Page 1
ICE/SOFT DRINK
POST-MIX DISPENSER
Models: 2230 K4-100
2230 K4PB-100
2230 K6-100
2230 K6PB-100
2230 AK6
2230 AK6 PB
Part No. 91487
November 1999
Revision D
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
IMI CORNELIUS INC; 1989-99Ó
PRINTED IN U.S.A
Page 2
TABLE OF CONTENTS
SAFETY PRECAUTIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DESCRIPTION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLA TION INSTRUCTIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
KIT 27065 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GATE RESTRICTOR PLATE 4............................................
ADJUSTMENT 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PERIODIC CLEANING 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DAILY (OR AS REQUIRED) 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WEEKLY (OR AS REQUIRED) 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MONTHLY 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
START-UP & OPERATING INSTRUCTIONS 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING INSTRUCTIONS 7............................................
DISPENSER 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COLD PLATE 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGE SYSTEM 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
BLOWN FUSE OR CIRCUIT BREAKER. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GATE DOES NOT OPEN. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GATE DOES NOT OPEN OR IS SLUGGISH. AGITATOR TURNS. 10. . . . . . . . . .
GATE OPENS. AGITATOR DOES NOT TURN 10.............................
ICE DISPENSES CONTINUOUSLY. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SLUSHY ICE. WATER IN HOPPER. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGES DO NOT DISPENSE. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGES TOO SWEET. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGE NOT SWEET ENOUGH. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGES NOT COLD (UNITS WITH BUILT-IN COLD PLATE). 11. . . . . . . . . . .
PARTS LIST 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARRANTY 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
i
91487
Page 3
TABLE OF CONTENTS (cont’d)
Page
LIST OF FIGURES
FIGURE 1. ICE DIVERTER 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 2. GATE RESTRICTOR PLATE 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 3. MOUNTING TEMPLATE 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 4. PLUMBING DIAGRAM 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 5. WIRING DIAGRAM D150 DISPENSER 12. . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 6. DISPENSER SECTION EXPLODED VIEW 13. . . . . . . . . . . . . . . . . . . . .
FIGURE 7. CABINET SECTION EXPLODED VIEW & PAR TS LIST 15..........
FIGURE 8. SOLENOID ASSEMBLY 16......................................
LIST OF TABLES
TABLE 1. SPECIFICATIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manufactured Under One or More of the Following Patent Numbers:
3,211,336, 3,274,792, 3,393,839 , 3,517,860, 3,739,842, 4,215,803, 4,227,377, 4,300,359
4,346,824
Canadian Patent Numbers
912,514 (10/72), 936,855 (11,73), 4,429,543, 4,921,149
Other Patents Pending
91487
Page 4
SAFETY PRECAUTIONS
ALWAYS: disconnect power to the d ispenser before servicing or cleaning.
NEVER: place hand s inside of hopper or gate area without disconnecting power to the dispenser.
Agitator rotation occurs automatically when dispenser is energized!
This ice dispenser has been specifically designed to provide protection against personal injury and eliminates
contamination of ice. To ensure continued protection and sanitation, observe the following:
ALWAYS: be sure the removable lid is properly installed to prevent unauthorized access to the
hopper interior and possible contamination o f the ice.
ALWAYS: be sure the u pper and lower front panels are securely fastened.
ALWAYS: keep area around the dispen ser clean of ice cubes.
CAUTION: Dispenser cannot be used with crushed or flaked ice.
Use of bagged ice which has frozen into large chunks can void warranty. The
dispenser agitator is not designed to be an ice crusher. Use of large chunks of
ice which “jam up” inside the hopper will cause failure of the agitator motor and
damage to the hopper . If bagged ice is used, it must be carefully and completely
broken into small, cube-sized pieces before filling into the dispenser hopper.
DESCRIPTION
The 2230 series of ice d ispensers solves your ice and beverage service needs in the sanitary, space saving,
economical way. Designed to be manually filled with ice from any remote ice making source or top mount ice
maker, these dispensers will dispense cubes (up to 1-1/4? in size), cubelets and hard-chipped or cracked ice;
and, in addition, several flavors of post-mix beverages.
The sink can be easily and quickly removed. The unit must never be lifted or moved by the sink.
Dispensers include faucets and cold plates and are de signed to be supplied d irect from syrup tanks and
carbonator, with no additional cooling required.
IMPORT ANT: For dispensing nugget ice (Model MH750/NM650 Ice Makers), part number 27065 Ice
Diverter must be installed on the dispenser (see INSTALLATION INSTRUCTIONS on page 3).
T able 1. SPECIFICATIONS
Model: 2230 K4-100
2230 K4PB-100
Ice Storage: 100 lbs 100 lbs 100 lbs
Maximum Nu mber of Faucets Available: 4 6 6
Built-in Cold Plate: Yes Yes Yes
Electrical: 120/1/60 120/1/60 120/1/60
2230 K6-100
2230 K6PB-100
2230 AK
2230 AK 6 PB
Dimensions: 22I Wide X
Shipping Weight: 100 lbs. 100 lbs. 100 lbs.
NOTE: Ambient temperature operating range 40° F to 104° F.
22I Wide X
29-3/4I Deep X
30-1/2I High
1 91487
29-3/4I Deep X
30-1/2I High
22I Wide X
29-3/4I Deep X
30-1/2I High
Page 5
INSTALLATION INSTRUCTIONS
1. Locate the dispenser indoors on a level counter top.
A. LEG OPTION
Unpack the four (4) leg s and install them into the threaded holes provided in the bottom of the unit.
The installer must provide flexibility in the product and utility supply to permit shifting the position of the
dispenser sufficiently to clean the area benea th it.
NOTE: Before installing legs, the plastic plugs must be removed. Remove by pushing the center in
and then removing the plugs.
B. COUNTER MOUNTING
The ice dispenser must be sealed to the counter. The MOUNTING TEMPLATE (See Figure 3) drawing indicates where openings can be cut in the counter. Locate the desired position for the dispenser,
then mark the outline d imensions on the counter using the template drawings. Cut openings in
counter.
Apply a continuous bead of National Sanitation Foundation (NSF) listed silastic sealant (Dow 732 or
equal) approximately 1/4? inside of the unit outline dimension s and around all op enings. Then, position
the unit on the cou nter within the outline dimensions. All excess sealant must be wiped away immediately .
2. Utilities routing may be made through the rear of the cabine t by removing the plastic rear panel by the inlet
of the cold plate and removing the kock-out for the drain hose.
Optional routing through the bottom of the cabinet:
A. Tip unit to the side to a ccess the drain block located behind the drip tray .
B. Replace the straight fitting with the 90° fitting that is in the drain kit supplied with the unit.
3. Beverage System: Connect the beverage system product lines as indicated in Figure 4. This work should
be done by a qualified service person. Note that the hoses are marked with numbers (1 through 6) for syrup
connections and “CW” for carbonated water connections. Th e plain water is marked “W”.
4. Clean the hoppe r interior (see CLEANING INSTRUCTIONS on page 7).
5. Connect the power cord to a 120 volt, 60 cycle, 3-wire grounded receptacle.
6. If the legs are not used, the dispenser must be sealed to the counter with RTV.
NOTE: Water pipe connections and fixtures directly connected to a potable water supply shall be sized,
installed and maintained according to federal, state and local laws.
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Page 6
KIT 27065
NOTE: For dispensing Scotsman MH 750 “nugget” style ice and Wilshire MCC550 and MCC700
compressed ice cubes:
1. Disconnect power to dispenser.
2. Remove upper front panel from dispenser.
3. Remove ice chute and discard gate restrictor.
4. Reinstall front panel and connect power to unit.
STORAGE HOPPER
GATE MOUNTING
PLATE
ICE DIVERTER
FLANGE EXTENDS
INTO STORAGE
HOPPER THROUGH
GATE OPENING
ICE CHUTE
GASKET
FIGURE 1. ICE DIVERTER
APPL Y RTV TO
THIS SURFACE TO
SEAL TO HOPPER
GATE MOUNTING
PLATE
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Page 7
GATE RESTRICTOR PLATE
CAUTION: Disconnect power to dispenser before installing, removing or adjusting
restrictor.
INSTALL PLATE ON
STUDS AS SHOWN
FIGURE 2. GATE RESTRICTOR PLATE
ADJUSTMENT
This dispenser is provided with a gate restrictor plate, installed in it’s highest position. This plate adjusts the rate
of ice flow from the dispenser. In applications using buckets, carafes, or other large containers, the plate may be
removed entirely for maximum ice flow. For glasses and cups, the plate may be adjusted downward to reduce
the flow of ice. The best position dep ends on the type of ice being used and the size container and must be
found by trial and error. Adjustment is made by loosening the upper two ice chute retaining nuts, sliding the restrictor plate to the desired position and retightenin g the nuts.
If the dispenser fails to dispense the ice when operated, check that the hopper has ice in it and that power is
being supplied to the unit. If the problem persists, check the following:
1. Determine if the agitator is rotating (check for the sound of ice movement in the hopper)
2. Observe whether the gate is opening.
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Page 8
22I
18-3/4I
1I
4-1/2I
3-15/16I
14I
Opening in cabinet
bottom for drain &
beverage hoses
Optional location for
counter top cut-out
*1-1/8
I
16-1/4I
*18-25/32
I
29-3/4I
Front of Unit
19-3/4I1-1/8I
NOTE: Leg mounting locations for ref. (5/16-18 threads)
*
FIGURE 3. MOUNTING TEMPLATE
5 91487
Page 9
FIGURE 4. PLUMBING DIAGRAM
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6
Page 10
MAINTENANCE
PERIODIC CLEANING
The following dispenser maintenance should be performed at the in tervals indicated:
DAILY (oras required)
Remove foreign material from vend ing area drip tray to prevent drain blockage.
WEEKLY (or as required)
Clean vending area. Check for prope r water drainage from the vending area drip tray .
MONTHLY
Clean and sanitize the hopper interior (see CLEANING INSTRUCTIONS).
START--UP & OPERATING INSTRUCTIONS
Fill the hopper with ice. Dispense several large cups of ice (approximately one (1) minute total dispensing time)
to allow ice to fill the cold plate cabinet. Add ice to the hopp er as necessary to refill then replace the lid. Allow 10
to 15 minutes for the cold plate to cool down. Repeat this procedure whene ver the dispenser h as been standing
overnight or other long periods without ice use. Start up the beverage system and adjust faucets to the proper
brix. Contact your local syrup distributor for complete information on the beverage system.
In normal operation, pushing the ice dispenser lever will cause ice to flow from the ice chute. Ice flow will continue until the dispenser lever is released. Dispensing of any faucet will provide beverage of the appropriate flavor.
CAUTION: Use caution to avoid spilling ice when filling dispenser. Clean up immediately any
spilled ice from filling or operating the unit. To prevent contamination of ice, the lid must be
installed on the unit at all times.
CLEANING INSTRUCTIONS
WARNING: DISCONNECT POWER BEFORE CLEANING! Do not use metal scrapers, sharp
objects or abrasives on the ice storage hopper, top cover and the agitator disk, as damage
may result. Do not use solvents or other cleaning agents, as they may attack the plastic
material.
Dispenser
1. Clean the ice storage hop per at least once a month.
2. Lift off the agitator and the agitator disk. Wash with a mild detergent solution and rinse them thoroughly to
remove all traces of detergen t.
7
91487
Page 11
3. Wash down the inside of the hopper and top cover with a mild detergent solution and rin se thoroughly to
remove all traces of detergent.
4. Replace the agitator.
5. Sanitize the inside of the hopper and agitator with a solution of 1 ounce of household bleach in 2 gallons of
water. (200 PPM)
6. Replace the agitator disk. Sanitize as described in Step 5. Be sure the center screw is replaced and the
screw is tight.
7. Remove ice chute cover as follows:
A. Flex sides outward to disengage lower pins.
B. Lift ice chuted cover to disengage upper pins.
C. Lowe r ice chute cover down out of unit. Note: it may be helpful to twist cover slightly.
8. Clean the inside of the ice chute and ice chute cover with a mild detergent solution and rinse thoroughly to
remove all traces of detergent.
9. Reverse steps above to reassemble ice chute.
10. Sanitize as described in Step 5.
Cold Plate
1. Remove splash panel and merchandiser.
2. Remove bottom two (2) screws on the ice chute and loosen the top two (2) screws. You do not have to remove the ice chute. (During reassembly , make sure the ice gate restrictor is relocated to its’ correct position).
3. Remove the screws; hold the beverage faucet panel and bring forward.
4. Remove the tape holding the lower cold plate cover to the top cold plate cover.
5. Lift the lower cold p late cover up into the top cover.
6. Remove any debris from the drain trough a nd spring. Check that the drain hole is not clogged.
7. Wash down the inside of the cold plate, tray and cover with a mild detergent solution and rinse. A small,
long-handled brush is helpful in reaching the corners.
8. Slide the cover forward, taking care that it is securely positioned on the cold plate.
9. Reassemble.
BEVERAGE SYSTEM CLEANING AND SANITIZING INSTRUCTIONS
1. Prepare the following cleaning, rinsing and sanitizing solutions using a clean, empty figal (5 gallon syrup
tank) for each solution.
CLEANING TANK -- Fill with a solution of 1/2 ounce of a mild liquid detergent (for example, Ivory liquid) to
1 gallon o f warm (120_ F) potable water.
RINSING TANK -- Fill with warm (120_F) potable water.
SANITIZING TANK -- Fill with a chlorine sanitizing solution in the strength of 1/2 ounce of household
bleach (sodium hypochlorite) to 1 gallon of cold (ambient) potable water to obtain a solution strength of 200
PPM.
891487
Page 12
NOTE: Repeat the following procedure on each of the unit’s syrup product lines and beverage faucets.
2. Using a suitable pail or bucket, fill on e with a detergent solution and a second container with a sanitizing
solution in the strengths a s described in step 1.
A. Remove the syrup line quick disconnect fitting from the p roduct tank and submerge in the detergent
solution. Clean with a nylon bristle brush (do not use a wire brush). Rinse with clean potable water.
B. Wearing sanitary gloves, next submerge the quick disconnect fitting in the sanitizing container for 15
minutes. Remove and air dry.
3. Hook-up the sanitized product line fitting (step 2) to the cleaning tank. Hook-up a gas disconnect fitting to
the tank and pressurize with 60 to 80 psig CO2. Energize the beverage faucet continuously for 1 minute to
remove all air bubbles. Continue to operate the faucet until liquid dispensed is free of any syrup. Cycle the
faucet for 15 seconds on, off and then immediately on again. Repeat this procedure for 15 cycles. Then
energize the faucet to remain flowing for 3 minutes.
4. Hook-up the rinsing tank and pressurize with 60 to 80 psig CO2. Flush the cleaning solution from the product line by cycling the faucet as described in step 3 and then energize the faucet to flow continuously for 3
minutes.
5. Hook-up the sanitizing tank and pressurize with 60 to 80 psig CO2. Flo w the sanitizing solution through the
beverage faucet by cycling the faucet as described in step 3. Next energ ize the faucet continuously to flush
at least 2 cups of the sanitizing solution through the system. Finally deenergize the faucet and allow the
sanitizer to remain pressurized in the line to 20 minutes.
6. Wearing sanitary gloves. remove the faucet nozzle and diffuser. Repeat the cleaning and sanitizing procedures as described in step 2, then reassemble to the faucet.
7. Disconnect the sanitizing tank. Hook-up the produ ct tank to the unit and to the CO2system. Energize the
faucet to flush the sanitizing solution from the syrup lin e and the faucet. Continue flow on the faucet until
only syrup is dispensed.
9
91487
Page 13
TROUBLESHOOTING
IMPORT ANT: Only qualified personnel should service internal components or electrical wiring.
WARNING: If repairs are to be made to carbonated water system, disconnect electrical
power to Cooling Unit, shut off plain water and CO2supplies, and relieve the carbonated
water system pressure before proceeding. If repairs are to be made to syrup system, remove
quick disconnects from applicable syrup tank, then relieve the system pressure before proceeding.
If repairs are to be made to CO2system, stop dispensing, shut off CO2supply, then relieve the
system pressure before proceeding.
If repairs are to be made to an existing Remote Condensing unit, disconnect the power to the
condensing unit before proceeding.
Should your unit fail to operate properly, check that there is power to the unit and that the hopper contains ice. If the unit does not dispense, check the following chart under the appropriate symptoms to aid
in locating the defect.
Trouble Probable Cause
BLOWN FUSE OR CIRCUIT BREAKER. A. Short circuit in wiring.
B. Defective gate solenoid.
C. Defective agitator motor.
GATE DOES NOT OPEN. A. No po wer.
B. Bent depressor plate (does not actuate switch).
C. Defective dispensing switch.
D. Blown/defective fuse or jammed gate solenoid.
GATE DOES NOT OPEN OR IS SLUGGISH.
AGITATOR TURNS.
GATE OPENS. AGITATOR DOES NOT TURN. A. Ice solidified in hopper.
ICE DISPENSES CONTINUOUSLY. A. Stuck or bent de pressor plate (does not
SLUSHY ICE. WATER IN HOPPER. A. Blocked drain .
A. Defective gate solenoid.
B. Excessive pressure against g ate slide.
C. Weak gate spring .
B. Defective agitator motor.
C. Defective capacitor.
D. Defective agitation timer.
release switch).
B. Defective dispensing switch.
C. Improper switch installation.
B. Unit not level.
BEVERAGES DO NOT DISPENSE. A. No 24 volt power to faucets.
91487
C. Poor ice quality due to water quality or ice
maker proble ms.
D. Improper use of flaked ice.
B. No CO2pressure.
10
Page 14
Trouble Probable Cause
BEVERAGES TOO SWEET. A. Carbonator not working.
B. No CO2pressure in carbonator.
C. Fau cet brix requires ad justing.
BEVERAGES NOT SWEET ENOUGH. A. Empty syrup tank.
B. Faucet brix requires adjusting.
BEVERAGES NOT COLD (UNITS WITH BUILT-IN
COLD PLATE).
A. Unit standing with no ice in hopper -- no ice in
cold plate cabinet.
Contact your local syrup or beverage equipment distributor for additional information and troubleshooting of beverage system.
11 91487
Page 15
ICE LEVEL SIGNAL
OPTION
LIGHTT’STAT
WHT
BLK
WHT
BLK
MOTOR
HEATER
GROUND
NL
GRN
WHT
GATE
SOLENOID
1 1/4 AMP TIME
DELAY FUSE
LIGHTED DISPLAY
OPTION
BALLAST
LIGHT
STARTER
AGITATION TIMER
WHT
KEY
SWITCH
OPTION
BEVERAGE SYSTEM
PORTION
CONTROL
OPTION
TO
TERMINAL
BOARD
24 V.
TRANSFORMER
PORTION TIMER
WHT
RED
BLK
DANGER!
BEVERAGE
FAUCET
(TYPICAL)
SW
TD
OR RED
DISPENSE
SWITCH
WHT
RED
TERMINAL
BOARD
CONNECTION
RED
BLK
DISPENSE
SWITCH
SERVICE INFORMATION
ELECTRIC SHOCK HAZARD. DISCONNECT
POWER BEFORE SERVICING UNIT.
BLK
WHT
ORG
BLK
BLU
RED
C
NO
NC
PNK
Q.C. CONNECTOR
CCW AGITATOR
MOTOR
CAPACITOR
FIGURE 5. WIRING DIAGRAM D150 DISPENSER
91487
7
8
SOLENOID
ADJUSTMENT
WHEN REPLACING SOLENOID,
ADJUST TO 7/8 AS SHOWN
BEFORE TIGHTENING
MOUNTING SCREWS.
12
Page 16
31
30
14
32
16
5
29
28
6
27
16
2
1
11
15
10
13
12
4
9
7
17
18
23
24
3
8
26
25
19
20
FIGURE 6. DISPENSER SECTION EXPLODED VIEW
22
21
13 91487
Page 17
DISPENSER SECTION PARTS LIST
Index
No.
1 91498 Wiring Diagram
2 91546 Ice Gate Restrictor Instructions
3 70439 Leg, 4?
4 70855 Sink Grill
5 52030 Sink
6 52028 Lid
7 31007 Switch Boot
8 30895 Dispenser Switch
9 70847 Switch Spacer
10 215150 Depressor, Cup Activated
11 22644 Depressor Retainer (for 21515)
12 27126 Depressor Push Lever
13 27107 Depressor Retainer (for 27136)
14 52026* Merchandiser Frame
15 27638 Splash Panel
16 10145 Sink Mtg. Pin
17 70545 Clamp
18 51775 Flexible Drain Fitting
19 51801 Cold Plate Drain Insulation
20 52049 Drain Insulation
21 27470 Mounting Bracket
22 52037 Plastic Drain Fitting
23 52044 O-Ring (2 required)
24 50997 Straight Fitting
25 50249 Armaflex, 1/2 ID x 3/8 W x 72?
26 28035 Beverage Panel, 4 Valve
27 51455 Rear Cover Plate
28 27363 Lower Mounting Bracket
29 27345 Upper Mounting Bracket
30 Graphics Calls Parts Dept.
31 51996* Plexiglass Panel
32 333000 Key Switch and Lock Nut
Part No. Description
52939** Merchandiser Frame
50279 Armaflex, 1-1/8 ID x 3/8 W x 72?
28036 Beverage Panel, 6 Valve
52941 Plexiglass Panel
* For Models 2230AK and 2230AK6PB only
** For Models 2230K4-100, 2230K4PB-100, 2230K6-100 and 2230K6PB-100 only
1491487
Page 18
13
14
15
2
4
5
3
6
8
16
17
7
20
11
10
9
12
1
1819
FIGURE 7. CABINET SECTION EXPLODED VIEW & PARTS LIST
Item
No. Part No. Description
1 30794 Agitator Motor Heater
2 31406 Fuse, 1-1/4 Amp
3 31093 Solenoid Assembly (See page 16)
4 31763 Agitator Timer
5 30774 Capacitor
6 51891 Gate Gasket
7 53015 Ice Chute Back Section
8 53016 Ice Chute Cover
9 50842 Motor Plate Insulation
10 51860 Motor Gasket
11 51859 Motor Shaft Seal
12 32498 Agitator Motor
13 31091 Transformer
14 51916 Agitator Disk
15 26591* Agitator
29026** Agitator
16 214910 Gate Slide
17 23062 Foam Shield
18 70341 Heater Spring
19 70260 1/4-20 x 1? Phil Rd Hd Screw
20 70815 1/4-20 Hex Motor Mounting Screw
* For Models 2230AK6 and 2230AK6PB
** For Models 2230K4-100, 2230K4PB-100, 2230K6-100 and 2230K6PB-100 only.
15 91487
Page 19
22
17
19
22
4
1
4
18
21
16
15
14
19
13
9
2
3
22
5
20
6
8
11
10
12
7
FIGURE 8. SOLENOID ASSEMBLY
Index
No.
1 21493 1 Solenoid Mounting Plate
2# 31551 1 Solenoid Service Kit
3 70171 2 8--32 x 3/8 Phil Tr HD Screw
4 70121 2 No. 8 Lockwasher
5 50752 3 Isolator
6* 50789 2 Bumper Assembly
7* 70423 1 Cotter Pin
8* 10080 1 Gate Lift Rod
9 10081 1 Gate Lift Rod Bushing
10 50754 1 Gate Arm Bearing
11 21492 1 Gate Lift Arm
12 70043 1 Flatwasher
13* 70422 1 Spring
14 70263 1 1/4-20 x 3/4 Hex Hd Screw
15 70048 1 1/4 Lockwasher
16 70066 1 1/4 Flatwasher
17 10077 1 Pivot Bearing
18 30227 1 1/4 Quick Connect Tab
19 50305 ---- Lubricant
20* 21592 1 Solenoid Linkage Pin
21* 70433 2 Retainer Ring
22 51088 ---- Loctite
----* 70438 ---- Rebuilding Kit
Part No. Quantity Description
NOTE: * Parts supplied with rebuilding kit.
# 31551 solenoid supplied with items 20 & 21.
1691487
Page 20
IMI CORNELIUS INC.
Corporate Headquarters:
Anoka, Minnesota 55303-6234
One Cornelius Place
Telephone(800) 238-3600
Facsimile (612) 422-3246
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