Cornelius MILLENNIUM MJ30-4 PB, MILLENNIUM MJ32-4 PC, MILLENNIUM MJ31-4 PB, MILLENNIUM MJ30-4 PC, MILLENNIUM MJ31-4 PC Installation And Service Manual

...
MILLENNIUM (MJ30-4 PB)
(MJ31-4 PB) (MJ32-4 PB) (MJ30-4 PC) (MJ31-4 PC) (MJ32-4 PC)
INSTALLATION & SERVICE
One Cornelius Place, Anoka, Minnesota 55303
Phone (800) 238-3600 or (612) 421-6120 Fax (612) 422-3255
IMI CORNELIUS INC.
Part No. 85318
Rev. B 2/99
Table of Contents
Description ...............................................................................................................................Page 2
Specifications ...........................................................................................................................Page 3
Receiving & Unpacking...........................................................................................................Page 4
Installation................................................................................................................................Page 4-6
Connect Drain
Connect Water Supply
Fill Ice Water Bath
Connect Power Supply/Start Refrigeration
Purge Air from System
Connect B-I-B Concentrate
Priming the Concentrate Pumps
Sanitizing prior to Initial Use
Apply Sealant to Base & Counter Top
Programming Instructions........................................................................................................Page 6
Brixing Concentrate .................................................................................................................Page 6
Cleaning & Sanitizing the System............................................................................................Page 7-8
Flushing the Concentrate Lines & Valves
Cleaning & Sanitizing the Concentrate Lines & Valves
Daily Cleaning & Maintenance................................................................................................Page 8
Maintenance of the Refrigeration System................................................................................Page 8-9
Cleaning of the Refrigeration Components
Ice Water Bath Cleaning
Troubleshooting Guide.............................................................................................................Page 10-17
Wiring Diagram........................................................................................................................Page 18
Exploded View/Parts Identification .........................................................................................Page 19-29
Recommended Spare Parts (Service Agents Only)..................................................................Page 32
Optional Accessories................................................................................................................Page 33
Warranty...................................................................................................................................Page 34
1
General Description
The Millennium™ is a state of the art four product B-I-B juice dispenser. It’s integral high performance, dual speed peristaltic mini pumps eliminate the need to purchase separate B-I-B pumps. The Millennium™ can draw product directly from the B-I-B’s up to 50 feet away (15 feet vertically) allowing for greater installation flexibility! Additionally, the Millennium™ incorporates a unique valve assembly which mixes the concentrates more thoroughly than similar models.
Wilshire realizes that counter space is at a premium in any operation. The Millennium™ maximizes the use of counter space by providing four product capability in a 15 inch wide chassis. Because the air circulation is through the top, the Millennium™ can be installed with zero clearance in the back. For improved serviceability, all components can be accessed through the top or front without disturbing equipment placed on either side.
With it’s innovative compact design, reduced operating expense, ease of use and service we’re certain the Millennium will meet the most demanding conditions for many years to come.
2
9-1/2 in.
30 in. (76.2 cm)
(24.13 cm)
Specifications
15 in. (38.1 cm)
28.25 in. (71.75 cm)
Model Number .........................................................................................................................MJ30-4
Electrical Ratings .......................................................................... 115VAC / 1 Phase / 60 Hz, 10 Amps
Electrical Connection .................................................................... 3 Prong Plug w/ Ground (supplied)
....................................................................................................... 2 Prong Plug w/ Ground (supplied with
....................................................................................................... export modles)
Power Supply ................................................................................ 15 Amp @ 120 volts
....................................................................................................... 10 Amp @ 220 volts
Water Requirements...................................................................... 3/8 in. (9.5 mm.) SAE male flare inlet
....................................................................................................... 20-100psi (1.4-7bar) max. static
pressure
....................................................................................................... 3.0 oz. (88.7 ml.) water flow per second
Refrigeration.................................................................................. 8.5 oz. R-134a Refrigerant
....................................................................................................... 1/3 hp. Compressor
....................................................................................................... Test Pressures:
....................................................................................................... High 460 psi (31.2 bar)
....................................................................................................... Low 200 psi (13.5 bar)
....................................................................................................... Air Cooled Condenser
Recommended Clearance..............................................................18 in. (45.72 cm.) on top, 4 in. on sides
Weight........................................................................................... Shipping, 150 lbs (68.1 kg.)
....................................................................................................... Operation, 241 lbs (109.4 kg.)
Approvals ...................................................................................... U.L., C.U.L., N.S.F.
* Low speed rating is 2/3 of the high speed
3
Receiving & Unpacking
1. Inspect the carton and note any damage,
regardless if it appears minor. If the carton is damaged, note on the consignee copy of the freight invoice “exterior carton damage ­concealed damage possible.”
4. Remove the four 9/16” (15 mm) retaining
bolts from the underside of the shipping pallet by carefully tilting the dispenser from side to side.
5. With the assistance of another person, lift
the dispenser from under the base and place it on the counter.
2. Cut the plastic banding strap and remove the
exterior carton sleeve, internal fillers and plastic bag around the dispenser. Carefully inspect for damage.
Note: IMI Cornelius is not responsible for damaged freight. If damage is found, you must save all packaging material and contact the freight carrier. Failure to contact the carrier within 48 hours of receipt may void your claim.
3. Confirm receipt of the installation kit
#720202300 packaged with the dispenser. If any item is missing, contact our customer service department at 1-800-238-3600 Monday - Friday between the hours of 8:00 AM and 4:30 PM CST.
Kit Contents:
Qty Description 4 3/8” barb
4 3/8” swivel nut 5 3/8”x3/8” elbow barb 6 3/8” nylon washer 10 #170 clamps 10 ft. 3/8” braided tubing 4 ft. 1/2” I.D. clear tubing 1 1/2”x1/2” 90o elbow 4 Generic B-I-B connectors 2 Flavor strip kits 1 Installation template
The dispenser is extremely heavy when operational. Make certain the counter can support a minimum of 300 lbs directly below the dispenser.
Installation
Typically the dispenser is placed directly on the counter and a food grade silicone sealant applied around the base. However, an optional leg kit is available. The following instructions assume the optional leg kit will not be used.
Depending on the type of counter, it may be
necessary to provide access through the counter at the rear of the dispenser for the drain, power, water and concentrate connections. Refer to the
template enclosed in the installation kit.
Connect Water Supply:
Water pipe connections and fixtures directly connected to a potable water supply shall be sized, installed, and maintained according to federal, state, and local laws.
Wilshire recommends that a ½” O.D. copper supply line with a shut-off valve and water filter be located within 3-6 feet (0.91-1.83 m) of the dispenser.
a. Assemble the 3/8” braided water supply line
furnished in the Installation Kit by attaching the straight barb on one end and the elbow barb on the other. Secure with clamps provided.
4
b. Insert a 3/8” nylon washer into the elbow
barb of the supply line. Connect the assembled supply line to the water inlet fitting located on the rear of the dispenser.
c. Connect the water supply line to the shut
off. Turn on the water and check for leaks.
NOTE: The dynamic water pressure must be 20 PSIG (1.4 bar) minimum to ensure correct valve flow control and must not exceed 100 PSIG (7 bar) to avoid valve damage.
Connect B-I-B Concentrate
a. Attach the supplied 3/8” (9.5mm) elbow
barbs to the end of each 3/8” I.D. B-I-B concentrate supply line (not supplied). Secure with clamps provided. Insert a 3/8” nylon washer into the elbow barb and connect the supply lines to the rear of the dispenser noting the valve numbering (numbered 1-4 from left to right as viewed from the front of the dispenser).
b. Route the concentrate supply lines to the
B-I-B location and attach the gray plastic B-I-B connector (supplied) to the end of each line. Secure with clamps provided.
Fill Ice Water Bath:
a. Remove the top cover b. Remove the large red plastic plug from the
filler hole in the top of the refrigeration deck.
c. Fill the water bath with cool water until it
begins to trickle out of the overflow tube.
d. Reinstall the red plastic plug and top cover.
Connect Power Supply / Start Refrigeration:
a. Start the refrigeration system by plugging
the power cord into a 115 VAC (+ 10%), 15 amp grounded receptacle.
The Millennium forms an ice bank of approximately 30 lbs (13.61 kg) in 4-5 hours at a room temperature of 75oF (24oC). Once the ice bank has grown to the proper size, the ice bank control will shut down the refrigeration circuit.
NOTE: It is normal to see water trickle from the over flow as the ice bank forms.
Connect Drain:
a. Attach the clear drain hose to the barb fitting
on the drip tray. Route the drain hose out from the rear of the dispenser and connect it to a suitable drain source, ensuring compliance with all federal, state, and local plumbing codes. Slide the drip tray into place.
Purge Air from the Water Coil
Prior to initial use, purge all air from the valves by pushing the dispensing switch repeatedly. Continue until a steady flow of water is observed. Repeat the above on the remaining valves.
Priming the Concentrate Pumps
a. Turn off the water supply. b. Connect the concentrate lines to their
respective B-I-B.
c. Depress and hold each start button until
concentrate is observed flowing from the dispense nozzle.
d. Turn on the water supply.
5
Sanitizing Prior to Initial Use
L.E.D.
CANCEL/POUR
The beverage system must be cleaned and sanitized after installation is completed to safe guard against any possible contaminants which may have entered the system during transport or installation. Refer to the “Cleaning & Sanitizing the System” section of this manual for procedures.
Apply Sealant to Base & Countertop
NOTE: The portion control has a full memory retention in case of a power failure.
SMALL
S
MEDIUM
M
LARGE
L
▲▼
EXTRA-LARGE
XL
If the optional legs are not used to raise the dispenser off the counter, the entire perimeter of the base must be sealed at the counter top with silicone (or other food grade approved sealant) in order to comply with N.S.F. standards. Refer to the template supplied in the Installation Kit.
Programming Portion
Control (optional)
a. Simultaneously, press and hold “S” (small)
and “XL” (extra large) push button switches on the Coded Autoset Portion Control Module until the LED light in the lower right hand corner of the module starts blinking. Release the switches. The blinking LED indicates the programming mode is active.
b. Place the cup under the white mixing valve
nozzle and push the selected size button (small, medium, large, or extra large). Hold the button in until the cup fills to the desired portion, then release the button. Repeat the above procedure for the remaining sizes.
CANCEL/POUR ▲▼:
a. Push and release cancel/pour button to stop
the valve from dispensing.
b. Push and hold for a continuous pour.
Brixing Concentrate
The following procedures describe how to adjust the water to concentrate ratio (brix) according to taste. Contact your concentrate supplier for recommended brix ratios.
a. Remove the flavor strip cover above the
dispense valves.
b. Sample the finished drink. Increase or
decrease the water ratio by turning the water flow control screw clockwise (more water) or counterclockwise (less water) until the desired water to concentrate ratio is achieved. Repeat procedure on remaining valves.
c. Replace the flavor strip cover.
c. After programming all the drink sizes, press
and release the “cancel/pour” ▲▼ switch to return the Coded Autoset Portion Control to the operational mode. The blinking LED light will go out.
d. If at a future date, it is decided to change the
portion size of the drinks, the individual sizes can be adjusted by the above procedure. It is not necessary to reprogram every size.
NOTE: If the flow control does not respond there may be debris caught between the internal ceramic spool and sleeve. Try dislodging the debris by pressing the dispense switch several times or turning the flow control adjustment screw all the way in and out several times.
6
Cleaning & Sanitizing the
System
c. Connect the bag valve to the gray bag
connector and submerse the parts in the bucket of hot water.
The dispenser must be cleaned and sanitized after installation and as required by state and local health departments, or every 3 months minimum. Your state or local health codes may require more frequent and extensive sanitizing procedures.
Cleaning and Sanitizing Equipment and Supplies:
Recommended sanitizer/cleaner:
Stera-Sheen® Green Label prepared to ensure 200 ppm of available chlorine (one-2 oz. packet/1 gallon (3.8 L) of water = 200 ppm). Solution temperature should be between 80°F - 100°F (26.7°C - 37.8°C).
One clean 5 gallon (19 L) bucket
One clean 1 gallon (3.9 L) container or
bucket
Clean non-abrasive clothes
A small brush
Three empty bag in the box bags (to cut
valve fittings off)
Flushing the Concentrate Lines & Valves
Cleaning and sanitizing is not required for potable water circuits. Potable water lines should remain connected and operational during the cleaning and sanitizing procedures for juice circuits.
a. Fill the 5 gallon (19 L) bucket with clean
extremely hot tap water, approximately 140oF (60oC).
b. Take the three empty bag in the boxes and
remove the bags from the carton. With scissors, cut the bag valve off of the bag and clean the valve by rinsing it under hot tap water.
d. Depress and hold the dispense button until
the concentrate has been fully purged from the product lines and valves.
IMPORTANT
Do Not flush more than three valve circuits
simultaneously.
e. Once the concentrate is purged, pulse each
valve for 15 seconds on and then release the button. Repeat this pulsing for 15 cycles for each circuit being cleaned. Once the 15 cycles have been completed, allow each valve to dispense for 3 continuous minutes.
f. Remove the nozzles and static mixers from
the dispenser and rinse them under hot tap water to remove any remnant of excess concentrate. Repeat for each circuit to be cleaned.
g. Replace the nozzles and static mixers into
their proper location.
h. Discard any remaining hot water left in the
bucket.
Cleaning & Sanitizing the Concentrate Lines and Valves
a. Prepare 5 gallons (19 L) of Stera-Sheen®
Green Label cleaning and sanitizing solution
by mixing one 2 oz. packet/1 gallon (3.8 L) of potable water. This will provide enough sanitizing solution to clean and sanitize all 4 concentrate circuits for most installations. Installations that have 50 or more feet of concentrate line may require more sanitizing solution.
IMPORTANT
Use potable water at 80°F-100°F (26.7°C-
26.7°C) to create solution. Water temperatures above this range will breakdown the chlorine count and minimize sanitation.
7
b. Submerse the bag connector and bag valve
assembly into the bucket of sanitizing solution.
Daily Cleaning and
Maintenance
c. Depress and hold the dispense button until
sanitizing solution is dispensed through the mixing valves nozzle.
d. Pulse each valve for 15 seconds on and then
release the button. Repeat this pulsing for 15 cycles for each circuit being sanitized. Once the 15 cycles have been completed, allow the sanitizing solution to stand in the product lines and valves for 30 minutes.
e. While waiting, remove the nozzles and static
mixers and place them into a separate container with 2 qts. (1.9 L) of sanitizing solution. Agitate vigorously using the small brush to remove any excess concentrate. Allow the parts to soak for 30 minutes.
f. Clean the dispensing valves mixing chamber
with the brush and sanitizing solution (this is the cavity from which the nozzle is removed).
a. On a daily basis, clean the external cabinet
splash areas using a clean damp cloth. Remove and wash the cup rest, dispensing nozzles, and static mixers with clean water. Wipe dry with a clean soft cloth.
b. Wipe the drip tray in place on the unit, wash
the tray out with a mild soap solution, then rinse the tray by pouring water down the drip tray’s drain.
c. Clean all external surfaces of the dispenser
with a sponge and a mild soap solution. Rinse the sponge out with clean water, then wring the excess water from the sponge and wipe all external surfaces of the dispenser.
d. Wipe the dispenser dry with a clean soft
cloth. DO NOT USE ABRASIVE TYPE CLEANERS. Install the cup rest,
dispensing nozzles, and static mixers on the dispenser.
g. Replace the nozzles and static mixers into
their proper locations and discard the sanitizing solution used to soak them in.
Note: Do not reuse the sanitizing solution used to clean the nozzles, static mixers, etc.
h. Activate the dispensing valves for two more
cycles (15 seconds on then off) with sanitizing solution then run solution continuously through the dispensing valves for 2 minutes.
i. Disconnect the bag valves from the gray bag
connectors and re-connect the bag connectors to their appropriate product bags.
j. Depress and hold each dispense button until
juice appears at the outlet of the dispensing nozzle. Dispense and discard two 8 oz. (237 ml) cups of juice and verify that there is no chlorine off taste
Maintenance of the
Refrigeration System
Cleaning of the refrigeration components should be performed by a qualified service technician.
a. Continuous maintenance of this dispenser is
a basic requirement for proper operation and sanitation, including all support equipment utilized in the daily operation of this equipment.
b. Cleaning of the Refrigeration Components: c. Disconnect the power before removing the
top bonnet of the dispenser.
d. The dispenser’s ventilation grilles and the
condenser fins should be cleaned periodically to maintain efficient refrigeration and to avoid compressor failure. The condenser fins can be cleaned
8
with a vacuum cleaner or a soft bristle brush.
e. Clean the exterior surfaces of the
compressor, agitator motor, fan motor, and fan blade with a damp cloth to wipe off the accumulated dust.
Ice Water Bath Cleaning
The water bath should be cleaned to obtain maximum cooling efficiency. It is recommended that the water bath be cleaned two to four times annually, depending upon local conditions and/or as required by state and local health departments.
A convenient time to do this is at the time the dispenser is being sanitized. To save time, the water bath can be drained while the dispenser is being sanitized.
a. Remove the cup rest and splash panel to
access the water bath’s drain hose. Extend the drain hose to a suitable waste receptacle and allow the water bath to drain.
b. Remove the dispenser’s top bonnet by
removing the two screws located on the top of the bonnet. While lifting the bonnet up and away from the dispenser, unplug the merchandiser electrical cord from the power strip located on the refrigeration deck.
c. In order to remove the refrigeration deck for
the water bath and evaporator cleaning, remove the two screws that secure the deck to the cabinet structure. Unplug the refrigeration deck’s main power strip cord from the dispenser’s power cord. Disconnect the red, white and blue 12 pin plugs from the electrical box. Disconnect the key switch a by unplugging the white 2 pin plug at the transformer.
Note: It will be necessary to melt the ice bank to be able to pull the refrigeration deck up and away from the dispenser. Warm water may be used to accelerate the melting. In order to prevent ice bank control damage, do not direct the warm water stream on to the sensing bulb
of the ice bank control. Never use an ice pick or other instrument to remove ice from the evaporator. Such practice can result in a punctured refrigerant circuit or damage to the water bath tank.
d. Once the ice bank is sufficiently melted, lift
the entire refrigeration deck up and away from the water bath by lifting the deck using it’s service handle strap.
e. Prepare 1 gallon (3.9 L) of cleaning and
sanitizing solution (see “Sanitizing the Concentrate Lines & Valves”). Pour the cleaning and sanitizing solution into the water bath and clean the sides and bottom of the tank, the product coils, and associated brackets with a fiber brush.
f. Utilizing the cleaning and sanitizing solution
in the water bath, the fiber brush, and a clean cloth soaked with sanitizing solution, clean the refrigeration deck’s evaporator coils, agitator motor shaft and blade, and the ice bank sensing bulb.
g. Drain the cleaning and sanitizing solution
from the water bath and rinse/flush all the components with clean water.
h. Re-install the refrigeration deck into the
water bath and secure with two screws.
i. Connect the refrigeration deck’s power strip
to the dispenser’s power cord. Connect the red, white and blue 12 pin plugs to the electrical box. Connect the key switch to the transformer.
j. Fill the water bath with cool potable water
until water begins to flow from the overflow tube.
k. Plug the merchandisers power cord into
power strip located on the refrigeration deck and re-install the top bonnet. Secure the bonnet assembly with two screws.
l. Install the splash panel and cup rest and plug
the dispenser’s power cord into the electrical outlet.
9
Troubleshooting Guide
Problem Probable Cause Remedy
DISPENSER IS TOTALLY INOPERATIVE
DISPENSER WILL NOT COOL
Drink temperature should be 35-45°F (2-7°C)
No power present at the source.
Power is present at the source...dispenser is still inoperative.
Refrigeration shut off switch is in the off position.
Low water bath level.
Depleted ice bank ( not applicable after period of heavy usage.)
Check the power circuit for a blown fuse or tripped circuit breaker. Check the supply line for the proper amperage and voltage
ratings.....dedicated 15 amps /115
volts.
Check the power cord connection located behind the front splash panel.
Refrigeration shut off switch is located on the top of the dispenser . This switch will disable the compressor and the condenser fan motor. Be sure the switch is in the on position.
Check water bath level. If 2 gallons or more are added, cause of problem has been confirmed.
Check compressor. If running, allow the system time to recover (approximately 1 hour). If compressor is not running or the system is not recovering see the Refrigeration System Troubleshooting section.
WITH POWER PRESENT, UNIT WILL NOT DISPENSE ALL VALVES.
Defective Ice bank control.
Key lock switch in the OFF position.
Transformer not connected or defective.
Fuse blown between the transformer and voltage regulator boards.
10
See Refrigeration System Troubleshooting section.
Check position of the key lock switch. Check for loose wire connections. Run continuity check, replace as needed.
Check the connection between the power strip and the transformer. Check transformer output at terminal junction on control box for 26 VAC.
Check the fuse located in the electrical box, left side. This box is located on the refrigeration deck and will require the removal of the upper bonnet. Replace fuse as needed.
Troubleshooting Guide
Problem Probable Cause Remedy
UNIT DISPENSING CONCENTRATE ONLY NO WATER TO ALL VALVES
FROM SINGLE VALVE UNIT WILL NOT DISPENSE WATER OR CONCENTRATE.
No water reaching dispenser from the water supply line.
Water pressure over 100 psi or 7 bar. High pressure will not allow the water solenoids to open.
Freeze up of water coil.
Inoperative or defective push button switch, or portion control board.
Defective Voltage Regulator (VRB) board.
Check line to see if the water is shut off at the source.
Install regulator onto incoming water line to reduce the pressure to between 30 and 80 psi. (2-5- bar).
Refer to the Refrigeration System Troubleshooting section.
Check for loose or broken wire connections at the switch. Check the continuity of switch. Replace as needed.
The VRB boards are contained in the electrical box mounted on the refrigeration deck.. There is one for each valve.
CAUTION: Access to this panel requires the removal of the upper bonnet while the dispenser is energized and operational. Check the power input for 26 VAC and the output for 28 VDC.
FROM SINGLE VALVE, UNIT IS DISPENSING CONCENTRATE ONLY.
Inoperative water valve solenoid coil.
Solenoid makes clicking sound when energized, but still does, not function.
Flow control binding or defective.
11
Check to see all wire connections are secured at the coil. Check power for 26 VDC. If power is present, coil maybe defective , replace as needed. Armature maybe stuck, disassemble and check function. Return spring could also be defective replace as needed.
Disassemble the coil assembly and check plunger seal for defects. Replace as required. Inspect valve seat for restrictions.
Disassemble flow control assembly and check the spool and sleeve assembly . Be sure the spool moves freely within the sleeve and there are no restrictions.
Troubleshooting Guide
Problem Probable Cause Remedy
FROM SINGLE VALVE, UNIT IS DISPENSING WATER ONLY.
Concentrate container empty.
BIB connector is not engaged or improperly installed.
Air leak in product suction line.
No power at the pump motor.
Defective gear motor assembly.
Replace.
Check BIB connector for proper installation. Plunger should be completely inserted with concentrate filling the line to the dispenser.
Check the 3/8 flare connection where the product line attaches to the unit. Tighten fitting using a flare gasket. If line is drawing air, pump will not prime.
Check for broken or loose wire connection going to pump motor. Check for 26 VDC at pump motor when the dispense button is energized.
Check motor function by energizing circuit with the dispense button. If motor runs, but pump does not turn, a broken gear box is indicated. The pump motor and gear box are replaced as a unit.
DISPENSER IS BRIXING OUT TOO HIGH.
Pump running backwards.
Defective concentrate pump tubing.
Supply water pressure too low.
Defective flow control.
Check the direction of pump rotation...correct rotation is clockwise as viewed from the front of the unit. If pump is turning in a counter clockwise direction, this indicates the pump wires are reversed.
Check the pump tubing for ruptures, wear, etc. Replace as needed following the instructions printed in this manual.
Water pressure must be 20 psi flowing or above.
Disassemble and check flow control assembly for binding, defective compensating spring , trapped debris. Be sure the spool moves freely within the sleeve, replace parts as needed.
12
Troubleshooting Guide
Problem Probable Cause Remedy
DISPENSER IS BRIXING OUT TOO HIGH. (Cont.)
DISPENSER IS BRIXING OUT TOO LOW.
Low viscosity or highly concentrated concentrate. Example 11 to 1 ratio.
Supply water pressure is too high.
Defective or improperly regulating flow control .
Locate the pump switches grouped behind the front splash panel. They are marked SPEED SWITCH with the corresponding valve number. Placing the switch in the low position slows down the concentrate pumping rate requiring less water to brix.
Water pressure has a high limit of 100 psi/ 7 bar or over. Place regulator in supply line to bring pressure down to 4 bar/ 50 psi flowing.
High water pressure will cause the flow control not to regulate properly. If the problem exists after the pressure has been reduced to 50 psig/ 4 bar, the flow control maybe defective.. Disassemble and check the spool and sleeve function and the compensating spring . Replace parts as required.
Speed switch in the low position.
Air leak in the concentrate suction line.
Worn concentrate pump tubing.
Defective poppet valve and or spring.
Pump speed switch is in the low position. Move switch to high increasing the pumping rate of the concentrate.
Check that the concentrate line connection is secured tightly to the dispenser with the proper gaskets. Check the connector at the concentrate source to be sure it is properly attached.
Remove the front half of the concentrate pump and inspect the tubing . Worn or stretched tubing will decrease the amount of concentrate pumped. After 1 year tubing should be replaced.
Disassemble the right side of the valve which contains the syrup poppet assembly. Be sure the valve is not binding, free of debris, return spring is actuating and the diaphragm is not torn or punctured.
13
Troubleshooting Guide
Problem Probable Cause Remedy
WATER LEAKS FROM BOTTOM OF DISPENSING VALVE.
WATER CONTINUOUSLY DRIPS FROM NOZZLE.
UNIT CONTINUES TO DISPENSE AFTER BUTTON HAS BEEN RELEASED.
Nozzle pieces improperly assembled.
Water solenoid valve not shutting off tightly.
Inoperative or defective push button switch, or portion control board.
Relay on voltage regulator board hangs up or is stuck open.
Static mixer inserted in nozzle body upside down. Cone shaped end must be visible when remounting the nozzle assembly to the dispenser.
Disassemble water solenoid located at the valve and check for foreign material in the valve seat. Check the armature for binding, check the plunger and the seat for defects. Replace parts as needed.
Check the operation of the push button for sticking. Check continuity of switch. Replace as needed.
CAUTION: Access to this panel requires removal of the bonnet while the dispenser is plugged in and operational. *Voltage regulator board is found in the electrical box mounted to the refrigeration deck. There is one board for each valve. Gently tap the relay. If dispensing stops, relay was hung up . If tapping the relay solves the problem, it should be noted that if a relay sticks once , it will probably stick again. Replace as needed.
TWO OR MORE PUMPS OPERATE WHEN ONLY ONE BUTTON IS PUSHED.
Defective Voltage Regulator (VRB) Board.
Insulator pad missing or not properly positioned between the transistor on VRB board and mounting bracket.
14
Pull the connector marked DOOR , lower right hand connector on the VRB board. If the unit still continues to dispense the VRB board is defective and needs to be replaced.
On the valve that is dispensing in error, check the insulator pad between the transistor on the top of the VRB board and the mounting bracket. If this pad is missing or improperly aligned, the VRB board will make contact with the bracket. Current will run through the bracket and set off the valve. Refer to drawing found in this manual.
Troubleshooting Guide
Problem Probable Cause Remedy
TWO OR MORE PUMPS OPERATE WHEN ONLY ONE BUTTON IS PUSHED.
(Cont.)
WITH POWER PRESENT DISPENSER WILL NOT COOL
Drink temperature should be 35-45°F 2-7°C
VRB Board mounting screw insulator is missing or improperly installed.
Refrigeration shut off switch is in the off position.
Depleted ice bank (not applicable after period of heavy usage.)
Check the corresponding VRB board to the valve that is dispensing in error. Where the screw mounts the transistor to the bracket, be sure that the spacer bushing is present and the screw is not over tightened. Screw contact with the bracket will cause a short and the firing of the valve when other valves are energized.
Refrigeration shut off switch is located on the top of the dispenser. This switch will disable the compressor and condenser fan motor. Be sure the switch is in the on position.
Remove rear bonnet covering the refrigeration deck. CAUTION should be observed when working in this area as the dispenser is energized and operational. Check to see if the compressor is running . If so allow the system to recover (approximately 1 hour).
WITH POWER PRESENT COMPRESSOR WILL NOT RUN. (Compressor shell is cold to touch.)
COMPRESSOR RUNS BUT NO COOLING IS TAKING PLACE.
Loose or broken wire connections.
Defective compressor start component.
Ice bank control not connected or defective.
Low refrigerant charge.
Refrigerant restriction.
Check the wire connections at the compressor. Be sure they are tightly secured.
Check the compressor start relay. Replace as required.
Check the ice bank control connections. To test, place jumper between the 2 leads. If the compressor starts ,the ice bank control is defective.
Contact a refrigeration service technician. They will check for leaks (sign of oil at joints and fitting) and will recharge if necessary.
Refrigeration technician will examine the system for, kinks in lines, restrictions, etc. Heat exchanger may need to be replaced.
15
Troubleshooting Guide
Problem Probable Cause Remedy
COMPRESSOR RUNS BUT NO COOLING. TRIPPING OVERLOAD. (Compressor shell is hot to touch).
Condenser fan not running.
Inadequate air flow through the dispenser.
Blocked condenser fins.
Ambient air over 100°F 38°C.
Check that the condenser fan is running. If the fan is binding or turning slowly, an overload condition will occur.
Air flow is top front in, exhaust out the rear. NEVER PLACE ANYTHING ON TOP OF THE DISPENSER. This will block the airflow over heating the compressor and causing it to trip the overload.
Remove the rear bonnet and check the condenser fins. If unit is run in a dusty environment, condenser fins can become clogged, stopping the air flow. Brush out and clean with vacuum.
If the dispenser is working in an environment over 100° ambient or is drawing in discharged air, during a heavy period, the unit may trip the overload.
UNIT IS DISPENSING CONCENTRATE ONLY REFRIGERATION SYSTEM HAS BEEN RUNNING FOR EXTENDED PERIOD WITHOUT SHUTTING OFF FROZEN WATER COIL.
Defective overload.
Defective compressor.
Insufficient water level in the water bath.
Agitator motor not operating.
Improperly located ice bank control sensor.
Overload works on shell temperature and amperage draw and can be defective. Replace as needed.
Refrigeration technician will verify if the compressor is defective and needs to be replaced.
See the Start-up and Operation Section of this manual. Be sure the water bath is filled to fill line.
Check the agitator motor located on the refrigeration deck. Be sure it is plugged in and receiving power. Check that the impeller is not obstructed. Replace if needed.
Melt the ice bank and check the location of the sensing bulb. Be sure it is all the way down to the bottom of the tube.
16
Troubleshooting Guide
Problem Probable Cause Remedy
UNIT IS DISPENSING CONCENTRATE ONLY REFRIGERATION SYSTEM HAS BEEN RUNNING FOR EXTENDED PERIOD WITHOUT SHUTTING OFF FROZEN WATER COIL.
Compressor not cycling off. Check the ice bank control. Be sure
that the control has not overheated and fused the contacts together. Replace as required.
17
Millennium 4 Valve Schematic
18
Final Assembly
ITEM PART NO. DESCRIPTION QTY
1 50222 Merchandiser 1 2 720203000 Lens “Refreshing Drinks” 1 3 60064003 Fluorescent Bulb, F15T80 (All Voltages) 1 ‡ 350001 Ballast 115v/60hz 1 ‡ 60419006 Ballast 230v/50hz 1 ‡ 60420001 Starter 115v/60hz 1 ‡ 60419004 Ballast 220v/6hz 1 ‡ 350164 Socket, Starter 1 4 350061 Lamp Holder 2 5 231050 Reflector 1 6 231051 Wrapper, Stainless Steel 1 7 261142 Bonnet Assembly w/Screen 1 8 400325 Screw 2
9 720200500 Valve Adjustment Cover 1 10 720200400 Valve Enclosure 1 11 84353001 Push Button Switch Assembly 1 12 550088 Condenser 1 13 230509 Shroud 1 14 710160063 Handle 1 15 186074001 Ice Bank Control – All Voltages 1 16 350017 Condenser Fan Motor Blade 1
350095 Condenser Fan Motor 115v/60hz 1
350096 Condenser Fan Motor 220v, 230v/50hz, 60hz 1 17 40-0323 Screw 2 18 230040 Bracket, Agitator Motor 2 19 230303 Heat Sink, Agitator Motor 2 20 350078 Agitator Motor w/out Blade 115/60 1
350079 Agitator Motor w/out Blade, 220v, 230v/50hz, 60hz 1 21 350012 Blade, Agitator 1
36118 Spring Pin 1 23 400262 Plug Cap (Water Fill Hole) 1 24 260970* Compressor 1/3 Hp R-134a 115v/60hz 1
550001 Accumulator/Dryer 1
350148 Compressor Start Relay 1/3 Hp 115v/60hz 1
350108 Compressor Overload 1/3Hp 115v/60hz 1
260968* Compressor 1/3 Hp R-134a 230v/50hz 1
350106 Compressor Overload 1/3 Hp 230v/50hz 1
350151 Compressor Start Relay 1/3 Hp 230v/50hz 1
260972* Compressor 1/3 Hp R-134a 220v/60hz 1
350146 Compressor Overload 1/3 Hp 220v/60 Hz 1
350152 Compressor Relay 1/3 Hp 220v/60hz 1
*-Compressor includes Relay, Overload, Grommets and Sleeves. Start Capacitor is required for 220V
Compressors only and is supplied with the Compressor.
‡ -Indicates item not shown.
19
Final Assembly
ITEM PART NO. DESCRIPTION QTY
Compressor Start Capacitor 220v/60hz 1 25 350115 Hitch Pin 4 26 400407 Washer 4 27 350055 Grommet 4 28 350158 Sleeve 4
350182 Power Switch, Refrigeration Deck 1 29 720202200 Transformer Assembly 115v/60hz 1
720202201 Transformer Assembly 220v, 230v/50hz, 60 Hz 1 30 720201400 Electrical Box Assembly (All Voltages) 1 31 720201403 Cover, Electrical Box 1 32 710160156 Refr. Deck Assembly 115v/60hz (w/out Ele. Box & Transformer) 1
710160159 Refr. Deck Assembly 230v/50hz (w/out Ele. Box & Transformer) 1
710160157 Refr. Deck Assembly 220v/60hz (w/out Ele. Box & Transformer) 1 33 350130 Power Strip 1 34 260061 Bulb Holder 1
230983 Bracket, Bulb Holder 1 35 261135 Cabinet Assembly (Includes Items 47 & 48) 1 36 350174 Clip 2 37 350131 Main Power Cord 1
350112 Main Power Cord 1 38 400501 Elbow 25 MPTX.5B Nylon 1 39 650094 Vinyl Tubing 1/2” ID Overflow 40 720200700 Splash Panel 1 41 720200300 Dispensing Assembly 1 42 720200200 Enclosure Assembly (with Speed Switch Mtg Plate) 1 43 27615 Key Switch with Keys 1
19578 Key, Double Sided #2009 2 44 720200600 Cup Rest 1 45 720200100 Drain Pan 1 46 89043 Vinyl Tubing 6 Ft 47 231049 Front Panel, Base Riser 1 48 261136 Base Riser Assembly 1 50 261137 Water Coil Assembly 1 51 230208 Bracket 1 52 400193 Flare Nut 1 53 48033002 Nylon Washer 1 54 400135 Coupler 1
261139 Water Manifold Assembly 4 Valve 1
400113 Fitting El-Barb 3/8 x 1/4 MPT 1
400263 Dead Head Plug 1
650089 Drain Hose 3 Ft
*-Compressor includes Relay, Overload, Grommets and Sleeves. Start Capacitor is required for 220V
Compressors only and is supplied with the Compressor.
‡ -Indicates item not shown
20
Final Assembly
.
21
Platform Assembly
P/N 720200800
ITEM PART NO. DESCRIPTION QTY
1 720200804 Tube Fittings/Bracket Assembly 1
2 720200801 Base, Pump 1
3 720200802 Bracket, Pump Support 1
4 48432 Pump & Bracket Assembly Millennium 4
5 720201600 Harness Assembly, Pumps to Plug 1
6 48195006 Clamp-Hose, .470”-.XXX” I.D. 8
7 48309 Tube Assembly, Pump Inlet 4
8 48310 Tube Assembly, Valve Inlet 4
9 89078 Tubing-Beverage, 3/8 I.D. Redline 2.3’ 10 48114004 Clamp-Ear, 105 (.413/.346) 4 11 48114003 Clamp-Ear, 145 (.571/.472) 2 12 0734801 Rivet, Pop 4 13 0704001 Screw, #8-32 Type “F” BD HD, 3/8” LG 10 14 0733903 Bushing-Snap 2 15 55145 TY-Wrap 5 1/2” Long 2
22
Pump & Bracket Assembly
P/N 48432
ITEM PART NO. DESCRIPTION QTY
1 0704105 Screw, 8-32 x 1/2” 4
2 45185 Pump & Motor Assembly 1
3 45283 Rubber Bushing With Nut Insert 4
4 48420 Pump Bracket 1
23
Pump Motor Assembly
P/N 48405
ITEM PART NO. DESCRIPTION QTY
1 45016001 Pump Motor with Boot (Item #7) 1
2 45078 Pump Complete, 3-Roller 1
3 45050 Block Assembly, Pump & Motor 1
4 45017001 Thumbscrew 4
5 0702905 Screw, 8-32 x 3/4” 1
6 45098 Tubing Kit (1 Pre-Cut Tube and 2 Clamps) 4
7 45074 Boot-Pump Motor 1
24
Dispensing Assembly
P/N 720200300
ITEM PART NO. DESCRIPTION QTY
1 0704107 Screw, *8-32 THMS, 5/8” LG 8
2 45027001 Bushing-Nozzle, SL Juice Dispense 4
3 07033901 Bushing-Snap 2
4 48415 Valve Block/Bracket Assembly 4
5 720200301 Support, Valve Block 1
45123 Static Mixer 4
31525-057 O-Ring Mixing Nozzle 13/16 O.D. x .676 I.D. 4
48808-001 Mixing Nozzle with O-Ring 4
‡ -Indicates item not shown
25
Valve Block Assembly
P/N 45045
ITEM PART NO. DESCRIPTION QTY
1 45177 Holder, Poppet Seal 1
2
3 0720406 Nut, #10-32 KEPS 1
4 15321 Ring-Retain, .242 ID 1
5 15323 Armature-EL VLV 1
6 18070001 Gasket-Rubber 1.055 DIA 1
7 18367 Spring-Coil, SS 1
8 19695001 Guide-AS Small ELVL 1
9 31525021 O-Ring, 1-1/4 OD x 1.114 ID 1 10 18071 Seat-Armature Water, FFV 1 11 48258005 Spring-Syrup, FFV 1 12 45192 Valve Body, Mixing 1 13 45193 Valve Block-Water, SL Juice 1 14 45029 Plate-Coil Retainer 1 15 47011 Diaphragm W/Hole-Valve, MDJ 1 16 45180 Spring Actuator-SLJ1000 1 17 45189 Armature Tip 1 18 19 47048 Support-Diaphragm, MDJ 1 20 45195 Valve Block, Front Plate 1 21 45186 Spring - .360 OD x .032 Wire 1 22 31525060 O-ring, .539” x .459” x .875” OD 1 23 48520001 Coil Assembly, -24 V DC 1 24 48978 Flow Control/Bonnet Assembly, -FFV 1 25 60280002 Piston-Water, Ceramic, FFV 1 26 07032001 Screw, #8-18 x 7/16 Type “25” HHWF SS 13 27 60281001 Sleeve-Syrup, Ceramic, FFV 1 28 16779003 Frame – “C” Solenoid 1 29 27408 Petro-Gel 1 30 49612 Valve Port – Water 1 31 31525020 O-Ring, 5/16” OD x .176” ID 1 32 22081 Washer-Holddown EVLV 2
26
Valve Block Assembly
P/N 45045
27
Electrical Box Assembly
P/N 720201400
ITEM PART NO. DESCRIPTION QTY
1 45238 Voltage Regulator Assembly, SLJ1000-2 2
2 720201401 Enclosure, Electrical 1
3 720201403 Cover, Electrical Box 1
4 0734801 Rivet, Pop 1
5 0704001 Screw, #8-32 Type “F” BD HD, 3/8” LG 7
6 59328001 Fuse – 6.25 Amp, 250 V, SL Juice Dispenser 1
7 45059 Fuse Holder 1
8 720201701 Wiring, Assembly Pumps to E-Box 1
9 720201702 Harness Assembly, Speed Switches E-Box 4 FL 1 10 720201703 Harness Assembly PB Switches E-Box 4 Flavor 1 11 720201704 Harness Assembly Power E-Box 4 Flavor Millennium 1
720202000 Harness Assembly Pump to E-Box 1
0733909 Bushing Snap 1/4” I.D. x 3/8” O.D. 1
‡ Items not shown
28
Voltage Regulator Assembly, SLJ1000-2
P/N 45238
ITEM PART NO. DESCRIPTION QTY
1 45162 Bracket-Voltage Regulator, SLJ1000-1 1
2 45056 Support-PC Board, SL Juice 8
3 45012002 Board-Voltage Regulator, SLJ 2
4 45613 Fastener, Plastic-VRB Mtg 2
5 45004001 Insulator-Voltage Regulator 2
29
PORTION CONTROL ASSEMBLY
30
PORTION CONTROL ELECTRICAL DIAGRAM
P/N 720201800
31
Millennium Model MJ30-4
Recommended Spare Parts List
(For 10 Dispensers)
PART NO. DESCRIPTION QTY
45003100 Nozzle & O-Ring Assembly 4 45123 Static Mixer (inside disp. nozzle) 4 31525037 O-Ring, Dispensing Nozzle 4 45189 Poppet, Rubber, Valve Mixing Block 4 45177 Poppet Seal Holder 4 47011 Diaphragm with Hole, Valve Mixing Block 4 45180 Spring Actuator, Valve Mixing Block 4 45186 Spring, Valve Mixing Block 4 45179 Diaphragm, Support, Valve Mixing Block 4 18070001 Gasket, Rubber, Water Solenoid 4 15323 Armature Water Solenoid 4 18071 Armature Seat 4 18367 Spring, Coil, S/S, Water Solenoid 4 15321 Ring, Retaining, Water Solenoid 4 31525020 O-Ring, Water Solenoid Valve 4 31525021 O-Ring, Valve Mixing Block 4 48520001 Coil, Water Solenoid, 24 VDC 2 60280002 Piston, Ceramic, Brix Control 3 60281001 Sleeve, Ceramic, Brix Control 3 31525060 O-Ring, Ceramic Sleeve 3 48258005 Spring, Brix Control 3 48978 Flower Control, Bonnet Assembly 3 84353001 Push Button, Dispense 4 45012102 Circuit Board, Voltage Regulator 2 48448 Transformer Assembly 115V/60Hz 1 45432 Switch, Rocker, Speed Adjustment 2 59328001 Fuse, 6.25 Amp, 220 VAC 2 45016001 Pump Gear Motor 1 45098 Pump Tubing Kit (pre-cut tube with clamps) 3 186074001 Ice Bank Control 1 350095 Motor, Condenser, 115V/60Hz 1 350078 Agitator Motor Assembly, 115V/60Hz (w/blade) 1 350148 Relay, Compressor, 115V/60Hz 1 350108 Overload, Compressor, 115V/60Hz 1 60064003 Bulb, Fluorescent 1 350001 Ballast 115v/60Hz 1 350164 Starter 115V/60Hz 1 720200100 Drain Pan Assembly 1 720200600 Cup Rest 1
32
Millennium Model MJ30-4
Optional Accessories
The following options are available for the Millennium Dispenser. For more information, please contact our customer service department at 1-800-238-3600 Monday-Friday between the hours of 8:00 a.m. and 4:30 p.m. CST.
Part No. Description
721900000 Optional Leg Kit Standard (set of 4 steel legs and 2 support braces 721900001 NSU Kit (secures unit for use on ships) 721900002 Kit Leg Adjustable 48350007 Single, 2 Button Bar Gun Kit 48350008 Dual 2 Button Bar Gun Kit 721910000 Portion Control Conversion Kit
33
IMI CORNELIUS INC.
Certificate of Warranty
ONE YEAR LIMITED PARTS EQUIPMENT WARRANTY
IMI Cornelius Inc. warrants to the original commercial purchaser/user, that any commercial product of its manufacture bearing the name “Wilshire” will be free from defect in material and/or factory workmanship, and that if properly installed, maintained, and serviced in accordance with the Service Manual furnished with the product, it will perform adequately under normal use. This product warranty shall be effective for a period of one year from the date of original installation or 15 months from the date of original shipment by IMI Cornelius, whichever period elapses first.
IMI Cornelius Inc.’s obligation, upon return of the part or parts to its factory, transportation charges prepaid, is limited strictly to replacing or to repairing without charge any part or parts IMI Cornelius finds to be defective in material and/or factory workmanship during the warranty period. The serial and model numbers and date of original installation of the product must be given. No part or assembly which has been subject to accident, alteration or misuse or which is not installed, maintained, or serviced in accordance with the Service Manual furnished with the product, or which is from a machine on which the serial number has been removed, shall be covered by this warranty. This warranty does not provide for service calls from factory representatives or from any other agencies and shall not include charges of any nature.
IMI Cornelius Inc. will accept a part, parts, or equipment freight prepaid and return same freight collect to the sender within the continental U.S. or port of export within the continental limits of the U.S. IMI Cornelius Inc. is not responsible for international freight, customs fees or duties at country of destination.
ADDITIONAL FOUR YEAR LIMITED WARRANTY ON COMPRESSOR
This warranty shall be effective for a period of four (4) years from the expiration of the above warranty.
The hermetically sealed refrigeration compressor is covered by the above one year limited warranty. In addition to that warranty, if the compressor fails because of a defect in materials or workmanship during the second through fifth year from the date of installation, IMI Cornelius Inc. will repair or, at its option, replace the compressor. Labor charges and the cost of relays, overloads and capacitors are not included.
THIS WARRANTY DOES NOT COVER DAMAGE CAUSED BY LACK OF PREVENTATIVE MAINTENANCE, IMPROPER INSTALLATION, ACCIDENT, MISUSE, NEGLIGENCE, ALTERATION, FIRE, FLOOD, OR ACTS OF GOD. In those jurisdictions where liability for damages cannot be disclaimed, original purchasers recovery shall not exceed the cost of the warranted product.
IMI CORNELIUS INC. ASSUMES NO LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND, INCLUDING, BUT NOT LIMITED TO, SPOILED PRODUCT, LOST PROFITS, OR DAMAGE TO OTHER PROPERTY.
THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER WRITTEN, ORAL, OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND SUPERSEDES AND EXCLUDES ANY ORAL WARRANTIES OR REPRESENTATIONS OR WRITTEN LANGUAGE IN ANY MANUAL, LITERATURE, ADVERTISING BROCHURE OR OTHER MATERIALS NOT EXPRESSLY DESIGNATED IN WRITING AS A “WARRANTY”.
IMI Cornelius, Inc.
One Cornelius Place
Anoka, Minnesota 55303
612-421-6120 / 800-238-3600
612-422-3255
34
ILLUSTRATED PARTS LIST
MILLENNIUM II 4000
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN 55303-6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
Millennium II 4000 1 of 22 Manual Part No.: 620919547IPL
Rev.: B July 7, 2003
© IMI Cornelius Inc., 2003
IMI CORNELIUS INC.
ILLUSTRATED PARTS LIST
One Cornelius Place
Anoka, MN 55303-6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
5
5
11 10 6
11 10 6
3 7
37
489
4 8 9
12
12
1
2
2
1
CABINETRY
Item
No.
Part No. Name
1 620050654 Splash Panel 7 172265000 O-Ring (Drip Tray) 2 620708527 Cup Rest 8 620710207 Stainless Steel Insert - R 3 620517118 Drip Tray 9 620048120 Inner (Bracket) - R 4 620048118 Right Side Panel 10 620710208 Stainless Steel Insert - L 5 620048121 Back Panel 11 620048119 Inner (Bracket) - L 6 620048117 Left Side Panel 12 37958 Leg, 4 inch
Manual Part No.: 620919547IPL 2 of 22 Millennium II 4000 Rev.: B July 7, 2003 © IMI Cornelius Inc., 2003
Item
No.
Part No. Name
TO VALVES
12
To Va lv es
13
ILLUSTRATED PARTS LIST
12 PIN
RED
BLK
BLK
ORG
18
BLK
ORG
ORG
B
O
B
O
L
R
L
R
K
G
K
G
12
BLK
ORG
O
B
R
L
G
K
3
OUT BASE TO B.1.B.
Out Base to B.I.B.
7
7
O
B
R
L
G
K
4
TO VALVES
To Val v e s
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN 55303-6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
Out Base
to B.I.B.
11
10
5
4
4
3
3
OUT BASE TO B.1.B.
5
9
8
10
9
11
12
17
6
6
2
2
1
1
Pump Platform Assembly
P/N 620048605
Item
No.
Part No. Name
Item
No.
Part No. Name
1 620048604 Pump Platform 4V 8 41232 Fitting, 1/4 Barb 2 620049104 Bracket, Tubing Back Pump 9 620709025 Fitting, Pump Inlet Front 3 200498003 Nut, Hex 8-32 10 620709026 Fitting, Pump Inlet Rear 4 45185 Pump & Motor Assembly 11 48195-003 Clamp, Hose 5 45283 Bushing, Rubber w/Nut Insert 12 48114004 Clamp #10.5 6 70178 Screw 8-32 13 720201600 Harness, Pump 7 48456 Tubing
Millennium II 4000 3 of 22 Manual Part No.: 620919547IPL
Rev.: B July 7, 2003
© IMI Cornelius Inc., 2003
IMI CORNELIUS INC.
ILLUSTRATED PARTS LIST
2
2
3
3
22
22
26
26
One Cornelius Place
Anoka, MN 55303-6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
1
1
9
9
8
8
4
4
5
5
6
6
7
7
10
10
11
11
20
25
20
25
24
24
21
21
22
22
23
23
Lower Housing Assembly
P/N 620516502
Item
No.
Part No. Name
1 750100133 Waterbath Assembly 14 18689009 Label Label SYR #2
Item
No.
Part No. Name
(Not Shown)
2 750500001 Insulation, Gasket Slit 15 18689010 Label Label SYR #3 (Not Shown) 3 70959 Nut, 8-32 Hex Nutsert 16 18689011 Label Label SYR #4 (Not Shown) 4 620045743 Pump Base 4V 17 18689112 Label DRAIN (Not Shown) 5 620045430 Support, Pump Base 18 313457000 Label, Electric Shock Hazard
6 71822024 Screw 8-18 19 620919365 Label, Slack (Not Shown)
(Not Shown)
7 620517902 Extension, Leg 20 50386 Tubing, 1/2 ID 8 620047602 Channel, Pump Platform 21 1971 Fitting, L-Barb 9 200498003 Nut Hex 8-32 22 40705 Clamp 10 50459 Bushing, 7/8” 23 50249 Tubing, Insulation 1/2 ID 11 0733903 Bushing, 1-5/16ID X 1/609OD 24 50326 Insulation Tape
(Not Shown)
12 18689004 Label WATER (Not Shown) 25 31699004 Cap-Plug 13 18689008 Label Label SYR #1
(Not Shown) 26 60446 Tubing, 1/4 ID
Manual Part No.: 620919547IPL 4 of 22 Millennium II 4000 Rev.: B July 7, 2003 © IMI Cornelius Inc., 2003
ILLUSTRATED PARTS LIST
38
39
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN 55303-6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
40
40
35
35
29
29
41
LABEL TO IDENTIFY RED LEADS
38
REFRIGERANT 134A
39
2
2
28
15
15
41
43
43
32
32
31
31
30
30
11
11
44
44
17
17
28
13
13
18
18
24
24
18
18
3
3
19
19
14
14
26
26
4
4
25
25
27
27
9
9
7
7
12
10
10
20
20
1
1
21
8
12
21
8
LABEL TO BE PLACED ON TOP OF E-BOX ( PART# 620046045)
16
16
5
5
42
42
23
22
36
36
37
37
Millennium II 4000 5 of 22 Manual Part No.: 620919547IPL
22
CONNECT ICE BANK PROBE TO BRACKET WITH PROBE RETAINING CLIP
23
6
6
33
33
Refrigeration Deck Assembly
P/N 620048607
Rev.: B July 7, 2003
© IMI Cornelius Inc., 2003
IMI CORNELIUS INC.
ILLUSTRATED PARTS LIST
One Cornelius Place
Anoka, MN 55303-6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
Item
No.
Part No. Name
Item
No.
Part No. Name
1 620045999 Refrigeration Platform 4V 23 750100402 Bracket Probe GIBC .875 2 750300227 Screw SM #8 HXWS 12 STZI 24 750100097 Filter Dryer Assembly 3 750300083 Handle Ref Deck 25 52200 Refrigeration Deck 4 71091 5/16-18 Nylon Insert Locknut 26 620042708
620042709
5 620711604 Insulation Refrigeration Deck
27 313456000 Label Hazard Caution Cover
Agitator Motor Assembly 115V Agitator Motor Assembly 230V
4V
6 750100004 Refrigeration Evaporator
Assembly 4V
7 2129
2519 620607906
Compressor 1/3 HP 120/60 Compressor 1/3 HP 230/50 Compressor 1/3 HP 230/60
28 60536002 Label Warning Danger Moving
Parts
29 70051 Washer FT 187 437 STZI
8 20223010 Washer FT 489 922 065 STZI 30 750300243 Tab Grounding Oly 9 750300240 Lead-Ground Assembly 31 750900819 Label 24VAC 10 34877001 Screw MA 8-32 HXWS 12 STZI 32 620710702
620710709
Transformer 115V-26V/24V
Transformer 230V-26V/24V 11 1450580001 Label Ground Earthing 33 620313342 Harness Power Millennium 12 90751 Label Notice Rfg Test 34 750300401 Guard 1/32 Fishpaper Trans-
former 13 398034400 Pin Hitch 080D 1.562 STZI 35 50335 Insulation Armaflex 1-3/8 x 3/8 14 70226 Screw SM 10 TB PAPH 24 STZI 36 20322 Rod #6 Phoson Brazing 1/16
Dia 15 560003701
Condenser Coil & Fan 07W
37 20354 Solder 1/16 Dia #35 Silver
120/60 .36
560003702
Condenser Coil & Fan 230 50/
60 16 750100024 Tube Discharge Comp Oly 38 50326 Insulation Tape 17 750100079 Line Suction Compressor Oly 39 50163-1 Insulation Tube 18 750300025 Tube Process Oly 1/3 HP Disp 40 50705 Tie Cable 19 31738003 Accumulator D80+ & 134A 41 750100241 Baffle Air Deck 20 750300232 Line Accumulator Inlet Tube L & M42 750500002 Wrap Social
21 560003860 Probe Ice Bank GCC 43 620049120 Transformer Bracket 22 440000906 Clip Retaining Probe Plastic
Black
Manual Part No.: 620919547IPL 6 of 22 Millennium II 4000 Rev.: B July 7, 2003 © IMI Cornelius Inc., 2003
44 750100096 Condenser Platform
ILLUSTRATED PARTS LIST
5
2
4
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN 55303-6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
1
3
Item
No.
Part No. Name
1 70320 Rivet 5 750100066 Coil, Upper 2 750100042 Flow Baffle 6 750100082 Bracket, Coil 3 750300064 Bracket, Flow Baffle 7 750500101 Spacer (Not Shown) 4 750100065 Coil, Lower
Millennium II 4000 7 of 22 Manual Part No.: 620919547IPL
Item
No.
6
Water Coil Assembly
P/N 750100071
Part No. Name
Rev.: B July 7, 2003
© IMI Cornelius Inc., 2003
IMI CORNELIUS INC.
ILLUSTRATED PARTS LIST
8
8
5
5
3
3
2
2
One Cornelius Place
Anoka, MN 55303-6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
a4a
4
7
7
1
1
Pump & Motor Assembly
P/N 45185
Item
No.
Part No. Name
Item
No.
Part No. Name
1 45016001 Pump Motor with Boot (item 7) 6 45098 Tubing Kit (1 Pre-cut Tube & 2
Clamps) (Not Shown) 2 45078 Pump Complete, 3-Roller 7 45074 Boot, Pump Motor (Not Shown) 3 45050 Block Assembly, Pump & Motor 8 45078 Roller 4a 45017001 Thumbscrew 46 720701407 Machine Screw, Phillips Pan
Head (Not Shown) 5 0702905 Screw, 8-32 x 3/4
Manual Part No.: 620919547IPL 8 of 22 Millennium II 4000 Rev.: B July 7, 2003 © IMI Cornelius Inc., 2003
13
13
ILLUSTRATED PARTS LIST
12
12
IMI CORNELIUS INC.
Anoka, MN 55303-6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
10
10
11
11
One Cornelius Place
www.cornelius.com
2
2
4
4
3
1
1
6
6
7
7
8
8
3
5
5
Valve Panel Assembly
9
Item
No.
Part No. Name
Item
No.
9
Part No. Name
P/N 620407478
1 620045438 Beverage Valve Support 4V 8 31525037 O-Ring 2 45508200 Valve Block Assembly 9 48808001 Mixing Nozzle 3 07032001 Screw 8-18 10 620049103 Touch Panel Bracket 6V 4 720500033 Mixing Chamber 11 70171 Screw 8-32 5 45027001 Nozzle Bushing 12 45586 Washer, Hold Down 6 0704107 Screw 8-32 13 70152 Screw 6-32 7 45123 Static Mixer
Millennium II 4000 9 of 22 Manual Part No.: 620919547IPL
Rev.: B July 7, 2003
© IMI Cornelius Inc., 2003
IMI CORNELIUS INC.
6
ILLUSTRATED PARTS LIST
10
10
6
4
4
3
8
3
16
16
8
1
1
5
5
12
12
2
2
One Cornelius Place
Anoka, MN 55303-6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
14
14
15
15
11
11
13
13
12
12
9
9
7
7
20
20
19
19
17
18
18
17
12
23
23
12
Valve Block Assembly
P/N 45508200
Item
No.
Part No. Name
Item
No.
Part No. Name
1 45506100 Valve Block 12 07032001 Screw, 8-18 2 45586 Hold Down Washer 13 16779003 “C” Frame Solenoid 3 49612 Valve Port, Water 14 48520001 Coil, 24VDC 4 18071 Armature Seat, Water, FFV 15 0720406 Nut, 10-32 5 7215323 Armature, Solenoid Valve 16 60281001 Ceramic Sleeve, Syrup, FFV 6 71815321 Retaining Ring, .242 ID 17 60280002 Ceramic Piston, Water FFV 7 18367 Coil Spring, SS 18 31525060 O-Ring .539 x .459 x .875 OD 8 31525020 O-Ring, 5/16 OD x .176 ID * 48979103 Spool & Sleeve Assembly
(Items 16, 17, 18) 9 19695001 Guide 19 7245699 Flow Control/Bonnet Assembly 10 620710107 Rubber Gasket, Valve Block 20 48258005 Spring, Syrup, FFV 11 45518 Bracket, Valve Block 23 45587 Hold Down Washer
Manual Part No.: 620919547IPL 10 of 22 Millennium II 4000 Rev.: B July 7, 2003 © IMI Cornelius Inc., 2003
ILLUSTRATED PARTS LIST
7
7
8
Harness Push Button Switch #1
HARNESS PUSH BUTTON SWITCH #1
HARNESS PUSH BUTTON SWITCH #2
Harness Push Button Switch #2
8
9
9
Harness Push Button Switch #3
HARNESS PUSH BUTTON SWITCH #3
10
10
HARNESS PUSH BUTTON SWITCH #4
Harness Push Button Switch #4
5
5
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN 55303-6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
11
6
6
11
4
4
12
1
1
2
2
3
3
12
Touch Panel Assembly PB
P/N 620048129
Item
No.
Part No. Name
Item
No.
Part No. Name
1 620517818 Touch Panel 4V 7 620313326 Harness Push Button Switch #1 2 720508502 Bezel, Push Button 8 620313327 Harness Push Button Switch #2 3 720508601 Overlay Push 9 620313328 Harness Push Button Switch #3 4 720508801 Board, Push Button 10 620313329 Harness Push Button Switch #4 5 07301029 Flat Washer Nylon .312
OD X .125 ID
11 620045999 Bracket, Switch Protection 4V
(Deleted on some models)
6 0712901 Screw #4 Type B BH 12 70747 Screw MA 8-32 TRPH 16 ST BLK
Millennium II 4000 11 of 22 Manual Part No.: 620919547IPL
Rev.: B July 7, 2003
© IMI Cornelius Inc., 2003
IMI CORNELIUS INC.
ILLUSTRATED PARTS LIST
7
7
HARNESS PORTION CONTROL SWITCH #1
Harness Portion Control Switch #1
8
8
HARNESS PORTION CONTROL SWITCH #2
Harness Portion Control Switch #2
HARNESS PORTION CONTROL SWITCH #3
Harness Portion Control Switch #3
One Cornelius Place
Anoka, MN 55303-6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
9
9
10
10
Harness Portion Control Switch #4
HARNESS PORTION CONTROL SWITCH #4
11
11
6
6
5
5
4
4
12
12
1
1
2
2
3
3
Touch Panel Assembly PC
P/N 620048131
Item
No.
Part No. Name
Item
No.
Part No. Name
1 620517818 Touch Panel 4V 7 620313332 Harness Portion Control Switch #1 2 720508505 Bezel, Portion Control 8 620313335 Harness Portion Control Switch #2 3 720508602 Overlay Portion Control 9 620313334 Harness Portion Control Switch #3 4 720508802 Board, Portion Control 10 620313333 Harness Portion Control Switch #4 5 07301029 Flat Washer Nylon .312
OD X .125 ID
11 620045999 Bracket, Switch Protection 4V
(Deleted on some models)
6 0712901 Screw #4 Type B BH 12 70747 Screw MA 8-32 TRPH 16 ST BLK
Manual Part No.: 620919547IPL 12 of 22 Millennium II 4000 Rev.: B July 7, 2003 © IMI Cornelius Inc., 2003
16
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN 55303-6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
ILLUSTRATED PARTS LIST
1
1
4
4
14
14
5
5
16
3
3
4
4
E-BOX WIRING HARNESS
E-BOX WIRING HARNESS (INTERNAL)
(INTERNAL)
12
13 14 15
12 13 14 15
Electrical Box Assembly
P/N 620314115
Item
No.
Part No. Name
Item
No.
Part No. Name
1 620314116 E-Box 10 720201702 Harness Assembly Speed E-Box Blue 2 720201403 E-Box Cover 11 720201703 Harness Assembly PB Switch E-Box
White
3 07093001 Screw 8 x 3/8 PHSS
12 720201704 Harness Assembly Power E-Box
Self Drill
4 45238 Voltage Regulator
13 0733909 Bushing Snap 1/4 ID x 3/8 OD
Assembly SL 5 0704001 Screw 8 x 3/8 Type F TH 14 31707 Splicer, 1/4 QC 9 720201701 Harness Assembly
Pump E-Box Red
2
2
Millennium II 4000 13 of 22 Manual Part No.: 620919547IPL
Rev.: B July 7, 2003
© IMI Cornelius Inc., 2003
IMI CORNELIUS INC.
HARNESS GIBC MAINS
HARNESS GIBC
AGITATOR
HARNESS GIBC
COMPRESSOR/FAN
HARNESS GIBC PROBE
BROWN WIRE: A1 BLUE WIRE: A2
GREEN/YELLOW WIRE: A3 BROWN WIRE: B4 BLUE WIRE: B5
GREEN/YELLOW WIRE: D10 BLUE WIRE: D11 BROWN WIRE: D12
One Cornelius Place
Anoka, MN 55303-6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
ILLUSTRATED PARTS LIST
4
4
GREEN/YELLOW WIRE: D10
HARNESS GIBC PROBE
5
5
3
HARNESS GIBC
COMPRESSOR/FAN
HARNESS GIBC
AGITATOR
BLUE WIRE: D11 BROWN WIRE: D12
BROWN WIRE: C7
BROWN WIRE: C7
BLUE WIRE: C8
BLUE WIRE: C8
GREEN/YELLOW WIRE C9
GREEN/YELLOW WIRE C9
BROWN WIRE: B4 BLUE WIRE: B5
1
HARNESS GIBC MAINS
BROWN WIRE: A1 BLUE WIRE: A2 GREEN/YELLOW WIRE: A3
Ice Bank Control Assembly
P/N 620314406
Item
No.
Part No. Name
1 440000902 Global Ice Bank Control-
Item
No.
Part No. Name
4 620313340 Harness GIBC Probe
ler
2 620313338 Harness GIBC Mains 5 620313341 Harness GIBC Compres-
sor/Fan
3 620313339 Harness GIBC Agitator 6 620049107 GIBC Bracket (Not Shown)
Rev.: B July 7, 2003 © IMI Cornelius Inc., 2003
Manual Part No.: 620919547IPL 14 of 22 Millennium II 4000
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN 55303-6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
ILLUSTRATED PARTS LIST
4
4
1
1
5
5
2
HARNESS SPEED SWITCH
HARNESS SPEED SWITCH
6
6
7
7
Speed Switch Assembly
P/N 620313207
Item
No.
Part No. Name
Item
No.
Part No. Name
1 620049102 Bracket Speed Switch 4V 5 48457002 Label Notice SPD Switch #2
(Not Shown)
2 45432 Switch Rocker Sealed 6 48457003 Label Notice SPD Switch #3
(Not Shown)
3 720201900 Harness Speed Switch 4V
(Not Shown)
7 48457004 Label Notice SPD Switch #4
(Not Shown)
4 48457001 Label Notice SPD Switch #1
(Not Shown)
Millennium II 4000 15 of 22 Manual Part No.: 620919547IPL
Rev.: B July 7, 2003
© IMI Cornelius Inc., 2003
IMI CORNELIUS INC.
7
ILLUSTRATED PARTS LIST
One Cornelius Place
Anoka, MN 55303-6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
5
5
3
3
4
4
7
1
1
6
6
8
8
Item
No.
Part No. Name
1 620517015 Panel Top 4V Black 5 750300233 Boot Rocker Switch 2 750100265 Baffle Anti-Spill 4V 6 750300304 Harness Rocker Switch 3 750300230 Screw Snap-In Captive 8-32 7 33300 Switch Key 4 39725003 Switch Rocker 8 620313361 Harness Key Switch
Manual Part No.: 620919547IPL 16 of 22 Millennium II 4000 Rev.: B July 7, 2003 © IMI Cornelius Inc., 2003
2
2
Top Panel Assembly
P/N 620048134
Item
No.
Part No. Name
ILLUSTRATED PARTS LIST
13
13
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN 55303-6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
2
2
1
1
9
11
9
8
8
11
5
5
10
10
12
12
6
6
7
7
Merchandiser Assembly
P/N 6200444205
Item
No.
Part No. Name
Item
No.
Part No. Name
1 620519201 Merchandiser 4V Black 8 750300258 Drive Fastener 2 750300231 Nut-Tinnerman 8-32 9 750100252 Reflector Lamp 4V 3 750300251 Bracket Lamp Driver 10 50057R Tape .040 THK x 1/2 4 84350001 Screw 8 x 3/8 SS PH Plastilok 11 60064004 Socket Lamp 5 750300262 Lamp Driver 12 750100254 Bulb 6W 8.34IN 6 750300256 Harness Black Fmerch Driver 13 620518208 Clear Lens 7 750300257 Harness White Fmerch Driver
3
3
4
4
Millennium II 4000 17 of 22 Manual Part No.: 620919547IPL
Rev.: B July 7, 2003
© IMI Cornelius Inc., 2003
IMI CORNELIUS INC.
ILLUSTRATED PARTS LIST
One Cornelius Place
Anoka, MN 55303-6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
ORG
W4
ORG
ORG
W3
ORG
ORG
W2
ORG
ORG
W1
ORG
SPEED SWITCHES
SPEED SWITCHES
PLUG(BLUE)
115 VOLT 60 HZ
230 VOLT 50 HZ
230 VOLT 60 HZ
VALVES
PUMPS &
WIRING DIAGRAM MILLENNIUM 4000
ORG
ORG
RED
RECPET(BLUE)
ELECTRICAL BOX
ORG
ORG
RED
BLK
(LOCATED ON REFRIG. DECK)
REG
VOLTAGE
REG
VOLTAGE
BLU
BLK ORG
#2
WHT BLU
BLK ORG
#1
WHT BLU
RECPET(RED)
PLUG(RED)
BLU WHT ORG BLK
BLU WHT ORG BLK
PUMP &
VALVES
RE6
VOLTAGE
REG
VOLTAGE
#4
#3
BLK
RED
ORG
ORG
BLK
RED
ORG
ORG
BLU
WHT
DISPENSE
SWITCHES
PLUG(WHT)
RECPET(WHT)
BLU
WHT
PLUG(RED)
RECPET(RED)
BLK
BLK
REDRE
D
BLK
BLK
RED
RED
BLK
BLK
RED
RED
BLKBL
K
RED
LOWER PLATFORM ASSEMBLY
RED
PUMP
PUMP
PUMP
PUMP
#4
#3
#2
#1
BLK
RED
BLK
RED
BLK
RED
BLK
RED
Wiring Diagram for Units with Diagram P/N 620919366
Manual Part No.: 620919547IPL 18 of 22 Millennium II 4000 Rev.: B July 7, 2003 © IMI Cornelius Inc., 2003
VALVE
VALVE
VALVE
VALVE
GIBC
BLU
MOTOR
AGITATOR
BRN
BRN
BLU
GRN/YEL
COMPRESSOR
ICE
PROBE
BRN
L
B
GRN/YEL
BRN
BLU
MAIN POWER
ROCKER SWITCH
DECK
LAMP
BALLAST
REFIGERATION
KEYSWITCH
U
FAN
BLU
26V
BLU
RED
XFMR
24V
115/24/26
230/24/26
RED
LIGHT
CONTROL ONLY)
BLU (PORTION
BLK
#4
BLU
DISP
SW #4
ORG
BLK
#3
BLU
DISP
SW #3
ORG
BLK
#2
BLU
DISP
SW #2
ORG
BLK
#1
BLU
DISP
SW #1
ORG
MAINS
BRN
BLU
BRN
GRN/YEL
BLU
BRN
BLU
BRN
GRN/YEL
UPPER VALVE AND SWITCH HOUSING
ILLUSTRATED PARTS LIST
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN 55303-6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
BRN
W4
BRN
ORG
W3
ORG
YEL
W2
YEL
WHT
W1
WHT
SPEED SWITCHES
SPEED SWITCHES
PLUG(BLUE)
115 VOLT 60 HZ
VALVES
(230 VOLT 50/60 HZ)
PUMPS &
WIRING DIAGRAM MILLENNIUM 4000
ORG
ORG
ORG
BLK
RECPET(BLUE)
ELECTRICAL BOX
BRN
BRN
BRN
BLK
(LOCATED ON REFRIG. DECK)
ORG ORG
#3
REG
WHT
VOLTAGE
BLU
3 AND 4
REGULATORS
BLK ORG
#4
REG
BRN
VOLTAGE
BRN
BLU
RECPET(RED)
PLUG(RED)
BLU WHT
WHT
VOLTAGE
WHT
REGULATORS
BLU WHT
YEL
VOLTAGE
YEL
PUMP &
VALVES
WHT
BLK
WHT
#1
RE6
WHT
WHT
1 AND 2
BLK
YEL
#2
REG
YEL
YEL
BLU
DISPENSE
SWITCHES
PLUG(WHT)
RECPET(WHT)
BLU
WHT
PLUG(RED)
RECPET(RED)
BLK
BLK
BRNBR
BLK
ORG
BLK
YEL
BLKBL
WHT
LOWER PLATFORM ASSEMBLY
BLK
ORG
BLK
YEL
WHT
#4
PUMP
N
#3
PUMP
#2
PUMP
K
#1
PUMP
Wiring Diagram for Units with Diagram P/N 620092051
Millennium II 4000 19 of 22 Manual Part No.: 620919547IPL
BRN
BRN
ORG
ORG
YEL
YEL
WHT
WHT
VALVE
VALVE
VALVE
VALVE
GIBC
BLU
MOTOR
AGITATOR
BRN
(GRN)
BRN
BLU
GRN/YEL
ICE
PROBE
BRN
B
GRN/YEL
COMPRESSOR
BRN
BLU
ROCKER SWITCH
L
U
FAN
XFMR
MAIN POWER
115/24/26
(230/24/26)
DECK
REFIGERATION
BLU
26V
BLU
RED
24V
RED
LAMP
BALLAST
LIGHT
KEYSWITCH
620919366 REV E
CONTROL ONLY)
BLU (PORTION
BRN
#4
#3
#2
#1
BLU
DISP
SW #4
BRN
ORG
BLU
DISP
SW #3
ORG
YEL
BLU
DISP
SW #2
YEL
WHT
BLU
DISP
SW #1
WHT
MAINS
BRN
BLU
BRN
GRN/YEL
BLU
BRN
BLU
BRN
GRN/YEL
UPPER VALVE AND SWITCH HOUSING
Rev.: B July 7, 2003
© IMI Cornelius Inc., 2003
IMI CORNELIUS INC.
ILLUSTRATED PARTS LIST
Recommended Spare Parts List
Part No. Name
560003701 Condenser Coil & Fan, 115 VAC 18071 Seat, Armature - Water Valve 18367 Spring, Coil SS - Water Solenoid 620710702 Transformer 115 VAC 45098 Pump Tubing Kit 7215323 Armature - Water Solenoid 7245699 Flow Control/Bonnet Assembly 18070002 O-Ring - Water Solenoid Guide 19695001 Guide, Water Solenoid 31525037 O-Ring - Dispensing Nozzle 45012102 Voltage Regulator Board 45016001 Pump Gear Motor 45728001 Pump Rotor Assembly 48520001 Coil, 24 VDC, Valve Block 48979103 Spool & Sleeve Assembly (w/31525060 O-Ring) 59328001 Fuse, 6.25A 250 VAC 440000902 Global Ice Bank Control 7503003031 Agitator Motor Assembly 48808001 Dispense Nozzle 45123 Static Mixer 720500033 Mixing Chamber 720508801 Push Button Control Board 720508802 Portion Control Board 750300262 Ballast 750300254 Fluorescent Bulb 45432 Rocker Switch - Speed Adjustment 620517118 Drip Tray 620708527 Cup Rest 620517818 Touch Panel 620517015 Top Panel 620519201 Merchandiser 620048117 Left Panel 620048119 Left Panel Inner 620048118 Right Panel 620048120 Right Panel Inner 620048121 Back Panel 620710207 Left Cladding 620710208 Right Cladding 48456 Concentrate Tubing
One Cornelius Place
Anoka, MN 55303-6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
Manual Part No.: 620919547IPL 20 of 22 Millennium II 4000 Rev.: B July 7, 2003 © IMI Cornelius Inc., 2003
ILLUSTRATED PARTS LIST
Accessories and Service Items
Part No. Name
629087548 Key Lock Kit - Allows installation of keylock into
either left or right side of the base. 629087567 (115/60) Service Replacement 629087568 (230/50) Kit - Refrigeration 629087569 (230/60) Compressor 48433 High Ratio Kit 629087498 Push Button to Portion Control Conversion Kit 620050662 (Right) Replacement Side 620050663 (Left) Panel Assembly
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN 55303-6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
Millennium II 4000 21 of 22 Manual Part No.: 620919547IPL
Rev.: B July 7, 2003
© IMI Cornelius Inc., 2003
IMI CORNELIUS INC.
ILLUSTRATED PARTS LIST
One Cornelius Place
Anoka, MN 55303-6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
Manual Part No.: 620919547IPL 22 of 22 Millennium II 4000 Rev.: B July 7, 2003 © IMI Cornelius Inc., 2003
Notes
P/N85318
Rev. B
Print Date: 2/99
Loading...