Cornelius ICE COOLED DISPENSERS Operation Manual
®
ICE COOLED DISPENSERS
Operators Manual
Release Date: October 8, 2003
Publication Number: 166239002
Revision Date: July 12, 2010
Revision: B
Visit the IMI Cornelius web site at www.cornelius.com
for all your Literature needs.
The products, technical information, and instructions contained in this manual are subject to
change without notice. These instructions are not intended to cover all details or variations of the
equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this equipment. This manual assumes that the pe rson(s) working o n the eq uipment have
been trained and are skilled in working with electrical, plumbing, pneumatic, and mechanical
equipment. It is assumed that appropriate safety precautions are taken and that all local safety and
construction requirements are being met, in addition to the information contained in this manual.
This Product is warranted only as provided in Cornelius’ Commercial Warrant applicable to this
Product and is subject to all of the restrictions and limitations contained in the Commercial Warranty.
Cornelius will not be responsible for any repair, replacement or other service required by or loss or
damage resulting from any of the following occurrences, including but not limited to, (1) other than
normal and proper use and normal service conditions with respect to the Product, (2) improper
voltage, (3) inadequate wiring, (4) abuse, (5) accident, (6) alteration, (7) misuse, (8) neglect, (9)
unauthorized repair or the failure to utilize suitably qualified and trained persons to perform service
and/or repair of the Product, (10) improper cleaning, (11) failure to follow installation, operating,
cleaning or maintenance instructions, (12) use of “non-authorized” p arts (i.e., parts that are not
100% compatible with the Product) which use voids the entire warranty, (13) Product parts in contact with water or the product dispensed which are adversely impacte d by changes in liquid scale
or chemical composition.
Contact Information:
To inquire about current revisions of this and other documentation or for assistance with any Cornelius product contact:
www.cornelius.com
800-238-3600
Trademarks and Copyrights:
Aurora, Cornelius, FlavorFusion, Hydro Boost, Optifill, Pinnacle, and Vanguard are registered
trademarks of IMI Cornelius Inc.
This document contains proprietary information and it may not be
reproduced in any way without permission from Cornelius.
Printed in U.S.A.
Copyright © 2005-2010, All Rights Reserved, IMI Corne lius, Inc.
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Read and follow all safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Recognize safety alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Different types of alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Tips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Qualified Service Personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
CO2 (Carbon Dioxide) Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Shipping And Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Mounting in a Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Recommended Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Details of Maintenance Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Clean All Exterior Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Cleaning the Tower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Cleaning Dispensing Valves, Post-Mix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Clean Dispensing Valves, Pre-Mix. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Clean and Sanitize Ice Bin, Drains and Drip Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Sanitize Tank Systems, Post-Mix and Pre-Mix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Sanitize Syrup Lines, BIB Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
CO2 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Drink Dispenser Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Valve Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SAFETY
SAFETY INSTRUCTIONS
Read and follow all safety instructions
Read and follow all safety instructions in this guide and on the machine (decals, labels, and laminated cards).
Read and understand all applicable OSHA (Occupation Safety and Health Administration) safety regulations
before operating the machine.
Recognize safety alerts
This is the safety alert symbol. When you see it in this guide or on the machine be alert
to the potential of personal injury, or damage to the machine.
Different types of alerts
There are three types of safety alerts:
DANGER — Indicates an immediate hazardous situation which if not avoided WILL result in seri-
ous injury, death, or equipment damage.
Ice Cooled Dispensers Operators Manual
WARNING — Indicates a potentially hazardous situation which, if not avoided, COULD result in
serious injury, death, or equipment damage.
CAUTION — Indicates a potentially hazardous situation which, if not avoided, MAY result in minor
or moderate injury or equipment damage.
SAFETY TIPS
• Carefully read all safety messages in this guide and safety signs on the machine.
• Keep safety signs in good condition and replace missing or damaged safety signs.
• Learn how to operate the machine and how to use the controls pro pe rly.
• Do not let anyone operate the machine without proper training.
• Keep your machine in proper working condition and do not allow unauthorized modifications to the machine.
QUALIFIED SERVICE PERSONNEL
WARNING — Only trained and certified electrical, plumbing and refrigeration technicians should ser-
vice this unit. ALL WIRING AND PLUMBING MUST CONFORM TO NATIONAL AND LOCAL CODES.
FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY, DEATH OR EQUIPMENT DAMAGE.
CO2 (CARBON DIOXIDE) WARNING
WARNING
gas leaks in the entire CO
small area, immediately ventilate the contaminated area before attempting to repair the leak. Personnel exposed to high concentration of CO
by loss of consciousness. FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY, DEATH.
© 2003-2010, IMI Cornelius Inc. - 1 - Publication Number: 166239002
— CO2 Displaces Oxygen. St rict Attention must be observed in the prevention of CO2
2 and soft drink system. If a CO2 gas leak is suspected, particularly in a
2 gas will experience tremors which are followed rapidly
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