

48

7

34

39

37

1

30

32

30

16

36

18

35

FIGURE 6. PUMP AND TANK ASSEMBLY

92266 12

17

20

30

5

PUMP AND T ANK ASSEMBLY

Item

No.

Part

No. Qty . Name

1 15162 1 Base
2 53206 1 Tank
3 53192 1 Cover
4 27866 1 Thermalwell
5 61169 1 Evaporator
6 32382 1 Motor,Pump,1/3HP115/230V
7 53223 1 PVC Valve
8 50351 1 Tube, .500 I.D. By 28-In. Long

9 33159 2 Sensor,LowLevel
10 70028 4 Hex Nut, 5/16-18
11 70274 4 Screw, Cap, Hex Hd, No. 5/16-18 By

3/4-In. Long
12 70065 4 Lockwasher
13 70070 4 Flatwasher
14 50991 4 Bulkhead, 1/2 I.D.
15 51842 1 Bulkhead, 3/4 I.D.
16 41266 6 Elbow,1/2-NPT, Stainless Steel (CH

951)

40904 6 Elbow,1/2-NPT, Brass (CH 1502)

17 41474 4 Bushing, Fitting, 3/4-NPT By 1/2-NPT,

Stainless Steel (CH 951)

41485 4 Bushing, Fitting, 3/4-NPT By 1/2-NPT,

Brass (CH 1502)
18 41468 9 Fitting, 1/2-MPT By 3/4-Barb, Stainless

Steel (CH 951)

8 Fitting, 1/2-MPT By 3/4-Barb, Brass (CH

1502)

19 41488 3 Fitting, 1/2-MPT, 2 1/2-In. Long,

Stainless Steel (CH 951)

41444 2 Fitting, 1/2-MPT, 2 1/2-In. Long, Brass

(CH 1502)
20 41476 1 Fitting, Tee, 3/4-NPT,StainlessSteel

(CH 951)

41040 1 Fitting, Tee, 3/4-NPT,Brass(CH1502)

21 41470 2 Fitting, Elbow,1/2-NPT, Stainless Steel

(CH 951)

41443 1 Fitting, Elboe, 1/2-NPT, Brass (CH 1502)
22 51075 2 Elbow,1/2-MPTBy1/2-Barb
23 71045 10 Clamp, Tube
24 41438 1 Filter, Water
25 24676 1 Thermowell
26 41461 1 Bypass Valve,StainlessSteel(CH951)

40645 1 Bypass Valve,Brass(CH1502)
27 70018 4 Hex Nut, 1/4-20
28 41268 3 Tee, 1/2-FPT,StainlessSteel(CH951)

40903 3 Tee, 1/2-FPT,Brass(CH1502)

Item

No.

Part

No. Qty . Name

29 41473 1 Nipple, 1/2-NPT, Stainless Steel (CH

951)

40902 1 Nipple, 1/2-NPT, Brass (CH 1502)

30 41477 2 Nipple, 3/4-NPT, Stainless Steel (CH

951)

41442 3 Nipple, 3/4-NPT, Brass (CH 1502)

31 41478 1 Fitting, 1/2-MPT, Stainless Steel (CH

951)

41495 1 Fitting, 1/2-MPT, Brass (CH 1502)

32 41467 2 Fitting, Elbow,3/4-NPT, Stainless Steel

(CH 951)

41096 2 Fitting, Elbow,3/4-NPT, Brass (CH 1502)

33 41462 2 Fitting, Elbow,3/4-NPTBy3/4-Barb,

Stainless Steel (CH 951)

40841 2 Fitting, Elbow,3/4-NPTBy3/4-Barb,

Brass (CH 1502)
34 51425 1 Plug, 1/4-MPT
35 53157 1 Tube, .750 I.D. By 3-In. Long

53157 1 Tube, .750 I.D. By 6-In. Long
53157 1 Tube, .750 I.D. By 7-In. Long
53157 1 Tube, .750 I.D. By 8-In. Long
53157 1 Tube, .750 I.D. By 10 1/2-In. Long

53157 1 Tube, .750 I.D. By 22-In. Long
36 31971 1 Switch, Flow,Brass(CH1502)
37 26198 2 Bracket, Tank
38 51704 1 Fitting, 3/8-PVC
39 53226 1 Fitting, Coupler,3/8-PVC
40 53225 1 Fitting, 3/8-PVC By 1 1/2-In. Long
41 32385 1 Clamp, Pump to Motor
42 32384 1 Pump (CH 951)

32357 1 Pump (CH 1502)
43 30121 1 Electrical Cord
44 51350 1 Tube, .250 I.D. By 30-In. Long
45 50351 1 Tube, .500 I.D. By 25-In. Long
46 71042 3 Clamp, Tube
47 51280 1 Fitting, Elbow,3/4-Barb(CH1502)
48 70325 2 Clip

9226613

WARRANTY

IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship un­der normal use and service. For a copy of the warranty applicable to your Cornelius, Remcor or W ilshireprod­uct, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the
equipment model number, serial number and the date of purchase.

IMI Cornelius Offices

AUSTRALIA D P.O. 210, D RIVERWOOD, D NSW 2210, AUSTRALIA D (61) 2 533 3122 D FAX [phone]
AUSTRIA D AM LANGEN FELDE 32 D A-1222 D VIENNA, AUSTRIA D (43) 1 233 520 D FAX [phone]
BELGIUM D BOSKAPELLEI 122 D B-2930 BRAASCHAAT , BELGIUM D (32) 3 664 0552 D FAX [phone]
BRAZIL D RUA ITAOCARA 97 D TOMAS COELHO D RIO DE JANEIRO, BRAZIL D (55) 21 591 7150 D FAX [phone]
ENGLAND D TYTHING ROAD ALCESTER D WARWICKSHIRE, B49 6 EU, ENGLAND D (44) 789 763 101 D FAX [phone]
FRANCE D 71 ROUTE DE ST. DENIS D F-95170 DEUIL LA BARRE D PARIS, FRANCE D (33) 1 34 28 6200 D FAX [phone]
GERMANY D CARL LEVERKUS STRASSE 15 D D-4018 LANGENFELD, GERMANY D (49) 2173 7930 D FAX [phone]
GREECE D 488 MESSOGION AVENUE D AGIA PARASKEVI D 153 42 D ATHENS, GREECE D (30) 1 600 1073 D FAX [phone]
HONG KONG D 1104 TAIKOTSUI CENTRE D 11-15 KOK CHEUNG ST D TAIKOKTSUE, HONG KONG D [phone] D FAX [phone]
ITALY D VIA PELLIZZARI 11 D 1-20059 D VIMARCATE, ITALY D (39) 39 608 0817 D FAX [phone]
NEW ZEALAND D 20 LANSFORD CRES. D P.O. BOX 19-044 AVONDALE D AUCKLAND 7, NEW ZEALAND D (64) 9 8200 357 D FAX [phone]
SINGAPORE D 16 TUAS STREET D SINGAPORE 2263 D (65) 862 5542 D FAX [phone]
SPAIN D POLIGONO INDUSTRAIL D RIERA DEL FONOLLAR D E-08830 SANT BOI DE LLOBREGAT D BARCELONA, SPAIN D (34) 3 640 2839 D FAX [phone]
USA D ONE CORNELIUS PLACE D ANOKA, MINNESOTA D [phone] D FAX [phone]

LD004

4/21/98

92266

14

THIS PAGE LEFT BLANK INTENTIONALLY

9226615

IMI CORNELIUS INC.

CORPORATE HEADQUARTERS:

One Cornelius Place
Anoka, Minnesota 55303-6234
[phone]
[phone]