Canadian Patent Numbers 912,514 (10/72), 936,855 (11/73), 4,429,543, 4,921,149
LIST OF TABLES
Other Patents Pending
i
91715
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SAFETY PRECAUTIONS
Always disconnect power to the dispenser before servicing or cleaning.
Never place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator rotation
occurs automatically when the dispenser is energized!
This ice dispenser has been specifically designed to provide protection against personal injury and eliminate
contamination of ice. To ensure continued protection and sanitation, observe the following:
ALWAYS be sure the removable lid is properly installed to prevent unauthorized access to the hopper interior and possible contamination of ice.
ALWAYS be sure the upper and lower front panels are securely fastened.
ALWAYS keep area around the dispenser clean of ice cubes.
CAUTION: Dispenser cannot be used with crushed or flaked ice.
Use of bagged ice, which has frozen into large chunks, can void warranty. The dispenser
agitator is not designed to be an ice crusher. Use of large chunks of ice which “jam up”
inside the hopper will cause failure of the agitator motor and damage to the hopper. If bagged ice
is used, it must be carefully and completely broken into small, cube-size pieces before filling into
the dispenser hopper.
GENERAL DESCRIPTION
The 3030 series of ice dispensers solve ice and beverage service needs in the sanitary, space saving, economical way. Designed to be manually filled with ice from any remote ice making source, these dispensers will dispense cubes (up to 1-1/4I 2 in size), cubelets and hard-chipped or cracked ice; and in addition, several flavors
of post-mix beverages.
The sink can be easily and quickly removed. The unit must never be lifted or moved by the sink.
Dispensers include faucets and cold plates and are designed to be supplied directly from syrup tanks and carbonator, with no additional cooling required.
Table 1. Specifications
Model:3030AK6, 3030AK6PB* 3030AK8, 3030AK8PB* 3030AK10, 3030AK10PB *
Ice Storage:220 lbs.220 lbs.220 lbs.
Maximum Number of Faucets
Available:6810
Built-in Cold Plate:YesYesYes
Electrical:120/1/60120/1/60120/1/60
Dimensions:30IW x 30ID x 36IH30IW x 30ID x 36IH30IW x 30ID x 36IH
*Push-Button
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INSTALLATION INSTRUCTIONS
1. The ice dispenser must be sealed to the counter. The template drawings (See Figure 2) indicate openings
which must be cut in the counter. Locate the desired position for the dispenser, then mark the outline dimensions and cut out locations using the template drawing. Cut openings in the counter.
Apply a continuous bead of NSF International (NSF) approved silastic sealant (DOW 732 or equal) approximately 1/4I inside of the unit outline dimensions and around all openings. Then position the unit on the
counter within the outline dimensions. All excess sealant must be wiped away immediately. The sink is
shipped loose and is not to be sealed. This is needed for installation of the beverage system and
for service.
2. Beverage connections are made in the front of the unit. With the lower panel removed, use the plumbing
schematic (See Figure 4) or schematic on rear of panel to determine syrup and water connections.
3. Carefully pull the beverage tubes, drain line and power cord through the large openings in the bottom
of the unit.
4. Connect the drain tube to an open drain. If additional piping is required, it must be 3/4I IPS (or equal) and
must pitch downward away from the unit for proper drainage.
5. Connect the beverage system product lines as indicated in Figure 4. This work should be done by a qualified service person.
6. Clean the hopper interior. (See CLEANING INSTRUCTIONS on pages 9 - 10 ).
7. Connect the power cord to a 115 volt, 60 cycle, 3-wire grounded receptacle. All electrical wiring must conform to national and local electrical codes.
GATE RESTRICTOR PLATE
CAUTION: Disconnect power to dispenser before installing, removing or
adjusting restrictor.
INSTALL PLATE ON
STUDS AS SHOWN
FIGURE 1. GATE RESTRICTOR PLATE
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ADJUSTMENT
This dispenser is provided with a gate restrictor plate, installed in it’s highest position. This plate adjusts the rate
of ice flow from the dispenser. In applications using buckets, carafes or other large containers, the plate may be
removed entirely for maximum ice flow. For glasses and cups, the plate may be adjusted downward to reduce
the flow of ice. The best position depends on the type of ice being used and the size container and must be
found by trial and error. Adjustment is made by loosening the upper two ice chute retaining nuts, sliding the restrictor plate to the desired position and re-tightening the nuts.
If the dispenser fails to dispense the ice when operated, check that the hopper has ice in it and that power is
being supplied to the unit. If the problem persists, check the following.
1. Determine if the agitator is rotating (check for the sound of ice movement in the hopper).
2. Observe whether the gate is opening.
917153
Page 6
30
*1.125I
I
14 I
OPENING
8.625
*27.750I
*1.125I
*20.766I
0.500
(4) PLCS.
6.5I
NOTE: Shaded area indicates opening in counter required
for utilities and beverage tubing.
FRONT
17I
OPENING
30I
FIGURE 2. MOUNTING TEMPLATE
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5
91715
FIGURE 3. BEVERAGE SYSTEM SCHEMATIC
NOTE: REFER TO APPROPRIATE PLUMBING
SCHEMATIC FOR
HOOKUP’S
REGULATOR
1
2
3
4
5
6
7
8
9
S1
S2
S3
S4
S5
S6
S7
S8
S9
S10
10
S1
S2S3
S4
S5
S6
S7
S8
S9
S10
ITEMS OUTSIDE OF THE BROKEN
LINES ARE NOT INCLUDED WITH
THE UNIT.
COLD PLATE
SUPPLY
FAUCETS
ROOT BEER
PSIG
15 – 50 PSIG
REGULATORS
CO2 TANK 2
TANKS
FILTER
CARBONATOR
Page 8
PLUMBING SCHEMATIC
1
W
SYRUP
INLETS
2
S3S2S1
3
W
S3S2S1S4S5S6
COLD PLATE
1,2
3
WATER INLETS
MAY BE CARBONATED
OR NONCARBONATED
FAUCETS
MANIFOLDS
BEHIND
VALVES
4,5,6
4
W
SYRUP
INLETS
5
6
W
S6S5S4
NOTE: 1) TO SERVICE COLD PLATE INLET FITTINGS, SINK HAS TO BE REMOVED. TO REMOVE, DISCON NECT SINK DRAIN
CONNECTIONS, THEN LIFT TWO (2) SIDE MOUNTING PINS AND PULL SINK FORWARD. REVERSE TO RECONNECT.
2) MAKE SURE ALL DRAIN CONNECTIONS ARE PROPERLY POSITIONED FOR DRAINING AFTER SERVICE, BEFORE
PANELS ARE INSTALLED.
3) DO NOT USE INLETS.
FIGURE 4. PLUMBING SCHEMATIC – MODEL 3030AK6, –6PB
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PLUMBING SCHEMATIC
1
S1
S1S6S2
SYRUP INLETSSYRUP INLETS
2
W
S2S3
3
S4S3
4
W
1,2
FAUCETS
MANIFOLDS
BEHIND VALVES
COLD PLATE
5
6,7,8
3,4
WATER INLETS
MAY BE CARBONATED
OR NONCARBONATED
5
W
S5S4
68
W
S5
7
S7S8
S6
S7
S8
NOTE: 1) TO SERVICE COLDPLATE INLET FITTINGS, SINK HAS TO BE REMOVED. TO REMOVE, DISCONNECT SINK
DRAIN CONNECTIONS, THEN LIFT TWO (2) SIDE MOUNTING PINS AND PULL SINK FORWARD. REVERSE
TO RECONNECT.
2) MAKE SURE ALL DRAIN CONNECTIONS ARE PROPERLY POSITIONED FOR DRAINING AFTER SERVICE,
BEFORE PANELS ARE INSTALLED.
FIGURE 5. PLUMBING SCHEMATIC – MODEL 3030AK8, –8PB
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PLUMBING SCHEMATIC
FAUCETS
1
SYRUP INLETS
NOTE: 1) TO SERVICE COLD PLATE INLET FITTINGS, SINK HAS TO BE REMOVED. TO REMOVE, DISCONNECT SINK DRAIN
CONNECTIONS, THEN LIFT TWO (2) SIDE MOUNTING PINS AND PULL SINK FORWARD. REVERSE T0 RECONNECT.
2
43
COLD PLATE
5
1,5,6,7,
8,9,10
WATER INLETS
MAY BE
CARBONATED
OR PLAIN WATER
6
87
SYRUP INLETS
9
10
S10S9S8S7S64S5S4S3S2S132
2) MAKE SURE ALL DRAIN CONNECTIONS ARE PROPERLY POSITIONED FOR DRAINING AFTER SERVICE, BEFORE
PANELS ARE INSTALLED.
FIGURE 6. PLUMBING SCHEMATIC – MODEL 3030AK10, –10PB
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MAINTENANCE
The following dispenser maintenance should be performed at the intervals indicated:
DAILY (or as required)
Remove foreign material from the vending area sink to prevent drain blockage.
WEEKLY (or as required)
Clean vending area. Check for proper water drainage from the vending area sink.
MONTHLY
Clean and sanitize the hopper interior (see CLEANING INSTRUCTIONS).
START-UP AND OPERATING INSTRUCTIONS
Fill the hopper with ice. With a built-in cold plate, dispense several large cups of ice (approximately one {1} minute total dispensing time) to allow ice to fill the cold plate. Add ice to the hopper as necessary to refill, then replace the lid. Allow 10 to 15 minutes for the cold plate to cool down. Repeat this procedure whenever the dispenser has been standing overnight or other long periods without ice use. Start up the beverage system and
adjust faucets to the proper brix. Contact your local syrup distributor for complete information on the beverage
system.
In normal operation, pushing the ice dispenser lever will cause ice to flow from the ice chute. Ice flow will continue until the lever is released. Pushing the lever on any faucet will provide beverage of the appropriate flavor.
NOTE: Use caution to avoid spilling when filling dispenser. immediately clean up any spilled ice from
filling or operating the unit. To prevent contamination of ice, the lid must be installed on the
unit at all times.
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CLEANING INSTRUCTIONS
WARNING: DISCONNECT POWER BEFORE CLEANING! Do not use metal scrapers, sharp
objects or abrasives on the ice storage hopper, top cover and the agitator disk, as damage
may result. Do not use solvents or other cleaning agents, as they may attack the
plastic material.
DISPENSER
1. Clean the ice storage hopper at least once a month.
2. Remove the center screw on the agitator disk and lift off the agitator and the agitator disk assembly. Wash
and rinse them thoroughly.
3. Wash down the inside of the hopper and top cover with a mild detergent solution and rinse thoroughly to
remove all traces of detergent.
4. Replace the agitator.
5. Sanitize the inside of the hopper and agitator with a solution of 1 ounce of household bleach in 2 gallons of
water. (200 PPM)
6. Remove ice chute cover as follows:
A.Flex sides outward to disengage lower pins.
B.Lift ice chute cover to disengage upper pins.
C.Lower ice chute cover down out of unit. NOTE: it may be helpful to twist cover slightly.
7. Clean the inside of the ice chute and ice chute cover with a mild detergent solution and rinse thoroughly to
remove all traces of detergent.
8. Reverse steps above to reassemble ice chute.
9. Sanitize as described in Step 5.
COLD PLATE
1. Remove splash panel and merchandiser.
2. Remove bottom two (2) screws on the ice chute and loosen the top two (2) screws. You do not have to remove the ice chute. (During reassembly, make sure the ice gate restrictor is relocated to its
correct position.)
3. Remove the screw, hold the beverage faucet panel and bring forward.
4. Remove the tape holding the lower cold plate cover to the top cold plate cover.
5. Lift the lower cold plate cover up into the top cover.
6. Remove any debris from the drain trough and spring. Check that the drain hole is not clogged.
7. Wash down the inside of the cold plate, tray and cover with a mild detergent solution and rinse. A small,
long-handled brush will be found helpful in reaching the corners.
8. Slide the cover forward, taking care that it is securely positioned on the cold plate.
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9. Reassemble.
BEVERAGE SYSTEM
1. Remove faucet spouts, wash in mild detergent, rinse and replace.
2. Disconnect electrical power to the carbonator. Shut off the water supply and close the CO2 regulator to the
carbonator.
3. Disconnect the syrup tanks from the system.
4. Energize the beverage faucets to purge the remaining soda in the system.
5. Use a clean 5 gallon tank for each of the following.
A.Cleaning tank - Fill with hot (120° - 140°) potable water.
B.Sanitation Tank - Fill with a chlorine sanitizing solution to the strength of 1 ounce of household
bleach (sodium hypochlorite) to 2 gallons of cold (ambient) potable water (200 PPM).
6. Repeat the following procedure on each of the units’ syrup product lines:
A.Connect the cleaning tank to the syrup line to be sanitized and to the CO2 system.
B.Energize the beverage faucet until the liquid dispensed is free of any syrup.
C.Disconnect the cleaning tank and hookup the sanitizing tank to the syrup line and CO2 system.
D.Energize the beverage faucet until the chlorine sanitizing solution is dispensed through the faucet.
Flush at least 2 cups of liquid to ensure that the sanitizing solution has filled the entire length of the
syrup lines.
E.Disconnect the sanitizing tank. Hookup the product tank to the syrup line and to the CO2 system.
F.Energize the faucet to flush the sanitizing solution from the syrup line and faucet. Continue to draw on
the faucet until only syrup is dispensed.
7. Repeat Step 2 in reverse order to turn on the carbonator. Dispense at least 1 cup of beverage from each
faucet. Check taste. Continue to flush if needed, to obtain a satisfactory tasting drink.
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TROUBLESHOOTING GUIDE
Should your unit fail to operate properly, check that there is power to the unit and that the hopper contains ice.
If the unit does not dispense, check the following chart under the appropriate symptoms to aid in locating
the defect.
TroubleProbable Cause
BLOWN FUSE OR CIRCUIT BREAKER.A.Short circuit in wiring.
B.Defective gate solenoid.
C.Defective agitator motor.
GATE DOES NOT OPEN.A.No power.
B.Bent depressor plate (does not actuate switch).
C.Defective dispensing switch.
D.Blown/defective fuse or jammed gate solenoid.
GATE DOES NOT OPEN OR IS SLUGGISH.
AGITATOR TURNS.
A.Defective gate solenoid.
B.Weak gate spring.
C.Excessive pressure against gate slide.
GATE OPENS. AGITATOR DOES NOT TURN.A.Ice solidified in hopper.
B.Defective agitator motor.
C.Defective capacitor.
D.Defective agitation timer.
ICE DISPENSES CONTINUOUSLY.A.Stuck or bent depressor plate (does not release
switch).
B.Defective dispensing switch.
C.Improper switch installation.
SLUSHY ICE. WATER IN HOPPER.A.Blocked drain.
B.Unit not level.
C.Poor ice quality due to water quality or icemaker
problems.
D.Improper use of flaked ice.
BEVERAGES DO NOT DISPENSE.A.No 24 volt power to faucets.
B.No CO2 pressure.
BEVERAGES TOO SWEET.A.Carbonator not working.
B.No CO2 pressure in carbonator.
BEVERAGES NOT SWEET ENOUGH.A.Empty syrup tank.
BEVERAGES NOT COLD.A.Unit standing with no ice in hopper - no ice in
Contact your local syrup or beverage equipment distributor for additional information and troubleshooting of your
beverage system.
C.Faucet brix requires adjusting.
B.Faucet brix requires adjusting.
cold plate.
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GRN
WHT
GATE
SOLENOID
1–1/4 AMP TIME
DELAY FUSE
RED
RED
AGITATION TIMER
BLK
WHT
NO
BLUE
AGITATOR
MOTOR
BLK
RED
YEL
BLUE
STARTING
PRP
BLK
WHT
RELAY
3
24
WHT
CAPACITOR
YEL
WHT
YEL
AGITATOR
MOTOR RELAY
7/8
WHT
BLK
TERMINAL
BOARD
KEY
SWITCH
OPTION
N
L
BLK
DISPENSE
SWITCH
BRN
BEVERAGE SYSTEM
WHT
24 V.
BLK
TRANSFORMERS
BEVERAGE
FAUCET
(TYPICAL)
N
L
24 V.
N
L
MOTOR
HEATER
L
N
BALLAST
LIGHT
STARTER
LIGHTED DIS-
PLAY
OPTION
LIGHTT’STAT
STANDARD SOLENOID
ICE LEVEL
SIGNAL OPTION
BLK
WHT
N
L
SERVICE INFORMATION
DANGER!
ADJUSTMENT
WHEN REPLACING SOLENOID,
ADJUST TO 7/8 AS SHOWN
BEFORE TIGHTENING
MOUNTING SCREWS.
ELECTRIC SHOCK HAZARD. DISCONNECT
POWER BEFORE SERVICING UNIT.
FIGURE 7. WIRING DIAGRAM
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22
17
19
22
4
1
4
18
21
16
15
14
19
13
9
2
3
5
22
20
6
8
11
10
12
7
FIGURE 8. MODEL 3030 SOLENOID ASSEMBLY – EXPLODED VIEW AND PARTS LIST
Index
No.
1214931Solenoid Mounting Plate
2#315511Solenoid Service Kit
37017128–32 x 3/8 Phil Tr HD Screws
4701212No. 8 Lockwasher
5507523Isolator
6*507892Bumper Assembly
7*704231Cotter Pin
8*100801Gate Lift Rod
9100811Gate Lift Rod Bushing
10507541Gate Arm Bearing
11214921Gate Lift Arm
12700431Flatwasher
13*704221Spring
147026311/4-20 x 3/4 Hex Hd Screw
157004811/4 Lockwasher
167006611/4 Flatwasher
17100771Pivot Bearing
183022711/4 Quick Connect Tab
1950305––Lubricant
20*215921Solenoid Linkage Pin
21*704332Retainer Ring
2251088––Loctite
––*70438––Rebuilding Kit
Part No.Qty.Name
NOTE: * Parts supplied with rebuilding kit.
# 31551 solenoid supplied with items 20 & 21.
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MODEL 3030 PARTS LIST
Item
No.Part No.Name
121491Gate Slide
221515Depressor, Cup Activated
322644Depressor Retainer (for 21515)
427126Depressor Push Lever
527107Depressor Retainer (for 27126)
628075Agitator
702070Dispense Switch Kit
831007Switch Boot
970847Switch Spacer
1052239Foam Shield
1132939Agitator Motor
1251101Motor Shaft Seal
1352205Motor Gasket
1452152Lid
1552191Sink
16
1751891Gate Gasket
1870918Sink Grill
1990295Cleaning Label
2091680Wiring Diagram
2131093Solenoid Assembly
2230794Agitator Motor Heater
2331763Agitation Timer
2431406Fuse, Gate Solenoid
2531620Fluorescent Starter
2631375Relay, Mercury
2731621Ballast
2833162Relay, Agitator Motor Starting
2933160Capacitor, Agittor Motor
53015Ice Chute Back Section
53016Ice Chute Cover
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IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN. 55303–6234
Telephone (800) 238–3600
Facsimile (612) 422–3232
WARRANTY
IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship under normal use and service. For a copy of the warranty applicable to your Cornelius product, in your country,
please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number
and the date of purchase.
IMI Cornelius Offices
AUSTRALIAD P. O. 210,DRIVERWOOD,DNSW2210,AUSTRALIAD(61)25333122DFAX(61)25342166
DAMLANGENFELDE32DA-1222D VIENNA,AUSTRIAD (43)1233520 D FAX (43)1-2335-2930