ILLUSTRATED PARTS LIST
IDC 2XX
Publication Number: 621057403IPL
Revision Date: August 3, 2010
Revision: G
Visit the IMI Cornelius web site at
www.cornelius.com for all your Literature needs.
The products, technical information, and instructions contained in this manual are subject to change without
notice. These instructions are not intended to cover all details or variations of the equipment, nor to provide for
every possible contingency in the installation, operation or maintenance of this equipment. This manual assumes
that the person(s) working on the equipment have been trained and are skilled in working with electrical, plumb
ing, pneumatic, and mechanical equipment. It is assumed that appropriate safety precautions are taken and that
all local safety and construction requirements are being met, in addition to the information contained in this man
ual.
This Product is warranted only as provided in Cornelius’ Commercial Warrant applicable to this Product and is
subject to all of the restrictions and limitations contained in the Commercial Warranty.
Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage
resulting from any of the following occurrences, including but not limited to, (1) other than normal and proper use
and normal service conditions with respect to the Product, (2) improper voltage, (3) inadequate wiring, (4) abuse,
(5) accident, (6) alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to utilize suitably qualified
and trained persons to perform service and/or repair of the Product, (10) improper cleaning, (11) failure to follow
installation, operating, cleaning or maintenance instructions, (12) use of “non-authorized” parts (i.e., parts that are
not 100% compatible with the Product) which use voids the entire warranty, (13) Product parts in contact with
water or the product dispensed which are adversely impacted by changes in liquid scale or chemical composition.
-
Contact Information:
To inquire about current revisions of this and other documentation or for assistance with any Cornelius product
contact:
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800-238-3600
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This document contains proprietary information and it may not be reproduced in any way without permission from
Cornelius.
Printed in U.S.A.
ILLUSTRATED PARTS LIST
21
22
11
10
12
SEE COLD PLATE
COVER WITH
CARB TANK
ASSEMBLY DETAIL
14
4X15
SEE BEVERAGE
DISPENSING
ASSEMBLY
DETAIL
4X13
SEE PUMP AND
MOTOR ASSEMBLY
DETAIL
SEE ICE DISPENSING
ASSEMBLY DETAIL
SEE ELECTRICAL
BOX ASSEMBLY
DETAIL
4X16
9
8
2X7
5
1
2
3
2X6
4
20
2X17
19
8X17
12
2X18
2X23
24
IDC 2XX
CLADDING COMPONENTS AND OVERALL ASSEMBLY DETAIL
IMI CORNELIUS INC.
www.cornelius.com
1-800-238-3600
FIGURE 1
IDC Illustrated Parts List 1 of 11 Manual Part No.: 621057403IPL
© IMI Cornelius Inc., 2005-2010 Revision Date: August 3, 2010
Revision: G
IMI CORNELIUS INC.
www.cornelius.com
Telephone 1-800-238-3600
Item No. Part No. Name
1
620920086
620921016
2
620044219
620518221
3
620044217
620044233
4
620920955 Ice Label
5
620052764 Splash Panel Assembly
6
70171 Machine Screw, #8-32 X 3/8”
7
10145 Drip Tray Mounting Pin
8
620708534 Cup Rest
9
620046247 Drip Tray
10
70750 Hose Clamp
11
51774 Clear Vinyl Tubing 1" ID X
Merchandiser Graphic IDC 255
Merchandiser Graphic IDC 215
Merchandiser Lens IDC 255
Merchandiser Graphic IDC 215
Merchandiser Assembly IDC 255
Merchandiser Assembly IDC 215
ng, Stainless Steel
Lo
1/8” Wall: Supplied in 6’ lengths.
12
50335 Armaflex Insulation 1-3/8” ID X 3/
70970 4" Adjustable Leg, 3/8”-16, Black
13
all: Supplied in 6’ lengths.
8” W
astic with Nickel Plated Foot
Pl
Item No. Part No. Name
53011 Rubber Elbow Fitting for Cold
14
Plate Drain
70555 Machine Screw, #8-32 X 2-5/8”
15
Long, Stainless Steel
71010 #8 Retaining Washer
16
620705801 Phillips Truss Head Screw,
17
#8-18 X 1/2” Long, Stainless
teel
S
70171 Machine Screw, #8-32 X 3/8”
18
ong, Truss Pan-Head, Stainless
L
Steel
32977 Keyswitch Assem. (Keys
19
Included): Replacement keys
only (70739)
620517034 Lid (Requires Items 21 & 22)
20
91957 Lid Warning Label
21
620708523 Lid Manual Fill Caution Label
22
620516645 Cover Cold Plate Access
23
620043354 Cold Plate Cover Assy
24
Manual Part No.: 621057403IPL 2 of 11 IDC Illustrated Parts List
Revision Date: August 3, 2010 © IMI Cornelius Inc., 2005-2010
Revision: G
IMI CORNELIUS INC.
GROUND DETAIL
POWER CORD
E-BOX GROUND
6
7
2X
1
2
3
4
5
8
9
10
12
13
14
15
11
16
www.cornelius.com
1-800-238-3600
ELECTRICAL BOX ASSEMBLY
Item No. Part No. Name
1
620710707 Transformer
2
560002379 Capacitor 20 MFD 230V 50Hz
3
620717212 Capacitor Mount
4
620314825 Main Electrical Board
5
325925 Electrical Board Support
6
70120 Machine Screw,#10-32, Ground
7
70015 HEX Nut 10-32 KEPS
8
31621 Ballast
DETAIL
FIGURE 2
Item No. Part No. Name
9
31620 Starter
10
31928 Fluorescent Bulb 23"
11
30794 Agitator Motor Heater
12
620316445 Agitator Motor Harness
13
620316456 Water Pump and Motor Harness
14
30995 Power Cord
15
620316455 Liquid Level Control Probe
620316457 Ice Chute Position Sensor
16
arness
H
Harness
IDC Illustrated Parts List 3 of 11 Manual Part No.: 621057403IPL
© IMI Cornelius Inc., 2005-2010 Revision Date: August 3, 2010
FIGURE 3
Revision: G
IMI CORNELIUS INC.
www.cornelius.com
Telephone 1-800-238-3600
ICE DISPENSING ASSEMBLY DETAIL
Item No. Part No. Name
1
15087 Agitator Retainer
2
620042770 Agitator Disk
3a
620042766 Agitator
3b
620042723 Agitator (opt. w/no disk reqd.)
4
620711105 Gear Box Shaft Seal
5
52876 Gear Box Shaft Gasket
6
620314923
620314913
7
186294000 Lock Washer .262” ID X .489” OD
8
620720590 Self-Locking Socket Head Cap
620051502 Clevis Pin, .250” Dia X 2.75” Long,
9
620709432 Hairpin Cotter, SS
10
Service Motor (Without Gear Box)
Motor and Gear Box Assembly
X .062” Thick, SS
w, 1/4-20, 1” Long, SS
Scre
SS
FIGURE 4
Item No. Part No. Name
11
620518517
620709311
12
620518523 Upper Ice Chute Assembly
13
620709132 Hex Nut, 1/4-20 Nylock, SS
14
70066 Flat Washer, .265” ID X .750” OD
620518513 Lower Ice Chute
15
620048706 Ice Gate
16
620710113 Ice Gate Gasket
17
620046504 Ice Gate Restrictor Plate
18
0704105 Machine Screw,#08-32 Truss
19
V25248 Flat Washer, #10 SS
20
620314527 Ice Chute Position Sensor
21
90432 Heater Caution Label
22
Ice Chute Push Bar
Ice Chute Lever (not shown)
X .055” Th
illips Head, 1/2” Long, SS
Ph
ick, SS
Manual Part No.: 621057403IPL 4 of 11 IDC Illustrated Parts List
Revision Date: August 3, 2010 © IMI Cornelius Inc., 2005-2010
Revision: G
IMI CORNELIUS INC.
FOR UNIT WITH
PUSH BUTTON
VALVES
SEE
CARBONATOR
TANK ASY
SEE
BEVERAGE PANEL
ASY
1
2
3
4
5
6
7
7
8
9
10
2
www.cornelius.com
1-800-238-3600
BEVERAGE DISPENSING ASSEMBLY DETAIL
FTER SERIAL NO. 62C0912JD002 SEE PAGE 7 FOR TOTALFLEX 1 PARTS)
(A
FIGURE 5
Item No. Part No. Name
1956 Front Valve Cover
1
1950 Back Valve Cover
2
561000155 UFB Lever Valve Assembly
3
1935 Water Only Lever Bar
4
560001788 Sheetmetal Screw, #6-32 X 3/
5
50163 Armaflex Insulation 3/8 ID X 3/
6
(For lever valves only. Use
item 10 for push bu
” Long Pan Head Slotted,
16
Stainless
8 Wall: Supplied in 6' Lengths
tton valves)
Item No. Part No. Name
50249 Armaflex Insulation Tubing 1/2
7
620607436 Polyethylene Tubing, .380” ID
8
561000161 UFB Push Button Valve
9
1951 Front Valve Cover (For push
10
ID X 3/8 WALL: Supplied in 6'
lengths.
X .593” OD: Supp
Lengths
Assembly
utton valve only. Use Item 1
b
for Lever Valves)
lied in 12’
IDC Illustrated Parts List 5 of 11 Manual Part No.: 621057403IPL
© IMI Cornelius Inc., 2005-2010 Revision Date: August 3, 2010
Revision: G
IMI CORNELIUS INC.
HARNESS ASSEMBLY DETAIL
6
2
5
1
3
4
SEE DETAIL
HARNESS ASSEMBLY
7
8
9
www.cornelius.com
Telephone 1-800-238-3600
BEVERAGE PANEL ASSEMBLY DETAIL
(AFTER SERIAL NO. 62C0912JD002 SEE PAGE 7 FOR TOTALFLEX 1 PARTS)
FIGURE 6
Item No. Part No. Name
1
70692 Machine Screw, #10-32 X 1”
1919 UF1 Valve Back Block
2
620718989 Y-Fitting, Carbonated Water
3
620718990 Y-Fitting, Non-carbonated
4
620709068 Elbow Dole Fitting, 1/4 Barb
5
ng Round Phillips Head,
Lo
Stainless Steel
Assembly
ter
Wa
th O-ring
wi
Item No. Part No. Name
620407772 Totalflex Manifold Assembly 4
6
620607436 Polyethylene Tubing, .380” ID
7
50299 Polyethylene Tubing, .265” ID X
8
31827 Valve Power Harness
9
V
alve, One Side, (5 Valve
620407770)
X .593” OD
Lengths
5” OD: Supplied in 12’
.46
Lengths
: Supplied in 12’
Manual Part No.: 621057403IPL 6 of 11 IDC Illustrated Parts List
Revision Date: August 3, 2010 © IMI Cornelius Inc., 2005-2010
Revision: G
BEVERAGE DISPENSING AND BEVERAGE PANEL ASSEMBLY DETAIL
IMI CORNELIUS INC.
www.cornelius.com
1-800-238-3600
Item No. Part No. Name
1919 Mounting Block Assembly
1
40502 Clamp Oetr 13.3 STPLS #13
2
50126 Insulation Prestite 1/8X2-1/2
3
50163 Armaflex 3/8 ID X 3/8 Wall
4
50249 Tubing Insul. 1/2 ID X 3/8 Wall
5
50326 Insulation Tape 1/8” X 2” X 30'
6
70204 Screw Sm 08 TA TRPH 16 SS
7
70307 Rivet Pop 187D 188-250
8
70555 Screw MA 08-32 TRPH 84 SS
9
71006 Srew MA 08-32 TRPH 72 SS
10
71010 Washer - Captivating #8
11
99250 Cap
12
309853000 Clamp Oetr 618 Open STPLS
13
#15.7
321471000 Lube Dow 111 5.3 oz. Tube
14
620042856 Panel Bev. Weldment
15
620700602 Screw TF SM 10-16 RDPH 32 SS
16
FIGURE 7
17
620711962 Insulation TFI Manifold
18
620045786 Base Assy ED2XX Jordan
19
620046382 Retainer TFI FITGS
20
620046798 Bushing Hinge Nylon
21
620053839 Bracket Manifold Mtg
22
620407060 Foamed 19 X 28 8FL C-PLT Assy.
23
620407728 Manifold Total Flex, 5 Pos
24
620407917 Water Line Assy, U-Shape 3/8 I.D.
25
620407919 Water Line Assy, 1/4 I.D.
26
620407920 Water Line Assy, 1/4 I.D.
27
620407921 Water Line Assy, 1/4 I.D.
28
620407923 Water Line Assy, 1/4 I.D.
29
620518322 Tank Carb Assy Jordan
30
620519005 Plug Manifold
31
620607436 Tubing Polyethylene .380 X .593
32
620611961 Line Assembly Water
33
620719370 Tube Prod. Syrup JRD
IDC Illustrated Parts List 7 of 11 Manual Part No.: 621057403IPL
© IMI Cornelius Inc., 2005-2010 Revision Date: August 3, 2010
Revision: G
IMI CORNELIUS INC.
1
2
3
4
5
6
7
8
9
10
9
10
11
12
www.cornelius.com
Telephone 1-800-238-3600
CARBONATOR TANK ASSEMBLY
DETAIL
Item No. Part No. Name
77040100 L-Swivel Fitting 7/16”-20 (1/4”
1
178025100 Male Gasket Flare Fitting
2
77401400 Check Valve Fitting
3
398033002 O-Ring .239” ID .070” CS 70
4
64686 Check Valve, SS
5
64560 Check Valve Ball, .3125” SS
6
64678 Spring
7
L) FL X 1/4” Barb, SS
FF
DU BU-N
FIGURE 8
Item No. Part No. Name
8
31525012 O-Ring .301” ID .070” CS 60
620607108 Liquid Level Control Probe:
9
31525007 O-Ring .488” ID 103 CS 60 DU
10
312947000 Blue Relief Valve
11
620518314 Carb Tank Complete Assem-
12
BU-N
DU
Must be purcha
with item 10 (O-ring).
BU-N
bly
sed together
Manual Part No.: 621057403IPL 8 of 11 IDC Illustrated Parts List
Revision Date: August 3, 2010 © IMI Cornelius Inc., 2005-2010
Revision: G
CARBONATOR TANK ASSEMBLY DETAIL
1
2
3
4
5
6
7
8
9
10
11
12
IMI CORNELIUS INC.
www.cornelius.com
1-800-238-3600
Item No. Part No. Name
1
77040100 L-Swivel Fitting 7/16"-20 (1/4" FFL)
2
178025100 Male Gasket Flare Fitting
3
64677001 Check Valve Fitting
4
398033002 O-Ring .239" ID .070" CS 70 DU BU-N
5
64686 Check Valve Sleeve SS
6
64560 Check Valve Ball, .3125" SS
IDC Illustrated Parts List 9 of 11 Manual Part No.: 621057403IPL
© IMI Cornelius Inc., 2005-2010 Revision Date: August 3, 2010
FL
X 1/4"Barb, SS
Item No. Part No. Name
64678 Spring
7
31525012 O-Ring .301" ID .070" CS 60 DU BU-N
8
620607108 Liquid Level Control Probe: Must be
9
Purchased w/ Item 10 (O-Ri
10
31525007 O-Ring .488" ID 103 CS 60 DU BU-N
11
630001122 Relief Valve
12
620043354 Cold Plate Cover Assy. w/ Carb Tank
ng)
Revision: G
IMI CORNELIUS INC.
1
2
3
4
5
6
7
8
www.cornelius.com
Telephone 1-800-238-3600
PUMP AND MOTOR ASSEMBLY DETAIL
Item No. Part No. Name
60170 Pump, 125GPH
1
620608773 Check Valve 3/8MPT
2
5/8-18
620709802 Pressure Regulator 75 PSIG
3
60030058 Motor Pump
4
FIGURE 9
Item No. Part No. Name
5
187483000 Clamp
6
111337000 Straight Fitting 3/8 MPT X 3/8
174004000 Polyethylene Tubing .156” ID
7
MF
, Brass
X .312” OD
311527000 Oetiker Clamp #8.7
8
Manual Part No.: 621057403IPL 10 of 11 IDC Illustrated Parts List
Revision Date: August 3, 2010 © IMI Cornelius Inc., 2005-2010
Revision: G
IMI CORNELIUS INC.
4X20
2X19
16
2X17
4X21
13
SEE CONTROL
BOX ASSEMBLY
DETAIL
4x18
2x7
2x6
2x3
2x5
1
2
12
9
8
16x15
14
SEE ICE DISPENSING
ASSEMBLY DETAIL
SEE BEVERAGE
DISPENSING
ASSEMBLY DETAIL
SEE ELECTRICAL
BOX ASSEMBLY
DETAIL
PUMP AND MOTOR
ASSEMBLY DETAIL
ICE CHUTE
ASSEMBLY
DETAIL
11
10
4
www.cornelius.com
PROGATE CLADDING COMPONENTS AND OVERALL ASSEMBLY DETAIL
1-800-238-3600
Item No. Part No. Name
1
620046285 Drip Tray
2
620708537 Cup Rest
3
52084 Guard Splash R/L
4
620052335 Panel Assembly
5
10145 Drip Tray Mounting Pin
6
71010 Captivating Washer
7
70555 Screw, Stainless
8
620053003 Cover, Weldment
9
620046723 Holder, Straw IDC/Yum Crew Serve
10
620517069 Lid Holder Assy XLRG
11
IDC Illustrated Parts List 11 of 11 Manual Part No.: 621057403IPL
© IMI Cornelius Inc., 2005-2010 Revision Date: August 3, 2010
620517068 Lid Holder Assy SML & MED
12
620517067 Lid Holder Assy Large
Item No. Part No. Name
13
620517034 Lid IDC255 Black
14
32977
15
620705801
620050537 Foam Cold Plate Cover
16
620516645 Cold Plate Access Cover
17
18
70970
19
53011
71010 Retaining Washer
20
70555 Machine Screw, #8-32 X 2-5/8" Long,
21
Keyswitch Assy. (Keys Included):
eplacement Keys Only (70739)
R
Phillips Truss Head Screw, #8-18 X
/2” Long, Stainless Steel
1
4" Adj. Leg, 3/8"-16, Black Plastic w/
ickel Plated Foot
N
Rubber Elbow Fitting for Cold Plate
ain
Dr
SS
Revision: G
IMI Cornelius Inc.
www.cornelius.com
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