cormidi 65 Series, 80 Series User Manual And Maintenance

series 65  80

Minitransporter



CORMIDI

srl

This manual should always be readily available so that the machine operator may consult it immediately, and it must be saved for the entire duration of the machine’s life.

© 2010 - The entire or partial reproduction and/or divulging of this document is prohibited in any form without the written consent of the manufacturing company. The editing of the text, the illustrations, and the paginations were realized by “Cormidi s.r.l.” The information and technical data were furnished, checked and validated by the Cormidi Technical Office. The illustrations and technical data included in this manual are non binding: the manufacturer reserves the right to carry out

eventual modifications to its product without notice.

Ed. 1

USER’S MANUAL AND MAINTENANCE

leadinginnovation

Via Fonte, 342

84069 Roccadaspide (SA)

 0828 943689 Fax 0828 943963

 www.cormidi.com info@cormidi.com

Series 65-80

INTRODUCTION

Dear Customer,

We would like to take this opportunity to thank you for your confidence in us shown by purchasing a CORMIDI Minitransporter. This product was designed and constructed for longevity and to be used with maximum reliability.

It is, however, absolutely necessary to read this manual carefully in which the procedure for optimum use of the equipment is described: improper use may provoke harm to oneself and cause injury to persons and/or to one’s health.

Therefore, always keep this manual within easy reach so that it may be consulted at any time, before, during, and after use. If the machine is resold, do not forget to give it to the new owner in that inside there is the EC compliance certificate.

We would like to remind you that the illustrations contained in the manual correspond for the most part

to the base model and that our models are regularly improved and perfected with the goal of allowing our customers to enjoy the maximum benefits of innovations in technology: for this reason the characteristics and the information contained in the present manual may have been varied recently. We ask you to contact us in case you should encounter difficulty.

Remember for supplementary information you can always contact your sales representative/dealer, or you can contact us directly by telephone or by email at

info@cormidi.com

. If there is any doubt, it is better to

ask rather than proceed on your own.

We leave you to your perusal of the manual and enjoyment of your machine!

Staff CORMIDI Srl

1. GENERAL INFORMATION

1.1. W

ARRANTY

Your machine is guaranteed for 12 months from the date of its delivery and includes the substitution of anything in particular that has resulted as, in the opinion of our Technical Office, affected by construction defects.

Any part in particular that was not constructed by the manufacturer, parts used in/on terrain surfaces, and breakdowns caused by incompetence or carelessness, including fuelling, are excluded from the guarantee.

The motor, instead, is covered under the manufacturer of the motor’s own warranty according to the foreseen conditions and terms.

The guarantee immediately expires if the machine is utilized for uses different from those foreseen by the Manufacturer, if it is damaged by the use of unauthorized accessories or if it is repaired using unsuitable parts.

With the machine a Certificate of Warranty was supplied which outlines the norms which regulate the service of assistance under warranty. We highly recommend reading the warranty form to fully

General Information

understand the various rights and responsibilities. Collaborate with your sales representative when filling out the form and make sure it is filled out correctly, in that the text and the other formalities (shipment within the time limit, etc.) represent the legal base for the warranty on the machine.

1.2. G

OAL OF THE MANUAL

This manual has been drawn up by the manufacturer and is an integral part of the machine: it was written in Italian, the native language of the manufacturer (1.7.4 - 2006/42/CE).

The information contained here within is addressed to expert operators, equipped with specific knowledge and competence in the sector of use. The manual defines the objectives for which the machine was designed and constructed.

To avoid incorrect manoeuvres that risk accident, it is important to read this manual particularly before the first use to familiarize oneself with the principal commands and their functions.

A constant observance of the information

Series 65-80

READ CAREFULLY: economy of use, and a

dangerous

voke serious injury or

On the machine potential dangers have

been indicated with a sticker characterized by

potentially

that can provoke

serious injury or death if the instructions are

On the machine the warnings are indicated

orange band

tuation that can provoke injury

or damage to the machine if the instructions

yellow band with black text.

IBITED: prohibitions that must be

observed by all persons who interact directly

and/or indirectly with the machine so that

guarantees safety, economy of use, and a longer functional duration of the machine.

To give a higher prominence to the sections of the text which must not be ignored, they have been highlighted in bold and preceded with symbols illustrated and defined following here:

longer functional duration of the machine.

DANGER: indicates imminently situations that can pro death if the instructions are not followed.

a red band with white text.

WARNING: indicates a dangerous situation

not followed.

with stickers characterized by an

with black text.

CAUTION: indicates a potentially

dangerous si

are not followed.

On the machine situations requiring caution are indicated by sticker characterized by a

PROH

risks may be limited.

1.3. M

ACHINE DESCRIPTION

The Series 65-80 machines are compact autounloading tracked vehicles that are equipped with a body and sometimes with other auto-loading equipment, designed and manufactured for the exclusive use of transporting inert materials.

To satisfy the various requirements of the market, the machine may be equipped with motors that have similar power but that have different brand names and characteristics.

General Information

READ CAREFULLY: Determine the type of

motor that has been installed in your

read its manual to

READ CAREFULLY: The information

contained here is essential for your safety and

e operated

PROHIBITED: It is strictly prohibited to use

this machine for the transport of persons

PROHIBITED: It is strictly prohibited to use

to tow other machines, vehicles,

and/or devices, not even temporarily or in an

REQUIRED: Always wear suitable work

clothes and above all suitable work shoes

Always use protective hearing

away

substitute missing or illegible ones. Respect all regulations contained in these.

machine accurately, and familiarize yourself with it.

1.4. S

AFETY INFORMATION

for that of your co-workers!

During the production of this machine, every possible measure was taken to make your work safer. Simple prudence, however, is essential: there is no better rule to prevent accidents.

WARNING: The tool must always b by a competent and well-trained operator.

 Carefully read the information before using the

machine or before performing maintenance and/or repairs.

 A few minutes of your time spent reading this manual

will save you time and effort later on.

 Carefully read the warnings and information written

on the signs on the machine and immediately

 The machine was made exclusively for the

transportation of inert materials. Any other use is prohibited.

and/or animals.

this machine

emergency situation.

 The machine constitutes a work instrument: always

respect the national regulations, especially those relative to safety at the place of work.

diligently. devices.

WARNING: Never wear large or flyclothes (scarves, ties) that could easily g caught in the moving parts.

 It is always advisable to have a first aid kit close at

Series 65-80

DANGER: Never use the machine inside

enclosed areas because the gasses emitted

REQUIRED: Carry out the disposal of oils,

minerals, and harmful products with respect

ccordance with

icle when the

motor is on or hot, in the proximity of flames

or while smoking. Always keep the machine

cleaned of lubricant and/or combustible

PROHIBITED: It is strictly prohibited to

remove protection and safety devices with

DANGER: While working always be sure that

the terrain has the required consistency and

avoid working on the edge of embankments,

ditches, or ravines or on excessively steep or

CAUTION: Never leave the machine

unattended while the motor is on, not even

temporarily: when you leave the area, turn off

e and put on the

DANGER: Never let children play with the

hand.

 Before turning on the motor, always be sure that

there are not any people, animals, or things that could be an obstacle in the work area.

by the exhaust are lethal.

for the environment and in a the current norms.

which the machine is equipped

 Avoid working under unsuitable physical conditions

or when you are very tired: in these cases interrupt your work.

uneven terrain.

 Every intervention for cleaning, tuning, and/or

maintenance must be done under good environmental conditions and with adequate light,

and always with the motor turned off.

DANGER: Never refuel the veh

residues.

 Pay careful attention to not come into contact with

the overheated parts of the motor.

 When putting away the machine take all precautions

so that it might not be moved or turned on by incompetent or incapable persons.

the motor of the machin parking brake!

machine, not even if it is turned off!

1.5. M

PROHIBITED: it is strictly prohibited to use

the machine with its safety devices and

protection removed, blocked, or in any way

WARNING: Before beginning work, verify the

working order of the safety devices and

out and/or broken parts

ACHINE AND MANUFACTURER IDENTIFICATION

The data which identifies the machine and the manufacturer are listed on the aluminium plate that is affixed on the dashboard of the machine. The frame number is stamped on the left of back side (see fig. 1).

1.6. S

AFETY DEVICES

made non functional.

substitute any wornimmediately.

General Information

1 Manufacturer

2 Machine Type

3 Serial Numero

4 Load Capacity KG

5 Machine Mass KG

6 Motor Power KW

7 Fabrication Year

8 EC Brand

0 Frame Number

fig. 1 – Identification Plate (cod. C1094.14.00)

1.6.1. B

LOCKING THE BODY

The machine is equipped with a device to block the body in the raised position and to prevent it from lowering accidentally.

Before carrying out any repair maintenance work with the body raised, always block the piston following this procedure (see fig. 2):

• raise the body;

• turn off the motor;

• remove device “A” from its slot, down on the right side

of the body, by unscrewing wheel “B”;

• insert the hole of the bar on the piston of the hydraulic

jack;

• Turn the bar and position it so that it is parallel to the

Series 65-80

CAUTION: Always use the drive footrest

in open position during the work, to

Close the drive footrest

piston;

• slowly lower the unit with the motor off until the correct fit of the device is obtained.

Afterwards remove the device and put it back in its slot.

1.6.2. B

LOCKING THE ARM

If necessary, the machine is equipped with a device

used to block the down-loading arm in the raised position and prevents accidental lowering, as needed can be placed on the piston on the left or right in a similar manner.

Follow these steps (see fig. 2):

• Raise your arm of self-loading;

• Lift the body;

• Turn off the engine;

• Remove the safety device “E”, on the left side of the

container from the housing by loosening the knob “F”;

• Enter the slots of the bar near one of the two pistons of hydraulic cylinders of the arm;

• Turn the bar and placed it parallel to the piston;

• Pull down slowly, with the engine off, the arm until the

frame of the device.

After the operations, remove the device and place it

back into place.

1.6.3. B

LOCKING THE FOOTREST

The drive footrest must always be blocked in open position, during the work, to prevent its accidental movement, by using the safety pin “C” (see fig.2).

 Introduce pin “C” into hole “1” to block the footrest in the

raised position;

 Introduce pin “C” in hole “2” to block the footrest in the

lowered position;

prevent risks. only after use.

1.6.4. B

LOCKING THE LIFT

(“HI-TIP”)

The raising device for the body for high unloading (Hi-Tip) can be blocked in a raised position to impede accidental movement, by using the safety pin “D” (see fig. 2).

 Introduce the pin in the hole to block the mechanism in

the raised position.

General Information

Read the instructions

and the mode of use for the accessories that

have been installed on your machine carefully.

l that was

READ CAREFULLY: During the design phase

everything possible was done to prevent

eventual risks: where it was technically

pictograms were resorted

eventual potential and

e tags were made with

signals and descriptions associated with

pictograms to give a higher importance to

possible dangers, in accordance with

fig. 2 – Safety Devices

1.7. A

CCESSORIES

READ CAREFULLY:

Refer to the instruction manua provided with them.

The machine is furnished with equippment to make it

possible to carry out normal maintenance operations.

It is also equipped with a hydraulic force instrument: in the manual the instructions for its use have been furnished.

Also, the machine the may also be equipped upon request with particular tools including:

• Cement mixer for mixing concrete;

• Auto-loading tools;

• Excavator;

• Demolition hammer.

1.8. S

AFETY TAGS

impossible, specific to in order to highlight imminent risks.

Specific adhesiv

government norms UNI 9244-95 (E).

Series 65-80

PROHIBITED: it is strictly prohibited to

ove the stickers and the safety plates

which the machine is equipped with:

immediately substitute deteriorated and/or

rem

illegible ones.

fig. 3 – Position of the SafetyTags

1.8.1. S

AFETY DISTANCE

Tag which alerts the serious danger of coming near and standing within the field of action of the machine in that there is an imminent risk of danger.

fig. 4

(cod. C1094.02.00)

1.8.2. H

OT SURFACE

Invites caution in that there is a risk of burning because of the nearness to the hot surface.

1.8.3. FAN

Indicates a potential risk of danger in that there is a possibility of coming into contact with moving mechanical parts that can cause serious injury.

fig. 5

(cod. C1094.07.00)

fig. 6

(cod. C1094.08.00)

General Information

1.8.4. C

RUSHING

Tags which indicate a potential risk of crushing that may cause very serious injury or death.

1.8.5. C

UTTING

Tags which indicate a potential

fig. 7

(cod. C1094.09.00)

risk of cutting that may cause very serious injury or death.

1.8.6. P

ROCEDURE FOR CAUTION

fig. 8

(cod. C1094.09.00)

This adhesive which invites caution reminds one to adopt all anti-injury precau-tions, above all regarding the use of protective devices and individual prevention. The meaning of the pictograms is the following:

• Read the manual before turning the machine on for the

first time, each time an operator is changed, and in any

case in which doubt is raised as to how the machine

functions;

• Wear a headset which protects hearing or another device of this type;

• Wear protective gloves of the

fig. 9

(cod. C1094.04.00)

prescribed type;

• Wear injury-preventive shoes of the prescribed type.

1.8.7. O

VERTURNING

Indicates an imminent risk of overturning with serious consequences during use of the high unloading.

The correct procedure to carry out high unloading includes the necessity to rest the shovel of the auto-loading on the ground in a way that stabilizes the machine before raising the body and

fig. 10

(cod. C1094.10.00)

unloading.

Instead the upper part of the tag indicates the incorrect procedure which must be avoided absolutely, while the

Series 65-80

lower part shows the correct position to carry out the unloading safely.

1.8.8. M

AXIMUM SLOPES

Completely avoid working on terrains that have latitudinal slopes of more than 10° and longitudinal slopes of more than 20° to avoid the possibility of overturning with serious consequences for the safety of the operator. In every case, but especially in the case of slopes, it is important that the terrain is solid

fig. 11

(cod. C1094.01.00)

and stable.

1.8.9. P

ROCEDURE FOR ADDRESSING SLOPES

Sign which indicates in what way one must address the downhill and uphill slopes to avoid serious consequences for the operator and for the machine in that there is the potential danger of overturning.

fig. 12

(cod. C1094.06.00)

1.8.10. O

THER TAGS

The label on the side (fig.

12-a) indicates that it is

necessary to read the documentation before any intervention, to avoid technical problems (ex. Manual attached to the engine).

The label on the side (fig. 12-b) indicates that you should read the owner's manual before

using the devices next to this label, to avoid problems.

The label on the side (fig. 12-c) indicate the possibility of disconnection of the battery from the electrical circuit of the machine; near the label you can find the cut off

battery device (see cap. 2).

fig. 12-a

fig. 12-b

fig. 12-c

(cod. C0900.16.59)

(cod. C0900.07.90)

(cod. C0900.20.63)

DANGER: Always avoid working on terrain

with slopes that are greater than those

prescribed to avoid the possibility of

overturning with possible serious

DMISSIBLE SLOPES

General Information

1.9. D

IMENSIONS

Normal Auto-loading Hi-Tip

Length 1940 mm 2530 mm 2530 mm

Width 800 mm 850 mm 850 mm

Wheel Track 610 mm 610 mm 610 mm

Height

Min 1140 mm 1140 mm 1250 mm

Max 1400 mm 1900 mm 2720 mm

fig. 13 – Maximum admissible slopes

In figure 13 the maximum values for the latitudinal and longitudinal slopes of the terrain are shown on which it is possible to work. These conditions must never be surpassed to avoid the risk of overturning.

consequences for the safety of the operator.

In every case, but especially when working on slopes, it is important that the terrain is solid and stable.

fig. 14 – Dimensions

Series 65-80

1.10. T

Model

Type

Mass [kg]

Engine

Power [kW]

Max Speed [km/h] - (m/s)

Load Capacity [kg]

Start-up

Accelerator

Trasmission

Parking Brake

Battery

Continuous Equivalent Pondered Acoustic Power Level A LpA =

Continuous Equivalent Pondered Acoustic Power Level A (assured)

Vibrations Level m/s²

ECHNICAL DATA

Dumper Auto-loading Hi-Tip

9.65 10.80 13.80 9.65 10.80 13.80 9.65 10.80 13.80

430 500 450 500 580 520 630 670 650

petrol diesel petrol petrol diesel petrol petrol diesel petrol

6,7 (9,1) 7,2 (9,8) 9,3 (12,6) 6,7 (9,1) 7,2 (9,8) 9,3 (12,6) 6,7 (9,1) 7,2 (9,8) 9,3 (12,6)

4,6 (1,27) 6,5 (1,8) 4,6 (1,27) 6,5 (1,8) 4,6 (1,27) 6,5 (1,8)

650 800 650 800 650 800

Pull-start or Electric (depending on the type)

12V - 30Ah with negative at mass – petrol engine

12V - 45Ah with negative at mass – diesel engine

Type

LwA =

Manual command lever

Hydrostatic

Mechanical

9.65 10.80 13.80

99 dB(A) 100 dB(A) 100 dB(A)

101 dB(A) 101 dB(A) 101 dB(A)

on arms: ≤ 2,5 m/s² on body: ≤ 1,1 m/s²

2. COMMANDS

STABLE POSIZIONE

2.1. H

YDRAULIC OVERTURNING VERSION

Parking Brake Command

Commands

STABLE POSITION



Deactivated Brake

serves as an emergency brake, allows you to insert or deactivate the brake.

Accelerator Command

so that you may obtain the required power.

The parking brake command, which also

Allows you to vary the motor rotation regimen,



Activated Brake

fig. 15

Command lever for the parking brake

STABLE POSITION



Minimum regimen

STABLE POSITION

…

Intermediate regimens

STABLE POSITION



Maximum regimen

fig. 16

Accelerator Command

Series 65-80

UNSTABLE POSITION

Drive Levers

The command levers control the rotation of the tracks through a hydraulic feed of the hydraulic motors. The command levers are active only when the motor is turned on.

UNSTABLE POSITION

The left Drive Lever



The left track rotates forward

The left-hand drive lever controls the left track.

The right Drive Lever

The right-hand drive lever controls the right

track.

STABLE POSITION



Resting position

UNSTABLE POSITION



The left track rotates backwards

fig. 17

Command lever for the left track

UNSTABLE POSITION



The right track rotates forward

STABLE POSITION



Resting position

The right track rotates



backwards

fig. 18

Command lever for the right track

Command Lever for the Hydraulic Take-off

Command lever for the hydraulic force

Instrument

The hydraulic take-off instrument is composed of two openings with rapid transmission of standard type, indicated by the letters “A” and “B”, situated on the right side of the dashboard.

Commands

UNSTABLE POSITION



Hydraulic pressure on “A”

STABLE POSITION



Resting position

POSIZIONE INSTABILE



Hydraulic pressure on “B”

The auxiliary command lever allows you to put hydraulic oil pressure on the openings (cap. 3.11).

Command Lever for the Body

The command lever for the body activates the hydraulic jack that activates the tipping of the body.

This position  can only be used with the motor turned on, while this position  can also be used when the motor is turned off.

fig. 19

instrument

UNSTABLE POSITION



The body overturns

STABLE POSITION



Resting position

UNSTABLE POSITION



Resting position

fig. 20

Command lever for the body

Series 65-80

Horn Command

The horn button is on the left side of the instrument panel. To sound the horn, push the button. Only intermittent mode horn operation is enabled. Continuous mode is not enabled.

The command works only with the engine running.

Cut Off Battery Command

The device lever on the left side of the dashboard controls the disconnection of the battery from the electrical circuit of the machine.

Use the cut off battery to disconnect power from the electrical circuit, particularly if the machine stop to work, for a long period of time, can be removed the lever to prevent the discharge of the battery.

fig. 21

Horn Command

STABLE POSITION



Battery connected

STABLE POSITION



Battery unplugged

STABLE POSITION

Battery unplugged,



it’s possible remove the lever

fig. 22

Cut Off Battery Command

2.2. A

STABLE POSITION

UTOLOADING VERSION

Parking Brake Command

Commands

STABLE POSITION



Deactivated brake

The command for the parking break, which also serves as an emergency brake, allows one to activate or deactivate the brake.

Accelerator Command

The command lever for the accelerator acts upon the motor and allows one to vary the rotation regimen in order to obtain the required power.



Activated brake

fig. 23

Command lever for the parking brake

POSIZIONE STABILE



Minimum regimen

POSIZIONE STABILE

…

Intermediate regimen

POSIZIONE STABILE



Maximum regimen

fig. 24

Accelerator Command

Series 65-80

Drive Levers

The drive levers control the rotation of the tracks through a hydraulic feed to the hydraulic motors. The levers are active only when the motor is turned on.

UNSTABLE POSITION



Left Drive Lever

The left lever controls the left track.

The left track rotates forward

STABLEPOSITION



Resting position

UNSTABLE POSITION



The left track rotates backward

fig. 25

Left track command lever

UNSTABLE POSITION



Right drive lever

The right lever controls the right track.

The right track rotates forward

STABLE POSITION



Resting position

UNSTABLE POSITION



The left track rotates backward

fig. 26

Right track command lever

Command Lever for the Hydraulic Take-off

UNSTABLE POSITION

Instrument

The hydraulic take-off instrument is composed of two openings with rapid transmission of standard type, indicated by the letters “A” and “B”, situated on the right side of the dashboard.

The auxiliary command lever allows you to apply hydraulic oil pressure on the openings (cap. 3.11).

Command Lever for the Body

The command lever for the body activates the hydraulic jack that activates the tipping of the body.

Commands

UNSTABLE POSITION



Hydraulic pressure on “A”

STABLE POSITION



Resting position

UNSTABLE POSITION



Hydraulic pressure on “B”

fig. 27

Command lever for the hydraulic

take-off openings

UNSTABLE POSITION



The body overturns

STABLE POSITION



Resting position

turned on, while this position  can also be used when the motor is turned off.

This position  can only be used with the motor



The body lowers

fig. 28

Command lever for the body

Series 65-80

Auto-loading Command Lever

The command lever for the auto-loading tool works the hydraulic levers that provoke the raising of the auto-loading bucket.

This command may only be used when the motor is turned on.

STABLE POSITION



The bucket is free (floating)

UNSTABLE POSITION



Lowering of the bucket

STABLE POSITION



Resting position

UNSTABLE POSITION



Raising of the bucket

Horn Command

The horn button is on the left side of the instrument panel. To sound the horn, push the button. Only intermittent mode horn operation is enabled. Continuous mode is not enabled.

The command works only with the engine running.

fig. 29

Command lever for the body

fig. 30

Horn Command

Cut Off Battery Command

The device lever on the left side of the dashboard controls the disconnection of the battery from the electrical circuit of the machine.

Commands

STABLE POSITION



Battery connected

STABLE POSITION



Battery unplugged

STABLE POSITION

Battery unplugged,



it’s possible remove the lever

fig. 31

Cut Off Battery Command

Series 65-80

STABLE POSITION

2.3. A

UTOLOADING VERSION WITH SWIVEL BUCKET

Parking Brake Command

STABLE POSITION



Deactivated brake

The command for the parking break, which also serves as an emergency brake, allows one to activate or deactivate the brake.

Accelerator Command

The command lever of the accelerator works on the motor and allows one to vary the rotation regimen in order to obtain the required power.



Activated brake

fig. 32

Command lever for the parking brake

STABLE POSITION



Minimum regimen

STABLE POSITION

…

Intermediate regimen

STABLE POSITION



Maximum regimen

fig. 33

Accelerator command

Drive Levers

The drive levers control the rotation of the tracks through a hydraulic feed to the hydraulic motors. The levers are active only when the motor is turned on.

UNSTABLE POSITION



Left Drive Lever

The left lever controls the left track.

The left track rotates forward

STABLE POSITION



Resting position

UNSTABLE POSITION



The left track rotates backward

Left track command lever

UNSTABLE POSITION



Right Drive Lever

The right lever controls the right track.

The right track rotates forward

POSIZIONE STABILE



Resting position

POSIZIONE INSTABILE



The left track rotates backward

Commands

fig. 34

fig. 35

Right track command lever

Series 65-80

UNSTABLE POSIT

ION

UNSTABLE POSITION

Command Lever for the Swivel Bucket

The swivel bucket command lever works the hydraulic jack that provokes the rotation of the bucket of the auto-loading tool.

The command may only be used when the motor is on.

The bucket turns towards the



anterior side of the machine

STABLE POSITION



Resting Position

Provokes the rotation of the



bucket towards the operator

Command Lever for the Body

The command lever for the body activates the hydraulic jack that activates the tipping of the body.

This position  can only be used with the motor turned on, while this position  can also be used when the motor is turned off.

Fig. 36

Swivel bucket command lever

UNSTABLE POSITION



The body overturns

STABLE POSITION



Resting position



The body lowers

fig. 37

Command lever for the body

Auto-loading Command Lever

The command lever for the auto-loading tool works the hydraulic jack that provokes the raising of the auto-loading bucket.

This command may only be used when the motor is turned on.

Horn Command

The horn button is on the left side of the instrument panel. To sound the horn, push the button. Only intermittent mode horn operation is enabled. Continuous mode is not enabled.

The command works only with the engine running.

Commands

STABLE POSITION



The bucket is free (floating)

UNSTABLE POSITION



Lowering of the bucket

POSIZIONE STABILE



Resting position

POSIZIONE INSTABILE



Raising of the bucket

fig. 38

Command lever for the body

fig. 39

Horn Command

Series 65-80

Cut Off Battery Command

The device lever on the left side of the dashboard controls the disconnection of the battery from the electrical circuit of the machine.

STABLE POSITION



Battery connected

STABLE POSITION



Battery unplugged

STABLE POSITION

Battery unplugged,



it’s possible remove the lever

fig. 40

Cut Off Battery Command

Commands

STABLE POSITION

2.4. “HI-TIP” V

ERSION

Parking Brake Command

The command for the parking break, which

also serves as an emergency brake, allows one

to activate or deactivate the brake.

Accelerator Command

The command lever of the accelerator acts upon the motor and allows one to vary the rotation regimen in order to obtain the required power.

STABLE POSITION



Deactivated brake



Activated brake

fig. 41

Command lever for the parking brake

STABLE POSITION



Minimum regimen

STABLE POSITION

…

Intermediate regimen

POSIZIONE STABILE



Maximum regimen

fig. 42

Accelerator command

Series 65-80

UNSTABLE POSITION

Drive Levers

The drive levers control the rotation of the tracks through a hydraulic feed to the hydraulic motors. The levers are active only when the motor is turned on.

UNSTABLE POSITION



Left Drive Lever

The left lever controls the left track.

The left track rotates forward

STABLE POSITION



Resting position



The left track rotates backward

fig. 43

Left track command lever

UNSTABLE POSITION



Right Drive Lever

The right lever controls the right track.

The right track rotates forward

STABLE POSITION



Resting position



The left track rotates backward

fig. 44

Right track command lever

“Hi-Tip” (High Unloading) Command Lever

UNSTABLE POSITION

The command lever the “Hi-Tip” works the hydraulic jack that provokes the raising of the anchoring structure of the body to consent the unloading in containers or tubs with a high border.

The command may be used only when the motor is on.

Commands

UNSTABLE POSITION



Allows the body to be raised

STABLE POSITION



Resting position

Provokes the lowering of the



body

Command Lever for the Body

hydraulic jack that activates the tipping of the body.

turned on, while this position  can also be used when the motor is turned off.

The command lever for the body activates the

This position  can only be used with the motor

fig. 45

“Hi-Tip” Command Lever

UNSTABLE POSITION



The body overturns

STABLE POSITION



Resting position



The body lowers

fig. 46

Command lever for the body

Series 65-80

Auto-loading Command lever

The command lever for the auto-loading tool works the hydraulic jack that provokes the raising of the auto-loading bucket.

This command may only be used when the motor is turned on.

Horn Command

The horn button is on the left side of the instrument panel. To sound the horn, push the button. Only intermittent mode horn operation is enabled. Continuous mode is not enabled.

The command works only with the engine running.

STABLE POSITION



The bucket is free (floating)

UNSTABLE POSITION



Lowering of the bucket

STABLE POSITION



Resting position

UNSTABLE POSITION



Raising of the bucket

fig. 47

Command lever for the body

fig. 48

Horn Command

Cut Off Battery Command

The device lever on the left side of the dashboard controls the disconnection of the battery from the electrical circuit of the machine.

Commands

STABLE POSITION



Battery connected

STABLE POSITION



Battery unplugged

STABLE POSITION

Battery unplugged,



it’s possible remove the lever

fig. 49

Cut Off Battery Command

Series 65-80

efore using the

machine you must read all of the instructions

in this manual and the user’s and

maintenance manual of the motor installed on

your machine scrupulously. Furthermore,

Read the user’s manual

and the maintenance manual for the motor

installed in your machine carefully and follow

the instructions prescribed for its own break

3. INSTRUCTION FOR USE

3.1. F

IRST USE

READ CAREFULLY: B

always keep it attached to the machine.

fig. 50 – Container

for manuals

The owner' s manual and mai ntenance, together with th e m anual of the engine of the mac hine, must be al ways easily a vailable and should be kep t in the dedica ted co ntaine r fix ed on the machine (se e the fi g . 50).

The machine is normally delivered completely

assembled and ready for use with an empty fuel tank.

Fill the fuel tank, open the fuel tap and follow the start-

up procedure described in the appropriate paragraph.

3.2. B

REAKING-IN PERIOD

The technology used during the construction of your machine does not require a break in period. However, during the first period of use, it is necessary to use these precautions:

 During the first 50 hours, avoid using the motor at over

70 % of the total power.

READ CAREFULLY:

in period.

 After the first 20 hours of operation, check the level of

the hydraulic oil in the tanks.

Instruction for use

WARNING: Before turning on the motor,

always insert the parking brake to avoid

uld

DANGER: Refuelling must always be done

refuelling or while handling fuel to avoid the

t up the motor only after

having made certain that there are no traces

 During the first period of use, the tracks undergo an

adjustment, for which it is necessary, after the first 50 hours of operation, to carry out the regulation of the tension of the tracks.

3.3. M

OTOR START-UP

Every time you wish to start up the motor, always

verify the following indications scrupulously:

•

Always start up the motor outside and be certain that

there are no other persons in the vicinity of the machine and/or other impediments.

•

Check that there is fuel in the tank and, if necessary,

add some.

•

Always insert the parking brake.

eventual movement of the machine that co present safety issues for the operator.

•

Follow the specific procedure prescribed by the

constructor of the motor shown in the attached instructions.

When the motor is hot, in petrol operated motors,

avoid inserting the starter.

In diesel engines, can be an automatic valve that helps to raise the start, it works automatically in the first seconds of starting the engine.

3.4. R

EFUELLING

with the motor turned off! Do not smoke whi

risk of fire!

Refuelling and /or movement of the fuel from one container to another must always be done outside, always from fires or from other heat sources. Always check that the type of fuel is the correct one, specified for the motor of your machine.

•

Position the machine on a clean surface.

•

Unscrew the plug slowly.

•

Pour the fuel into the tank slowly.

•

Screw the plug on again tightly. Immediately dry any

fuel leakage.

WARNING: Star

of fuel that have accidentally spilled out!

Series 65-80

WARNING: The conservation of the fuel must

always be done with respect for the specific

from sources of

heat, and with clean, well closed suitable

REQUIRED: Avoid the dispersion of fuel

and/or fuel containers in the environment.

Carry out the disposal according to the

ect for the

DANGER: Always avoid overloading the

machine above the prescribed limits: during

movement, an overload could create

variations that were not foreseen

and could provoke the overturning of the

WARNING: Where possible, try to avoid

travelling on rocky or icy terrain, on rails and

may damage

the tracks and reduce their longevity. Also

avoid passing over material that could ruin the

tracks, such as sharp objects, pieces of metal,

etc. that could get caught up in the tracks and

provoke a break.

laws, in suitable places, away

containers!

current laws and with resp environment.

3.5. D

RIVING THE MACHINE

structural

machine with serious safety consequences.

railway sections because they

At the start-up, regulate the number of rotations of the engine to the desired level by activating the accelerator lever, according to the required power (when the machine is loaded, you must bring the lever above the halfway mark between the minimum and maximum).

Under some conditions, especially when the machine is loaded or going uphill, a loss of engine power may occur because of a motor overload; this may also cause it to shut down. In this case, slowly release the drive command lever, regulating the speed to a level that does not provoke an overload of the propeller.

Your machine is equipped with a hydrostatic transmission, so, it is not necessary that the rotations of the engine be at maximum for the displacement. Leave the engine operating at its maximum number of rotations does not improve the functioning of the machine, rather, it certainly (and uselessly) increases its fuel consumption: it is advisable, therefore, to increase the rotations of the engine only where it is absolutely necessary (to proceed at maximum speed, to address steep slopes with a full load, etc.).

Instruction for use

Never drive with the footrest unblocked:

always verify that the footrest is blocked and that

When you open or close the

you may

DANGER: When the machine is in gear, the

operator must always maintain the prescribed

3.5.1. D

RIVING POSITION

During the driving of the machine and during the work, is necessary utilize the footrest platform in open position, always (see fig. 51), to prevent risks.

Close the footrest platform only after use..

To use this footrest you must position it in the correct way:

•

Take out the safety

pin which blocks the

footrest;

•

Rotate the footrest to

a horizontal position;

•

Block the footrest

again by positioning

the safety pin again.

fig. 51 –Driving position

DANGER –

the safety pin is positioned correctly.

WARNING – footrest, be careful with your hands: cut yourself or crush them.

When the machine is in gear, always grasp the stronghold handle firmly with one hand and use the other hand simultaneously to activate both drive levers.

Never release the handle to operate the command

levers with both hands.

driving position.

Never speed when working, rather proceed at a speed adjusted to your walking speed, in this way you will maintain a safe control over the commands.

3.5.2. F

ORWARD GEAR

To allow the machine to advance one must activate both drive levers simultaneously by pushing them forward.

Avoid addressing downhill slopes in forward gear, refer to the paragraph: “Travelling on Slopes”.

3.5.3. R

EVERSE GEAR

To allow the machine to back up you must activate both drive levers, pulling them back simultaneously.

Avoid addressing uphill slopes in reverse gear,

Series 65-80

DANGER: While in reverse gear, always

check to see that there are no obstacles

DANGER: Completely avoid working on

terrains that have lateral slopes of more

than 10° and longitudinal slopes of more

than 20° to avoid the possibility of

with serious consequences for

especially with a loaded machine, rather follow the procedure described in the paragraph: “Travelling on Slopes” .

and/or persons in the vicinity.

3.5.4. T

RAVELLING ON SLOPES

overturning the safety of the operator.

fig. 52 – a) going uphill; b) going downhill

When addressing sloped segments, especially when the machine is loaded, you must use this particular driving technique (see fig. 52):

 Always address the uphill slopes in forward gear;

 Always address the downhill slopes in reverse gear.

On high slope ground is necessary to work with high regimen of motor (as the slope) minimizing the opening of drive levers (see fig. 44); otherwise could be verify cavitation problems and missing the “engine-brake” effect (the hydraulic motors are forced by the slope and they function like a pump): if the machine increase the speed “alone”, release the drive levers.

fig. 53 – Motor regimen going downhill

Instruction for use

DANGER: if the machine travelling on high

slope with minimum motor regimen and

maximum opening of drive levers, “engine

brake” effect is missing and the machine

out of control with

the possibility of serious consequences for

the safety of operator and the proximity

coud increase the speed

persons.

3.5.5. S

TOPPING MOVEMENT

To stop movement one must release the drive levers

for the tracks simultaneously.

3.5.6. M

OVEMENT IN CURVES

To allow the machine to turn one must release the

lever on the side to which one intends to turn:

 To turn to the right, release the right-hand drive lever;  To turn to the left, release the left-hand drive lever.

The steering is determined by the slowing of the speed of one track with respect to the other. Consequently the speed and the degree of steering are proportional to the intensity of the release and to the pressure with which you apply to each lever

3.5.7. C

OUNTER-ROTATION

It is also possible to make the machine spin round, carrying out a complete “counter-rotation” around its axis, in order to carry out manoeuvres in small spaces.

 To make a clockwise counter-

rotation (towards the direction of the clock hands) you must push the left-hand lever forward and pull the righthand lever back;

fig. 54 – Clockwise counter-rotation

 To make a counter-clockwise

counter-rotation (towards the opposite direction of clock hands) you must push the righthand lever forward and pull the left-hand lever back.

fig. 55 – Counterclockwise counter-

rotation

Using the counter-rotation manoeuvre often reduces the duration of the rubber tracks, especially if you do it upon rough surfaces.

Series 65-80

WARNING: If you move away from the

machine and leave it unattended, always

ing brake and be sure that no

unauthorized persons may turn it on or move

it. In the models which are equipped with one,

up key and unplug

PROHIBITED: It is strictly prohibited to use

the parking brake while the machine is

moving to arrest movement of the machine

If, when trying to deactivate the

brake, the lever resists noticeably, avoid

forcing the mechanism in that the wheel may

block. Before deactivating the brake, move

you have obtained the unblocking of the

3.6. S

TOPPING AND PARKING

activate the park

an emergency stop when the operator may deem necessary to have an instantaneous block of the machine during worko.

always take out the startthe battery.

Before stopping the machine, it is preferable to position yourself on a flat paved surface, or on a flat and compact ground.

•

Using the accelerator lever, bring the motor down to

its minimum number of rotations.

•

Insert the parking brake.

•

Turn off the engine.

•

Close the gas tap (on the models that are equipped

with one).

3.7. U

SING THE PARKING BRAKE

The machine has a safety device nominated as the “Parking Brake” which impedes the machine from moving even if the towing commands are activated. This device serves to impede the accidental movement of the machine in the absence of its operator; it also serves as

unless in case of emergency.

To activate: Pull the lever lightly towards yourself

and move it to the left making it go out of its slot and then let it go: the brake will insert itself automatically.

To deactivate: Pull the lever towards yourself decisively and lightly and move it to the right hooking it into the special slot to block it: the brake has been deactivated.

WARNING –

the machine forward and backward a bit unti

device.

Emergency Brake: the parking brake serves also as

a brake in emergency situations. To carry out an emergency brake, pull the lever towards yourself lightly,

Instruction for use

DANGER: In the case that you may have to

the emergency brake, consider that this

causes the drive mechanism to block

instantaneously and may cause a loss of

WARNING: After the emergency brake

intervention, have the integrity and the

the device verified: a

continued use of the machine with an

inefficient device could be dangerous for your

PROHIBITED: It is strictly prohibited to

city limits indicated in

move it towards the left making it come out of the slot and let it go: the brake will insert itself automatically.

use

control of the machine.

working order of

own safety and that of others.

3.8. T

RANSPORTING LOADS

surpass the load capa the table on page 11.

3.8.1. C

ONSTRUCTION BODY (DUMPER)

The machine is equipped with a “dumper” type body to transport inert and solid materials, suitable mainly to be used for construction work.

3.8.2. “F

ARMING” TYPE BODY

Upon request, your machine may be fitted, in place of the “dumper” type body, with a body that has sides that can be opened, and is suitable to transport farming materials.

fig. 56 – Farming type body

The opening of the sides allows one to enlarge the loading surface to be able to transport cumbersome objects. To obtain a larger loading surface, work with one side at a time as follows (see fig. 56):

•

Open two anterior hooks “C”, lower the anterior side

Series 65-80

Before unloading, be certain that

the terrain is flat, solid and compact. Carry

out the dumping manoeuvre slowly and

rward with the

CAUTION: During the unloading, if the body

hits up against an obstacle, avoid moving the

machine forward: this could damage the

junctions of the body!

strictly prohibited to travel

“D” and take it out;;

•

Loosen the two wheels “A” positioned under the

loading surface;

•

Take out the two supports “B” from their housings;

•

Open the posterior hook “E” and lower the left lateral

side “F” making coincide the notches of the supports in the holes “G”;

•

Repeat the operation on the other side;

•

Be sure that the sides are blocked and position the

load so that it will not fall: if possible tied it.

3.9. U

3.9.1. O

NLOADING MATERIAL

VERTURNING OF THE BODY

WARNING -

uniformly. Do not move fo machine during the dumping phase.

Your machine is equipped with a hydraulic dumping

device for the body which allows for the unloading of material.

To carry out the dumping manoeuvre:

•

Position yourself on a level, solid, and compact

surface or terrain;

•

If the machine is equipped with a farming body,

unblock the anterior side;

•

Push the lever forward to provoke the overturning of

the body and the unloading of the material;

•

Pull the lever back until the body has returned to

travelling position, and then release the lever.

PROHIBITED: It is if the body is not in its resting position.

3.9.2. R

AISING THE BODY

(“HI-TIP”)

On request the machine may be equipped with a hydraulic device to raise the body during the unloading to allow for unloading in containers or tubs with high walls, named “Hi-Tip”.

To unload material normally, use the lever for the overturning of the body (as indicated in the preceding paragraph).

To carry out a high unloading, proceed as follows:

•

Position yourself on a level surface or on a level, solid,

and compact terrain;

•

DANGER: Never carry out the raising of the

body without first stabilizing the machine with

DANGER: Never, for any reason, activate the

ou could provoke

loading device must remain raised above the

surface of the land to avoid collision with the

terrain and must be in a position that does not

Use the lever of the auto-loading device pushing it

forward to place the shovel on the ground in order to stabilize the machine;

•

Raise the body to the desired height by pushing

forward the lever for raising;

•

Push the overturning lever for the body forward to

allow for the unloading of the material.

Instruction for use

the auto-loading shovel.

raising lever while driving. Y the overturning of the machine

3.10. U

SE OF THE SELF-LOADING

Your machine may be equipped with an self-loading mechanism consisting of an anterior bucket that has a hydraulic command.

fig. 57 – Position for high unloading

To bring the body back to a driving position, proceed

as follows:

•

Pull back the overturning lever and bring the body

back to a horizontal position;

•

Release the command lever for the body

•

Pull the lever for raising the body backward until it has

reached the driving position;

•

Release the raising lever.

CAREFUL: During movement the auto

obstruct visibility.

Loading: To be able to load the body using the auto-

loading tool, you must follow this procedure:

•

advance the machine towards the pile of material

maintaining the benna in a horizontal position;

•

raise the shovel by pulling the lever towards yourself

until you have poured the contents into the body.

Repositioning: Push the lever forwards until the

Series 65-80

d movement

loading device must

READ CAREFULLY: Read the user’s

instructions carefully for all accessories

and/or tools that have been installed on

your machine. Always refer to the manual

which was provided with them and always

bucket has lowered to the correct height from the ground.

Floating (auto-levelling): the auto-loading tool may also be used to function as an auto-levelling device, useful, for example for levelling ground. To block the bucket in the floating position you must push the auto-loading lever forward past the lowering position until you have heard a click (the lever remains in stable position).

CAREFUL: During the driving an of the machine, the selfnot remain the the floating position.

3.11. S

UPPLEMENTARY HYDRAULIC COMMAND

Some versions may be equipped with a hydraulic force instrument for the command of auxiliary equipment.

The hydraulic force instrument is composed of two openings with rapid transmission of standard type, indicated by the letters “A” and “B”, situated on the right side of the dashboard.

To obtain hydraulic oil pressure on the openings you must work the auxiliary command lever.

 To obtain pressure on the “A” opening, push the lever

forward.

 To obtain pressure on the “B” opening, pull the lever

backward, toward yourself.

keep it attached to this manual.

3.12. A

Your machin e can

CCESSORIES

be equipped with some addition a l devices tha t mak e it mor e complete.

To the side is show n th e p o s it ion o f the 12V DC po wer out l e t (see fig. 5 8 ) that provi d e s power

fig. 58 - DC- out

for operation of

electrical devices with

WARNING: During transport, always position

elly to avoid the spilling of oil

additional features highl ighted by the close label (see fig. 59).

The label on the side (fig. 60) shows the electrical connection dedicated to recharge the electric battery of the machine.

The electrical recharging point outlet is located on the right side, near the lifting point of the machine (see fig. 61).

fig. 59

(cod. C0901.23.02)

fig. 60

(cod. C0902.23.02)

fig. 61

Richarging point

Instruction for use

3.13. T

RANSPORT

the machine lev or other liquids .

If the machine needs to be transported, one must proceed correctly to avoid dangers to persons and/or to the machine, if there is any on the machine, keep down completely the bucket during the transport. Because of the weight of the machine, it is not possible to move it manually. Thus, it is necessary to use suitable means of lifting to load it onto a means of transport.

The machine is equipped with 4 hooks for lifting each one with a capacity of 7.000N (700kg) for a total of 28.000N (2.800kg).

The position of each hook is indicated with a label like the one shown in the fig. 62 (C0900.13.66).

To do this operation safely you should use, as tools of lifting, 4 ropes with hooks, CE compliant; the two front ropes are 200cm of length, and the two rear ropes are 170cm of

Lifting point

fig. 62

Series 65-80

WARNING: Raise the machine by hooking

it exclusively to the hooks predisposed for

this purpose: the anchoring of the

machine in other points can cause

ent fall of the

machine and can cause serious harm to

length, in the following way:

•

Disconnect the battery, turning the device to cut

off battery;

•

Empty the fuel tank and close the plug;

•

Fix the lifting hooks exclusively to the anchoring

points that were prescribed by the manufacturer (fig. 63);

breakage with the consequ

persons.

fig. 63 – Anchoring points to lift the machine

Instruction for use

•

Fix it to the surface of the means of transport

pulling down firmly, with CE compliant ropes, and always connecting to the points as indicated in the figure 64.

fig. 64 – Anchoring points for transport

3.14. T

OWING

The machine is equipped with tow hooks, located at the bottom of the undercarriage, front abd rear (see fig.

66); if you need to tow the machine, to take care of emptying the body.

Each anchor point for the towing is evidenced by a label with

fig. 65

Towing point

the symbol shown in figure 65 and can withstand a pull of 10.000N (1.000kg approx).

fig. 66 – Anchoring points for towing

Series 65-80

3.15. S

TORAGE

Whenever the machine must remain inactive for several months, it is necessary to provide a correct garaging so that the machine is in perfect working order when it is used again.

In particular one must carry out storage by following all of these instructions:

•

Carry out all necessary repairs;

•

Disconnect the battery, turning the device to cut off

battery;

•

Empty the fuel tank completely;

•

Proceed with a careful cleaning and remove all

mud, and/or organic residues carefully;

•

Proceed with all operations regarding the motor that

are described in its own manual;

•

Carry out a greasing of all points listed in the

specific chapter;

•

Place the machine in such a way that it is sheltered

from atmospheric agents under stable conditions

and on a flat surface;

•

If the machine is equipped with batteries, unplug

them and lubricate with the correct grease;

•

Periodically, every two months, recharge the

battery;

•

If the motor is equipped with a start-up key, take it

out and conserve in a safe place.

When putting the machine back into service:

•

carry out all greasing again in all prescribed points

found in the specific chapter;

•

If the machine is equipped with a battery, recharge

it and reconnect it being certain of the correct polarity of the ends;

•

Insert the cut off battery lever;

•

Proceed with the operations concerning the motor

described in its own manual;

•

Check the oil level and add some if necessary.

4. MAINTENANCE

DANGER: always carry out all maintenance

operations with the motor off and with the





Maintenance and Adjustment Table

Maintenance

start up keys not inserted.

A good maintenance is necessary and is the secret to obtaining low running costs, to lengthening the life of your machine, and to always maintaining it at its highest efficiency.

Beyond the normal maintenance operations on the mechanic and hydraulic parts, it is a good rule to carry out a periodic washing of the machine and to proceed with a careful cleaning to take away all mud residues. After every wash it is necessary to grease all of the parts that are subject to friction, as specified in the paragraph “Greasing”.

4.1. M

AINTENANCE INTERVALS

To maintain the highest level of efficiency, it is necessary that the maintenance be carried out at regular programmed intervals.

In the following table a summary of the maintenance operations is listed that are to be carried out periodically.

Work

Frequency

Every 8 hours

Every 50 hours

Every 100 h. Parking Brake Every 200 h. Motor wheel hubs

Every year or 300 hours

(1)

Check with the attached manual for the motor

(2)

In dusty areas you must increase the frequency

Description

Machine Drive Levers Command Levers Body

Auto-loading

“Hi-Tip” lift

Track rollers

(1)

Motor oil Tracks Hydraulic oil

Air filter

Hydraulic oil Hydraulic services oil filter Hydraulic drive oil filter

Dry air filters Motor oil

(1)(2)

(1)

(1) (2)

Verify

 

Greasing

Cleaning

Adjustment

Substitution

Series 65-80

READ CAREFULLY: Carefully read the

instructions and the mode of use for the

REQUIRED: When changing the motor oil,

always use a suitable aspirator to remove old

Avoid the dispersion of oil and filters in the

environment and carry out their disposal with

respect for the environment and the

4.2. M

OTOR

motor found in the attached specific manual.

The machine that was delivered could be equipped at the origin with different engine types for specific needs and/or markets.

A correct maintenance is the best way to conserve the motor of your machine so that it is always working at its highest efficiency and this allows you to maintain low operation costs.

For the maintenance of the motor, pay scrupulous attention to the attached manual that was given to you.

oil.

regulations in force.

4.2.1. PRE-

FILTER AND AIR FILTER IN AN OIL BATH

Your machine can be equipped with a special air filter in an oil bath, which increases and improves the filtration capacity.

The maintenance of pre-filter “P” (see fig. 67), establish the

cleaning every 100 hours.

Unscrewing the wing screw (see fig.

68), which blocks the cover of pre-filter, remove the section in clear plastic “T”, clean using a simple washing with water and then replace il.

For the maintenance of the filter in an oil bath “F”, is

Pre-filter and Air Filter

fig. 67

necessary remove the engine hood.

After removing the hood, the air filter is easily accessible.

Maintenance

Every 15 days, to check the oil level in the filter, release the bottom cup of the filter (fig. 68), loosening the hooks “G”.

Remove the cup of the air filter, being careful not to spill the oil content, verify that oil reaches the metal tab “L”, and if necessary, add the missing oil.

Replace the filter bowl.

fig. 68 – Pre-filter and Air Filter with oil bath

cartridge “C” and change the oil in the filter bowl cup. To clean the cartridge is recommended to wash by immersion in a vassel containing diesel or petrol to remove the dirth.. To replace oil in the air filter, remove all the oil in the cup and wash it with diesel or petrol. Dry the cup and restore the right level of oil wich reaches the metal tab “L” like described above (fig. 68).

Verify

Every 15 days Check the level of the oil in the cup.

Substitution

Every 60 days

Substitute the oil in the cup and

clean the filter part.

For the verify and the substitution of the oil in the cup of

the air filter, utilize only synthetic oil 10W – 40W.

DANGER: do not throw the oil in the environment. Carry out the disposal with respect for the environment and the regulations in force.

Every 60 days, it is necessary to clean the filter

Series 65-80

REQUIRED: Avoid the dispersion of oil in the

environment and carry out the disposal with

respect for the environment and the

DANGER: The hydraulic oil can reach high

temperatures, especially after a day of work:

avoid substituting the oil when it is hot to

LY: The thermometer

installed in the machine is equipped with a

double scale and may be read in centigrade °C

and Farheneit °F according to the conventions

of the different countries. Be reminded that in

Italy measurement in °C is used: refer only to

4.3. H

4.3.1. H

YDRAULIC CIRCUIT

YDRAULIC OIL

regulations in force.

Your machine was provided with a specific thermometer/signal to verify both the temperature and the level of the hydraulic oil in the tanks, positioned on the right side of the dashboard (see fig. 69).

Verifying Temperature

avoid the risk of burning yourself.

READ CAREFUL

this value.

The temperature of the hydraulic oil is verified by

reading the value on thermometer “B” (see fig. 69): the temperature is considered regular when it does not surpass 85°C.

Verifying Oil Level

Every 8 hrs

Check the level of hydraulic oil in the

tank.

To verify the correct hydraulic oil level, the

machine will be placed on a flat surface, with the body closed and self-loading arm lowered to the ground, if

any.

The engine must be started for several minutes (about 5 min.) So that the oil has a temperature of 40 ° C.

The correct level is when the oil reaches the bottom of the line “D” (see fig. 69 “D”).

Restoring Oil Level

• Unscrew the top “A” on

the upper tank;

• Restore the level by

fig. 69 – Oil level

Maintenance

the emptying

when the motor is off and with the body

adding the oil specified into the opening “A”;

• Screw the top “A” back on sealing it properly, and turn on the motor following the correct procedure;

• Briefly operate the drive levers and the command levers;

• Stop the motor and check that the level of the oil “C” reaches the red line “D” and, if necessary, repeat the operation.

Substitution

Every 300 hrs

To substitute the hydraulic oil, use a suitable aspirator and work when the oil is cool, verifying its temperature using the thermometer.

DANGER: Always carry out

blocked with the special bar.

Empty the upper tank first;

• Unscrew the top “A” on the upper tank, removing the

washer “B”, and vacuum the oil using a suitable

Substitute the hydraulic oil in the tank.

fig. 70 – Substitution of oil and filters

Series 65-80

lways carry out the emptying

operation of the lower tank when the motor is

turned off, and with the body blocked by the

DANGER: Always substitute the filters when

blocked

REQUIRED: Carry out the disposal of the oil

and filters with respect for the environment

aspirator.

DANGER: A

appropriate bar.

• Unscrew the top “C” on the lower tank and remove the washer “D”;

• Move the terminal “E” and remove the top “F” with the washers;

• Vacuum the oil completely using the suitable aspirator;

• When you have completed the operation, place the top

“F” and terminal “E” back on carefully;

• Screw the top “C” back on with its washer “D”;

• Fill the tank exclusively from the upper tank from the

opening of “A” until the red line is reached;

• Screw the top “A” back on with its washer “B” and turn on the motor;

• Briefly operate the drive and command levers;

• Turn off the motor and check the level if necessary,

add more;

• After 8 hours of working, check the level again.

4.3.2. H

hydraulic oil circuit, positioned in the lower part of the

YDRAULIC OIL FILTER

Your machine is equipped with two filters on the

frame, under the body. One of the filters, which is an

immersion type, is screwed directly into the tank (see fig. 70 pos “G”), while the other one which is a cartridge type (see fig. 70 pos “H”) is positioned near to the other.

the motor is shut off and the body is by the appropriate bar.

and for the regulations in force.

Drive Circuit

Every 300 hrs

The filter in the circuit which feeds from the auxiliary drive pump is a cartridge type and does not require any type of cleaning operation, however must be substituted at the prescribed intervals.

To substitute, carefully follow the described operations

(see fig 70):

• Empty the oil tanks, both the upper one and the

anterior one, by following the procedure in the

preceding paragraph;

• Using the appropriate key, unscrew the old filter “H”;

Replace the hydraulic drive circuit oil

filters.

• Lightly lubricate the washer of the new filter;

• Screw the new filter down well, clenching tightly by

hand only;

• Refill the oil level again.

Maintenance

4.4. T

RACKS

Registration

Every 50 hrs Register the tension of the tracks.

Services Circuit

Every 300 hrs

Substitute the oil filter for the

services circuit.

The filter for the circuit feed of the auxiliary service pump is an immersion type and is screwed directly to the inferior tank.

Replacement:: to replace the filter, follow these instructions (see fig. 70):

• Empty the oil tanks, both the upper and anterior ones

by following the correct procedure;

• Unscrew the oil tube “G” by working on the junction;

• Unscrew the filter and take it out of the tank;

• Put the nipple on the new filter always checking the

lining;

• Screw the filter back into the tank;

• Screw the oil tube back on;

• Fill the tanks and check the levels.

The correct tension of the tracks is important in order to guarantee their longevity and for your own safety: to check it, apply a pressure of 5 kg on the track and check that the

fig. 71-Regulation track tension

arrow is at about 30mm.

To carry out the regulation of the tension of the tracks

correctly:

• Take off the cover “B” by unscrewing the two screws “A”;

• Using two wrenches, loosen the counter-nut “C”;

• Regulate the tension by working on nut “D”;

• Check that the arrow is at 30 mm;

• When you have finished regulating, block the counter-

nut;

• Put the cover back on;

• Repeat the same procedure on the other track.

Series 65-80

DANGER: Never work with the machine

raised on a jack or suspended, rather always

place it upon suitable trestles that can

maintain the weight of the machine before

Substitution

starting work.

For the substitution of the tracks, proceed as follows:

• Raise the side of

the machine on

which you wish to

work using

hydraulic jacks or a

crane;

• Position the

machine on

suitable trestles, and check to see that it is stable;

• Take off the cover “B” by unscrewing the screws “A”;

• Using two wrenches, loosen the counter-nut “C” and

completely unscrew both the counter-nut and nut “D”;

• Take off the track “E” starting from the anterior part;

• Mount the new track lining it up with the teeth in the

drive wheel “F”;

• Fit in the anterior part of the track onto the neutral

fig. 72 – Substitution of tracks

wheel “G”;

• Register the tension by working on nut “D”;

• Check that the arrow is at 30mm;

• When the registering is done, block the counter-nut

“C”;

• Put the cover back on.

4.5. P

ARKING BRAKE

Registering

A correct registering of the parking brake is obtained when, the brake is deactivated with the lever “A” in position , and the cursor “E” is 10mm from the hub wheel “F”.

To register, proceed as

follows:

• Unscrew the nut “B”

from the register “C”;

• Regulate the tension of

the cable “D” by working on the register “C”;

• Verify the correct posi-

fig. 73 – Regulation

of parking brake

Maintenance

tion of the cursor “E”;

• Tighten the nut “B”;

4.6. G

REASING

Every 8 hrs

Refurnish the grease in all

prescribed points.

fig. 74 – Greasing points

Refurnish the grease in all prescribed greasing points,

using a suitable grease.

Grease the drive levers using a spray type lubricant.

Hub Wheel

Every 200 hrs Greasing the hubs of the wheels.

Periodically it is also necessary to refurnish the grease on the hubs of the drive wheels, a procedure that is done as follows,

always working on

fig. 75 –Greasing of wheel hub

one side at a time:

• Completely unscrew and take out screw “A” and the washer “B” that block the drive wheel “C”;

• Completely fill the cavity with grease;

• Screw back screw “A” always checking the washer;

• Repeat the procedure on the wheel on the other side.

Series 65-80

4.7. R

ECOMMENDED LUBRICANTS

Motor Oil

Hydraulic Oil

Grease

Type Quantity

15W40

AT FII 16 l

thick fluid

5. INCONVENIENCES AND BREAKDOWNS

Inconvenience Causes Remedy

Excessive oil level. Correct the oil level

Hydraulic oil is leaking.

Overheated oil. Turn off the machine and let it cool down

Breakdown in the hydraulic circuits.

Excessive oil level. Correct the oil level

Oil leak.

Breakdown in hydraulic circuits or in washers.

The hydraulic commands do not respond correctly.

The body or the arms of the bucket moves slowly.

Insufficient oil level. Refill to the correct level

Breakdown in the hydraulic circuits.

Overheating of the oil. Interrupt work and let it cool down

The motor does not have power.

Insufficient oil level. Refill to the correct level Lack of pressure in the auxiliary hydraulic openings.

Eccessive oil temperature.

Sleeves not correctly inserted. Insert the sleeves correctly

Breakdown in the hydraulic circuits.

Insufficient oil level. Refill to the correct level

Overheating. Interrupt work and let cool down

The brake cable is broken. Have the cable substituted by a mechanic Parking brake does not deactivate.

The brake is blocked.

Inconveniences and breakdowns

Have the machine looked at by a mechanic with specific competence

Move the machine slightly forward and backward and try again

Series 65-80

Inconvenience Causes Remedy

The parking brake is activated. Deactivate the parking brake Not enough oil in the hydraulic circuit. Restore oil to the correct level

The machine does not move.

The tracks are broken. Replace the tracks Breakdown in the hydraulic components.

Have the motor looked at by a mechanic with this specific competence

Incorrect track tension. Register the tension. Excessive noise from the tracks during movement.

Excessive noise from the body or from the arms of the bucket.

Broken or worn tracks. Replace the tracks.

Broken rollers or ball bearings.

Have the motor looked at by a mechanic with this

specific competence Needs greasing.. Greasing Broken rollers. Have the machine repaired by a mechanic

The accelerator does not respond. Il cavo dell’acceleratore è rotto. Fate sostituire il cavo da un’officina meccanica The motor does not work correctly or makes an excessive amount of noise.

Various causes.

Have the motor looked at by a mechanic with this

specific competence The air filter is blocked. Replace the air filter.

The motor does not develop power.

Various causes.

Have the motor looked at by a mechanic with this

specific competence Not enough fuel. Refuel the machine

The motor does not start.

The start-up procedure was not carried out correctly.

Follow the correct start-up procedure

The battery is dead. Have the battery recharged or replace it

6. INDEX

Accelerator

Command Lever 13 Command Lever- 17 Command Lever- 22 Command Lever- 27

Registration See Attached Accessories 7; 42 Air Filter

Cleaning See Attached

Substitution See Attached Arm

Blocking the 6 Auto-loading, Command Lever- 20; 25; 30 Auto-loading, Use of the - 41 Blocking the Arm 6 Blocking the Body 5 Blocking the Footrest 6 Blocking the Lift 6 Body

Blocking the 5

Command Lever- 15; 19; 24; 29

Construction (Dumper) 39

Farming Type 39

Overturning of the - 40

Raising (Hi-Tip) 40 Brake

Command Lever 13; 17; 22; 27

of Emergency 38

of Emergency, Using 38

of Parking 38

of Parking, Registering 54 of Parking, Mainutenance 54

of Parking, Using 38 breakdown, Inconveniences and - 57 Breaking-in Period 32 Cleaning Air Filter See Attached Command

Accelerator Lever 13; 17; 22; 27

Auto-loading Lever 20; 25; 30

Body Lever 29

Drive Lever 14; 18; 23; 28

High Unloading Lever 29

Hi-Tip Lever 29

Lever for the Body 15; 19; 24

Lever for the Hydraulic Take-off Instrument

15; 19 Lever for the Swivel Bucket 24 Parking Brake Command 13 Parking Brake Lever 17; 22; 27 Supplementary Hydraulic 42

Commands 13

Autoloading Version 17; 22 Hi-Tip Version 27 Hydraulic Overturning Version 13

Conter-rotation 37 Curves, Movement in - 37 Cut Off Battery

Command 16; 21; 26; 31

Cut Off Battery Command 16; 21; 26; 31 Dimensions 11

Index

Drive

Levers of - 14; 18; 23; 28

Driving

the Machine 34

Driving

Position 35 Dumper, Construction Body 39 Emergency, Brake of - 38 Farming, Type Body - 39 First Use 32 Footrest

Blocking the 6 Forward, Gear - 35 Gear

Forward 35

Reverse 35 general information 1 Goal of the Manual 1 Greasing

Hub Wheel 55

Points of - 55 High Unloading, Command Lever 29 Hi-Tip

Command Lever- 29

Raising the Body 40 Horn

Comnd 16; 20; 25; 30 Horn Command 16; 20; 25; 30 Hub Wheel, Greasing 55 Hydraulic

Series 65-80

Circuit -, Maintenance 50 Supplementary - Command 42

Hydraulic Oil 50

Restoring Level 50 Substitution 51 Verifying Level 50 Verifying Temperature 50

Hydraulic Take-off Instrument

Command Lever- 15; 19 Identification Plate 5 Inconveniences and breakdown 57 Instruction for use 32 Introduction 2 Level

Hydraulic Oil 50

Motor Oil See Attached Lever

Accelerator Command 13

Command of Auto-loading 20

Command of the Body 15

of Accelerator Command 17; 22

of Auto-loading Command 25; 30

of Body Command 29

of Command for the Body 24

of Command for the Hydraulic Take-off

Instrument 15

of Command for the Hydraulic Take-off

Instrument 19 of Command for the Swivel Bucket 24 of Command for thye Body 19 of Drive 14; 18; 23; 28 of High Unloading Command 29 of Hi-Tip Command 29 of Parking Brake Command 17; 22; 27

Parking Brake Command 13 Leverof Accelerator Command 27 Lift

Blocking the 6 Livello

Olio Idraulico 49 Machine

Description of the - 2

Driving the - 34

Identification of the – 5 Machine and Manufacturer Identification 5 Machine Description 2 Maintenance 47 Maintenance, Intervals of - 47 Manual, Goal of the - 1 Manufacturer, Identification of - 5 Minimum, Regimen Registration See Attached Motor

Maintenance 48; See Attached

Start-up of - 33 Motor Oil

Substitution See Attached

Verify Level See Attached Motor Start-up 33 Movement

in Curves 37

Stopping of - 37 Oil Filter

Hydraulic 52

Replacement - Services 53

Substitution - Drive 52

Substitution of Services Filter 53 Olio Idraulico 48

Sostituzione 49

Verifica Livello 49 Other Tags 10 Overturning of the Body 40 Parking

Brake of - 38

Brake of -, Maintenance 54

Stopping and - 38 Pendenze

Ammissibili 11 Raising the Body (Hi-Tip) 40 Recommended Lubricants 56 Refuelling 33 Registering

Parking Brake 54 Registration

Accelerator See Attached

Minimum See Attached

Tracks 53 Replacement

Services Oil Filter 53 Restore

Hydraulic Oil Level 50 Restoring

Level Motor Oil See Attached Reverse, Gear - 35 Safety

Devices of - 5

Information about - 3

Tags - 7 Safety Devices 5 Safety information 3 Safety Tag

Crushing 9

Cutting 9

Fan 8 Hot Surface 8 Maximum Slopes 10 Overturning 9 Safety Distance 8

Safety Tags 7

Caution 9 Self-loading 41 Slopes

Travelling on - 36 Sostituzione

Olio Idraulico 49 Stopping

and Parking 38

of Movement 37 Storage 46 Substitution

Air Filter See Attached

Drive Oil Filter 52

Hydraulic Oil 51

Motor Oil See Attached

Services Oil Filter 53

Tracks 54 Swivel Bucket, Command Lever- 24 Targhetta di Sicurezza

Marcia sulle Pendenze 43 Technical Data 12 Towing 45 Tracks 53

Registration 53

Substitution 54 Transport 43

Travelling

on Slopes 36 Unloading Material 40 Use

Instruction for - 32

of the Auto-loading 41 Using

Emergency Brake 38

of Parking Brake 38 Verifica

Livello Olio Idraulico 49 Verify

Hydraulic Oil Level 50

Hydraulic Oil Temperature 50

Motor Oil Level See Attached Warranty 1

Series 65-80

7. SUMMARY

Introduction ................................................................. 2

1. General Information .............................................. 1

1.1. Warranty ......................................................... 1

1.2. Goal of the Manual.......................................... 1

1.3. Machine Description ....................................... 2

1.4. Safety Information .......................................... 3

1.5. Machine and Manufacturer Identification ....... 5

1.6. Safety Devices ................................................. 5

1.6.1. Blocking the Body ..................................... 5

1.6.2. Blocking the Arm ....................................... 6

1.6.3. Blocking the Footrest ................................. 6

1.6.4. Blocking the Lift (“Hi-Tip”) ...................... 6

1.7. Accessories...................................................... 7

1.8. Safety Tags ...................................................... 7

1.8.1. Safety Distance .......................................... 8

1.8.2. Hot Surface ................................................ 8

1.8.3. Fan ............................................................. 8

1.8.4. Crushing ..................................................... 9

1.8.5. Cutting........................................................ 9

1.8.6. Procedure for Caution ................................ 9

1.8.7. Overturning ................................................ 9

1.8.8. Maximum Slopes ..................................... 10

1.8.9. Procedure for Addressing Slopes ............. 10

1.8.10. Other Tags .......................................... 10

Admissible Slopes ................................................. 11

1.9. Dimensions ................................................... 11

1.10. Technical Data .............................................. 12

2. Commands .......................................................... 13

2.1. Hydraulic Overturning Version .................... 13

2.2. Autoloading Version ..................................... 17

2.3. Autoloading Version with Swivel Bucket .... 22

2.4. “Hi-Tip” Version .......................................... 27

3. Instruction for use ............................................... 32

3.1. First Use ........................................................ 32

3.2. Breaking-in Period ........................................ 32

3.3. Motor Start-up .............................................. 33

3.4. Refuelling ..................................................... 33

3.5. Driving the Machine ..................................... 34

3.5.1. Driving Position ....................................... 35

3.5.2. Forward Gear ........................................... 35

3.5.3. Reverse Gear ............................................ 35

3.5.4. Travelling on Slopes ................................ 36

3.5.5. Stopping Movement ................................. 37

3.5.6. Movement in Curves ................................ 37

3.5.7. Counter-rotation ....................................... 37

3.6. Stopping and Parking .................................... 38

3.7. Using the Parking Brake ............................... 38

3.8. Transporting Loads ....................................... 39

Summary

3.8.1. Construction Body (Dumper) .................. 39

3.8.2. “Farming” Type Body ............................. 39

3.9. Unloading Material ....................................... 40

3.9.1. Overturning of the Body .......................... 40

3.9.2. Raising the Body (“Hi-Tip”) .................... 40

3.10. Use of the Self-loading ................................. 41

3.11. Supplementary Hydraulic Command ............ 42

3.12. Accessories ................................................... 42

3.13. Transport ....................................................... 43

3.14. Towing .......................................................... 45

3.15. Storage .......................................................... 46

4. Maintenance ........................................................ 47

4.1. Maintenance Intervals ................................... 47

4.2. Motor ............................................................ 48

4.2.1. Pre-filter and Air Filter in an oil bath ...... 48

4.3. Hydraulic Circuit .......................................... 50

4.3.1. Hydraulic Oil ........................................... 50

4.3.2. Hydraulic Oil Filter .................................. 52

4.4. Tracks ........................................................... 53

4.5. Parking Brake ............................................... 54

4.6. Greasing ........................................................ 55

4.7. Recommended Lubricants ............................ 56

5. Inconveniences and breakdowns ......................... 57

6. Index ................................................................... 59

7. Summary ............................................................. 62

Series 65-80

cormidi 65 Series, 80 Series User Manual And Maintenance

Specifications and Main Features

Frequently Asked Questions

User Manual