Cornelius 6000 User Manual

MILLENNIUM II 6000

Installation Manual

Release Date: April 29, 2003 Publication Number: 620919546INS Revision Date: September 10, 2004 Revision: B Visit the IMI Cornelius web site at www.cornelius.com

for all your Literature needs.

TABLE OF CONTENTS

Unit Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Receiving & Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation Kit P/N 629087473 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Cleaning & Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Cleaning & Sanitizing the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Daily Cleaning & Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Maintenance of the Refrigeration System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Panel Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

17.600

[ 447,04 ]

Millennium II 6000 Installation Manual

UNIT SPECIFICATIONS

12.523

[ 318,1 ]

32.048

[ 814,03 ]

10.389

[ 263,88 ]

26.125

[663,57 ]

9.090

[ 230,89 ]

Model Number: Millennium II 6000

Electrical Ratings: 115 VAC / 1 Phase / 60HZ / 11.1 Amps

230 VAC / 1 Phase / 60HZ / 5.50 Amps 230 VAC / 1 Phase / 50HZ / 6.0 Amps

Electrical Connection: 115V 3 Prong Plug with Ground (supplied)

230V 2 Prong Plug (supplied) 15 Amp Receptacle with Ground 15 Amp Circuit Breaker

Water Requirements: 3/8 (9.5 mm) SAE Male Flare Inlet

Minimum 20 psig (1.4 Bar) Recommended 40 psig (2.8 Bar) Maximum 60 psig (4.14 Bar)

Refrigeration: 7.0 oz. (198.4 g) R-134A Refrigerant

1/3+ HP Compressor

Test Pressures: High: 230 psig (15.8 Bar)

Low: 90 psig (6.2 Bar) Air Cooled Condenser

Recommended Clearance: 18 in. (46 cm) Above Dispenser

6 in. (16 cm) At Side Panel Vents

Weight: Shipping: 140 lbs. (63.5 kg)

Operating: 220 lbs. (100 kg)

Concentrate Supply Line Length: 50 feet (15.2 m) Total Maximum

15 feet (4.5 m) Vertical Maximum

Approvals: UL

CUL NSF

Millennium II 6000 Installation Manual

RECEIVING & UNPACKING

1. Inspect the carton and note any damage, regardless if it appears minor. If the carton is damaged, note on the consignee copy of the freight invoice “exterior carton damage – concealed damage possible”.

2. Cut the banding strap and remove the exterior carton sleeve, internal fillers and plastic bag around the dispenser. Carefully inspect for damage.

NOTE: IMI Cornelius is not responsible for damaged freight. If damage is found, you must save all packaging material and contact the freight carrier. Failure to contact the carrier within 48 hours of receipt may void your claim.

INSTALLATION

1. Typically the dispenser is placed directly on the counter and a food grade silicone sealant is applied around the base. However, the legs that are included with the dispenser may be used. The following instructions assume the legs will not be used.

2. Depending on the type of counter, it may be necessary to provide access through the counter at the rear of the dispenser for the drain, power, water and concentrate connections.

INSTALLATION

Installation Kit P/N 629087473

Item Part Number Description Qty.

1 300423000 Connector Bag-N-Box 375 6

2 31525016 O-Ring 614ID 070CS 1

3 50119 Hose Plastic 5.8ID X 1/8 Wall 5 ft.

4 70339 Clamp Hose 1

5 620919546INS Manual Installation Millennium 6V 1

6 620920205 thru 10 Flavor Strip Assorted #1 thru #6 6

3. With the assistance of another person, lift the dispenser using the base and place it on the counter.

NOTE: The dispenser is extremely heavy when operational. Make certain the counter can support a minimum of 300 lbs. directly below the dispenser.

4. Sanitizing Prior to Initial Use

The beverage system must be cleaned and sanitized after installation is completed to safeguard against any possible contaminants that may have entered the system during transport or installation. Refer to the “Cleaning and Sanitizing the System” section of this manual for procedures.

5. Connecting the Water Supply

A. Water Pipe Connections and fixtures directly connected to a potable water supply shall be sized,

installed and maintained according to federal, state and local laws.

B. It is recommended that a 1/2” OD copper supply line with a shut–off valve and water filter be

located within 3–6 feet (.9–1.8 m) of the dispenser.

C. Remove the splash panel. Run the water supply line through the hole in the back of the base

marked “water” and up the front of the unit to the water inlet fitting located behind the splash

panel. D. Connect the 3.8” ID supply line to water supply with a 3/8” barb fitting. E. When installing the splash panel, attach the ground wire, at the water bath front, to the splash

panel grounding tab.

Millennium II 6000 Installation Manual

NOTE: The dynamic water pressure must be 20 psig (1.3 Bar) minimum to ensure correct valve flow control and must not exceed 100 psig to avoid valve damage.

6. Filling the Ice Water Bath A. Remove the top panel and locate the filler hole in the top of the refrigeration deck. B. Fill the water bath with cool water until it begins to trickle out of the overflow tube and into the drip

tray. Use tap water. Do not use distilled water as it’s purity has very low electrical conductivity. This can degrade performance of the electronic ice bank control.

C. Reinstall the top panel.

7. Connecting Power Supply & Starting Refrigeration A. Plug the power cord into a 115VAC 15 Amp grounded receptacle. B. Place the rocker switch and key switch, both located on the top panel, to the “on” position. Note

that the rocker switch controls power to the dispenser and the key switch controls the pumps and valves.

C. The Millennium forms an ice bank of approximately 25 lbs. (11.4 kg) in about 5 hours at a room

temperature of 75

F (24oC). Once the ice bank has grown to the proper size, the ice bank control

will shut down the refrigeration circuit.

D. The ice bank control operates the compressor and condenser fan motor to control the size of the

ice bank. The control board will not start or re–start the compressor until after the compressor has been off for at least 3 minutes to all refrigeration system pressure to equalize.

NOTE: It is normal to see water trickle from the overflow as the ice bank forms.

8. Electronic Control Board Function

An integrated circuit board and microprocessor are used to control the electrical functions of the Millennium beverage dispenser. Functional features of the control board include:

• Ice bank control with compressor start-up protection

• LED diagnostics

Inputs to the control board include line power and the ice bank position sensor. Switched outputs from the circuit board include the compressor, agitator motor, and condenser fan motor (refer to electrical diagram in reference section).

9. Ice Bank Control

The ice bank control operates the compressor and condenser fan motor to control the size of the ice bank. The control board will not restart the compressor until after the compressor has been off for at least 3 minutes to allow the refrigeration system pressures to equalize.

10. LED Diagnostics

LED diagnostic lights are mounted on the control board to assist in troubleshooting. There is one green LED and one red LED.

Green LED

Red LED

+ 11 hidden pages

Cornelius 6000 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual