Cornelius 629088480 User Manual

Thermostat Reset Upgrade Kit Installation Instructions

INSTALLATION INSTRUCTIONS

FCB Pinnacle 2 Flavor Emerson Units

THERMOSTAT RESET UPGRADE KIT P/N 629088480

IMPORTANT: This procedure is intended for use by a Qualified Service Technician.

IMPORTANT: This kit is intended to be a direct replacement of the existing safety circuit. If the
unit does not have a reset box on the back, call IMI Cornelius Service at 800-238-3600.

NOTE: Open the Cornelius web site www.cornelius.com, search for 629088480INS, and print the
instructions off in color.

Parts List

Item Description Qty

1 Retro-Kit Enclosure Box (with wiring inside) 1
2 Hole Template 1
3 Short Thread-Cutting Screws (if needed) 6
4 Set of wire ties 1
5 Screws, 1 spare 3
6 Wiring Diagram – 620920907 1
7 7/8” Bushing (if needed) 1
8 Hex Nut 1

9 Harness, In-Rush Protection 2
10 Label, Hot Gas Error (not shown) 1
11 Brass Screws and S.S. Lock-washers (not shown) 4

Retro-Kit

Enclosure Box

Bushing

Hex Nut

Screws

Wire Diagram

Hole Template

Set of Wire Ties

Short Thread
Cutting Screws

In-Rush Protection
Harnesses

Tool List

Multi-Use Screwdriver Wire Stripper/Crimper
1/4” Nut Driver Needle Nose Pliers
Multi-meter Set of Mixed Terminals (red male and female

Release Date: June 30, 2005 www.cornelius.com Revision: C

© 2005, IMI Cornelius Inc. - 1 - Publication Number: 629088480INS

AMP fastons, fully insulated)

Thermostat Reset Upgrade Kit Installation Instructions

Installation Instructions

1. Pull Pinnacle away from wall. DISCONNECT POWER FROM THE UNIT. Remove lower back
panel.

2. Remove the 4 screws holding contactor
box cover (bottom rear of unit). The box
will now pivot on hinges. Also remove the
4 screws holding the original safety circuit
box on the back of the lower frame.

Contactor Box

3. Remove leads LD1 and LD2 from
transformer 1, located in contactor box.
These are the piggybacked connections.
Remove the labeled terminals from the
piggybacks and replace in their original
positions.

Original Safety Box

Place TX1-LD1 and TX1-LD2 back on transformers.

Use same location from placement.

Remove piggybacked wires and leads from transformer.

Publication Number: 629088480INS - 2 - © 2005, IMI Cornelius Inc.

Thermostat Reset Upgrade Kit Installation Instructions

4. Remove thermostat wires from their
connections. Feed the wires out of the
contactor box. Discard the black jumper
wire.

5. Feed the white wires that originate from
the safety circuit box out of the contactor
box.

Disconnect white

contactor wire from

thermostat wire.

Disconnect black

jumper from thermostat

wire and discard.

Remove the two white wires

and black thermostat wires

from contactor box.

6. Pull out safety circuit box and remove the ground screw. Disconnect the main power and contactor
harness leads for the contactor.

7. Feed the white wires out through the hole and remove the box.

NOTE: Note the mounting hole locations on
the original box. If the mounting holes are on

Box with mounting holes on

top and bottom. Drill new.

Box with mounting holes on

sides. Use existing.

the side of the box, proceed to step 14.
If the mounting locations are on the top and
bottom, remove all wires and bushing and
proceed to the next step to drill new
mounting holes.

© 2005, IMI Cornelius Inc. - 3 - Publication Number: 629088480INS