Page 1
ILLUSTRATED PARTS LIST
CARBONAT OR WITH PLAIN WATER BOOSTER
MODEL NO.
416417xxx
496417xxx
IMI CORNELIUSINC.
One Cornelius Place
Anoka,MN.55303-.6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
CARBONATOR w/WATER BOOSTER
1of8
Rev A
Manual Part No. 319642003
12-8-81 Revised: 8-14-2002
ã IMI Cornelius Co., 1981-2002
Page 2
IMI CORNELIUSINC.
One CorneliusPlace
Anoka,MN.55303-6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
ILLUSTRATED PARTS LIST
CARBONATOR WITH PLAIN WATER BOOSTER
37
25
22
42
12
43
32
24
23
14
35
2
1
4
8
36
18
33
25
22
39
7
26
21
16
17
28
20
28
15
Manual Part No. 319642003
12-8-81 Revised: 8-14-2002
ã IMI Cornelius Co., 1981-2002
19
30
24
6
31
27
41
40
3
38
9
29
FIGURE 1. CARBONATOR ASSEMBLY
WITH PLAIN WATER BOOSTER
2of8
Rev A
13
10
5
11
34
CARBONATOR w/WATER BOOSTER
Page 3
IMI CORNELIUSINC.
One Cornelius Place
Anoka,MN.55303-.6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
ILLUSTRATED PARTS LIST
CARBONATOR WITH PLAIN WATER BOOSTER
Item
No.
Part No. Name
1 151281000 Washer Sr .640 I.D.
2 160155000 Nut Hex 5/8-18
3 178025100 Gasket1/4Male Flare
4 186768000 Nut Hex 7/16-20
5 187483000 Clamp Pump and Mot
6 187502000 Fitg L 3/8-MPT x 7/16-20
7 309854000 Clamp
8 311279000 Washer Sr .448 I.D.
9 311304000 Gasket3/8Male Flare
10 560003353 Nut J-Nut 1/4-20
11 312996001 Pump Water 100-GPH
12 313736000 Clip Guide
13 315183000 Motor Pump 120V 60HZ
320626000 Motor Pump 230V 50/60HZ
14 164704020 Cord Serv 120V 60HZ
309834020 Cord Serv 230V 50HZ
560001467 Cord Serv Germany
139265320 Cord Serv Austria
15 315961000 Screw MA 4-40 PAPH 36
16 317746000 Link
17 317747000 Brkt
18 3829 Cover Cabinet
19 317752000 Spring
20 317771000 Switch Level Cntl
21 317772000 Pin Link
22 318018006 Tube Asy w/Chk Val (See Figure 3)
Item
No.
Part No. Name
23 4290 Cabinet
24 3957 Tube Conn .375 I.D. x 14” (See
Figure 4)
3425 Tube Asy Wtr In (See Figure 8)
25 318029000 Tube Prod .250 I.D. x 9”
(See Figure 5)
26 318034000 Tank
27 318036000 Nut Push .125 Stud
28 318037000 Insulation Switch Micro
29 318039000 Clip Thermo
30 318040020 Thermostat Cntl
31 318123000 Brkt Switch Actuator
32 318362000 Stem Assy R-Val
33 560003345 Bolt 1/4-20 HXSL 20
34 319214000 Insulation, Pump
35 319453000 Strain Relief
3231 Strain Relief Germany
36 319941000 ScrewTR8-32HXWS12
37 320767000 Screw SE 10-24 PAPH 12
38 361003200 Fitg L 3/8-MPT x 5/8-18
39 319605000 Tube Prod .250 I.D. x 24” (See
Figure 6)
40 342663000 Screw TC 8-32 PAPH 12
41 319621000 Tube Conn .265 I.D. x 2”
(See Figure 6)
42 320669000 Switch Press (Germany)
43 320734000 Screw SE 6-32 PAPH 12 (Germany)
CARBONATOR w/WATER BOOSTER
3of8
Rev A
Manual Part No. 319642003
12-8-81 Revised: 8-14-2002
ã IMI Cornelius Co., 1981-2002
Page 4
IMI CORNELIUSINC.
One CorneliusPlace
Anoka,MN.55303-6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
ILLUSTRATED PARTS LIST
CARBONATOR WITH PLAIN WATER BOOSTER
11
3
2
4
9
18
8
15
14
13
1
10
9
4
16
5
6
FIGURE 2. CARBONATOR ASSEMBLY WITH PLAIN WA TER BOOSTER
Item
No.
Part No. Name
1 151281000 Washer Sr .640 I.D.
2 560003345 Bolt MA 1/4-20 HXSL 20
3 318976000 Screw MA 1/4-20 HXSL 16
4 319941000 ScrewTR8-32HXWS12
5 396115010 Foot
6 319605000 Tube Prod .250 I.D. x 24”
(See Figure 6)
7 318826000 Relay
8 319634044 Wrap Bottom
9 319604044 Cover Wrap
7
17
Item
No.
Part No. Name
10 319300000 Reg Solenoid Assy 120V 60HZ
(See Figure 7)
319300001 Reg Solenoid Assy 230V 50HZ
(See Figure 7)
11 325192000 Bushing Snap
12 319623020 Harn Wire (Not Shown)
13 186694000 Plug Button
14 186299000 Strain Relief
15 150779000 Washer Ft .281 I.D.
16 189429000 Nut Hex 1/4-20
17 188117000 ScrewSMTRPH12
18 319621000 Tube Conn .265 I.D. x 2” (See
Figure 6)
Manual Part No. 319642003
12-8-81 Revised: 8-14-2002
ã IMI Cornelius Co., 1981-2002
4of8
Rev A
CARBONATOR w/WATER BOOSTER
Page 5
IMI CORNELIUSINC.
One Cornelius Place
Anoka,MN.55303-.6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
ILLUSTRATED PARTS LIST
CARBONATOR WITH PLAIN WATER BOOSTER
Item
No.
Part No. Name
318018006 Tube Asy w/Chk Val
1 183310000 Valve Chk Blkhd
2 176017000 Nut Swiv 7/16-20
3 77010400 Fitg Nipl .26550 I.D.
4 178025100 Gasket1/4Male Flar
5 176001000 Ferrule .425 I.D.
6 174103001 Tubg Vinbrd .250 I.D. (Sold by the
Foot)
FIGURE 3. TUBE WITH CHECK VALVE ASSEMBLY
Item
No.
Part No. Name
3957 Tube Conn .375 I.D. x 14”
1 174292000 Tubg Flexcor .375 I.D. (Sold by the
Foot)
2 176204000 Ferrule .640 I.D.
3 176205000 Fitg Nipl .375 I.D.
4 311242000 Nut Swiv 5/8-18
5 3916 Fitg Blkhd 3/8-Barb x 5/8-18
FIGURE 4. TUBE ASSEMBLY
6
5
2
3
4
1
5
2
4
3
1
2
Item
No.
Part No. Name
318029000 Tube Prod .250 I.D. x 9”
1 174103001 Tubg Vinbrd .250 I.D. (Sold by the
Foot)
2 176001000 Ferrule .425 I.D.
3 317741000 Fitg Blkhd
FIGURE 5. TUBE ASSEMBLY
CARBONATOR w/WATER BOOSTER
5of8
Rev A
3
2
1
Manual Part No. 319642003
12-8-81 Revised: 8-14-2002
ã IMI Cornelius Co., 1981-2002
Page 6
ILLUSTRATED PARTS LIST
CARBONATOR WITH PLAIN WATER BOOSTER
Item
No.
Part No. Name
319605000 Tube Prod .250 I.D. x 24”
319621000 Tube Conn .265 I.D. x 2”
1 174103001 Tub Vinbrd .250 I.D. (Sold by the
Foot)
174478000 Tubg Flexcor .265 I.D. (Sold by the
Foot)
2 176001000 Ferrule .425 I.D.
176000000 Ferrule .500 I.D.
3 176017000 Nut Swiv 7/16-20 (319621000)
4 77010400 Fitg Nipl .265 I.D. (31962100)
5 77040100 Fitg L Swv 1/4-Barb x 7/16-20
IMI CORNELIUSINC.
One CorneliusPlace
Anoka,MN.55303-6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
5
1
2
3
4
Item
No.
Part No. Name
319300000 Reg Solenoid Assy 120V 60HZ
319300001 Reg Solenoid Assy 230V 50HZ
1 311765001 Valve Chk Dual
2 187485000 Fitg L 1/4-MPT x 7/16-20
3 318827000 Valve Solnd 120V 60HZ
320667000 Valve Solnd 240V/208V
4 310961000 Fitg T 1/4-MPT x 7/16-20
5 318824000 Reg Press Water
6 310156000 Fitg 1/4-MPT x 5/8-18
7 312061000 Fitg Blkhd 5/8-18
8 311304000 Gasket3/8Male Flare
9 178025100 Gasket1/4Male Flare
10 318828000 Brkt Solenoid
11 320770000 Screw SE 8-32 PAPH 12
12 183068000 Fitg 1/4-NPT
FIGURE 6. TUBE ASSEMBLY
12
4
3
10
11
7
8
6
2
5
1
9
Manual Part No. 319642003
12-8-81 Revised: 8-14-2002
ã IMI Cornelius Co., 1981-2002
FIGURE 7. REGULATOR AND SOLENOID ASSEMBLY
6of8
Rev A
CARBONATOR w/WATER BOOSTER
Page 7
IMI CORNELIUSINC.
One Cornelius Place
Anoka,MN.55303-.6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
ILLUSTRATED PARTS LIST
CARBONATOR WITH PLAIN WATER BOOSTER
Item
No.
Part No. Name
3425 Tube Asy Wtr In
1 77063701 Fitg T 3/8-Barb x 7/16-20
2 176205000 Fitg Nipl .375 I.D.
3 311242000 Nut Swiv 5/8-18
4 176204000 Ferrule .640 I.D.
5 174292000 Tubg Flexcor .375 I.D. (Sold by the
Foot)
6 3916 Fitg Blkd 3/8-Barb x 5/8-18
FIGURE 8. TUBE ASSEMBLY PLAIN WATER
6
4
5
4
1
4
5
4
3
2
CARBONATOR w/WATER BOOSTER
7of8
Rev A
Manual Part No. 319642003
12-8-81 Revised: 8-14-2002
ã IMI Cornelius Co., 1981-2002
Page 8
IMI CORNELIUSINC.
One CorneliusPlace
Anoka,MN.55303-6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
ILLUSTRATED PARTS LIST
CARBONATOR WITH PLAIN WATER BOOSTER
ACCESSORIES/KITS
KIT REG WTR PRESS
P/N 310150000
REG PRESS WTR
P/N 311367000
KIT REPAIR REG
P/N 311656000
KIT THERMOSTAT
P/N 316599000
Manual Part No. 319642003
12-8-81 Revised: 8-14-2002
ã IMI Cornelius Co., 1981-2002
8of8
Rev A
CARBONATOR w/WATER BOOSTER