Cornelius IACS224 Installation Manual

Installation Manual
“I” Series 224
Ice Cube Machine

IMPORTANT:

TO THE INSTALLER.
It is the responsibility of

the Installer to ensure that
the water supply to the
dispensing equipment is
provided with protection
against backflow by an air
gap as defined in
ANSI/ASME A112.1.2-1979;
or an approved vacuum
breaker or other such
method as proved effective
by test.

IMI CORNELIUS INC

www.Cornelius.com

Water pipe connections
and fixtures directly
connected to a potable
water supply shall be
sized, installed, and
maintained according to
Federal, State, and Local
Codes.

Part No. 630460070INS
Revised January 9, 2007
Revision: A

THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment

IMI CORNELIUS INC; 1998–2007©

PRINTED IN U.S.A

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TABLE OF CONTENTS

SAFETY INFORMATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RECOGNIZE SAFETY INFORMATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

UNDERSTAND SIGNAL WORDS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FOLLOW SAFETY INSTRUCTIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CO2 (CARBON DIOXIDE) WARNING 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SHIPPING, STORING, OR RELOCATING UNIT 1. . . . . . . . . . . . . . . . . . . . . . . . . .

GENERAL DESCRIPTION 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FREIGHT DAMAGE CLAIMS PROCEDURE 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SPECIFICATIONS, ICE CUBER 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INSTALLATION 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LOCATION OF EQUIPMENT 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLUMBING CONNECTIONS 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ELECTRICAL 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INSTALLATION CHECK POINTS. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

START-UP AND CHECK OUT 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OWNER-OPERATOR 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page

CLEANING PROCEDURES 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PREP-CLEANING 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CLEANING THE WATER SYSTEM AND EVAPORATOR 8. . . . . . . . . . . . . . . . . . . .

SANITIZING PROCEDURES 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DUMP CYCLE 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CIRCUIT BOARD SETTING 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ADJUSTING BRIDGE THICKNESS 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HARVEST CONTROL 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FULL BIN CONTROL 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WARRANTY 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LIST OF FIGURES

FIGURE 1. INSTALLATION 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 2. CUBER INSTALLATION 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 3. SINGLE EVAPORATOR WATER LEVEL 6. . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 4. ELECTRICAL BOX SWITCH PANEL 7. . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 5. FLOW CONTROL WASHER 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 6. DUMP CYCLE OPTIONS 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 7. CUBE SEPARATION 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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SAFETY INFORMATION

Recognize Safety Information

This is the safety-alert symbol. When you see this
symbol on our machine or in this manual, be alert to
the potentially of personal injury.

Follow recommended precautions and safe operating
practices.

Understand Signal Words

A signal word - DANGER, WARNING, OR CAUTION
is used with the safety-alert symbol. DANGER identi-
fies the most serious hazards.

DANGER

Safety signs with signal word DANGER or WARNING
are typically near specific hazards.

General precautions are listed on CAUTION safety
signs. CAUTION also calls attention to safety mes­sages in this manual.

WARNING

CAUTION

Follow Safety Instructions

Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in
good condition. Replace missing or damaged safety signs. Learn how to operate the machine and how to
use the controls properly. Do not let anyone operate the machine without instructions. Keep your machine in
proper working condition. Unauthorized modifications to the machine may impair function and/or safety and
affect the machine life.

CO2 (Carbon Dioxide) Warning

CO2 Displaces Oxygen. Strict Attention must be observed in the prevention of CO2 (carbon dioxide)
gas leaks in the entire CO2 and soft drink system. If a CO2 gas leak is suspected, particularly in a
small area, immediately ventilate the contaminated area before attempting to repair the leak. Person­nel exposed to high concentration of CO2 gas will experience tremors which are followed rapidly by
loss of consciousness and suffocation.

Shipping, Storing, Or Relocating Unit

CAUTION: Before shipping, storing, or relocating this Unit, the syrup systems must be sanitized and
all sanitizing solution must be purged from the syrup systems. All water must also be purged from
the plain and carbonated water systems. A freezing ambient temperature will cause residual water
remaining inside the Unit to freeze resulting in damage to internal components of the Unit.

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GENERAL DESCRIPTION

This section gives the Unit description, theory of operation, and design data for

IMPORTANT: To the user of this manual – This manual is a guide for installing, operating, and main­taining this equipment. Refer to the Table of Contents for page location for detailed information per­taining to questions that arise during installation, operation, service, or maintenance of this equip­ment.

FREIGHT DAMAGE CLAIMS PROCEDURE

The deliver of your equipment (freight company, distributor, or dealer) is responsible for loss or damage of your
shipment. All claims must be filed with the deliverer of your equipment. Please follow the steps below to deter­mine is your shipment is satisfactory or if a claim must be filed.

1. Check the number of products delivered against the number of products listed on the delivery receipt.
Should the totals not match, have the driver note all error on both copies and both you and the driver sign
and ate said notation.

2. Inspect all cartons for visible damage. Open and inspect as required before the driver leaves and have him
or her note any damage on the receipts. All damaged claims must be inspected within 15 days of delivery.
Notify your carrier immediately if concealed damage is found after delivery.

3. Should concealed damage be found when product is unpacked, retain the packing material and the product
and request an inspection from the deliverer.

4. All claims for loss or damage should be filed at once. Delays in filing will reduce the chance of achieving a
satis factory resolution to the claim.

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