Cornelius ED22 Series, 629096792TE, 629096795TE Installation Instructions Manual

ED2XX Adapter Kit Installation Instructions

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WARNING:

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WARNING:

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WARNING:

CAUTION:

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INSTALLATION INSTRUCTIONS

ED22XX 629096792TE AND 629096795TE KITS

S

AFETY

Before starting installation, read and understand all safety label and warnings on the machine. Also review and
understand all safety instructions in the owners, installation and service manuals.

Failure to comply could result in serious injury, death or damage to the equipment.

QUALIFIED SERVICE PERSONNEL

Only trained and certified electrical, plumbing and refrigeration technicians should service this unit.

All wiring and plumbing must conform to national and local codes. Failure to comply could
result in serious injury, death or equipment damage.

SAFETY PRECAUTIONS

This unit has been specifically designed to provide protection against personal injury. To ensure continued
protection observe the following:

Disconnect power to the unit before servicing. Follow all lock out/tag out procedures established by the user. Verify all
power is off to the unit before performing any work.

Failure to comply could result in serious injury, death or damage to the equipment.

Always be sure to keep area around the unit clean and free of clutter. Failure to keep this area clean may result in
injury or equipment damage.

Revision Date: July 08, 2016 www.cornelius.com Revision: A

© 2016, Cornelius Inc. - 1 - Publication Number: 629096792TEINS

ED2XX Adapter Kit Installation Instructions

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WARNING:

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WARNING:

Table 1. Loose-Shipped Parts

Item No. Part No. Name Qty.

620200136

1.
620200134

2. 15537 Lid Assembly 1

3. 29565 Bracket 2

4. 70217 #8 Screw 6

5. 50904 RTV 1

6. 90221 Label 1

7. 629096792TEINS Installation Instructions 1

8. 620701902 Acorn Nut, 8--32 Nylon 2

9. 620701901 Sealing Washer 2

10. 620037003 Baffle, Ice 1

11. 621701903 #8 Nylon Washer 2

12. 620505802 Insulation Strip 1

13. 630500109 Bin Stat 1

14. 43164 Screw MA 08-32 TRPH 10 SS 2

Lid & Lanyard assembly - Grey

Lid & Lanyard assembly - Black

1

15. 70100 Nut HEX 08-32 SS Nylok 2

All ice baffle plates and bin stats, if included or recommended in this kit, must be installed as directed in this manual
or the equipment manufacturer’s instructions.

Failure to comply could result in serious injury, death or damage to the equipment.

All of the attachment screws and plates must be installed as directed in this manual.

Failure to comply could result in serious injury, death or damage to the equipment.

1. Unpack the kit.

2. Place the insulation strip (item 12) over the studs on the baffle and insert the baffle assembly into the
adapter lid.

3. Place (2) sealing washers (item 9) over the studs and (2) flat washers (item 11), then fasten in place with
(2) plastic acorn nuts (item 8).

4. Set the ice maker lid on the top of the dispenser.

5. Using the slotted holes in the lid as a template, drill four (4) 0.140” diameter (9/64”) holes at the bottom of
the slots (see detail A). Use extreme care not to drill into the hopper. Fasten the lid to the dispenser with
four (4) #8 sheet metal screws, two on each side.

6. Seal the Icemaker to the top of the dispenser as follows:

A. Run beads of RTV around the opening in the lid and inside of the perimeter of the ice maker outline so

that the ice maker sets on the RTV.

Publication Number: 629096792TEINS - 2 - © 2016, Cornelius Inc.

ED2XX Adapter Kit Installation Instructions

8

8

9

9

10

10

11

11

12

12

2 PLACES

2 PLACES

2 PLACES

B. Set the ice maker onto the lid and position it as required.
C. Wipe away the excess RTV.

7. Drill 9/64” diameter holes into the ice maker cabinet using the bracket as a template. Use extreme care not
to drill into any Icemaker components (condenser, tubing, etc.). Secure the brackets using the screws
provided.

8. Install the wire form bracket, supplied with the bin stat kit (item 4), through the 5/8” diameter hole in the
bottom of the ice maker. Wrap the eye of the wire form over the stud near the hole to the end of the wire
form bracket and wrap the tube around the end of the bracket several times, insuring the tube is secure.

NOTE: The bin stat must not interfere with the agitator rotation or in the path of ice falling from the
Icemaker. If it interferes with the agitator or in the path of ice, bend the bracket out of the way.

9. If the plastic acorn nuts interfere with the positioning of the plastic manual fill cover, it may be necessary to
make small notches in the back of the cover to clear the acorn nuts.

10. The unit is now ready for operation.

© 2016, Cornelius Inc. - 3 - Publication Number: 629096792TEINS

Figure 1. ED2XX Kit

ED2XX Adapter Kit Installation Instructions

ICEMAKER

SEAL ICEMAKER TO

ITEM 2 WITH ITEM 5 (RTV)

DETAIL "A"

ENLARGED

DRILL 9/64 (.140) DIA.

HOLES USING BOTTOM

OF SLOTTED HOLES AS A

TEMPLATE.

4

2

3

(2) PLCS.

3

4

(6) PLCS.

4

1

6

VIEW "A"

O

Publication Number: 629096792TEINS - 4 - © 2016, Cornelius Inc.

Figure 2. ED2XX Kit

ED2XX Adapter Kit Installation Instructions

FRONT PANEL OF ICE MAKER

REMOVED FOR CLARITY

SEE DETAIL X
IN FIGURE 4

BINSTAT COIL

NOT SUPPLIED

WITH BINSTAT

DETAIL X

SUPPORT

SCALE 0.580

NOTE: BINSTAT MUST BE WRAPPED AROUND SUPPORT AS SHOWN.

Figure 3. Bin Stat

© 2016, Cornelius Inc. - 5 - Publication Number: 629096792TEINS

Figure 4. Detail X

ED2XX Adapter Kit Installation Instructions

Figure 5. Reference Sheetmetal Cover Opening Dimensions for Mounting Icemaker.

Publication Number: 629096792TEINS - 6 - © 2016, Cornelius Inc.