cormidi 65 Series, 80 Series User Manual And Maintenance

series 65  80

Minitransporter



CORMIDI

srl

This manual should always be readily available so that the machine operator may
consult it immediately, and it must be saved for the entire duration of the machine’s life.

© 2010 - The entire or partial reproduction and/or divulging of this document is prohibited in any form without the written consent of the manufacturing company. The
editing of the text, the illustrations, and the paginations were realized by “Cormidi s.r.l.” The information and technical data were furnished, checked and validated by
the Cormidi Technical Office. The illustrations and technical data included in this manual are non binding: the manufacturer reserves the right to carry out

eventual modifications to its product without notice.

Ed. 1

USER’S MANUAL AND MAINTENANCE

leadinginnovation

Via Fonte, 342

84069 Roccadaspide (SA)

 0828 943689 Fax [phone]

 www.cormidi.com [e-mail]

Series 65-80

INTRODUCTION

Dear Customer,

We would like to take this opportunity to thank you
for your confidence in us shown by purchasing a
CORMIDI Minitransporter. This product was designed
and constructed for longevity and to be used with
maximum reliability.

It is, however, absolutely necessary to read this
manual carefully in which the procedure for optimum
use of the equipment is described: improper use may
provoke harm to oneself and cause injury to persons
and/or to one’s health.

Therefore, always keep this manual within easy
reach so that it may be consulted at any time, before,
during, and after use. If the machine is resold, do not
forget to give it to the new owner in that inside there
is the EC compliance certificate.

We would like to remind you that the illustrations
contained in the manual correspond for the most part

to the base model and that our models are regularly
improved and perfected with the goal of allowing our
customers to enjoy the maximum benefits of
innovations in technology: for this reason the
characteristics and the information contained in the
present manual may have been varied recently. We ask
you to contact us in case you should encounter
difficulty.

Remember for supplementary information you can
always contact your sales representative/dealer, or you
can contact us directly by telephone or by email at

[e-mail]

. If there is any doubt, it is better to

ask rather than proceed on your own.

We leave you to your perusal of the manual and
enjoyment of your machine!

Staff CORMIDI Srl

1. GENERAL INFORMATION

1.1. W

ARRANTY

Your machine is guaranteed for 12 months from the
date of its delivery and includes the substitution of
anything in particular that has resulted as, in the opinion of
our Technical Office, affected by construction defects.

Any part in particular that was not constructed by the
manufacturer, parts used in/on terrain surfaces, and
breakdowns caused by incompetence or carelessness,
including fuelling, are excluded from the guarantee.

The motor, instead, is covered under the manufacturer
of the motor’s own warranty according to the foreseen
conditions and terms.

The guarantee immediately expires if the machine is
utilized for uses different from those foreseen by the
Manufacturer, if it is damaged by the use of unauthorized
accessories or if it is repaired using unsuitable parts.

With the machine a Certificate of Warranty was
supplied which outlines the norms which regulate the
service of assistance under warranty. We highly
recommend reading the warranty form to fully

General Information

understand the various rights and responsibilities.
Collaborate with your sales representative when filling out
the form and make sure it is filled out correctly, in that the
text and the other formalities (shipment within the time
limit, etc.) represent the legal base for the warranty on the
machine.

1.2. G

OAL OF THE MANUAL

This manual has been drawn up by the
manufacturer and is an integral part of the machine: it
was written in Italian, the native language of the
manufacturer (1.7.4 - 2006/42/CE).

The information contained here within is addressed
to expert operators, equipped with specific knowledge
and competence in the sector of use. The manual
defines the objectives for which the machine was
designed and constructed.

To avoid incorrect manoeuvres that risk accident, it
is important to read this manual particularly before the
first use to familiarize oneself with the principal
commands and their functions.

A constant observance of the information

1

Series 65-80

READ CAREFULLY: economy of use, and a

dangerous

voke serious injury or

On the machine potential dangers have

been indicated with a sticker characterized by

potentially

that can provoke

serious injury or death if the instructions are

On the machine the warnings are indicated

orange band

tuation that can provoke injury

or damage to the machine if the instructions

s

yellow band with black text.

IBITED: prohibitions that must be

observed by all persons who interact directly

and/or indirectly with the machine so that

guarantees safety, economy of use, and a longer
functional duration of the machine.

To give a higher prominence to the sections of the text
which must not be ignored, they have been highlighted in
bold and preceded with symbols illustrated and defined
following here:

longer functional duration of the machine.

DANGER: indicates imminently
situations that can pro
death if the instructions are not followed.

a red band with white text.

WARNING: indicates a
dangerous situation

not followed.

with stickers characterized by an

with black text.

CAUTION: indicates a potentially

dangerous si

are not followed.

On the machine situations requiring
caution are indicated by sticker
characterized by a

PROH

risks may be limited.

1.3. M

ACHINE DESCRIPTION

The Series 65-80 machines are compact auto­unloading tracked vehicles that are equipped with a
body and sometimes with other auto-loading
equipment, designed and manufactured for the
exclusive use of transporting inert materials.

To satisfy the various requirements of the market,
the machine may be equipped with motors that have
similar power but that have different brand names and
characteristics.

2

General Information

READ CAREFULLY: Determine the type of

motor that has been installed in your

read its manual to

READ CAREFULLY: The information

contained here is essential for your safety and

e operated

PROHIBITED: It is strictly prohibited to use

this machine for the transport of persons

PROHIBITED: It is strictly prohibited to use

to tow other machines, vehicles,

and/or devices, not even temporarily or in an

REQUIRED: Always wear suitable work

clothes and above all suitable work shoes

Always use protective hearing

away

et

substitute missing or illegible ones. Respect all
regulations contained in these.

machine accurately, and
familiarize yourself with it.

1.4. S

AFETY INFORMATION

for that of your co-workers!

During the production of this machine, every possible
measure was taken to make your work safer. Simple
prudence, however, is essential: there is no better rule to
prevent accidents.

WARNING: The tool must always b
by a competent and well-trained operator.

 Carefully read the information before using the

machine or before performing maintenance and/or
repairs.

 A few minutes of your time spent reading this manual

will save you time and effort later on.

 Carefully read the warnings and information written

on the signs on the machine and immediately

 The machine was made exclusively for the

transportation of inert materials. Any other use is
prohibited.

and/or animals.

this machine

emergency situation.

 The machine constitutes a work instrument: always

respect the national regulations, especially those
relative to safety at the place of work.

diligently.
devices.

WARNING: Never wear large or fly­clothes (scarves, ties) that could easily g
caught in the moving parts.

 It is always advisable to have a first aid kit close at

3

Series 65-80

DANGER: Never use the machine inside

enclosed areas because the gasses emitted

REQUIRED: Carry out the disposal of oils,

minerals, and harmful products with respect

ccordance with

icle when the

motor is on or hot, in the proximity of flames

or while smoking. Always keep the machine

cleaned of lubricant and/or combustible

PROHIBITED: It is strictly prohibited to

remove protection and safety devices with

DANGER: While working always be sure that

the terrain has the required consistency and

avoid working on the edge of embankments,

ditches, or ravines or on excessively steep or

CAUTION: Never leave the machine

unattended while the motor is on, not even

temporarily: when you leave the area, turn off

e and put on the

DANGER: Never let children play with the

hand.

 Before turning on the motor, always be sure that

there are not any people, animals, or things that
could be an obstacle in the work area.

by the exhaust are lethal.

for the environment and in a
the current norms.

which the machine is equipped

 Avoid working under unsuitable physical conditions

or when you are very tired: in these cases interrupt
your work.

uneven terrain.

 Every intervention for cleaning, tuning, and/or

maintenance must be done under good
environmental conditions and with adequate light,

and always with the motor turned off.

DANGER: Never refuel the veh

residues.

 Pay careful attention to not come into contact with

the overheated parts of the motor.

4

 When putting away the machine take all precautions

so that it might not be moved or turned on by
incompetent or incapable persons.

the motor of the machin
parking brake!

machine, not even if it is turned off!

1.5. M

PROHIBITED: it is strictly prohibited to use

the machine with its safety devices and

protection removed, blocked, or in any way

WARNING: Before beginning work, verify the

working order of the safety devices and

out and/or broken parts

ACHINE AND MANUFACTURER IDENTIFICATION

The data which identifies the machine and the
manufacturer are listed on the aluminium plate that is
affixed on the dashboard of the machine. The frame
number is stamped on the left of back side (see fig. 1).

1.6. S

AFETY DEVICES

made non functional.

substitute any worn­immediately.

General Information

1 Manufacturer

2 Machine Type

3 Serial Numero

4 Load Capacity KG

5 Machine Mass KG

6 Motor Power KW

7 Fabrication Year

8 EC Brand

0 Frame Number

fig. 1 – Identification Plate (cod. C1094.14.00)

1.6.1. B

LOCKING THE BODY

The machine is equipped with a device to block the
body in the raised position and to prevent it from lowering
accidentally.

Before carrying out any repair maintenance work with
the body raised, always block the piston following this
procedure (see fig. 2):

• raise the body;

• turn off the motor;

• remove device “A” from its slot, down on the right side

of the body, by unscrewing wheel “B”;

• insert the hole of the bar on the piston of the hydraulic

jack;

• Turn the bar and position it so that it is parallel to the

5

Series 65-80

CAUTION: Always use the drive footrest

in open position during the work, to

Close the drive footrest

piston;

• slowly lower the unit with the motor off until the
correct fit of the device is obtained.

Afterwards remove the device and put it back in its slot.

1.6.2. B

LOCKING THE ARM

If necessary, the machine is equipped with a device

used to block the down-loading arm in the raised
position and prevents accidental lowering, as needed
can be placed on the piston on the left or right in a
similar manner.

Follow these steps (see fig. 2):

• Raise your arm of self-loading;

• Lift the body;

• Turn off the engine;

• Remove the safety device “E”, on the left side of the

container from the housing by loosening the knob “F”;

• Enter the slots of the bar near one of the two pistons of
hydraulic cylinders of the arm;

• Turn the bar and placed it parallel to the piston;

• Pull down slowly, with the engine off, the arm until the

frame of the device.

After the operations, remove the device and place it

back into place.

1.6.3. B

LOCKING THE FOOTREST

The drive footrest must always be blocked in open
position, during the work, to prevent its accidental
movement, by using the safety pin “C” (see fig.2).

 Introduce pin “C” into hole “1” to block the footrest in the

raised position;

 Introduce pin “C” in hole “2” to block the footrest in the

lowered position;

prevent risks.
only after use.

1.6.4. B

LOCKING THE LIFT

(“HI-TIP”)

The raising device for the body for high
unloading (Hi-Tip) can be blocked in a raised
position to impede accidental movement, by using
the safety pin “D” (see fig. 2).

 Introduce the pin in the hole to block the mechanism in

the raised position.

6

General Information

Read the instructions

and the mode of use for the accessories that

have been installed on your machine carefully.

l that was

READ CAREFULLY: During the design phase

everything possible was done to prevent

eventual risks: where it was technically

pictograms were resorted

eventual potential and

e tags were made with

signals and descriptions associated with

pictograms to give a higher importance to

possible dangers, in accordance with

fig. 2 – Safety Devices

1.7. A

CCESSORIES

READ CAREFULLY:

Refer to the instruction manua
provided with them.

The machine is furnished with equippment to make it

possible to carry out normal maintenance operations.

It is also equipped with a hydraulic force instrument: in
the manual the instructions for its use have been
furnished.

Also, the machine the may also be equipped upon
request with particular tools including:

• Cement mixer for mixing concrete;

• Auto-loading tools;

• Excavator;

• Demolition hammer.

1.8. S

AFETY TAGS

impossible, specific
to in order to highlight
imminent risks.

Specific adhesiv

government norms UNI 9244-95 (E).

7

Series 65-80

PROHIBITED: it is strictly prohibited to

ove the stickers and the safety plates

which the machine is equipped with:

immediately substitute deteriorated and/or

8

rem

illegible ones.

fig. 3 – Position of the SafetyTags

1.8.1. S

AFETY DISTANCE

Tag which alerts the
serious danger of coming
near and standing within the
field of action of the
machine in that there is an
imminent risk of danger.

fig. 4

(cod. C1094.02.00)

1.8.2. H

OT SURFACE

Invites caution in that there is a
risk of burning because of the
nearness to the hot surface.

1.8.3. FAN

Indicates a potential risk of
danger in that there is a possibility of
coming into contact with moving
mechanical parts that can cause
serious injury.

fig. 5

(cod. C1094.07.00)

fig. 6

(cod. C1094.08.00)

General Information

1.8.4. C

RUSHING

Tags which indicate a potential
risk of crushing that may cause very
serious injury or death.

1.8.5. C

UTTING

Tags which indicate a potential

fig. 7

(cod. C1094.09.00)

risk of cutting that may cause very
serious injury or death.

1.8.6. P

ROCEDURE FOR CAUTION

fig. 8

(cod. C1094.09.00)

This adhesive which invites caution reminds one to
adopt all anti-injury precau-tions, above all regarding the
use of protective devices and individual prevention. The
meaning of the pictograms is the following:

• Read the manual before turning the machine on for the

first time, each time an operator is changed, and in any

case in which doubt is raised as to how the machine

functions;

• Wear a headset
which protects
hearing or
another device of
this type;

• Wear protective
gloves of the

fig. 9

(cod. C1094.04.00)

prescribed type;

• Wear injury-preventive shoes of the prescribed type.

1.8.7. O

VERTURNING

Indicates an imminent risk of
overturning with serious
consequences during use of the
high unloading.

The correct procedure to carry
out high unloading includes the
necessity to rest the shovel of the
auto-loading on the ground in a
way that stabilizes the machine
before raising the body and

fig. 10

(cod. C1094.10.00)

unloading.

Instead the upper part of the tag indicates the incorrect
procedure which must be avoided absolutely, while the

9

Series 65-80

lower part shows the correct position to carry out the
unloading safely.

1.8.8. M

AXIMUM SLOPES

Completely avoid working on
terrains that have latitudinal slopes
of more than 10° and longitudinal
slopes of more than 20° to avoid the
possibility of overturning with
serious consequences for the safety
of the operator. In every case, but
especially in the case of slopes, it is
important that the terrain is solid

fig. 11

(cod. C1094.01.00)

and stable.

1.8.9. P

ROCEDURE FOR ADDRESSING SLOPES

Sign which indicates in what way
one must address the downhill and
uphill slopes to avoid serious
consequences for the operator and
for the machine in that there is the
potential danger of overturning.

fig. 12

(cod. C1094.06.00)

1.8.10. O

THER TAGS

The label on the side (fig.

12-a) indicates that it is

necessary to read the
documentation before any
intervention, to avoid technical
problems (ex. Manual attached
to the engine).

The label on the side (fig.
12-b) indicates that you should
read the owner's manual before

using the devices next to this
label, to avoid problems.

The label on the side (fig.
12-c) indicate the possibility of
disconnection of the battery
from the electrical circuit of
the machine; near the label
you can find the cut off

battery device (see cap. 2).

fig. 12-a

fig. 12-b

fig. 12-c

(cod. C0900.16.59)

(cod. C0900.07.90)

(cod. C0900.20.63)

10

A

DANGER: Always avoid working on terrain

with slopes that are greater than those

prescribed to avoid the possibility of

overturning with possible serious

DMISSIBLE SLOPES

General Information

1.9. D

IMENSIONS

Normal Auto-loading Hi-Tip

Length 1940 mm 2530 mm 2530 mm

Width 800 mm 850 mm 850 mm

Wheel Track 610 mm 610 mm 610 mm

Height

Min 1140 mm 1140 mm 1250 mm

Max 1400 mm 1900 mm 2720 mm

fig. 13 – Maximum admissible slopes

In figure 13 the maximum values for the latitudinal and
longitudinal slopes of the terrain are shown on which it is
possible to work. These conditions must never be
surpassed to avoid the risk of overturning.

consequences for the safety of the operator.

In every case, but especially when working on slopes,
it is important that the terrain is solid and stable.

fig. 14 – Dimensions

11

Series 65-80

1.10. T

Model

Type

Mass [kg]

Engine

Power [kW]

Max Speed [km/h] - (m/s)

Load Capacity [kg]

Start-up

Accelerator

Trasmission

Parking Brake

Battery

Continuous Equivalent Pondered Acoustic Power Level A LpA =

Continuous Equivalent Pondered Acoustic
Power Level A (assured)

Vibrations Level m/s²

ECHNICAL DATA

Dumper Auto-loading Hi-Tip

9.65 10.80 13.80 9.65 10.80 13.80 9.65 10.80 13.80

430 500 450 500 580 520 630 670 650

petrol diesel petrol petrol diesel petrol petrol diesel petrol

6,7 (9,1) 7,2 (9,8) 9,3 (12,6) 6,7 (9,1) 7,2 (9,8) 9,3 (12,6) 6,7 (9,1) 7,2 (9,8) 9,3 (12,6)

4,6 (1,27) 6,5 (1,8) 4,6 (1,27) 6,5 (1,8) 4,6 (1,27) 6,5 (1,8)

650 800 650 800 650 800

Pull-start or Electric (depending on the type)

12V - 30Ah with negative at mass – petrol engine

12V - 45Ah with negative at mass – diesel engine

Type

LwA =

Manual command lever

Hydrostatic

Mechanical

9.65 10.80 13.80

99 dB(A) 100 dB(A) 100 dB(A)

101 dB(A) 101 dB(A) 101 dB(A)

on arms: ≤ 2,5 m/s²
on body: ≤ 1,1 m/s²

12

2. COMMANDS

STABLE POSIZIONE

2.1. H

YDRAULIC OVERTURNING VERSION

Parking Brake Command

Commands

STABLE POSITION



Deactivated Brake

serves as an emergency brake, allows you to
insert or deactivate the brake.

Accelerator Command

so that you may obtain the required power.

The parking brake command, which also

Allows you to vary the motor rotation regimen,



Activated Brake

fig. 15

Command lever for the parking brake

STABLE POSITION



Minimum regimen

STABLE POSITION

…

Intermediate regimens

STABLE POSITION



Maximum regimen

fig. 16

Accelerator Command

13

Series 65-80

UNSTABLE POSITION

Drive Levers

The command levers control the rotation of the tracks through a hydraulic feed of the hydraulic motors.
The command levers are active only when the motor is turned on.

UNSTABLE POSITION

The left Drive Lever



The left track rotates forward

The left-hand drive lever controls the left track.

The right Drive Lever

The right-hand drive lever controls the right

track.

14

STABLE POSITION



Resting position

UNSTABLE POSITION



The left track rotates backwards

fig. 17

Command lever for the left track

UNSTABLE POSITION



The right track rotates forward

STABLE POSITION



Resting position

The right track rotates



backwards

fig. 18

Command lever for the right track

Command Lever for the Hydraulic Take-off

Command lever for the hydraulic force

Instrument

The hydraulic take-off instrument is composed
of two openings with rapid transmission of standard
type, indicated by the letters “A” and “B”, situated
on the right side of the dashboard.

Commands

UNSTABLE POSITION



Hydraulic pressure on “A”

STABLE POSITION



Resting position

POSIZIONE INSTABILE



Hydraulic pressure on “B”

The auxiliary command lever allows you to put
hydraulic oil pressure on the openings (cap. 3.11).

Command Lever for the Body

The command lever for the body activates the
hydraulic jack that activates the tipping of the body.

This position  can only be used with the motor
turned on, while this position  can also be used
when the motor is turned off.

fig. 19

instrument

UNSTABLE POSITION



The body overturns

STABLE POSITION



Resting position

UNSTABLE POSITION



Resting position

fig. 20

Command lever for the body

15

Series 65-80

Horn Command

The horn button is on the left side of the
instrument panel. To sound the horn, push the
button. Only intermittent mode horn operation is
enabled. Continuous mode is not enabled.

The command works only with the engine
running.

Cut Off Battery Command

The device lever on the left side of the
dashboard controls the disconnection of the battery
from the electrical circuit of the machine.

Use the cut off battery to disconnect power from
the electrical circuit, particularly if the machine stop
to work, for a long period of time, can be removed
the lever to prevent the discharge of the battery.

fig. 21

Horn Command

STABLE POSITION



Battery connected

STABLE POSITION



Battery unplugged

STABLE POSITION

Battery unplugged,



it’s possible remove the lever

fig. 22

Cut Off Battery Command

16

2.2. A

STABLE POSITION

UTOLOADING VERSION

Parking Brake Command

Commands

STABLE POSITION



Deactivated brake

The command for the parking break, which
also serves as an emergency brake, allows one
to activate or deactivate the brake.

Accelerator Command

The command lever for the accelerator acts
upon the motor and allows one to vary the rotation
regimen in order to obtain the required power.



Activated brake

fig. 23

Command lever for the parking brake

POSIZIONE STABILE



Minimum regimen

POSIZIONE STABILE

…

Intermediate regimen

POSIZIONE STABILE



Maximum regimen

fig. 24

Accelerator Command

17

Series 65-80

Drive Levers

The drive levers control the rotation of the tracks through a hydraulic feed to the hydraulic motors.
The levers are active only when the motor is turned on.

UNSTABLE POSITION



Left Drive Lever

The left lever controls the left track.

The left track rotates forward

STABLEPOSITION



Resting position

UNSTABLE POSITION



The left track rotates backward

fig. 25

Left track command lever

UNSTABLE POSITION



Right drive lever

The right lever controls the right track.

The right track rotates forward

STABLE POSITION



Resting position

UNSTABLE POSITION



The left track rotates backward

fig. 26

Right track command lever

18