Cornelius ICE COOLED DISPENSERS Operation Manual

®

ICE COOLED DISPENSERS

Operators Manual

Release Date: October 8, 2003

Publication Number: 166239002

Revision Date: July 12, 2010

Revision: B

Visit the IMI Cornelius web site at www.cornelius.com

for all your Literature needs.

The products, technical information, and instructions contained in this manual are subject to
change without notice. These instructions are not intended to cover all details or variations of the
equipment, nor to provide for every possible contingency in the installation, operation or mainte­nance of this equipment. This manual assumes that the pe rson(s) working o n the eq uipment have
been trained and are skilled in working with electrical, plumbing, pneumatic, and mechanical
equipment. It is assumed that appropriate safety precautions are taken and that all local safety and
construction requirements are being met, in addition to the information contained in this manual.

This Product is warranted only as provided in Cornelius’ Commercial Warrant applicable to this
Product and is subject to all of the restrictions and limitations contained in the Commercial War­ranty.

Cornelius will not be responsible for any repair, replacement or other service required by or loss or
damage resulting from any of the following occurrences, including but not limited to, (1) other than
normal and proper use and normal service conditions with respect to the Product, (2) improper
voltage, (3) inadequate wiring, (4) abuse, (5) accident, (6) alteration, (7) misuse, (8) neglect, (9)
unauthorized repair or the failure to utilize suitably qualified and trained persons to perform service
and/or repair of the Product, (10) improper cleaning, (11) failure to follow installation, operating,
cleaning or maintenance instructions, (12) use of “non-authorized” p arts (i.e., parts that are not
100% compatible with the Product) which use voids the entire warranty, (13) Product parts in con­tact with water or the product dispensed which are adversely impacte d by changes in liquid scale
or chemical composition.

Contact Information:

To inquire about current revisions of this and other documentation or for assistance with any Cor­nelius product contact:

www.cornelius.com

800-238-3600

Trademarks and Copyrights:

Aurora, Cornelius, FlavorFusion, Hydro Boost, Optifill, Pinnacle, and Vanguard are registered
trademarks of IMI Cornelius Inc.

This document contains proprietary information and it may not be

reproduced in any way without permission from Cornelius.

Printed in U.S.A.

Copyright © 2005-2010, All Rights Reserved, IMI Corne lius, Inc.

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Read and follow all safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Recognize safety alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Different types of alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Tips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Qualified Service Personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

CO2 (Carbon Dioxide) Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Shipping And Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Mounting in a Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Recommended Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Details of Maintenance Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Clean All Exterior Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Cleaning the Tower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Cleaning Dispensing Valves, Post-Mix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Clean Dispensing Valves, Pre-Mix. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Clean and Sanitize Ice Bin, Drains and Drip Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Sanitize Tank Systems, Post-Mix and Pre-Mix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Sanitize Syrup Lines, BIB Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

CO2 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Drink Dispenser Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Valve Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

SAFETY

SAFETY INSTRUCTIONS

Read and follow all safety instructions

Read and follow all safety instructions in this guide and on the machine (decals, labels, and laminated cards).
Read and understand all applicable OSHA (Occupation Safety and Health Administration) safety regulations

before operating the machine.

Recognize safety alerts

This is the safety alert symbol. When you see it in this guide or on the machine be alert
to the potential of personal injury, or damage to the machine.

Different types of alerts

There are three types of safety alerts:

DANGER — Indicates an immediate hazardous situation which if not avoided WILL result in seri-

ous injury, death, or equipment damage.

Ice Cooled Dispensers Operators Manual

WARNING — Indicates a potentially hazardous situation which, if not avoided, COULD result in

serious injury, death, or equipment damage.

CAUTION — Indicates a potentially hazardous situation which, if not avoided, MAY result in minor

or moderate injury or equipment damage.

SAFETY TIPS

• Carefully read all safety messages in this guide and safety signs on the machine.

• Keep safety signs in good condition and replace missing or damaged safety signs.

• Learn how to operate the machine and how to use the controls pro pe rly.

• Do not let anyone operate the machine without proper training.

• Keep your machine in proper working condition and do not allow unauthorized modifications to the machine.

QUALIFIED SERVICE PERSONNEL

WARNING — Only trained and certified electrical, plumbing and refrigeration technicians should ser-

vice this unit. ALL WIRING AND PLUMBING MUST CONFORM TO NATIONAL AND LOCAL CODES.

FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY, DEATH OR EQUIPMENT DAMAGE.

CO2 (CARBON DIOXIDE) WARNING

WARNING

gas leaks in the entire CO
small area, immediately ventilate the contaminated area before attempting to repair the leak. Per­sonnel exposed to high concentration of CO
by loss of consciousness. FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY, DEATH.

© 2003-2010, IMI Cornelius Inc. - 1 - Publication Number: 166239002

— CO2 Displaces Oxygen. St rict Attention must be observed in the prevention of CO2

2 and soft drink system. If a CO2 gas leak is suspected, particularly in a

2 gas will experience tremors which are followed rapidly

Ice Cooled Dispensers Operators Manual

SHIPPING AND STORAGE

CAUTION — Before shipping, storing, or relocating the Unit, syrup systems must be sanitized and

all sanitizing solution must be purged from the syrup systems. All liquids, after sanitizing, must be
purged from the unit. A freezing ambient environment will cause residual sanitizing solution or water
remaining inside the Unit to freeze resulting in damage to the internal components.

MOUNTING IN A COUNTER

WARNING - When mounting the unit in a counter top, the counter must be able to suppor t a w eig h t
in excess of 310 lbs. to insure adequate support for the unit. FAILURE T O COMPLY COULD
RESUL T IN SERI OUS INJURY, DEATH OR EQUIPMENT DAMAGE.

Publication Number: 166239002 - 2 - © 2003-2010, IMI Cornelius Inc.

Ice Cooled Dispensers Operators Manual

SYSTEM OVERVIEW

This manual applies to all models of drop-in and free-standing ice cooled dispensers.

RECOMMENDED MAINTENANCE

Details of each task are listed immediately below the chart. Refer to the details by task number.

Maintenance Schedule

Task D W M Q

Clean all exterior surfaces O
Clean dispensing valves, Post-Mix O
Clean dispensing valves, Pre-Mix O
Clean & sanitize ice bin O
Sanitize tank systems, Post-Mix and Pre-Mix S
Sanitize syrup lines, BIB Systems S
Sanitize Bin Drain & Drip Tray Drain O
Legend:

Daily Weekly Monthly Quarterly
Operator Service Person

DETAILS OF MAINTENANCE TASKS

Clean All Exterior Surfaces

Cleaning the Tower

(IMPORTANT: DO NOT USE ABRASIVE CLEANSERS.)

1. Remove the cup rest from the drip tray.

2. Wash the drip tray with warm soapy water. Rinse the drip tray, allowing the rinse water to run down the
drain hose.

3. Wipe entire exterior of the tower with a damp cloth. Dry the tower with a clean cloth.

CAUTION: To minimize the possibility of damaging the surface of the painted tower care

must be taken when choosing a cloth. The cloth must be of clean cotton with a deep nap, or
equivalent. If a damp cloth is instructed to use, it must be rinsed out in clean water, the
damp or the dry cloth must be manually fluffed to a softened consistency before using to
wipe or polish the painted tower.

4. For the painted tower, (rather than a stainless steel tower) the painted surface may be cleaned using mild
detergents or most house hold cleaners like “ Fantastik or Mr. Clean”. After cleaning, wipe entire exter ior
of the tower with a damp cloth. (Do not use strong soaps, abrasive cleaner s or any cleaner that contains
Alcohol) Dry the tower with a clean cloth.

5. The painted tower surface may be waxed after cleaning using “Simoniz” paste wax, Aero Wax or Glo­Coat. After applying wax, buff the surface with a clean dry cloth to a high luster finish.

© 2003-2010, IMI Cornelius Inc. - 3 - Publication Number: 166239002

Ice Cooled Dispensers Operators Manual

Cleaning Dispensing Valves, Post-Mix

1. Remove the valve cover(s) and wash in plain water.

2. Remove the nozzle and the syrup diffuser and wash the parts in plain water.

IMPORTANT: When washing the dispensing valve, care must be taken not to get water on

the electrical solenoid.

3. Hold an appropriate container under the dispe nsing valve. Being very careful no t to get water on the ele c­trical solenoid, slowly pour plain water over the dispensing valve.

4. Install the nozzle and syrup diffuser on the valve.

5. Install the valve cover(s).

Clean Dispensing Valves, Pre-Mix

1. Pour clean water over the valve to rinse away any sticky residue.

2. Using a small round nylon bristle brush, clean the valve spout with plain water.

3. Dry the valve with a clean dry cloth.

Clean and Sanitize Ice Bin, Drains and Drip Tray

IMPORTANT: Only trained and qualified persons should perform these cleaning and sanitiz­ing procedures.

Sanitizing Solution - Household liquid bleech that contains 5.25% sodium hypochlorit concentration, (such
as Hi-Lex or Chlorox).

Prepare the sanitizing solution by mixing 0.5-ounces of household bleech to one gallion of potable water.
This mixture must not exceed 200 PPM of chorine, allowable by the FDA. Use this mixture for all sanitizing
procedures.

1. Remove all ice from the ice bin and melt any remaining ice with hot water.

2. Remove ice bin drain strainer by lifting straight up.

3. Prepare a mild detergent solution in 120

o

C).

(48.9

4. Using a nylon bristle brush (Do Not use a wire brush), clean the cold plate and the interio r of the ice bin
with the detergent solution.

5. Pour the remainder of the detergent solution down the drip tray and bin drains. Obse rve that the solution
flows freely. If not, determine the cause. It may be necessary to replace the drain tubing.

6. Prepare two or more gallons of sanitizing solution. Pour half of the solution down the bin and drip tray
drains. After the has completely drained, pour the remaining solution down the drains .

7. Replace the drain strainer.

8. Using a mechanical spray bottle, prepare sanitizing solutio n and spray the entire interior bin surfaces.
Allow to air dry.

o

F (48.9oC) potable water. NEVER use water hotter than 120oF

Sanitize Tank Systems, Post-Mix and Pre-Mix

1. Remove all ice from the ice bin and melt any remaining ice with hot water.

2. Remove all the quick disconnects from all the tanks.

3. Prepare a mild detergent soap solution in 100

4. Submerge all disconnects (gas and liquid) in the soap solution and then clean them using a nylon bristle
brush (Do Not use a wire brush). Rinse with clean water.

Publication Number: 166239002 - 4 - © 2003-2010, IMI Cornelius Inc.

o

F potable water in a suitable pail or bucket.

Ice Cooled Dispensers Operators Manual

5. Prepare sanitizing solution and using a mechanical sp ray bottle, spray the disconnects. Allow to air dry.

6. Using a clean, empty tank, prepare five gallons of sanitizing solution. Rinse the tank disconnects with
approximately 9 oz. of the sanitizing solution. Close the tank.

7. Connect a gas disconnect to the tank and then apply one of the product tubes to the tank of sanitizing
solution. Operate the appropriate valve until the sanitizing solution is flowing from the valve.

8. Repeat the step above, applying a different product tube each time until all tubes are filled with the sani­tizing solution.

9. For post-mix valves, remove the nozzle and syrup diffuser and clean them in a mild detergent soap solu­tion. Rinse with clean water and reassemble the nozzle and syrup diffuser to the valve.

10. For pre-mix valves, disconnect all product tubes from the tank of sanitizing solution and then open the
valves to allow the pressure to be relieved. Remove the valves from the dispenser, disassemble and
wash thoroughly in a mild detergent soap solution.

11. Rinse the parts in clean water, reassemble the valve and reconnect it to the dispenser.

12. Allow the sanitizing solution to remain in the tubes for the manufacturer’s recommended exposure time.

13. Discard the tank of sanitizing solution and connect the disconnects to a tank of potable water. Operate
the valves until all sanitizer has been flushed from the system and only water is flowing.

14. Connect the disconnects to the appropriate product t anks and operate e ach valve until all water is purged
from the tubing.

Sanitize Syrup Lines, BIB Systems

1. Remove all ice from the ice bin and melt any remaining ice with hot water.

2. Remove all the quick disconnects from all the BIB containers.

3. Prepare a mild detergent soap solution in 100_ F potable water in a suitable pail or bucket.

4. Submerge all disconnects in the soap solution, then clean them using a nylon bristle brush (Do Not use
a wire brush). Rinse with clean water.

5. Using a plastic pail, prepare approximately five gallons of sanitizing solution.

6. Rinse the BIB disconnects in the sanitizing solution.

7. Sanitizing fittings must be attached to each BIB disconnect. If these fittings are not available, the fittings
from empty BIB bags can be cut from the bags and used. These fittings open the disconnect so the sani­tizing solution can be drawn through the dis con n ec t .

8. Place all the BIB disconnects into the pail of sanitizing solution . Opera te all the valves until the sanitizing
solution is flowing from the valve.

9. Remove the nozzle and syrup diffuser from the valve and clean th em in a mild detergent soap solution.
Rinse with clean potable water and reassemble the nozzle and syrup diffuser to the valve.

10. Allow the sanitizing solution to remain in the tubes for the manufacturer’s recommended exposure time.

11. Remove the sanitizing fittings from the BIB disconnects and place them in a container of potable water.
Operate the valves until all the sanitizing solution has been purged from the tubing.

12. Connect the disconnects to the appropriate BIB container. Operate the valves until all water has been
flushed from the system and syrup is flowing freely.

CO2 SETTINGS

IMPORTANT: The settings shown below are nominal settings and they may not satisfy your
system. If your installer or serviceperson has indicated other pressure settings to you,

please adhere to those settings. If your system is not performing to your satisfaction, call
your serviceperson. DO NOT make adjustments without consulting with a qualified servi­ceperson.

© 2003-2010, IMI Cornelius Inc. - 5 - Publication Number: 166239002

Ice Cooled Dispensers Operators Manual

The CO2 regulators should be set as indicated in the following table:

Post-Mix

Regulator Pressure Setting

Primary (Carbonator) 90 - 120 PSI
Secondary, Sugared Syrup Tank 55 PSI
Secondary, Diet Syrup Tank 8 - 12 PSI
Secondary, BIB 60 PSI

Pre-Mix

Basic Pressure 47 PSI
For each 10 ft. of horizontal tubing between tank

Add 1 PSI

and dispenser
For each 2 ft. of elevation Add 1 PSI
For each tank per flavor over 3 tanks Add 1 PSI

Basic pressure shown is based on ambient temperature of 72_F. Use a Cornelius Pre-Mix slide rule for exact
calculations.

Publication Number: 166239002 - 6 - © 2003-2010, IMI Cornelius Inc.

DRINK DISPENSER VALVES

IMI Cornelius Inc.

Reynosa, MX.

Drink Dispensers

VALVE TYPE

by Manufacturer

Portion Control Maximum Operating Pressure

Cornelius 130 psi
Lancer 100 psi
Flowmatic 100 psi
McCann 130 psi

Push Button Maximum Operating Pressure

Ice Cooled Dispensers Operators Manual

Cornelius 130 psi
Lancer 100 psi
Flowmatic 100 psi
McCann 130 psi

Lever Type Maximum Operating Pressure

Cornelius 130 psi
Lancer 100 psi
Flowmatic 100 psi
McCann 130 psi

Autofill Lever Maximum Operating Pressure

Cornelius 130 psi
Lancer 100 psi
Flowmatic 100 psi
McCann 130 psi

Non-Electric Maximum Operating Pressure

Cornelius 130 psi
Lancer 100 psi

Pre-Mix Type Maximum Operating Pressure

Cornelius 130 psi

© 2003-2010, IMI Cornelius Inc. - 7 - Publication Number: 166239002

Ice Cooled Dispensers Operators Manual

TROUBLESHOOTING

Trouble Probable Cause Remedy

WATER-TO-SYRUP
“RA TIO” TOO LOW OR
TOO HIGH

ADJUSTMENT OF DIS­PENSING V AL VE SYRUP
FLOW REGULATOR
DOES NOT INCREASE
TO DESIRED WATER­TO-SYRUP ‘‘RATIO’’

ADJUSTMENT OF DIS­PENSING V AL VE SYRUP
FLOW REGULATOR
DOES NOT DECREASE
TO DESIRED WATER­TO-SYRUP ‘‘RATIO’’.

A. Dispensing valve syrup flow reg-

ulator not properly adjusted.

B. CO

2 gas pressure to syrup tanks

insufficient to push syrup out of
tank or to pump from the BIB con­tainer.

A. Dispensing valve syrup flow reg-

ulator, syrup tank quick discon­nect, or syrup line restricted.

B. Syrup tank quick disconnects not

secure.

C. Syrup tanks secondary CO

2 reg-

ulator out of adjustment.
D. No syrup supply.
E. Improper syrup Baume.
F. Dirty or inoperative piston or

spring in dispensing valve syrup

flow regulator.
G . Tapered nylon washer inside tube

swivel nut connector distorted

from being overtightened.
A. Dirty or inoperative piston or

spring in dispensing valve syrup

flow regulator.

A. Adjust Water-to-Syrup ‘‘Ratio’’ of

dispensed drink as instructed.

B. Adjust syrup tanks secondary

CO

2 regulator as instructed.

A. Sanitize syrup system as

instructed.

B. Secure quick disconnects.

C. Adjust syrup tanks secondary

CO

2 regulator as instructed.

D. Replenish syrup supply.
E. Replace syrup supply.
F. Disassemble and clean dispens-

ing valve syrup flow regulator.

G. Replace nylon washer and make

sure it seats properly.

A. Disassemble and clean dispens-

ing valve syrup flow regulator.

DISPENSED PRODUCT
CARBONATION TOO
LOW.

A. Carbonator primary CO

tor out of adjustment for existing

water conditions or temperature.
B. Air in carbonator tank.

2 regula-

A. Adjust carbonator primary CO

regulator (Reference manual pro­vided with carbonator).

B. Vent air out of carbonator tank

2

through relief valve. Actuate dis­pensing valve carbonated water
lever to make carbonator pump
cycle on.

C. Water, oil, or dirt, in CO

2 supply.

C. Remove contaminated CO

Clean CO

2 system (lines, regula-

2.

tors, etc.) using a mild detergent.
Install a clean CO

Publication Number: 166239002 - 8 - © 2003-2010, IMI Cornelius Inc.

2 supply.

Ice Cooled Dispensers Operators Manual

Trouble Probable Cause Remedy

DISPENSED PRODUCT
COMES OUT OF DIS­PENSING V AL VE CLEAR
BUT FOAMS IN CUP OR
GLASS.

DISPENSED PRODUCT
PRODUCES FOAM AS IT
LEAVES DISPENSING
VALVE.

A. Oil film or soap scum in cup or

glass.

B. Ice Used for finished drink is sub-

cooled.

C. Carbonator CO

2 regulator pres-

sure too high for existing water
conditions or temperature.

D. Syrup over-carbonated with CO

2

as indicated by bubbles in inlet
syrup lines leading to unit.

A. Dispensing valve restricted or

dirty.

B. Tapered nylon washer inside car-

bonated water line swivel nut
connector distorted restricting
carbonated water flow.

C. Dirty water supply.

D. Warm Product - No ice in bin,

bridged ice on cold plate or
plugged drain.

A. Use clean cup or glass.

B. Do not use ice directly from

freezer. Allow ice to become
‘‘wet’’ before using. (Refer to fol­lowing NOTE).

NOTE: Crushed ice in the glass also

causes dispensing problems.
When finished drink hits sharp
edges of ice, carbonation is
released from dispensed drink.

C. Reduce carbonator CO

2 regula-

tor pressure setting. (Reference
manual provided with carbon­ator).

D. Remove syrup tanks quick dis-

connects. Relieve tank CO

2 pres-

sure, shake tank vigorously, then
relieve tank CO

2 pressure as

many times as necessary to
remove over-carbonation.

A. Sanitize syrup system as

instructed.

B. Replace nylon washer. Make

sure it is properly seated.

C. Check water filter. Replace car-

tridge. (see NOTE)

D. Replenish ice, break ice up to

eliminate bridging, unplug the
drain

NOTE: If water supply is dirty, be
sure to flush lines and carbon­ator completely. It may be neces­sary to remove lines to
carbonator tank, invert tank, and
flush tank and all inlet lines to
remove any foreign particles or
dirt.

NO PRODUCT DIS­PENSED FROM ALL DIS­PENSING VALVES.

A. Transformer unplugged.
B. No electrical power to trans-

former.

C. Disconnecte d dispensing valves

power cord.

D. Disconnected or broken wiring to

A. Plug in the transformer.
B. Check fuse or circuit breaker.

C. Connect disp ensing valves power

cord.

D. Connect or repla ce wiring.

dispensing valves.

E. Inoperative transformer.

E. Replace transformer as

instructed.

© 2003-2010, IMI Cornelius Inc. - 9 - Publication Number: 166239002

Ice Cooled Dispensers Operators Manual

Trouble Probable Cause Remedy

NO PRODUCT DIS­PENSED FROM ONE
DISPENSING VALVE.

ONLY CARBONATED
WATER DISPENSED.

ONLY SYRUP DIS­PENSED.

A. Broken or disconnected wiring.
B. Inoperative dispensing valve

solenoid coil.
C. Inoperative dispensing valve

micro-switch.
A. Quick disconnects not secure on

syrup tanks.
B. Out of syrup.

C. BIB connectors not properly con-

nected.
D. Syrup secondary CO

2 regulator

not properly adjusted.
E. Inoperable dispensing valve.
F. Dispensing valve syrup flow reg-

ulator not properly adjusted.

G. Dispensing valve syrup flow reg-

ulator, syrup tank quick discon-

nect, or syrup lines restricted.
A. Plain water inlet supply line shut-

off valve closed.
B. Carbonator power cord

unplugged from electrical outlet.
C. Carbonator primary CO

2 regula-

tor not properly adjusted.

A. Repair or connect wiring.
B. Replace solenoid coil as

instructed.

C. Replace micro-switch as

instructed.

A. Secure quick disconnects on

syrup tanks.

B. Replenish syrup supply as

instructed.

C. Inspect and prope rly attach the

connectors.

D. Adjust syrup tanks secondary

CO

2 regulator as instructed.

E. Repair dispensing valve.
F. Adjust dispensing valve syrup

flow regulator (Water-to-Syrup
‘‘Ratio’’) as instructed.

G. Sanitize syrup system as

instructed.

A. Open plain water inlet supply line

shutoff valve.

B. Plug carbonator power cord into

electrical outlet.

C. Adjust carbonator primary CO

2

regulator (Reference manual pro­vided with carbonator).

Publication Number: 166239002 - 10 - © 2003-2010, IMI Cornelius Inc.

IMI Cornelius Inc.

www.cornelius.com